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Analysis Specification and Estimate On R

This document provides a cost analysis for a variation in a major bridge located at Detour-1 Chainage: 54+813 for the EPC of Civil, Structures and Track Works of Eastern Dedicated Freight Corridor project. The variation arises due to an increase in the bridge length from the contract specified 30.50m to a proposed 61.639m. The increased length would require approximately 350 tons of additional structural steel. Standard rates from CPWD, MoRTH, and site-specific data are used to determine the material, equipment hire, and labor costs for the proposed variation.

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0% found this document useful (0 votes)
102 views47 pages

Analysis Specification and Estimate On R

This document provides a cost analysis for a variation in a major bridge located at Detour-1 Chainage: 54+813 for the EPC of Civil, Structures and Track Works of Eastern Dedicated Freight Corridor project. The variation arises due to an increase in the bridge length from the contract specified 30.50m to a proposed 61.639m. The increased length would require approximately 350 tons of additional structural steel. Standard rates from CPWD, MoRTH, and site-specific data are used to determine the material, equipment hire, and labor costs for the proposed variation.

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DEEPAK
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Variation Cost Analysis of Major RUB : MTC-

235

Bridge Location: Detour-1


Chainage: 54+813

Project: EPC of Civil, Structures and Track Works of Eastern Dedicated Freight
Corridor (EDFC)
Contract Package: 303
Introduction:
• The variation arise due to increase in the length of bridge.
• Type of Bridge: Steel Bridge

• The Clear span of bridge as per current drawing= 1x61.639m


• The Clear span of bridge as per contract = 1 x 30.50m
• The weight of Structural Steel super structure of 61.639m = 350 ton
• The weight of Structural Steel super structure of 30.50m = 124 ton

• Standard followed for rate analysis.


• A) CPWD analysis of rate for Delhi(DSR-CPWD-AOR-2018)

B) MoRTH Standard Data Book for analysis of rate of Road & Bridge(SDB-MoRTH-AOR)

C) For structural steel assembly, fabrication and erection as per analysis done as per site input data.
INPUT DATA

Material Cost:
Sl. Basic cost inc Storage charges @ Rate F.O.R at
Description Unit Rate at site Wastage % Wastage Cost Remarks
No transportation 2% on basic cost site

1 2 3 5 6 7 8 9 10 11
2%
1 Reinforcement MT 39,000.00 39,000.00 780 0 39,780.00
2 Cement MT 4,993.75 4,993.75 100 2.5% 127 5,221.00
3 Aggregates MT 1,004.53 1,004.53 20 5% 51 1,076.00
4 Coarse Sand MT 990.47 990.47 20 10% 101 1,111.00
5 Fine Sand MT 990.47 990.47 20 10% 101 1,111.00
6 Water kg 0.08 0.08 0 0 0.08
7 Admixture kg 69.00 69.00 1 0 70.00
Additional Rs. 0.87 for
transportation to site using 2
8 HSD litre 66.74 66.74 0 66.74
nos. 12 KL and 3 nos. 2 KL
Diesel bowsers
9 Binding Wire kg 57.16 57.16 1 0 58.00
10 Curing Compound litre 46.00 46.00 1 0 47.00
11 Rebar Coupler Nos. 120.00 120.00 2 0 122.00
12 Structural Steel MT 41,500.00 41,500.00 830 2.50% 1058 43,388.00
13 Shuttering Oil Litre 65.00 65.00 1 0 66.00
14 Bentonite MT 2,960.00 2,960.00 59 0 3,019.00
15 POT/PTFE Bearing Nos. 1,02,884.62 1,02,884.62 2058 0 1,04,943.00
16 PVC pipe-100 mm rm 131.67 131.67 3 0 135.00
17 MS Clamp Nos. 65.00 65.00 1 0 66.00
18 Granular Material MT 990.47 990.47 20 0 1,010.00
19 Stone weighing not less than 40kg MT 650.00 650.00 13 0 663.00
20 Stone spalls of minimum 25 mm size MT 1,004.53 1,004.53 20 0 1,025.00
21 Graded stone aggregate of required size MT 1,004.53 1,004.53 20 0 1,025.00
22 Red Oxide Zinc Primer litre 82.00 82.00 2 0 84.00
23 MS Tubes - 50/40 NB pipe MT 49,879.00 49,879.00 998 0 50,877.00
24 Elastomeric Bearing of size 500 x 400 x 96 CuCm 7,872.00 7,872.00 157 0 8,029.00
25 HTS Wire 15.2 mm MT 58,000.00 58,000.00 1160 0 59,160.00
26 Sheathing Duct - 110 mm rm 108.00 108.00 2 0 110.00
27 Anchorage System + Bearing Plate Nos. 1,326.00 1,326.00 27 0 1,353.00
28 Wedges Nos. 848.00 848.00 17 0 865.00
Equipment's Cost
Fuel
Hours for Hire Hire Charges per Fuel Charges per Total charges per
Hire Charges Consumption Fuel Price Total Charges
Sr.No. Equipments Unit Charges hour Hour hour
Norm
Rs Hour Rs/Hour Ltr/Hour Rs/ltr Rs/Hour Rs/Hour Rs
a b c d e f g h
Hire and running charges of hydraulic piling rig
1 with power unit etc. including complete a/b dxe c+f gx8
accessories and shifting at site.
Hydraulic Rig day 10,50,000.00 260 4,038.46 18 65.87 41,792.97
1,185.66 5,224.12
Generator-125Kva day 33,100.00 520 63.65 9 65.87 5,251.87
592.83 656.48
Tremie Pipe assembly day 470.45
47,515.29

2 Hire and running charges of light crane. day 1,60,000.00 312 512.82 6 65.87 7,264.32
395.22 908.04
3 Hire and running charges of bentonite pump day 12,400.00 520 23.85 65.87 190.77
- 23.85
4 Hire and running charges of loader. day 1,40,000.00 572 244.76 9 65.87 6,700.68
592.83 837.59
5 Hire and running charges of Dumper day 1,30,000.00 572 227.27 10 65.87 7,087.78
658.70 885.97
Hire and running charges of Generator 100/125
6 day 33,100.00 720 45.97 10 65.87 5,637.38
Kva 658.70 704.67
7 Hire and running charges of Generator 33 Kva day 20,100.00 720 27.92 3 65.87 1,804.21
197.61 225.53
8 Hire and running charges of backhoe Loader day 90,000.00 572 157.34 5 65.87 3,893.54
329.35 486.69
9 Hire and running charges of transit mixer day 1,10,000.00 572 192.31 10 65.87 6,808.06
658.70 851.01
10 Hydraulic Excavator (3D) with driver and fuel. day 1,90,000.00 572 332.17 14 65.87 10,034.78
922.18 1,254.35
Hire and running charges of Plate
11 day 55,000.00 312 176.28 3.5 65.87 3,254.62
Compactor/walk behind roller 230.55 406.83
12 Hire and running charges of Water Tanker day 75,000.00 572 131.12 10 65.87 6,318.55
658.70 789.82
Hire and running charges of crawler crane - 35
13 day 1,80,000.00 312 576.92 8 65.87 8,831.06
MT 526.96 1,103.88
Hire and running charges of Tyre mounted crane
14 day 3,75,000.00 312 1,201.92 9 65.87 14,358.02
- 80 MT 592.83 1,794.75
15 Hire Charges of Batching Plant day 2,42,000.00 624 387.82 65.87 3,102.56
- 387.82
Hire and running charges of Air compressor-300
16 day 33,000.00 624 52.88 15 65.87 8,327.48
cfm 988.05 1,040.93
17 Hire charges of Aggregate Conveyor day 37,000.00 624 59.29 65.87 474.36
- 59.29
18 Hire charges of Chilling Plant day 41,000.00 624 65.71 65.87 525.64
- 65.71
19 Hire and running charges of Trailer-40 MT day 1,05,000.00 572 183.57 15 65.87 9,372.93
988.05 1,171.62
20 Hire and running charges of Trailer-60 MT day 1,25,000.00 572 218.53 20 65.87 12,287.45
1,317.40 1,535.93
Hire and running charges of Telescopic Crane -
21 day 1,80,000.00 312 576.92 7 65.87 8,304.10
40 MT 461.09 1,038.01
Hire and running charges of Crawler Crane - 200
22 day 8,50,000.00 312 2,724.36 18 65.87 31,280.15
MT 1,185.66 3,910.02
23 Hire and running charges of Boom Placer day 3,25,000.00 312 1,041.67 2.5 65.87 9,650.73
164.68 1,206.34
24 Hire charges of Grouting Pump day 720 11.11 88.89
8,000.00 - 11.11
25 Hire charges of Stressing Jack with Pump day 21,000.00 720 29.17 233.33
- 29.17
Labour Cost:
Labour Wage Sheet - As per Central Govt. Norms (Area B)
S.No Description unit Highly Skilled Skilled Semi-Skilled Unskilled
1 Days days 30 30 30 30
2 Working Days days 26 26 26 26
3 Shifts nos 2 2 2 2
4 OT hrs in Day Shift hrs 3 3 3 3
5 OT hrs in Night Shift hrs 4 4 4 4
6 Average OT hrs -Working Days hrs 3.5 3.5 3.5 3.5
Rates are as published by
CPWD for Meerut i.e
7 Basic Wages Rs./day 733 666 569 503 category B area dated 23-
09-2019

8 Monthly Wages (Basic) Rs./month 19,058.00 17,316.00 14,794.00 13,078.00


Paid Holidays days/annum 3 3 3 3
9
Paid Holidays Wages Rs./month 183.25 166.5 142.25 125.75
Annual Leave Days days/month 1.3 1.3 1.3 1.3
10
Annual Leave Wages Rs./month 952.9 865.8 739.7 653.9
PF Contribution-Employer side % 13.00% 13.00% 13.00% 13.00%
11
PF contribution amount Rs./month 2477.54 2251.08 1923.22 1700.14
Notice pay days/ Year 30 30 30 30
12
Notice Pay amount Rs./month 1832.5 1665 1422.5 1257.5
Bonus % 8.33% 8.33% 8.33% 8.33%
13
Bonus Amount Rs./month 1588 1442 1232 1089
Gratutity days/annum 15 15 15 15
14
Gratutity Earnings Rs./month 916.25 832.5 711.25 628.75
Accomodation ,water supply,Sanitation & Power % 23% 23% 18% 18%
15
Amount Rs./Month 4383 3983 2663 2354
Medical Expenses % 4% 4% 4% 4%
16
Amount Rs./Month 762 693 592 523
Canteen Facility % 2% 2% 2% 2%
17
Amount Rs./Month 381 346 296 262
Free Dress ,Gumboot etc % 3% 3% 3% 3%
18
Amount Rs./Month 572 519 444 392
Travelling Expenses % 6% 6% 6% 6%
19
Amount Rs./Month 1143 1039 888 785

20 Monthly Extra Cost over Basic Rs./Month 15,191.00 13,803.00 11,054.00 9,771.00

21 Total Monthly Wages(Sl.no. 8+ Sl.no.20) Rs./Month 34,249.00 31,119.00 25,848.00 22,849.00

22 Total Daily Wages (Sl.21/26 days) Rs./Days 1,317.27 1,196.88 994.15 878.81
Summary of Rate Analysis
S.No Code Description Unit Rate(Rs)
Earth work in excavation by mechanical means (Hydraulic excavator)/manual means over areas (exceeding 30 cm in depth, 1.5 m i n width as well as 10 sqm on plan) including getting
1 2.6.1 DSR-CPWD-AOR out and disposal of excavated earth lead upto 50 m and lift upto 1.5 m, as directed by Engineer-in-charge. cum 235
2.6.1 All kinds of soil
2 2.27 DSR-CPWD-AOR Supplying and filling in plinth with sand under floors, including watering, ramming, consolidating and dressing complete. cum 1,536
Providing and laying in position ready mixed plain cement concrete(M15), with cement content as per approved design mix and manufactured in fully automatic batching plant and
transported to site of work in transit mixer for all leads, having continuous agitated mixer, manufactured as per mix design of specified grade for plain cement concrete work, including
3 4.20.1.1 DSR-CPWD-AOR pumping of of specified grade for plain cement concrete work, including pumping of R.M.C. from transit mixer to site of laying and curing, recommended proportions as per IS : 9103 to cum 7,862
accelerate/ retard setting ofcentering, shuttering and finishing, including cost of curing, admixtures inexcluding the cost of concrete, improve workability without impairing strength and
durability as per direction of the Engineer-in-charge
4 5.9.1 DSR-CPWD-AOR Centering and shuttering including strutting, propping etc. and removal of form for foundations, footings, bases of columns, etc. for mass concrete sqm 371
5 5.9.5 DSR-CPWD-AOR Centering and shuttering including strutting, propping etc. and removal of form for Lintels, beams, plinth beams, girders, bressumers and cantilevers 725
6 5.9.6 DSR-CPWD-AOR Centering and shuttering including strutting, propping etc. and removal of form for Columns, Pillars, Piers, Abutments, Posts and Struts sqm 1,076
7 5.9.7 DSR-CPWD-AOR Centering and shuttering including strutting, propping etc. and removal of form for :Stairs, (excluding landings) except spiral-staircases sqm 834
8 5.9.16.2 DSR-CPWD-AOR 741
9 5.9.20 DSR-CPWD-AOR Centering and shuttering including strutting, propping etc. and removal of form for suspended floors, roofs, landings, balconies and access platform with water proof ply 12 mm thick sqm 932

10 5.9.21 DSR-CPWD-AOR Centering and shuttering including strutting, propping etc. and removal of form for Lintels, beams, plinth beams, girders, bressumers and cantilevers. with water proof ply 12 mm thick sqm 809

Steel reinforcement for R.C.C. work including straightening, cutting, bending, placing in position and binding all complete upto plinth level.
11 5.22A.6 DSR-CPWD-AOR kg 73
Thermo-Mechanically Treated bars of grade Fe-500D or more
Providing and laying in position ready mixed M-35 grade concrete for reinforced cement concrete work, using cement content as per approved design mix, manufactured in fully
automatic batching plant and transported to site of work in transit mixer for all leads, having continuous agitated mixer, manufactured as per mix design of specified grade for reinforced
cement concrete work, including pumping of R.M.C. from transit mixer to site of laying , excluding the cost of centering, shuttering finishing and reinforcement, including cost of
12 5.37.1 DSR-CPWD-AOR admixtures in recommended proportions as per IS : 9103 to accelerate/ retard setting of concrete, improve workability without impairing strength and durability as per direction of the cum 8,808
Engineer-in charge.
(Note :- Design mix considered as per site).
5.37.1 All works upto plinth level
Providing and laying in position ready mixed M-35 grade concrete for reinforced cement concrete work, using cement content as per approved design mix, manufactured in fully
automatic batching plant and transported to site of work in transit mixer for all leads, having continuous agitated mixer, manufactured as per mix design of specified grade for reinforced
cement concrete work, including pumping of R.M.C. from transit mixer to site of laying , excluding the cost of centering, shuttering finishing and reinforcement, including cost of
13 5.37.2 DSR-CPWD-AOR cum 10,435
admixtures in recommended proportions as per IS : 9103 to accelerate/ retard setting of concrete, improve workability without impairing strength and durability as per direction of the
Engineer-in charge.
All works above plinth level upto floor V level
Structural steel work in single section, fixed with or without connecting plate, including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer all
14 10.1 DSR-CPWD-AOR kg 72
complete.
Steel work welded in built up sections/ framed work, including cutting, hoisting,fixing in position and applying a priming coat of approved steel primer using structural steel etc. as
15 10.25.2 DSR-CPWD-AOR required kg 127
In gratings, frames, guard bar, ladder, railings, brackets, gates and similar works
Providing and fixing hand rail of approved size by welding etc. to steel ladder railing, balcony railing, staircase railing and similar works, including applying priming coat of approved steel
16 10.26.1 DSR-CPWD-AOR kg 134
primer
Providing weep holes by making suitable opening or drilling in existing Brick Masonry / Plain / Reinforced Concrete abutment, wing wall/return wall with 100 mm dia AC pipe, extending
17 13.8 SDB-MoRTH-AOR Rm 246
through the full width of the structure complete
Backfilling material beind the abutment wall and quarter cone structures not steeper than 1:1
18 13.9A SDB-MoRTH-AOR Providing and laying of filter media consisting of granular materials of GW, GP, SW groups as per IS:1498-1970 in required profile behind boulder filling of abutments, wing walls / return cum 2,882
walls etc. above bed level with all labour and material complete job as per drawing and technical specification of RDSO Guidelines
Supplying, fitting and fixing in position true to line and level elastomeric bearing conforming to IRC: 83 (Part-II) section IX and clause 2005 of MoRTH specifications complete including all
19 13.14 SDB-MoRTH-AOR cucm 0.50
accessories as per drawing and Technical Specifications.
20 13.16 SDB-MoRTH-AOR Providing & Fixing Bearing MT 432
21 14.1 SDB-MoRTH-AOR Furnishing and Placing Reinforced/ Prestressed cement concrete in super-structure as per drawing and Technical Specification cum 7,609

22 14.3 SDB-MoRTH-AOR High tensile steel wires/strands including all accessories for stressing, stressing operations and grouting complete as per drawing and Technical Specifications MT 1,75,442

Demolishing R.C.C. work manually/ by mechanical means including stacking of steel bars and disposal of unserviceable material within 50 metres lead as per direction of Engineer - in-
23 15.3 DSR-CPWD-AOR cum 2,962
charge.
Providing Boulder Backing behind wing wall, return wall, retaining wall with hand packed boulders & cobbles with smaller size boulders toward the back including all lead, lift, labour &
24 15.4A SDB-MoRTH-AOR cum 2,506
other incidental charges as complete work in all respect. Payment forboulder/cobbles will be done extra.
25 15.5 SDB-MoRTH-AOR Providing and laying Filter Material as per RDSO Specifications underneath pitching in slopes complete as per drawing and Technical specification cum 3,288
Disposal of building rubbish / malba / similar unserviceable, dismantled or waste materials by mechanical means, including loading, transporting, unloading to approved municipal
26 15.6 DSR-CPWD-AOR cum 104
dumping ground or as approved by Engineer-in-charge, beyond 50 m initial lead, for all leads including all lifts involved.
Boring, providing and installation bored cast-in-situ reinforced cement concrete piles of garde M-35 of specified diameter and length below pile cap, to carry a safe working load not less
than specified, excluding the cost of steel reinforcement but including the cost of boring with bentonite solution and temporary casing of appropriate length for setting out and removal of
27 20.2A.4 DSR-CPWD-AOR same and the length of the pile to be embedded in the pile cap etc. by Crawler mounted, telescopic boom hydraulic pilling Rig all complete, including removal of excavated earth with all Rm 13,795
its lifts and leads (length of pile for payment shall be measured up to bottom of pile cap)
1200 mm dia. piles
Integrity testing of Pile using Low Strain/ Sonic Integrity Test/ Sonic Echo Test method in accordance with IS 14893 including surface preparation of pile top by removing soil, mud, dust &
28 20.9 DSR-CPWD-AOR chipping lean concrete lumps etc. and use of computerised equipment and high skill trained personal for conducting the test & submission of results, all complete as per direction of Each 788
Engineer-in-charge.
29 AOR Structural Steel Truss : Open Web Girder - Fabrication MT 89,640.00
30 AOR Structural Steel Truss : Open Web Girder - Erection MT 66,316.00
31 AOR PSC : I - Girder - Erection cum 4,126.00
Batching Plant: Concrete Production Cost
Rate Analysis for Concrete Production
Sr.NO. DESCRIPTION UNIT QUANTITY RATE AMOUNT REMARKS
LABOUR
Average Monthly production for 1
month = 5000 cum
1. Material reciept yard - 1 nos.
2. Batching Plant - 1 nos.
3. Concrete dispatch - 1 nos.
4. Lab Technician - 1 nos.
1 QC Technician day 468.000 1,317.27 6,16,482.36
5. Site Quality Control - 2 nos.
Total = 6 nos.
6 nos. for both shift of 12 hours each for 26 days
Therefore total mandays = 6*2*1.5*26 = 468
1 nos. for both shift of 12 hours each for 26 days
2 Operator(Batching Plant) hour 78.000 1,317.27 1,02,747.06
Therefore total mandays = 1*2*1.5*26 = 78
1 nos. for both shift of 12 hours each for 26 days
3 Helper( Batching Plant) hour 78.000 878.81 68,547.18
Therefore total mandays = 1*2*1.5*26 = 78
8 nos. for material testing, site QA/QC and Lab activities
4 Mate hour 624.000 994.15 6,20,349.60 8 nos. for both shift of 12 hours each for 26 days
Therefore total mandays = 8*2*1.5*26 = 624
7 nos. workmen feed 1615 bags of cement in 1 shift
5 Unskilled Labour hour 182.000 878.81 1,59,943.42 7 nos. for one shift of 8 hours for 26 days
Therefore total mandays = 7*1*26 = 182
1 nos. for both shift of 12 hours each for 26 days
6 Electrician hour 78.000 1,317.27 1,02,747.06
Therefore total mandays = 1*2*1.5*26 = 78
1 nos. for both shift of 12 hours each for 26 days
7 Electrician Helper hour 78.000 878.81 68,547.18
Therefore total mandays = 1*2*1.5*26 = 78
MACHINARY
8 Batching Plant - CP30 month 1.000 2,42,000.00 2,42,000.00
9 Generator 100KVA/125 KVA month 1.000 33,100.00 33,100.00
10 Backhoe Loader month 1.000 90,000.00 90,000.00
11 Air compressor-300 cfm month 1.000 33,000.00 33,000.00
12 Aggregate Conveyor month 1.000 37,000.00 37,000.00
13 Chilling Plant month 1.000 41,000.00 41,000.00
Working Hours per day = 22 hours
Total hours in a month = 22 *26 = 572
14 Diesel- for Power Generator ltr 5,720.000 66.74 3,81,752.80
Fuel consumption = 10 ltr/hr
Total fuel = 572 * 10 = 5720
Working Hours per day = 16 hours
Total hours in a month = 16 *26 = 416
15 Diesel- for Backhoe Loader ltr 2,080.000 66.74 1,38,819.20
Fuel consumption = 05 ltr/hr
Total fuel = 416 * 05 = 2080
Working Hours per day = 16 hours
Total hours in a month = 16 *26 = 416
16 Diesel- for Air Compressor ltr 4,160.000 66.74 2,77,638.40
Fuel consumption = 10 ltr/hr
Total fuel = 416 * 10 = 4160
TOTAL cost for 5000 cum 30,13,674.26
COST OF 1 cum 602.73

Total 602.73
DSR Item Code: 2.6.1

Project : CP-303
Rate Analysis - CPWD, Delhi
Item of work : Earthwork Excavation [ Soil]
S No Description of items DSR item ref Unit Quantity Rate Amount
Details of cost for 10 cum.
Average output of Hydraulic Excavator per hour = 30cum.
A. Equipment
Hydraulic Excavator (3D) with driver and fuel. day 0.041 10034.78 411.00
Hire and running charges of loader. day 0.041 6700.68 275.00
Add Hire and running charges of tipper day 0.04 7087.78 290.60
B Labour
Mate day 0.32 994.15 318.00
Coolie day 1.20 878.81 1055.00
Total Cost Rs. 2349.6
Cost per cum Rs./cum 234.96
Item of work : Earthwork Excavation [ Soil]

Rate Analysis - CPWD, Delhi


Item of work : Earthwork Excavation [ Soil]
S No Description of items DSR item ref Unit Quantity Rate Amount
Details of cost for 10 cum.
Average output of Hydraulic Excavator per hour = 30cum.
A. Equipment
Hydraulic Excavator (3D) with driver and fuel. day 0.041 10034.78 411.00
Hire and running charges of loader. day 0.041 6700.68 275.00
Add Hire and running charges of tipper day 0.04 7087.78 290.60
B Labour
Mate day 0.32 994.15 318.00
Coolie day 1.20 878.81 1055.00
Total Cost Rs. 2349.6
Cost per cum Rs./cum 234.96

Refer Analysis : 2.6.1 All kinds of soil [ Page 81]


DSR Item Code: 3.3
Item of work :Cement mortar 1:3 (1 cement : 3 fine sand).

Rate Analysis - CPWD, Delhi


Item of work :Cement mortar 1:3 (1 cement : 3 fine sand).
S No Description of items DSR Item No. Unit Quantity Rate Amount
Details of cost for 1.00 cum
Based on
A Materials required per cum of Concrete Site Mix
Design
(0.357 cum. of cement = 0.51 tonne) Cement required for cement mortar is
35.70%
Portland Cement tonne 0.51 5221 2663.00
Carriage of Cement tonne 0.51 92.24 47.00
Fine sand (zone IV) tonne 1.53 1111 1700.00
Carriage of Fine sand (1 part badarpur sand :2 parts jamuna sand) tonne 1.53 64.88 99.00
B Labour
For measuring, carrying, depositing and mixing-
Beldar day 0.75 878.81 659.00
Bhishti day 0.07 994.15 70.00
C Equipment
Hire and running charges of mechanical mixer L.S. 26.91 2.00 53.82
Sundries L.S. 13.52 2.00 27.04
Total Cost per Cum of Concrete without shuttering Rs. 5318.9
Cost per cum Rs. 5318.86

Refer Analysis : 3.3 [ Page No.136]


DSR Item Code: 4.20.1.1
Rate Analysis - CPWD, Delhi
Item of work :Providing and laying in position ready mixed plain cement concrete, with cement content as per approved design mix and manufactured in fully automatic
batching plant and transported to site of work in transit mixer for all leads, having continuous agitated mixer, manufactured as per mix design of specified grade for plain
cement concrete work, including pumping of R.M.C. from transit mixer to site of laying and curing, excluding the cost of centering, shuttering and finishing, including cost of
curing, admixtures in recommended proportions as per IS : 9103 to accelerate/ retard setting of concrete, improve workability without impairing strength and durability as
per direction of the Engineer-in-charge.
Note (1) Excess/less cement used than specified in this item is payable/ recoverable separately.
4.20.1 All works upto plinth level :
4.20.1.1 M-15 grade plain cement concrete (Mix Design as per site)
S No Description of items DSR Item No. Unit Quantity Rate Amount
Details of cost for 1.00 cum
Based on Site Mix Design
A Materials required per cum of Concrete
Stone Aggregate (Single size) :
tonne 0.578 1076 622.00
20 mm nominal size
Stone Aggregate (Single size) :
tonne 0.571 1076 614.00
10 mm nominal size
Add Transportation from Storage Yard to Batching Plant tonne 1.15 64.88 74.54
Coarse sand (zone III) tonne 0.891 1111 990.00
Carriage of Coarse sand tonne 0.891 64.88 58.00
Portland Cement tonne 0.265 5221 1384.00
Plasticizer / super plasticizer
kilogram 1.65 70 116.00
0.50% of cement
B Labour
Mason(average) day 0.17 1257.08 214.00
Beldar day 2.00 878.81 1758.00
Bhishti day 0.90 994.15 895.00
C Equipment
Production cost of concrete by batch mix plant. cum 1.00 602.73 602.73
Carriage of concrete by transit mixer cum 1.00 378.23 378.23
Pumping charges of concrete including Hire charges of pump, piping work &
cum 1.00 210.00 210.00
accessories etc.
Vibrator(Needle type 40mm) day 0.07 370.00 25.90
Add Temperature Control Charges cum 10.00
Total Cost per Cum of Concrete without shuttering Rs. 7952.4
Carriage of Material

Transportation of Admixture
Lead from Batching Plant = km 0.5
Belder = Per Day 1,581.86
Coolie = Per Day 1,581.86
The following labour work for 8 hours a day wil carry following material upto 1st 50
metre as given below:
Total Manpower required = Nos/day 7.67
Qty can be shifted per day = kg/day 30000
Cost of Transportation = Rs./kg 0.4

Refer Analysis : 4.20.1.1 All works upto plinth level [ Page No.174]
DSR Item Code: 5.9.1
Rate Analysis - CPWD, Delhi
Item of work : Centering and shuttering including strutting, propping etc. and removal of form for foundations, footings, bases of columns, etc. for mass concrete
S No Description of items Unit Quantity Rate Amount

A Materials
Details of cost for footing size
2.7mx2.7mx1.00m
Contact area = 10.8 sqm.
Assuming shuttering will become unserviceable after use of 40 times Add maintenance charges @
10% of cost of material
Add maintenance charges @ 10% of cost of material
Less salvage value of material after full use @ 25% of cost of material
Wall form panel 1250x500 mm MT 0.0047 43388.00 204.00
Corner angle 45x45x5 mm 1.50 m long MT 0.0004 43388.00 17.00
100 mm channel shoulder 2.5 m long MT 0.0041 43388.00 178.00
Double clip ( bridge clip)
Qty taken for cost of using once =16x0.85/40 = 0.34 Each 0.3400 76.00 26.00

Single clip
Qty taken for cost of using once =8x0.85/40 = 0.17 Each 0.1700 59.00 10.00

M.S. tube 40 mm dia


Qty taken for cost of using once =10.8x0.85/40 = 0.2295 metre 0.2295 215.00 49.00

Assembly nut & bolt


Qty taken for cost using once =1040x0.85/40 = 22.10 LS 22.1 2.00 44.00

Shuttering Oil L.S. 52.0 2.00 104.00


Carraige L.S. 78.000 2.00 156.00
Sundries L.S. 26.000 2.00 52.00
788.00
B Labour
Fitter Grade-1 day 0.75 1317.27 988.00
Belder day 1.50 878.81 1318.00
Sub-Total 2306.00
C Equipment Qualifier
Add Hire Charge of Light Crane day 0.125 7264.32 908.04
Total Cost of 10.8 sqm shutter Rs. 4002.0
Total Cost of 1 sqm shutter Rs. 371.0

Refer Analysis : 5.9.1 Foundations, footings, bases of columns, etc. for mass concrete [Page No.188]
DSR Item Code: 5.9.2
Rate Analysis - CPWD, Delhi
Item of work : Centering and shuttering including strutting, propping etc. and removal of form for Lintels, beams, plinth beams, girders, bressumers and cantilevers
S No Description of items Unit Quantity Rate Amount
Consider a beam of 6 m clear span, 0.50 m deep 0.30 m wide and height 3.5 m from floor
Cubical contents 6.60x0.5x0.3 = 0.99 cum
1x1.30x6.00 = 7.80 sqm
A Materials
Assuming shuttering will become unserviceable after use of 40 times
Add maintenance charges @ 10% of cost of material
Less salvage value of material after full use @ 25% of cost of material
1. Steel plates for side and bottom (plate size 1.20 x 0.50m)
Angle 40x40x5mm
2x1.20 = 2.40 m
3x0.50 = 1.50 m
3.90 m @ 3.00 kg/m = 11.70 kg
sheet 1.6 mm thick
1.20m x 0.50 m = 0.60 sqm.
0.60 sqm @ 12.55 kg/sqm. = 7.53 kg.
Weight of one plate = 19.23 kg.
Add for wastage @ 5% = 0.96 kg.
Total = 20.19 kg.
Total weight of all plates
3x5x20.19 = 302.85 kg or 3.03 q
Qty taken for cost of using once =
302.85x0.85/40 = 6.4356 kg.
Rate as per item no.10.1 S.H. steel work kg 6.436 72.17 464.00
Adjustable telescopic prop 3 m (2.02-3.75 m)
each 0.128 955.00 122.00
Qty taken for cost of using once = 6x0.85/40 = 0.1275 m
Beam clamp 300-380 mm (450-1070 mm)
each set 0.106 355.00 38.00
Qty taken for cost of using once = 5x0.85/40 = 0.1063 m
Assembly nut & bolt
Qty taken for cost using once = LS 22.100 2.00 44.00
1040x0.85/40 = 22.10
Carriage LS 78.000 2.00 156.00
Shuttering Oil L.S. 39.000 2.00 78.00
Sundries L.S. 24.610 2.00 49.00
902.00
B Labour
Fitter Grade-1 day 1.25 1317.27 1647.00
Belder day 2.50 878.81 2197.00
Sub-Total 3844.00
C Equipment Qualifier
Add Hire Charge of Light Crane day 0.125 7264.32 908.04
Total Cost of 7.8 sqm shutter Rs. 5654.0
Total Cost of 1 sqm shutter Rs. 725.0
Refer Analysis : 10.1 Steel Work [ Page no. 667]
DSR Item Code: 5.9.6
Rate Analysis - CPWD, Delhi
Item of work : Centering and shuttering including strutting, propping etc. and removal of form for Columns, Pillars, Piers, Abutments,
Posts and Struts
S No Description of items Unit Quantity Rate Amount
A Materials
Detail of cost for 4.5 sqm
Size of column 450x450mm and 2.5m high
Area of contact = 4x0.45x2.5 =4.5 sqm.
Assuming shuttering will become unserviceable after use of 40 times Add
maintenance charges @ 10% of cost of material
Add maintenance charges @ 10% of cost of material
Less salvage value of material after full use @ 25% of cost of material
Wall Form Panel [1250 mm x 450 mm] MT 0.0024 43388.00 104.00
Corner angle 45x45x5 mm 2.50 m long MT 0.001 43388.00 43.00
Column clamp 450x1070 m Each 0.106 965.00 103.00
Prop 2 m ( 2-3.5m) Each 0.085 635.00 54.00
Assembly nut & bolt LS 27.6 15.00 414.00
Shuttering Oil litre 0.6 66.00 37.00
Carraige LS 52.000 2.00 104.00
859.00
B Labour
Fitter Grade-1 day 1.00 1317.27 1317.00
Belder day 2.00 878.81 1758.00
Sub-Total 3075.00
C Equipment Qualifier
Add Hire Charge of Light Crane day 0.125 7264.32 908.04
Total Cost of 4.5 sqm shutter Rs. 4842.0
Total Cost of 1 sqm shutter Rs. 1076.0

Refer Analysis : 5.9.6 Columns, Pillars, Piers, Abutments, Posts and Struts [Page No.193]
DSR Item Code: 5.9.7
Rate Analysis - CPWD, Delhi
Item of work : Centering and shuttering including strutting, propping etc. and removal of form for Stairs, (excluding landings) except spiral-staircases
S No Description of items Unit Quantity Rate Amount
A Materials
Details of cost for 5.79 sqm.
Details of staircase, 3.40m clear span including 1m landing.
MATERIAL
(i) Cost of plank 38mm (2nd class kail wood)
Waist 2.69x1.30 = 3.50sqm.
Side shuttering of steps and side of waist-Steps
8x1.30x0.15 = 1.56 sqm.
Face of landing
1x1.30x0.15 = 0.20 sqm.
Side of waist 2.69x0.13 = 0.35 sqm.
Side of steps- 8x0.50x0.30x0.15 = 0.18sqm.
Total = 5.79 sqm.
Wastage 5% = 0.29sqm.
Total = 6.08 sq.
Cubical content- 6.08x0.038 =
0.231 cum = 231 dm³
Qty taken for cost using once = 231/8= 28.875 cudm
Second class kail wood in planks (ii) Batten 100mm x 75mm
4x1.30x0.100x0.075=0.039 cum =39 dm³ 10 cudm 2.8875 260.00 751.00
Qty taken for cost using once =39/8 = 4.875 cudm
Second class kail wood in scantling: 2x4x0.80 = 6.40m
10 cudm 0.4875 260.00 127.00
Qty taken for cost using once =6.4/8 = 0.8 m
Safeda ballies 125 mm diameter
Planks = 0.231 cum.
Battens = 0.039 cum.
metre 0.8000 40.00 32.00
Ballies 6.4x3.142/4x(0.125)² =0.079cum.
Total = 0.349 cum.
Qty taken for cost using once =0.349/8 = 0.04363 cum
Carriage of Timber cum 0.0436 118.59 5.00
Sundries L.S. 16.1200 2.00 32.00
947.00
B Labour for assembling, erection, dismantling and cleaning
Carpenter 2nd class day 1.75 1196.88 2095.00
Beldar day 1.00 878.81 879.00
Sub-Total 2974.00
C Equipment Qualifier
Add Hire Charge of Light Crane day 0.125 7264.32 908.04
Total Cost of 5.79 sqm shutter Rs. 4829.0
Total Cost of 1 sqm shutter Rs. 834.0

Refer Analysis : 5.9.7 Stairs, (excluding landings) except spiral-staircases [Page No.194]
DSR Item Code: 5.9.16.2
Rate Analysis - CPWD, Delhi
Item of work : Centering and shuttering including strutting, propping etc. and removal of form for Edges of slabs and breaks in floors and walls
Above 20 cm wide
S No Description of items Unit Quantity Rate Amount
A Materials
Details of cost for 4mx4xslab 25cms thick
16 metre edge length
Shuttering surface area = 16 x 0.25 = 4 sqm
MATERIAL
Second class kail wood in planks
(i) Planks 38mm thick :4x4x0.25x0.038 = 0.152
Wastage @ 5% = 0.008
10 cudm 2.00 260.00 520.00
Total = 0.160 cum. = 160 cudm
Qty taken for cost of using once =
160/8 = 20 cudm
Second class kail wood in scantling
(ii) Battens
6x2x0.6x0.075x0.100=0.054
5x2x1.5x0.075x0.100=0.113
Total = 0.167 10 cudm 2.19 260.00 569.00
Wastage @ 5% = 0.008
Total= 0.175 cum. = 175 cudm
Qty taken for cost of using once =
175/8 = 21.88 cudm
Carriage of Timber
Planks = 0.16 cum.
Battens = 0.175 cum.
cum 0.042 118.59 5.00
Total = 0.335 cum.
Qty taken for cost of using once =
0.335/8 = 0.0419 cum
Sundries L.S. 6.500 2.00 13.00
1107.00
Labour
B
For assembling, erection, dismantling and cleaning
Carpenter 2nd class day 1.00 1196.88 1197.00
Beldar day 0.75 878.81 659.00
Sub-Total 1856.00
Total Cost of 4 sqm shutter Rs. 2963.0
Total Cost of 1 sqm shutter Rs. 741.0

Refer Analysis : 5.9.21 Lintels, beams, plinth beams, girders, bressumers and cantilevers. with water proof ply 12 mm thick [Page No.210]
DSR Item Code: 5.9.20
Rate Analysis - CPWD, Delhi

Item of work : Centering and shuttering including strutting, propping etc. and removal of form for Suspended floors, roofs, landings, balconies and access platform. with water proof ply
12 mm thick
S No Description of items Unit Quantity Rate Amount
A Materials
Detail of cost for a room
4.50x3 = 13.50 sqm, height 3.5 m
MATERIAL
Adding for maintenance @ 10% of cost
Taking salvage value after full use of
material @ 25% of cost
Rate as per Item No.10.1 of
SH:Steel Work
Plates (size 0.75 x 0.60)
Angle 40x40x5mm
2x0.75 = 1.50 m
2x0.60 = 1.20 m
kg 5.4250 72.17 392.00
= 2.70 m @ 3.00 kg/m = 8.1 kg
Weight of one plate = 8.10kg
Add for wastage @ 5% = 0.41 kg
Total = 8.51kg
Total weight of all plates =5x6x8.51 = 255.30 kg.
Qty taken for cost using once.=255.30x0.85/40 = 5.425 kg
Welding length = (30x32)/40=24 cm
cm 24.0000 2.00 48.00
Welding by electric plant
Water proof ply 12mm thick.
1x4.50x3.00=13.50sqm
Add wastage @ 5% =0.68sqm
sqm 1.7700 517.00 915.00
Total 14.18sqm
Qty taken for cost using once
14.18/8 = 1.77sqm
Bolts and nuts upto 300 mm in length quintal 0.0021 4800.00 10.00
Adjustable span ESO+SI (2.35-3.40)
each 0.1063 1480.00 157.00
Qty taken for cost using once =5x0.85/40 = 0.10625
Adjustable telescopic prop 3 m
(2.02-3.75 m) each 0.1275 955.00 122.00
Qty taken for cost using once =6x0.85/40 = 0.1275
Assembly nut & bolts etc. L.S. 12.6300 2.00 25.00
Carriage L.S. 130.0000 2.00 260.00
Shuttering oil L.S. 78.0000 2.00 156.00
Sundries L.S. 52.0000 2.00 104.00
Labour
B For assembling, erection, dismantling
and cleaning
Carpenter 2nd class day 0.125 1196.88 150.00
Beldar day 0.125 878.81 110.00
Fitter (grade 1) day 3.00 1317.27 3952.00
Beldar day 6.00 878.81 5273.00
Sub-Total 9485.00
C Equipment Qualifier
Add Hire Charge of Light Crane day 0.125 7264.32 908.04
Total Cost of 13.50 sqm shutter Rs. 12582.0
Total Cost of 1 sqm shutter Rs. 932.0

Refer Analysis : 5.9.20 Suspended floors, roofs, landings, balconies and access platform. with water proof ply 12 mm thick [Page No.208]
DSR Item Code: 5.9.21
Rate Analysis - CPWD, Delhi
Item of work : Centering and shuttering including strutting, propping etc. and removal of form for Lintels, beams, plinth beams, girders, bressumers and cantilevers. with water proof ply
12 mm thick
S No Description of items Unit Quantity Rate Amount
A Materials
Details of cost for a beam of 6 m , clear span, 0.50 m deep 0.30 m wide and height 3.5 m from floor
Cubical contents
6.60x0.5x0.3 = 0.99 cum
1x1.30x6.00 = 7.80 sqm
MATERIAL
Assuming shuttering will become unserviceable after use of 8 times .Add maintenance charges @ 10% of cost of
material ,Less salvage value of material after full use @ 25% of cost of material
Rate as per Item No.10.1 of SH:Steel Work
Steel plates for side and bottom(plate size 1.20 x 0.50m)
Angle 40x40x5mm (both sides) & bottom
2x(2x1.20) = 4.80 +(2x1.2) =7.20m
2x(3x0.50)=3.00+(3x0.30)=3.9m
11.10 m @ 3.00 kg/m =33.30 kg
Weight of one plate = 11.70 kg. kg 3.7200 72.17 268.00
Add for wastage =1.67kg.
Total =34.97 kg.
Total weight of all plates
5x34.97 = 174.85 kg
Qty taken for cost of using once =
174.85x0.85/40 =3.72 kg
Welding length 480/40= 12 cm
cm 12.0000 2.00 24.00
Welding by electric plant
Water proof ply 12mm thick.
1x1.30x6.00 = 7.80 sqm
Add 5% wastage = 0.39 sqm sqm 1.0200 517.00 527.00
Total = 8.19 sqm
Qty taken for cost of using once=8.19/8 sqm= 1.02 sqm
Bolts and nuts upto 300 mm in length quintal 0.0021 4800.00 10.00
Adjustable telescopic prop 3 m
each 0.1275 955.00 122.00
(2.02-3.75 m) Qty taken for cost using once =6x0.85/40 = 0.1275
Beam clamp 300-380 mm (450-1070 mm)
each set 0.1063 355.00 38.00
(2.02-3.75 m) ,Qty taken for cost of using once = 5x0.85/40 = 0.1063m
Assembly nut & bolts etc. L.S. 11.0500 2.00 22.00
Carriage L.S. 78.0000 2.00 156.00
Shuttering oil L.S. 39.0000 2.00 78.00
Sundries L.S. 26.0000 2.00 52.00
1297.00
B Labour For assembling, erection, dismantling and cleaning
Carpenter 2nd class day 0.125 1196.88 150.00
Beldar day 0.125 878.81 110.00
Fitter (grade 1) day 1.25 1317.27 1647.00
Beldar day 2.50 878.81 2197.00
Sub-Total 4104.00
C Equipment Qualifier
Add Hire Charge of Light Crane day 0.125 7264.32 908.04
Total Cost of 7.80 sqm shutter Rs. 6309.0
Total Cost of 1 sqm shutter Rs. 809.0

Refer Analysis : 5.9.21 Lintels, beams, plinth beams, girders, bressumers and cantilevers. with water proof ply 12 mm thick [Page No.210]
DSR Item Code: 5.22A.6

Rate Analysis - CPWD, Delhi


Steel reinforcement for R.C.C.work including straightening, cutting, bending, placing in position and binding all complete above
Item: plinth level.
Reference Details Unit Quantity Rate Amount
Details of cost for 1 quintal-
A Material
Deformed twisted steel bars = 1.00 q
Wastage 5% = 0.05 q
Add Chairs 1% = 0.01q
Total = 1.06 q
Twisted steel / deformed bars quintal 1.06 3978 4216.7
Carriage of Steel MT 0.106 210.84 22.3
Cover Block LS 26 2 52.0
Sundries & Binding Wire LS 26.91 2 53.8
Total material MT 4344.8
Labour [For straightening, cutting, bending,binding
B
and placing in position]
Blacksmith- 1st Class day 1 1317.27 1317.27
Beldar day 1 878.81 878.81
C Coupler Charges
Add Coupler Charges Nos 1.3 122 158.60
Labour Charges for Placing in position & fixing LS 6 2 12.00
Parallel threading Charges LS 20 20 400.0
D Others
Add Placing & Welding Charges @ % of A 5.00% 217.00
Total Cost of per MT Reinforcement Rs./MT 7328.5
Sales Rate per quintal Rs. 7328.53
Sales Rate per kg Rs. 73.29

Refer Analysis : 5.22A.6 Thermo-Mechanically Treated bars of grade Fe-500D or more. [ Page no.226]
DSR Item Code: 5.33.1

Rate Analysis - CPWD, Delhi


Item of work : Providing and laying in position machine batched and machine mixed design mix M-25 grade cement concrete for reinforced cement concrete work,
using cement content as per approved design mix, including pumping of concrete to site of laying but excluding the cost of centering, shuttering, finishing and
reinforcement, including admixtures in recommended proportions as per IS: 9103 to accelerate, retard setting of concrete, improve workability without impairing
strength and durability as per direction of Engineer-in-charge.
(Note :- Cement content considered in this item is @ 330 kg/cum. Excess/ less
cement used as per design mix is payable/recoverable separately).
All works upto plinth level
[Mix design considered for M-35 as per site]
S No Description of items DSR Item No. Unit Quantity Rate Amount
Details of cost for 1.00 cum
Based on Site Mix Design
A Materials required per cum of Concrete
Stone Aggregate (Single size) :
tonne 0.629 1076 677.00
20 mm nominal size
Stone Aggregate (Single size) :
tonne 0.509 1076 548.00
10 mm nominal size
Add Transportation from Storage Yard to Batching Plant tonne 1.14 64.88 73.83
Coarse sand (zone III) tonne 0.748 1111 831.00
Carriage of Coarse sand tonne 0.425 64.88 28.00
Portland Cement tonne 0.38 5221 1984.00
Plasticizer / super plasticizer
kilogram 1.9 70 133.00
0.50% of cement
B Labour
Mason(average) day 0.17 1257.08 214.00
Beldar day 2.00 878.81 1758.00
Bhishti day 0.90 994.15 895.00
C Equipment
Production cost of concrete by batch mix plant. cum 1.00 602.73 602.73
Pumping charges of concrete including Hire charges of pump, piping work &
cum 1.00 210.00 210.00
accessories etc.
Vibrator(Needle type 40mm) day 0.07 370.00 25.90
Sundries L.S. 13.00 2.00 26.00
Add Temperature Control Charges cum 10.00
Total Cost per Cum of Concrete without shuttering Rs. 8016.5
Cost per cum Rs. 8016.46

Refer Analysis : 5.33.1 All works upto plinth level [ Page No.241]
DSR Item Code: 5.34.2

Rate Analysis - CPWD, Delhi


Providing M-35 grade concrete instead of M-25 grade BMC/ RMC. (Note : Cement content considered in M-35 is @ 350 kg/ cum)
S No Description of items Unit Quantity Rate Amount

Based on Site
A Materials required per cum of Concrete
Mix Design

Cement tonne 0.02 5221.00 104.00


Carriage of Cement tonne 0.02 92.24 2.00
Admixture kg 0.10 70.00 7.00
Add Transportation from Storage Yard to Batching Plant Kg 0.10 0.40 0.04
Sub-Total 113.00
Total Cost Rs. 113.0
Sales Rate Rs. 113.00

Carriage of
Material

Transportation of Admixture
Lead from Batching Plant = km 0.5
Belder = Per Day 1,581.86
Coolie = Per Day 1,581.86
The following labour work for 8 hours a day wil carry following material upto 1st 50 metre as
given below:
Total Manpower required = Nos/day 7.67
Qty can be shifted per day = kg/day 30000
Cost of Transportation = Rs./kg 0.4

Refer Analysis : Providing M-35 grade concrete instead of M-25 grade BMC/ RMC. (Note : Cement content considered in M-35 is @ 350 kg/ cum) [ Page No.243]
DSR Item Code: 5.35

Rate Analysis - CPWD, Delhi


Add for using extra cement in the items of design mix over and above the specified cement content therein.
S No Description of items Unit Quantity Rate Amount
Details of cost for 1 quintal
Based on Site Mix Design
A Materials required per cum of Concrete

Portland Cement tonne 0.10 5221.00 522.00


Carriage of Cement tonne 0.10 92.24 9.00
Sub-Total 531.00
Total Cost Rs. 531.0

Carriage of Material

Transportation of Admixture
Lead from Batching Plant = km 0.5
Belder = Per Day 1,581.86
Coolie = Per Day 1,581.86
The following labour work for 8 hours a day wil carry following material upto
1st 50 metre as given below:
Total Manpower required = Nos/day 7.67
Qty can be shifted per day = kg/day 30000
Cost of Transportation = Rs./kg 0.4

Refer Analysis : 5.35 Add for using extra cement in the items of design mix over and above the specified cement content
therein. [ Page No.244]
DSR Item Code: 5.37.1
Rate Analysis - CPWD, Delhi

Item of work : Providing and laying in position ready mixed M-25 grade concrete for reinforced cement concrete work, using cement content as per approved design mix, manufactured in fully automatic batching
plant and transported to site of work in transit mixer for all leads, having continuous agitated mixer, manufactured as per mix design of specified grade for reinforced cement concrete work, including pumping of
R.M.C. from transit mixer to site of laying , excluding the cost of centering, shuttering finishing and reinforcement, including cost of admixtures in recommended proportions as per IS : 9103 to accelerate/ retard
setting of concrete, improve workability without impairing strength and durability as per direction of the Engineer-in-charge.
(Note :- Cement content considered in this item is @ 330 kg/cum.Excess/less cement used as per design mix is payable/recoverable separately).
5.37.1 All works upto plinth level
[Mix design considered for M-35, as per site)
S No Description of items Unit Quantity Rate Amount
Based on Site Mix Design
A Materials required per cum of Concrete
Cement kg 360.00 5.00 1800.00
Sand kg 724.00 1.10 796.00
Add Transportation from Storage Yard to Batching Plant Kg 724.00 0.06 46.97
Aggregate kg 1198.00 1.08 1294.00
Add Transportation from Storage Yard to Batching Plant Kg 1198.00 0.06 77.72
Water ltr 146.00 0.08 12.00
Admixture kg 2.52 70.00 176.00
Add Transportation from Storage Yard to Batching Plant Kg 2.52 0.40 1.01
Sub-Total 4204.00
B Labour
Beldar day 2.00 878.81 1758.00
Bhisti day 0.90 994.15 895.00
Mason (avg) day 0.17 1257.08 214.00
Sub-Total 2867.00
C Equipment
Production Cost of Batching Plant cum 1.00 602.73 602.73
Carriage of Concrete by Transit Mixer cum 1.00 378.23 378.23
Pumping charges of concrete including Hire charges of pump,piping work & accessories etc. cum 1.00 210.00 210.00
Vibrator Needle day 0.07 370.00 26.00
Add Generator 100 KVA/125 KVA [ Assuming 15 cum Concrete in a hr] Rs./hr 0.07 5637.38 376.00
Add Temperature Control Charges cum 10.00
Sub-Total 1602.96
Sundries L.S. 13.00 2.00 26.00
D Curing Compund Charges
Add Curing Compound [ Covering 10 sqm/litre] litre 0.10 47.00 4.70
Carriage of Material LS 0.20 1.00 0.20
Painter day 0.33 1317.27 87.00
Belder day 0.17 878.81 29.80
Sundries , Brush LS 0.20 1.00 0.20
Sub-Total 122.00
Total Cost per Cum of Concrete without shuttering Rs. 8822.0
Carriage of Material
Transportation of Admixture
Lead from Batching Plant = km 0.5
Belder= Per Day 1,581.86
Coolie= Per Day 1,581.86
The following labour work for 8 hours a day wil carry following material upto 1st 50 metre as given below:
Total Manpower required= Nos/day 7.67
Qty can be shifted per day = kg/day 30000
Cost of Transportation = Rs./kg 0.4
Refer Analysis : 5.37.1 All works upto plinth level [ Page No.246]

Refer Analysis : 5.41.1 Non pigmented wet curing compound [Page No. 251]
DSR Item Code: 5.37.2
Rate Analysis - CPWD, Delhi
Item of work : Providing and laying in position ready mixed M-25 grade concrete for reinforced cement concrete work, using cement content as per approved design mix, manufactured
in fully automatic batching plant and transported to site of work in transit mixer for all leads, having continuous agitated mixer, manufactured as per mix design of specified grade for
reinforced cement concrete work, including pumping of R.M.C. from transit mixer to site of laying , excluding the cost of centering, shuttering finishing and reinforcement, including
cost of admixtures in recommended proportions as per IS : 9103 to accelerate/ retard setting of concrete, improve workability without impairing strength and durability as per direction
of the Engineer-in-charge.
(Note :- Cement content considered in this item is @ 330 kg/cum.Excess/less cement used as per design mix is payable/recoverable separately).
5.37.2 All works above plinth level upto floor V level
[Mix design considered for M-35 as per Site]
S No Description of items Unit Quantity Rate Amount
Based on Site Mix Design
A Materials required per cum of Concrete
Cement kg 360.00 5.22 1880.00
Sand kg 724.00 1.11 804.00
Add Transportation from Storage Yard to Batching Plant Kg 724.00 0.06 46.97
Aggregate kg 1198.00 1.08 1289.00
Add Transportation from Storage Yard to Batching Plant Kg 1198.00 0.06 77.72
Water ltr 146.00 0.08 12.00
Admixture kg 2.52 70.00 176.00
Add Transportation from Storage Yard to Batching Plant Kg 2.52 0.40 1.01
Sub-Total 4287.00
B Labour
Beldar day 2.00 878.81 1758.00
Bhisti day 0.90 994.15 895.00
Mason (avg) day 0.17 1257.08 214.00
Extra Labour for Lifting Material:Coolie day 1.88 878.81 1652.00
Sub-Total 4519.00
C Equipment
Production Cost of Batching Plant cum 1.00 602.73 602.73
Carriage of Concrete by Transit Mixer cum 1.00 378.23 378.23
Pumping charges of concrete including Hire charges of pump,piping work & accessories etc. cum 1.00 210.00 210.00
Vibrator Needle day 0.07 370.00 26.00
Add Generator 100 KVA/125 KVA [ Assuming 15 cum Concrete in a hr] Rs./hr 0.07 5637.38 376.00
Add Temperature Control Charges cum 10.00
Sub-Total 1602.96
Sundries 26.00
D Curing Compund Charges
Add Curing Compound [ Covering 10 sqm/litre] litre 0.10 47.00 4.70
Carriage of Material LS 0.20 1.00 0.20
Painter day 0.33 1317.27 87.00
Belder day 0.17 878.81 29.80
Sundries , Brush LS 0.20 1.00 0.20
Sub-Total 122.00
Total Cost per Cum of Concrete without shuttering Rs. 10557.0
Carriage of Material
Transportation of Admixture
Lead from Batching Plant= km 0.5
Belder= Per Day 1,581.86
Coolie= Per Day 1,581.86
The following labour work for 8 hours a day wil carry following material upto 1st 50 metre as given below:
Total Manpower required= Nos/day 7.67
Qty can be shifted per day= kg/day 30000
Cost of Transportation= Rs./kg 0.4
Refer Analysis : 5.37.2 All works above plinth level upto floor V level [ Page No.247]
Refer Analysis : 5.41.1 Non pigmented wet curing compound [Page No. 251]
DSR Item Code: 10.1

Rate Analysis - CPWD, Delhi


Item of work : Structural steel work in single section, fixed with or without connecting plate, including cutting, hoisting, fixing in position and
applying a priming coat of approved steel primer all complete.
S No Description of items Unit Quantity Rate Amount
Details of cost for one qunital
A Materials
Steel = 1.00q
Add wastage @ 5% = 0.05q
Total = 1.05q
Structurals such as tees,angles channels and R.S. joists quintal 1.05 4338.80 4556.00
Carriage of Steel tonne 0.105 92.24 10.00
Priming Coat
Rate as per item no 13.50.3 of SH : Finishing sqm 3.00 57.96 174.00
Sub-Total 4740.00
B Labour
Fitter (grade 1) day 0.50 1317.27 659.00
Blacksmith 2nd class day 0.75 1196.88 898.00
Beldar day 1.00 878.81 879.00
Sub-Total 2436.00
Sundries L.S. 20.67 2.00 41.34
Total Cost for 1 quintal Rs. 7217.3
Cost per kg Rs. 72.17

Refer Analysis : 13.50.3 : Finishing


DSR Item Code: 10.25.2
Rate Analysis - CPWD, Delhi

Item of work : Steel work welded in built up sections/ framed work, including cutting, hoisting, fixing in position and applying a priming coat of
approved steel primer using structural steel etc. as required.In gratings, frames, guard bar, ladder, railings, brackets, gates and similar works
S No Description of items Unit Quantity Rate Amount
Details of 1mx1m framed guard bar
grating (0.218 quintal).
A Materials
(i) M.S. flat 50x6mm 2.4kg/per metre
5.75x2.40 = 13.8kg.+
Add wastage @ 5% = 0.69kg.
Total = 14.49kg. Say 14.5 kg.
Flats upto 10 mm in thickness
(ii) 12mm dia. bars @ 0.89 kg/m
9x1= 9metre @ 0.89kg/m = 8.01kg+ quintal 0.145 4338.80 629.00
Add wastage @ 5% = 0.40kg.
Total = 8.41 kg. Say 0.084q
Mild steel round bar 12 mm dia and below quintal 0.08 4338.80 364.00
Carriage of Steel tonne 0.0229 92.24 2.00
Welding by electric plant 60 cm cm 60 2.00 120.00
Applying priming coat 0.6 sqm.
Rate as per item no 13.50.3 of SH : Finishing sqm 0.60 57.96 35.00
Sub-Total 1150.00
B Labour
Blacksmith 1st class day 0.70 1317.27 922.00
Beldar day 0.50 878.81 439.00
Bandhani day 0.25 994.15 249.00
Sub-Total 1610.00
Sundries L.S. 4.55 2.00 9.10
Total Cost for 21.8 kg Rs. 2769.1
Cost per kg Rs. 127.00
Refer Analysis : 10.25.2 handrail-MS tube [Page no.700 ]

Refer Analysis : 13.50.3 : Finishing (Page no. 941)


DSR Item Code: 10.26.1

Rate Analysis - CPWD, Delhi


Item of work : Providing and fixing hand rail of approved size by welding etc. to steel ladder railing, balcony railing, staircase railing and similar works, including
applying priming coat of approved steel primer:-M.S. tube
S No Description of items Unit Quantity Rate Amount
Detail of cost for 19.49 kg
Details of cost for hand rail of railing of
two flights of staircase, length of
hand rail = 5.40m
A Materials
M.S. tube 40mm nominal bore
(medium) =
5.40m @ 3.6lkg/m= 19.49kg
Add wastage @ 5% = 0.97 kg
Total = 20.46 kg
Mild steel tubes hot finished welded type kg 20.46 57.00 1166.00
Carriage of Steel tonne 0.02 92.24 2.00
20.46kg = 0.205q
Priming coat 40mm dia.Tube
5.4x22/7x0.0483 = 0.82 sqm
Rate as per item no 13.50.3 of SH : Finishing sqm 0.82 57.96 48.00
Welding by electric plant
(joints of hand rail and ballustards) cm 72.00 2.00 144.00
18x4x1.00 = 72cm
Sub-Total 1360.00
B Labour
Blacksmith 1st class day 0.24 1317.27 316.00
Beldar day 0.90 878.81 791.00
Bandhani day 0.12 994.15 119.00
Sub-Total 1226.00
Sundries L.S. 12.48 2.00 24.96
Total Cost for 19.49 kg Rs. 2611.0
Cost per kg Rs. 134.00
Refer Analysis : 10.26.1 handrail-MS tube [Page no.700 ]

Refer Analysis : 13.50.3 : Finishing

27
SDB-MoRTH Item Code: 13.8

Item of Work : Weep Holes of 100 mm dia. PVC pipe


Remarks/
Sr No Description Unit Quantity Rate Rs Cost Rs
Input ref.

Providing weep holes in Brick masonry/Plain/ Reinforced concrete abutment,


wing wall/ return wall with 100 mm dia AC pipe, extending through the full
13.8
width of the structure with slope of 1V :20H towards drawing foce. Complete
as per drawing and Technical Specifications

Unit = Nos.
Taking output = 30 Nos.
a) Material
1 AC pipe 100 mm dia. (including wastage @ 5 per cent ) metre 31.5 135 4252.50

Average length of weep hole is taken as one metre for the purpose of
estimating.
2 MS clamp each. 30 66 1980.00
3 collar for AC pipe (average) taking 10% of above pipe rate each. 10 6.6 66.00
4 Cement mortar 1:3 (Rate as in Item 12.6) cum 0.05 5318.86 265.94
b) Labour
5 Mate day 0.03 994.15 29.82
6 Mason day 0.5 1196.88 598.44
7 Mazdoor day 0.25 878.81 219.70
Cost for 30 m 7412.41
Rate per m 247.08
SDB-MoRTH Item Code: 13.9A

Item of Work : Backfilling with granular material/sand


Remarks/
Sr No Description Unit Quantity Rate (Rs) Cost ( Rs)
Input ref.

Back filling behind abutment, wing wall and return wall complete as per drawing
and Technical Specification
Unit = cum
Taking output = 10 cum
Granular material
1 a) Labour
2 Mate day 0.28 994.15 278.36
3 Mazdoor day 7 878.81 6151.67
4 b) Material
5 Granular material cum 12 1777.6 21331.20
6 c) Machinery
7 Plate compactor/power rammer hour 2.5 406.83 1017.08
8 Water Tanker hour 0.05 789.82 39.49
Cost for 10 cum of granular backfill 28817.80
Rate per cum 2881.78
SDB-MoRTH Item Code: 13.14
Item of Work : Providing & installation of Elastomeric Bearing

Remarks/
Sr No Description Unit Quantity Rate (Rs) Cost (Rs)
Input ref.

Supplying, fitting and fixing in position true to line and level elastomeric
bearing conforming to IRC: 83 (Part-II) section IX and clause 2005 of
1
MoRTH specifications complete including all accessories as per drawing
and Technical Specifications.
Unit: one cubic centimetre (CuCm)
Considering an elastomeric bearing of size 500 x 400 x 96 mm for this
analysis.
Overall volume - 19200 cu.cm
Volume of 6 nos. 488 x 388 x 4 mm size reinforcing steel plates = 4545
cu.cm.
Hence volume of elastometer = 14655 cu.cm.
a) Labour
Mate day 0.06 994.15 59.649
Mazdoor day 1 878.81 878.81
Mazdoor (Skilled) day 0.5 1196.88 598.44
b) Material
Elastomeric bearing assembly consisting of 7 layers of elastomer
bonded to 6 nos. internal reinforcing steel laminates by the process
each. 1 8029 8029
of vulcanisation, complete with all components as per drawing and
Technical Specifications.
Add 1 per cent of cost of bearing assembly for foundation
80.29
anchorage bolts and consumables.
cost for 19200 CuCm of elastomeric bearing 9646.19
Rate per CuCm of elastomeric bearing 0.5
SDB-MoRTH Item Code: 13.16

Item of Work : Providing and installing Mettalic POT/PTFE bearing

Sr No Description Unit Quantity Rate (Rs) Cost (Rs) Remarks/ Input ref.

Supplying, fitting and fixing in position true to line and level POT-PTFE bearing
consisting of a metal piston supported by a disc or unreinforced elastomer confined
within a metal cylinder, sealing rings, dust seals, PTFE surface sliding against stainless
steel mating surface, complete assembly to be of cast steel/fabricated structural steel,
metal and elastomer elements to be as per IRC: 83 part-I & II respectively and other
parts conforming to BS: 5400, section 9.1 & 9.2 and clause 2006 of MoRTH
Specifications complete as per drawing and approved Technical Specifications.

Unit: one tonne capacity

Considering a Pot bearing assembly of 250 tonne capacity for this analysis.

a) Labour
Mate day 0.08 994.15 79.53
Mazdoor day 1.5 878.81 1318.22
Mazdoor (Skilled) day 0.5 1196.88 598.44
b) Material
Pot type bearing assembly consisting of a metal piston supported by a disc, PTFE pads
providing sliding surfaces against stainless steel mating together with cast steel
each. 1 104943 104943.00
assemblies/fabricated structural steel assemblies duly painted with all components as
per clause 2006 and complete as per drawings and Technical Specifications.
Add 1 per cent of cost of bearing assembly for foundation anchorage bolts and
1049.43
consumables.
cost for 250 tonnes capacity bearing 107988.62
Rate per tonne capacity 431.95
SDB_MoRTH Item Code: 14.1G

Item of Work : PSC M-50


Sr No Description Unit Quantity Rate Rs Cost Rs Remarks/ Input ref.

Furnishing and Placing Reinforced/ Prestressed cement concrete


in super-structure as per drawing and Technical Specification
14.1 G
PSC Grade M-50
Unit = 1 cum
Taking output = 120 cum
a) Material
Cement tonne 58.8 5221.00 306994.80
Coarse sand cum 54 1777.60 95990.40
20 mm Aggregate cum 64.8 1721.60 111559.68
10 mm Aggregate cum 43.2 1721.60 74373.12
Admixture @ 0.4 per cent of cement kg 235.2 70.00 16464.00
b) Labour
Mate day 0.94 994.15 934.50
Mason day 3.5 1317.27 4610.45
Mazdoor day 20 878.81 17576.20
c) Machinery
Batching Plant @ 20 cum/hour hour 6.00 387.82 2326.92
Generator 100 KVA hour 6.00 704.67 4228.03
Loader hour 6.00 837.59 5025.51
Transit Mixer ( capacity 4.0 cu.m )
Transit Mixer 4 cum capacity lead upto1 Km hour 15.00 851.01 12765.12
Lead =30 km
Lead beyond 1 Km, L - lead in Kilometer tonne.km 300L 30.26 272325.60 Tonne = 120 x 2.5 =
300
Concrete Pump/Boom Placer hour 6.00 1206.34 7238.05
Cost for 120 cum 932412.38
Cost for 1 cum 7770.10
SDB-MoRTH Item Code: 14.3

Item of Work : HTS post tensioning


Sr No Description Unit Quantity Rate (Rs) Cost (Rs) Remarks
High tensile steel wires/strands including all accessories for stressing,
stressing operations and grouting complete as per drawing and Technical
Specifications
Unit = 1 MT
Taking output = 0.377 MT
Details of cost for 12T13 strand 40 m long cable (weight = 0.377 MT)
a) Material
H.T. Strand @ 9.42 kg/m including 2 per cent for wastage and extra
tonne 0.385 59160 22776.60
length for jacking
Sheathing duct ID 110 mm along with 5 per cent extra length 40 x 1.05 =
metre 42 110 4620.00
42 m.
48 wedges per 3 anchors
Tube anchorage set complete with bearing plate, permanent wedges etc each 2 15193 30386.00 therefore 16 wedges per
anchor
Cement for grouting including 3 per cent wastage @ 3.00 kg/m = 3 x
tonne 0.125 5221 652.63
1.03 x 40 = 123.60 kg (say, = 125 kg)
Add 0.50 per cent cost of material for Spacers, Insulation tape and
292.18
miscellaneous items
b) Labour
i) For making and fixing cables, anchorages
Mate day 0.16 994.15 159.06
Blacksmith day 1 1196.88 1196.88
Mazdoor day 3 878.81 2636.43
ii) For prestressing
Mate/Supervisor day 0.05 994.15 49.71
Prestressing operator / Fitter day 0.25 1317.27 329.32
Mazdoor day 1 878.81 878.81
iii) For grouting
Mate/Supervisor day 0.05 994.15 49.71
Mason day 0.25 1317.27 329.32
Mazdoor day 1 878.81 878.81
c) Machinery
2.5 hours for 1 set
Stressing jack with pump hour 5 29.16667 145.83
total 2 set used
Grouting pump with agitator hour 1 11.11111 11.11
Generator 33 KVA. hour 3.5 225.5267 789.34
Cost for 0.377 MT (a+b+c) 66181.73
Rate per MT = (a+b+c)/0.377 175548.36
DSR Item Code: 15.3

Rate Analysis - CPWD, Delhi


Item of work : Demolishing R.C.C. work manually/ by mechanical means including stacking of steel bars and disposal of
unserviceable material within 50 metres lead as per direction of Engineer - in- charge.
S No Description of items DSR item ref Unit Quantity Rate Amount
Detail of cost for 1 cum
A Labour
Beldar day 2.65 878.81 2329.00
Coolie day 0.72 878.81 633.00
Sundries L.S. 7.02 2 14.00
Total Cost Rs. 2962.0
Cost per cum Rs./cum 2962.00

Refer Analysis : 15.3 Pile head chipping [ Page 1068]


SDB-MoRTH Item Code: 15.4A

Item of Work : Providing and laying Stone Boulders

Remarks/
Sr No Description Unit Quantity Rate Rs Cost Rs
Input ref.

Providing and laying Pitching on slopes laid over prepared filter media including
Page No.
boulder apron laid dry in front of toe of embankment complete as per drawing and
2504
Technical specifications
Stone/Boulder
Unit = cum
Taking output = 1 cum
a) Material
Stone weighing not less than 40kg cum 1 1060.8 1060.80
Stone spalls of minimum 25 mm size cum 0.2 1640 328.00
b) Labour
Mate day 0.04 994.15 39.77
Mason day 0.35 1196.88 418.91
Mazdoor day 0.75 878.81 659.11
Rate per cum 2506.58
SDB-MoRTH Item Code: 15.4A

Item of Work : Filter material under stone pitching

Remarks/ Input
Sr No Description Unit Quantity Rate Rs Cost Rs
ref.

Providing and laying Filter material underneath pitching in


2504
slopes complete as per drawing and Technical specification

Unit = cum
Taking output = 1 cum
a) Material
Graded stone aggregate of required size cum 1.2 1721.6 2065.92
b) Labour
Mate day 0.05 994.15 49.7075
Mazdoor (Skilled) day 0.25 1196.88 299.22
Mazdoor * day 1 878.81 878.81
Rate per cum 3293.66

Includes Mazdoor required for trimming of slope to proper


profile and preparation of bed.
DSR Item Code: 15.60

Rate Analysis - CPWD, Delhi

Item of work : Disposal of building rubbish / malba / similar unserviceable, dismantled or waste materials by mechanical means, including loading,
transporting, unloading to approved municipal dumping ground or as approved by Engineer-in-charge, beyond 50 m initial lead, for all leads
including all lifts involved.

S No Description of items DSR item ref Unit Quantity Rate Amount


Detail of cost for 1 cum
Carriage of Rubbish cum 1.00 103.77 103.77
Total Cost Rs. 103.77

Refer Analysis : 15.60 Disposal of rubbish [ Page 1112]


DSR Item Code: 20.2A.4

Rate Analysis - CPWD, Delhi

Item of work : Boring, providing and installation bored cast-in-situ reinforced cement concrete piles of garde M-25 of specified diameter and length below pile cap, to
carry a safe working load not less than specified, excluding the cost of steel reinforcement but including the cost of boring with bentonite solution and temporary
casing of appropriate length for setting out and removal of same and the length of the pile to be embedded in the pile cap etc. by Crawler mounted, telescopic boom
hydraulic pilling Rig all complete, including removal of excavated earth with all its lifts and leads (length of pile for payment shall be measured up to bottom of pile
cap).
Note: Truck Mounted rotary/TMR/Tube well boring machine shall not be used.

S No Description of items DSR Item No. Unit Quantity Rate(Rs) Amount(Rs)


Details of cost for 9 m pile
Based on Site Mix Design
A Materials required per cum of Concrete

Concrete 3.14/4x1.20²x9 = 10.17 cum


SH : RCC Work 5.33.1 cum 10.17 8016.46 81527.00
Bentonite 7183 tonne 0.385 3019 1162.00
Sundries 9999 L.S. 290.79 2 582.00
B Labour
Beldar 114 day 4.50 878.81 3955.00
Mistry 130 day 0.18 1317.27 237.00
C Equipment
Hire and running charges of hydraulic piling rig with power unit etc. including complete
day 0.67 47515.29 31835.25
accessories and shifting at site.
Hire and running charges of crawler crane - 35 MT day 0.06 8831.06 529.86
Hire and running charges of bentonite pump day 0.75 190.77 143.08
Hire and running charges of loader. day 0.50 3893.54 1946.77
Hire and running charges of tipper day 0.50 7087.78 3543.89
Total Cost for 9 m pile Rs. 125461.8
Cost per rm Rs. 13940.00
Refer Analysis : 20.2A.4 1200 mm dia piles [ Page No.1754]
DSR Item Code: 20.9

Rate Analysis - CPWD, Delhi

Item of work: Integrity testing of Pile using Low Strain/ Sonic Integrity Test/ Sonic Echo Test method in accordance with IS 14893 including surface preparation
of pile top by removing soil, mud, dust & chipping lean concrete lumps etc. and use of computerised equipment and high skill trained personal for conducting
the test & submission of results, all complete as per direction of Engineer-in-charge.

S No Description of items Unit Quantity Rate Amount


Detail of cost for one P.I.T. test (Ten P.I.T. in one day)
A Materials DSR item Reference
Pile Integrity testing equipment 81 day 0.10 3000.00 300.00
B Labour
Technician 160 day 0.10 1317.27 132.00
Helper (Technician) 161 day 0.10 878.81 88.00
C Miscellaneous
Reporting charges 9999 L.S. 100.67 2.00 201.00
Transportation and consumables etc. 9977 L.S. 33.56 2.00 67.00
Total Cost Rs. 788.0

Refer Analysis : 20.9 Pile Integrity Test [ Page No. 1770]


Erection of PSC I- Girder

Unit Rate Analysis for erection and launching of PSC I-girder


Erection and launching of PSC I-Girders of major RUBs and bridges. The work includes transporting the I Girder to site from yard, erecting them at location using
tandem lifting by 200 MT cranes. The rate includes the cost of labour, machinary and fuel for all activities. The rate is inclusive of all the supporting temporary works
required for the launching of the girders including the cost of temporary structure.

Machinary
A Annexure-P-I

Period of Hire
Sr.no. Activity Item Description Unit Nos. Qty. Remarks
(day)

1 For Assembly and erection works of permenent works Crawler Crane - 200 MT day 2 3 6 2 nos. for 1.5 days
incl. of shifting
2 Assembly + Erection + Launching Diesel generator - 125 Kva day 1 1 1 1 nos. for 1 days
3 Transportation of I-Girder Trailer - 60 MT day 2 1 2 2 nos. for 1 days
4 Loading of I-Girder at Yard Tyre Mounted - 80 MT day 2 1 2 2 nos. for 1 days

Fuel
B Annexure-P-II
Fuel
Operational Activity
consumption
Sr.no. Activity Item Description Unit Nos. hours/day Duration Qty. Remarks
Norms
(hours) (days)
(ltr/hour)

For Assembly and erection works of


1 Diesel - Crawler Crane - 200 MT ltr 2 4 1 18 144
permenent works
Diesel - Power Generator - 125
2 Assembly + Erection + Launching ltr 1 22 1 10 220
KVA
Mileage = 1.5 km/ltr
3 Transportation of I-Girder Trailer - 60 MT ltr 2 10 1 13.33 266.6 Speed = 20 km/hour
Fuel Norm = 13.33 ltr/hr
4 Loading of I-Girder at Yard Tyre Mounted - 80 MT ltr 2 5 0.5 9 45
Unit Rate Analysis for erection and launching of PSC I-girder
Erection and launching of PSC I-Girders of major RUBs and bridges. The work includes transporting the I Girder to site from yard, erecting them at
location using tandem lifting by 200 MT cranes. The rate includes the cost of labour, machinary and fuel for all activities. The rate is inclusive of all
the supporting temporary works required for the launching of the girders including the cost of temporary structure.

Manpower
Activity
No.of OT hours per Shifts
Sr.no. Activity Item Description Unit Nos. Duration Qty. Remarks
shift(hours) (nos)
(days)
C Manpower Annexure-P-III

1 Khalasi(unskilled) day 6 2 2 24
Erection
2 Over Time charges - Khalasi hours 6 3 2 2 72
3 Welder(skilled) day 2 2 2 8
Erection
4 Over Time charges - Welder hours 2 3 2 2 24
5 Electrician(skilled) day 1 2 2 4
Erection
6 Over Time charges - Electrician hours 1 3 2 2 12
7 Supervisor (Highly skilled) day 2 2 1 4
Erection
8 Over Time charges - Supervisor hours 2 3 2 1 12
Erection and launching of PSC I-Girders of major RUBs and bridges. The work includes transporting the I Girder to site from yard, erecting them at location using
tandem lifting by 200 MT cranes. The rate includes the cost of labour, machinary and fuel for all activities. The rate is inclusive of all the supporting temporary
works required for the launching of the girders including the cost of temporary structure.

Qty. Rate
Sr.no. Activity Item Description Unit Qty. Rate Amount Remarks
Reference Reference
A Machinary
1 For Assembly and erection works Crawler Crane - 200 MT day 6 32,692.31 1,96,154.00

2 Assembly + Erection + Launching Diesel generator - 125 Kva day 1 1,273.08 1,273.00
Annexure-P-I
3 Transportation of I-Girder Trailer - 60 MT day 2 4,807.69 9,615.00

4 Loading of I-Girder at Yard Tyre Mounted - 80 MT day 2 14,423.08 28,846.00

B Fuel & Lubricants


5 For Assembly and erection works Diesel - Crawler Crane - 200 MT ltr 144 9,611.00
66.74
6 Assembly + Erection + Launching Diesel - Power Generator - 125 KVA ltr 220 14,683.00 Annexure-P-II
66.74
7 Transportation of I-Girder Trailer - 60 MT ltr 267 17,793.00
66.74
8 Loading of I-Girder at Yard Tyre Mounted - 80 MT ltr 45 3,003.00
66.74
9 Lubricants @ 10% of Diesel charges L.S. 2,429.00

C Manpower
10 Assembly + Erection + Launching Khalasi(unskilled) day 24 878.81 21,091.00

11 Assembly + Erection + Launching Welder(skilled) day 8 1,196.88 9,575.00

12 Assembly + Erection + Launching Electrician(skilled) day 4 1,196.88 4,788.00


Assembly + Erection + Launching
13 Supervisor (Highly skilled) day 4 1,317.27 5,269.00
(Mechanical + Civil Supervisors)
OT charges Annexure-P-III
14 Assembly + Erection + Launching Khalasi(unskilled) hours 72 125.75 9,054.00

15 Assembly + Erection + Launching Welder(skilled) hours 24 166.50 3,996.00

16 Assembly + Erection + Launching Electrician(skilled) hours 12 166.50 1,998.00


Assembly + Erection + Launching
13 Supervisor (Highly skilled) hours 12 183.25 2,199.00
(Mechanical + Civil Supervisors)
Total 3,41,377.00

Total for 82.58 cum 3,41,377.00

Total for 1 cum


4,134.00
Steel Erection
Span 48.5 m
Annexure - I
Qty.of Permanent Works 229 MT
Machinary
A
Period of Hire
Sr.no. Activity Item Description Unit Nos. Qty. Remarks
(month)
Local shifting for assembly,erection and
1 Trailers- 40 MT month 2 1.5 3
dismantling works 2 nos. for 1.5 months
For Assembly and erection works of
2 permanent works and dismantling of Crawler Crane - 200 MT month 1 2 2
temporary structures 1 nos. for 2 months
For Assembly and erection works of
3 Crawler Crane - 200 MT month 1 0.5 0.5
permanent works 1 nos. for 0.5 month
For Assembly and erection works of both 1 nos. for 3 months but shared
4 Telescopic Crane - 80 MT month 1 1.5 1.5
temporay and permenent works at two locations
For Assembly and erection works of both
5 Pick n carry crane month 2 1.5 3 2 nos. for 3 months but shared
temporay and permenent works
at two locations
6 Assembly + Erection + Launching Diesel generator - 125 Kva month 1 3 3 1 nos. for 3 months

Fuel
B Annexure-II
Operational Activity Fuel
Sr.no. Activity Item Description Unit Nos. hours/day Duration consumption Qty. Remarks
(hours) (days) Norms(ltr/hour)
Mileage = 1.5 km/ltr
Local shifting for assembly, erection and
1 Trailers- 40 MT ltr 2 8 45 13.33 9597.6 Speed = 20 km/hour
dismantling works
Fuel Norm = 13.33 ltr/hr
For Assembly and erection works of
2 permanent works and dismantling of Crawler Crane - 200 MT ltr 1 10 60 18 10800
temporary structures
For Assembly and erection works of
3 Crawler Crane - 200 MT ltr 1 10 15 18 2700
permanent works
For Assembly and erection works of both
4 Telescopic Crane - 80 MT ltr 1 10 45 9 4050
temporay and permenent works
For Assembly and erection works of both
5 Pick n carry crane ltr 2 10 45 6 5400
temporay and permenent works

Diesel generator - 125


6 Assembly + Erection + Launching ltr 1 22 90 9 17820
Kva
Steel Erection

Manpower Annexure-III
No.of OT
Activity
hours per Shifts
Sr.no. Activity Item Description Unit Nos. Duration Qty. Remarks
shift (nos)
(days)
(hours)

C Manpower

1 Assembly + Erection + Launching + Khalasi(unskilled) day 22 2 90 3960


2 Dismantling Over Time charges - Khalasi hours 22 3 2 90 11880
3 Assembly + Erection + Launching + Welder(skilled) day 2 2 90 360
4 Dismantling Over Time charges - Welder hours 2 3 2 90 1080
5 Assembly + Erection + Launching + Electrician(skilled) day 1 2 90 180
6 Dismantling Over Time charges - Electrician hours 1 3 2 90 540
7 Technician (Highly skilled) day 2 2 30 120
Launching works
8 Over Time charges - Technician hours 2 3 2 30 360
9 Painter (skilled) day 1 1 30 30
Touch Up Works
10 Over Time charges - Painter hours 1 3 1 30 90

11 Assembly + Erection + Launching + Supervisor/Foreman (Highly day 4 2 90 720


Dismantling skilled)
(Mechanical + Civil Supervisors +
12 Foreman) Over Time charges - Supervisor hours 4 3 2 90 2160
Steel Erection

Annexure -V Temporary structure Erection


Required Support arrangement for 32.15m, 37.45m and 48.20m span

Qty. of temporary structures for 1 span of 32.5 m span 120 MT a


Qty. of temporary structures per rm of bridge(102/32.5) 3.692 MT/rm b
Total running length of Steel structures 1795.32 rm c
Total no. of truss 41 nos. d
Total wt. of temporary structures required,if without repitition 6628 MT e=b*c
Total setup planned for achieving the base line program 4 nos. f
Repititions required per setup 10.25 nos. g=d/f
Required wt. of temporary structure required per repitition 647 MT h=e/g
Required effective wt. of temporary structure fabrication required per rm truss 0.36 MT/rm i=h/c

For 48.5 m span

Temporary structure effective fabrication required

17.46 MT
Permanent structure wt. of 48.5 m span

218 MT
Temporary structure required per MT of permanent steel

0.08 MT
Steel Erection
Unit Rate Analysis for mobilisation and Demobilisation of 200 MT crawler crane from 1 Major Structure Loctaion to other
Dismantling the 200 MT or above crawler crane and loading it on 60 MT low bed trailers, transporting it to location, unloading and assembling the crane. The work includes aal kind of manpower, machinary ,
tools and tacles required.
The average distance between two major structure location is 2.8 Km.
Annexure - VI
Sr.no. Activity Item Description Unit Qty. Rate Amount Remarks
A Machinary
1 Transporting the crane Trailers- 60 MT month 0.308 1,25,000.00 38,500.00 2 trailers for 4 days,i.e. 2*4/26 = 0.308 month
2 For dismantling & loading Telescopic Crane - 80 MT month 0.154 3,75,000.00 57,750.00 1 nos. for 4 days,i.e. 4/26 = 0.154 month
3 For Assembling & unloading Telescopic Crane - 80 MT month 0.154 3,75,000.00 57,750.00 1 nos. for 4 days,i.e. 4/26 = 0.154 month
For dismantling,loading,unloading and assembling
4 Pick n carry crane month 0.231 1,60,000.00 36,960.00 1 nos. for 6 days, i.e. 6/26 = 0.231 month
works

B Fuel & Lubricants


5.6 km per trip
Total Trips 10
5 Transporting the crane Trailers- 60 MT ltr 56 65.87 3,689.00 total distance 10*5.6 = 56 Km
Mileage = 1 km/ltr
Total fuel = 56 ltr
8 hours working per day
Total days = 4 days
6 For dismantling & loading Telescopic Crane - 80 MT ltr 288 65.87 18,971.00 Total hours = 8*4 = 32 hours
Fuel norm = 9 ltr/hour
Total Fuel = 32 * 9 = 288 Ltr
8 hours working per day
Total days = 4 days
7 For Assembling & unloading Telescopic Crane - 80 MT ltr 288 65.87 18,971.00 Total hours = 8*4 = 32 hours
Fuel norm = 9 ltr/hour
Total Fuel = 32 * 9 = 288 Ltr
8 hours working per day
Total days = 6 days
For dismantling,loading,unloading and assembling
8 Pick n carry crane ltr 288 65.87 18,971.00 Total hours = 8*6 = 48 hours
works
Fuel norm = 6 ltr/hour
Total fuel = 48 * 6 =288 ltr
9 Lubricants @ 10% of Diesel charges L.S. 6,060.00

C Manpower
1 Assembly + Erection + Launching Khalasi(unskilled) day 80 878.81 70,305.00

2 Assembly + Erection + Launching Welder(skilled) day 16 1,196.88 19,150.00

3 Assembly + Erection + Launching Electrician(skilled) day 16 1,196.88 19,150.00


Assembly + Erection + Launching
4 Supervisor (Highly skilled) day 16 1,317.27 21,076.00
(Mechanical + Civil Supervisors)
OT charges
5 Assembly + Erection + Launching Khalasi(unskilled) hours 240 125.75 30,180.00

6 Assembly + Erection + Launching Welder(skilled) hours 48 166.50 7,992.00

7 Assembly + Erection + Launching Electrician(skilled) hours 48 166.50 7,992.00


Assembly + Erection + Launching
8 Supervisor (Highly skilled) hours 48 183.25 8,796.00
(Mechanical + Civil Supervisors)
Total 4,42,263.00

Total for 229 MT 4,42,263.00

Total for 1 MT 1,931.00


Steel Erection
Assembling, erection and launching of Structural steel truss structure of major RUBs and bridges. The work includes the assembly of the fabricated steel components and erecting them at location and then launching the truss to the bridge
location using rolling method or pulling method. The rate includes the cost of labour, machinary and fuel for all the three activities. The rate is inclusive of all the supporting temporary works required for the assembly,erection & launching of
the truss including the cost of temporary structure.
Span 48.5 m
Qty.of Permanent Works 229 MT

Qty. Rate
Sr.no. Activity Item Description Unit Qty. Rate (Rs) Amount (Rs) Remarks
Reference Reference
A Machinary

1 Local shifting for assembly,erection and dismantling works Trailers- 40 MT month 3 1,05,000.00 3,15,000.00

For Assembly and erection works of permanent works and


2 Crawler Crane - 200 MT month 2 8,50,000.00 17,00,000.00
dismantling of temporary structures

3 For Assembly and erection works of permanent works Crawler Crane - 200 MT month 0.5 8,50,000.00 4,25,000.00 Annexure - I
For Assembly and erection works of both temporay and
4 Telescopic Crane - 80 MT month 1.5 3,75,000.00 5,62,500.00
permenent works
For Assembly and erection works of both temporay and
5 Pick n carry crane month 3 1,60,000.00 4,80,000.00
permenent works
6 Assembly + Erection + Launching Diesel generator - 125 Kva month 3 33,100.00 99,300.00

B Fuel & Lubricants


7 Local shifting for assembly,erection and dismantling works Trailers- 40 MT ltr 9597.6 66.74 6,40,544.00

For Assembly and erection works of permanent works and


8 Crawler Crane - 200 MT ltr 10800 66.74 7,20,792.00
dismantling of temporary structures

9 For Assembly and erection works of permanent works Crawler Crane - 200 MT ltr 2700 66.74 1,80,198.00
Annexure-II
For Assembly and erection works of both temporay and
10 Telescopic Crane - 80 MT ltr 4050 66.74 2,70,297.00
permenent works
For Assembly and erection works of both temporay and
Pick n carry crane ltr 5400 66.74 3,60,396.00
permenent works
11 Assembly + Erection + Launching Diesel generator - 125 Kva ltr 17820 66.74 11,89,307.00
12 Lubricants @ 10% of Diesel charges L.S. 3,36,153.00

C Manpower
13 Assembly + Erection + Launching Khalasi(unskilled) day 3960 878.81 34,80,078.00
14 Assembly + Erection + Launching Welder(skilled) day 360 1,196.88 4,30,878.00
15 Assembly + Erection + Launching Electrician(skilled) day 180 1,196.88 2,15,439.00
16 Launching works Technician (Highly skilled) day 120 1,317.27 1,58,072.00
17 Touch Up Works Painter (high skilled) day 30 1,317.27 39,518.00
Assembly + Erection + Launching
18 Supervisor (Highly skilled) day 720 1,317.27 9,48,434.00
(Mechanical + Civil Supervisors)
OT charges Annexure-III Annexure-IV
19 Assembly + Erection + Launching Khalasi(unskilled) hours 11880 125.75 14,93,910.00
20 Assembly + Erection + Launching Welder(skilled) hours 1080 166.50 1,79,820.00
21 Assembly + Erection + Launching Electrician(skilled) hours 540 166.50 89,910.00
22 Launching works Technician (Highly skilled) hours 360 183.25 65,970.00
23 Touch Up Works Painter (high skilled) hours 90 166.50 14,985.00
Assembly + Erection + Launching
24 Supervisor (Highly skilled) hours 2160 183.25 3,95,820.00
(Mechanical + Civil Supervisors)
Fringe Benefits
25 Mob + Demob of 200 MT Crane 4,42,263.00 Annexure - VI
Total 1,52,34,584.00
Total for 229 MT 1,52,34,584.00
Total for 1 MT 66,527.00

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