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    Fastener

    Uploaded by

    Hosam Elden Mostafa Masarany
    The document discusses threaded fasteners used in machinery. It describes the forces involved with fasteners and how they are manufactured. Key points covered include the high stress areas of fasteners, different types of threads, bolt markings, torque requirements, and factors that can lead to failures like fatigue, bending, corrosion, manufacturing defects, improper installation, and overloading. Causes of different types of fractures are also examined.

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    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd

    Fastener

    Uploaded by

    Hosam Elden Mostafa Masarany
    72 views45 pages
    The document discusses threaded fasteners used in machinery. It describes the forces involved with fasteners and how they are manufactured. Key points covered include the high stress areas of fasteners, different types of threads, bolt markings, torque requirements, and factors that can lead to failures like fatigue, bending, corrosion, manufacturing defects, improper installation, and overloading. Causes of different types of fractures are also examined.

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    Fastener

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    The document discusses threaded fasteners used in machinery. It describes the forces involved with fasteners and how they are manufactured. Key points covered include the high stress areas of fasteners, different types of threads, bolt markings, torque requirements, and factors that can lead to failures like fatigue, bending, corrosion, manufacturing defects, improper installation, and overloading. Causes of different types of fractures are also examined.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    72 views45 pages

    Fastener

    Uploaded by

    Hosam Elden Mostafa Masarany
    The document discusses threaded fasteners used in machinery. It describes the forces involved with fasteners and how they are manufactured. Key points covered include the high stress areas of fasteners, different types of threads, bolt markings, torque requirements, and factors that can lead to failures like fatigue, bending, corrosion, manufacturing defects, improper installation, and overloading. Causes of different types of fractures are also examined.

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    You are on page 1of 45

    Lion DVD AFA I CHAPTER: Threaded Fasteners

    Threaded
    Fasteners
    Service Training Malaga 1
    Lion DVD AFA I

    Service Training Malaga 2


    Lion DVD AFA I

    Forces
    Clamping force between
    two surfaces

    Service Training Malaga 3


    Lion DVD AFA I

    Forces

    Service Training Malaga 4


    Lion DVD AFA I

    High Stress Areas

    Nut

    First thread root First exposed thread

    Shank
    Underhead fillet
    Washer face

    Bolt head
    Service Training Malaga 5
    Lion DVD AFA I

    Manufacturing

    Service Training Malaga 6


    Lion DVD AFA I

    Manufacturing
    Bolts are cold formed

    Service Training Malaga 7


    Lion DVD AFA I

    Manufacturing Cut Vs Rolled Thread

    CUT THREAD ROLLED THREAD

    CUT THREAD ROLLED THREAD

    Service Training Malaga 8


    Lion DVD AFA I

    Caterpillar Bolts
    Standard Cat bolts have grade
    8 Classification

    Service Training Malaga 9


    Lion DVD AFA I

    Marking Metric - Inch

    Service Training Malaga 10


    Lion DVD AFA I

    Torquing

    Service Training Malaga 11


    Lion DVD AFA I

    Nuts
    Lower Hardness
    than the Bolt

    Service Training Malaga 12


    Lion DVD AFA I

    Knurled Bolts
    Provide better fit
    in bolt hole

    Service Training Malaga 13


    Lion DVD AFA I

    Threads
    This bolt have been torqued

    Service Training Malaga 14


    Lion DVD AFA I

    Abnormal Stress Raisers


    •• Pits
    Pits
    •• Nicks
    Nicks
    •• Gouges
    Gouges
    •• Cracks
    Cracks
    Where
    Where ? ?
    •• Threads
    Threads
    •• Shank
    Shank
    •• Under
    Under head
    head Fillet
    Fillet
    •• Washer
    Washer Faces
    Faces

    Service Training Malaga 15


    Lion DVD AFA I

    Fatigue Fracture Abnormal Stress raiser

    Service Training Malaga 16


    Lion DVD AFA I

    Fatigue Fracture Abnormal Stress raiser

    Service Training Malaga 17


    Lion DVD AFA I

    Fatigue Fracture
    Fatigue fracture at
    high stress area with
    no abnormal stress
    raiser indicate
    cyclic overload

    Service Training Malaga 18


    Lion DVD AFA I

    Fatigue Fracture Bending


    Bolts are not supposed to
    carry bending loads

    Service Training Malaga 19


    Lion DVD AFA I

    Loose Joint No Preload

    Service Training Malaga 20


    Lion DVD AFA I

    Fatigue Fracture Bending

    Service Training Malaga 21


    Lion DVD AFA I

    Fatigue Fracture Bending

    Service Training Malaga 22


    Lion DVD AFA I

    Fatigue Fracture Reverse Bending

    Service Training Malaga 23


    Lion DVD AFA I

    Fatigue Fracture Bending

    Service Training Malaga 24


    Lion DVD AFA I

    Fretting
    Cyclically overloaded or
    slightly loose joint

    Service Training Malaga 25


    Lion DVD AFA I

    Fretting Bolt vibrating

    Service Training Malaga 26


    Lion DVD AFA I

    Ductile Fracture Single Overload

    Bending load

    Service Training Malaga 27


    Lion DVD AFA I

    Ductile Fracture Over torque

    Service Training Malaga 28


    Lion DVD AFA I

    Ductile Fracture Over torque


    Dark rough fracture
    Polished threads

    Service Training Malaga 29


    Lion DVD AFA I

    Ductile Fracture “Bulleting”

    Plastic deformation
    Heat discoloration

    Service Training Malaga 30


    Lion DVD AFA I

    Impact Shear

    Service Training Malaga 31


    Lion DVD AFA I

    Fracture Comparison
    Impact Fatigue Ductile
    Shear Fracture Bending
    Fracture

    Service Training Malaga 32


    Lion DVD AFA I

    Fastener Problems
    • Material
    • Forming
    • Hardening
    • Threading

    Service Training Malaga 33


    Lion DVD AFA I

    Pre-crack Rolling Seam

    Service Training Malaga 34


    Lion DVD AFA I

    Pre-crack Rolling Seam

    Service Training Malaga 35


    Lion DVD AFA I

    Pre-crack Rolling Seam

    Service Training Malaga 36


    Lion DVD AFA I

    Forming Problems
    Not hot enough during forming

    Service Training Malaga 37


    Lion DVD AFA I

    Stress Corrosion Cracking

    Service Training Malaga 38


    Lion DVD AFA I

    Stress Corrosion Cracking


    Bolt failed when machine
    was not in use

    Service Training Malaga 39


    Lion DVD AFA I

    Stress Corrosion Cracking

    Service Training Malaga 40


    Lion DVD AFA I

    Stress Corrosion Cracking

    Service Training Malaga 41


    Lion DVD AFA I

    Stress Corrosion Cracking

    Service Training Malaga 42


    Lion DVD AFA I

    Heat treating Problems

    Service Training Malaga 43


    Lion DVD AFA I

    Heat treating Problems

    Service Training Malaga 44


    Lion DVD AFA I

    Loose Nuts
    Last thread of 2 stripped
    Thread damaged after nut come of

    Service Training Malaga 45

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