IC Engine ATD1
IC Engine ATD1
IC Engine ATD1
ENGINES
1
Performance parameters:
Engine performance is an indication of the degree of
success with which it does its assigned job i.e.
conversion of chemical energy contained in the fuel into
the useful mechanical work.
In evaluation of engine performance certain basic
parameters are chosen and the effects of various
operating conditions, design concepts and
modifications on these parameters are studied.
2
The basic performance parameters are numerated and
discussed below:
Where,
k = Number of cylinders,
Pmi = Indicated mean effective pressure in Pa or N/m2,
L = Length of stroke in m,
A = Area of piston, m2, and
n = number of explosions per minute
= N/2 for 4-stroke engine,
= N for 2-stroke engine,
N = speed of the engine on rpm.
4
(ii) Brake power (B.P.).
The power developed by an engine at the output shaft is called
the brake power.
Where,
T = torque in N-m.
The difference between I.P. and B.P. is called frictional power F.P.
5
2. Mean effective pressure and torque:
Mean effective pressure is defined as hypothetical pressure
which is thought to be acting on the piston throughout the
power stroke.
If it is based on I.P. it is called indicated mean effective
pressure (Im.e.p. or Pmi) and if based on B.P. is called brake
mean effective pressure (Bm.e.p. or Pmb).
Similarly frictional mean effective pressure (Fm.e.p. or Pmf) can
be defined as:
4. Volumetric efficiency:
It is defined as the ratio of actual volume of the charge
drawn in, during the suction stroke to the swept volume
of the piston.
The average value of this efficiency is from 70 to 80% but
in case of supercharged engine it may be more than
100%, if air at about atmospheric pressure is forced into
the cylinder at a pressure greater than that of air
surrounding the engine.
7
5. Fuel-Air ratio:
It is the ratio of the mass of the fuel to the mass
of the air in the fuel-air mixture.
Relative fuel-air ratio is defined as the ratio of
the actual fuel-air ratio to that of stoichiometric
fuel-air ratio required to burn the fuel supplied.
6. Specific fuel consumption:
It is the mass of fuel consumed per kW
developed per hour, and is a criterion of
economical power production.
8
7. Thermal efficiency and heat balance:
Thermal efficiency is the ratio of indicated work done to
energy supplied by the fuel.
mf = mass of fuel supplied in kg/hr and
C.V. = lower caloric value of fuel,
Then indicated thermal efficiency based I.P.,
Where,
Where,
11
b)Heat absorbed in B.P.
c)Heat taken away by cooling water
Where,
mw = mass of cooling water used in kg/s or kg/min or
kg/hr,
t1 = Inlet temperature of cooling water
t2 = outlet temperature of cooling water
Cpw = Specific heat of water.
12
d)Heat taken away by exhaust gases
Where,
me = mass of exhaust gases in kg/s or kg/min or
kg/hr, = ma + mf
tr = room temperature,
te = temperature of exhaust gases,
Cpg = mean specific heat of exhaust gas at constant
pressure,
ma = mass of air supplied in kg/s or kg/min or kg/hr.
13
• The heat balance sheet from the above data
can be drawn as follows:
Particulars kJ/s or kJ/min or Percent
kJ/hr
a) Heat supplied by fuel ---- ------
14
8. Exhaust smoke and other emissions:
Smoke is an indication of incomplete combustion.
It limits the output of an engine if air pollution control
is the consideration.
Exhaust emissions have of late become a matter of
grave concern and with the enforcement of legislation
of air pollution in many countries; it has become
necessary to view them as performance parameters.
9. Specific weight:
It is defined as the weight of the engine in kg for each
B.P. developed. It is an indication of the engine bulk.
15
Basic measurements:
1. Measurement of air consumption by Air-box
method:
Fig shows the arrangement of the system.
It consists of air-tight chamber fitted with a sharp edged
orifice of known coefficient of discharge.
The orifice is located away from the suction connection to
the engine.
Due to the suction of engine, there is a pressure of
depression in the air box or chamber which causes the
flow through orifice.
16
For obtaining a steady flow, the volume of chamber
should be sufficiently large compared with the swept
volume of the cylinder; generally 500 to 600 times the
swept volume.
It is assumed that the intermittent suction of the engine
will not affect the air pressure in the air box as volume of
the box is sufficiently large, and pressure in the box
remains same.
A water manometer is used to measure the pressure
difference causing the flow through the orifice. The
depression across the orifice should not exceed 100 to
500mm of water.
17
Let A = Area of the orifice in m2,
d = Diameter of the orifice, m,
hw = Head of water in m,
Cd = Coefficient of discharge for orifice,
ρa = Density of air in kg/m3 under atmospheric conditions,
and
ρw = Density of water in kg/m3 = 1000kg/m3.
Head in meters of air is given by:
The velocity of air passing through the orifice is given by,
Where,
20
Therefore,
21
If W = weight of the load carrier
L = distance between shaft axis and the line of action of
weight.
Frictional torque to be overcome = T = W.L
Therefore the brake power of the engine,
Where,
W, load in Newton and L in metre.
22
3. Measurement of Indicated
Power:
i) By using Engine Indicator:
Indicator power is usually
determined with the help of a
p-V diagram taken with the
help of a engine indicator.
The indicated power may be
computed by measuring the
area of the diagram, either
with a planimeter or by
ordinate method, and dividing
by the stroke measurement in
order to obtain the mean
effective pressure (m.e.p.).
23
i.e.,
24
i.e.,
25
ii) By Morse Test:
This test is applicable only to multi-cylinder engines.
The engine is run at the required speed and the
torque is measured.
One cylinder is cut-off by shorting the plug if an S.I.
engine is under test, or by disconnecting an injector if
a C.I. engine is under test.
The speed falls because of the loss of power with one
cylinder cut-off, but is restored by reducing the load.
The torque is measured again when the speed has
reached its original value.
26
If the values of the I.P. of the cylinders are denoted by
(considering 4-cylinder engine), and the power losses in each
cylinder are denoted by then the value of B.P., B at the test
speed with all cylinders firing is given by,
Similarly,
29
For a throttled engine if such a test is carried out, the throttle
position has to be varied from almost closed at no load to full
open at maximum load, to keep the engine speed constant.
Therefore the pumping load will be bigger at no load, and
reduce gradually as the load is increased.
In other words, the pumping power and therefore the F.P. will
not remain constant, as the assumption in Willan’s line
method.
30
ii) By Morse test:
In Morse test (already discussed), the
frictional power can be found by subtracting
Therefore,
31
iii) Motoring test:
In this test the engine is first run up to the
desired speed by its own power and allowed to
remain under the given speed and load
conditions for some time so that oil, water and
engine component temperature reach stable
conditions.
The power of the engine during this period is
absorbed by a dynamometer.
32
The fuel supply is then cut-off and by suitable
electric switching devices the dynamometer is
converted to run as motor to drive or ‘motor’
the engine at the same speed at which it was
previously running.
The power supply to the motor is measured
which is a measure of F.P. of the engine.
Motoring test gives a very good insight into the
various causes of losses and is much more
powerful tool.
This test gives a higher value of F.P. as
compared to that given by Willan’s line method.
33
5. Measurement of fuel consumption:
The mass rate of fuel consumption is
measured by noting the time taken for the
consumption of a known volume of fuel.
If V cc of fuel is consumed in ‘t’ seconds, then
mass rate of fuel consumption is
34
6. Measurement of Heat carried away by cooling
water: The heat carried away by cooling water is measured by
measuring the water flow rate through the cooling jacket and rise
in temperature of the water during its flow through the engine
block.
The inlet and exit temperatures of cooling water are measured by
thermometers inserted in the wells provided.
The flow rate of water is measured by collecting the water in the
bucket over a specified period and by weighing the water collected.
The water flow rate can also be measured by using a rotameter or
flow meter.
The heat carried away by cooling water is given by
Where, mw = mass flow rate of water in kg/sec, Cpw = specific heat
of water in kJ/kg-K, t1 and t2 = inlet and outlet temperature35of
7. Measurement of heat carried away by exhaust gases:
The mass of the exhaust gases is equal to the sum of the masses of
air and fuel.
Mass flow rate of exhaust gas is given by,
Where,
Cpe = specific heat of exhaust gases in kJ/kg-K
te = temperature of exhaust gases.
tr = ambient temperature.
36
Prob 1:- The following observations have been made
from the test of a four cylinder, two – stroke petrol
engine. Diameter of the cylinder = 10 cm; stroke =
15 cm; speed = 1600 rpm; Area of indicator
diagram = 5.5 cm2; Length of the indicator diagram
= 55 mm; spring constant = 3.5 bar/cm; Determine
the indicated power of the engine.
Given:-
d = 0.1 m; L = 0.15 m ; No. of cylinders = K = 4;
N = 1600 rpm; n = N (two – stroke); A = 5.5 cm2;
length of the diagram = ld = 5.5. cm; spring
constant = ks = 3.5 bar/cm ;
37
To find: indicated power, ip.
A ks
Solution: Indicated mean effective pressure = pim = ------------
l d
5.5 x 3.5
or pim= -------------- = 3.5 bar = 3.5 x 10 5 N / m2
5.5
pim LAnK 3.5 x 105 x 0.15 x ( π/4) x 0.12 x 1600 x 4
Indicated power = IP = ---------------- = -------------------------------------------
60,000 60,000
= 43.98 kW
38
2). A gasoline engine (petrol engine) working on
Otto cycle consumes 8 liters of petrol per hour
and develops 25 kW. The specific gravity of
petrol is 0.75 and its calorific value is 44,000
kJ/kg. Determine the indicated thermal
efficiency of the engine.
Given:- Volume of fuel consumed/hour
= Vs/t = 8 x 10 3 / 3600 cc/s ;
IP = 25 kW; C.V = 44,000 kJ/kg;
Specific gravity of petrol = s = 0.75
39
To find: ηith ;
V X S 8 x 10 3 x 0.75
Solution: Mass of fuel consumed = mf = ----- = ------------------
1000 t 1000 x 3600
= 1.67 x 10 − 3 kg/s.
IP 25
Indicated thermal efficiency = ηith= --------- = ---------------------------
mf C.V 1.67 x 10 − 3 x 44000
= 0.3402 = 34.02 %.
40
3) The bore and stroke of a water cooled, vertical, single-
cylinder, four stroke diesel engine are 80 mm and 110
mm respectively. The torque is 23.5 N- m. Calculate the
brake mean effective pressure.
What would be the mean effective pressure and torque
if the engine rating is 4 kW at 1500 rpm?
Given:- Diameter = d = 80 x10 − 3 = 0.08 m ; stroke
= L = 0.110 m; T = 23.5 N-m;
To find
(i) bmep ; (ii) bmep if bp = 4 kW and N= 1500 rpm.
41
Solution:
(i) Relation between brake power (bp) and brake mean
effective pressure
(bmep) is given by bp =
2πNT (bmep)LAn
------------ = ---------------
60,000 60,000
Hence bmep = (2πNT) / (LAn) = (2πNT) / {(Lxπd2 /4) N/2}
16T 16 x 23.5
= ------------- = ---------------- = 5.34 x 10 5 N / m2 = 5.34 bar
d2L 0.08 2 x 0.11 42
(ii) when bp = 4 kW and N = 1500 rpm, we have
60,000 bp 60,000 x 4
bmep = -------------- = ------------------------------------------.
LAn 0.110 x (π/4) x 0.08 2 x (1500 / 2)
= 5.79 x 10 5 N/m2 = 5.79 bar.
60,000 bp 60,000 x 4
Also bp = 2πNT / 60,000 or T = ---------------- = --------------------
2πN 2 x π x 1500
= 25.46 N – m.
43
4)Find the air fuel ratio of a four stroke, single
cylinder, air cooled engine with fuel
consumption time for 10 cc is 20.4 s and air
consumption time for 0.1 m3is 16.3s. The load
is 7 N at the speed of 3000 rpm. Find also the
brake specific fuel consumption in kg/kWh and
brake thermal efficiency. Assume the density
of air as 1.175kg/m3 and specific gravity of
the fuel to be 0.7. The lower heating value of
the fuel is 43MJ/kg and the dynamometer
constant is 5000.
44
Given:- V = 10 cc ; t = 20.4 s ; Va = 0.1 m3; ta = 16.3 s ; W = 7 N ; N = 3000
rpm;
ρa = 1.175 kg/m3; s = 0.7 ; CV = 43 x 103 kJ/kg; Dynamometer constant = C =
5000.
To find:- (i) ma / mf ; (ii) bsfc ; (iii) ηbth.
0.1 x 1.175
Solution: (i) Mass of air consumed = ma = ----------------
16.3
= 7.21 x 10 − 3 kg/s.
VXS 10 x 0.7
Mass of fuel consumed = mf = --------- = ------------------
1000 t 1000 x 20.4
= 0.343 x 10 − 3 kg/s
45
Air fuel ratio = ma= 7.21 x 10− 3 = 21
mf 0.343 x 10− 3
7 x 3000
(ii) Brake power = bp = WN / C = ------------- = 4.2 kW
5000
mf x 3600 0.343 x 10 −3 x 3600
bsfc = --------------- = ---------------------------- = 0.294 kg/kWh
bp 4.2
bp 4.2
(iii) bith = --------------- = ----------------------------------- = 0.2848 = 28.48 %.
mf CV 0.343 x 10 −3 x 43 x 10 3
46
5:- A six cylinder, gasoline engine operates on the
four stroke cycle. The bore of each cylinder is 80
mm and the stroke is 100 mm. The clearance
volume in each cylinder is 70 cc. At a speed of
4000 rpm and the fuel consumption is 20 kg/h.
The torque developed is 150 N-m.
Calculate (i) the brake power, (ii) the brake mean
effective pressure, (iii) brake thermal efficiency if
the calorific value of the fuel is 43000 kJ/kg and
(iv) the relative efficiency if the ideal cycle for the
engine is Otto cycle.
47
Given:- K = 6 ; n = N /2 ; d = 8 cm ; L = 10 cm ; Vc = 70 cc ; N = 4000 rpm ; mf = 20
kg/h ; T = 150 N-m ; CV = 43000 kJ/kg ;
To find:- (i) bp ; (ii) bmep ; (iii) ηbth ; (iv) η Relative.
Solution: (i) bp = 2π NT = 2 x π x 4000 x 150
60,000 60,000
= 62.8 kW
60,000 bp 60,000 x 62.8
(ii) bmep = -------------------- = --------------------------------------------
L A n K 0.1 x (π / 4) x 0.08 2 x (4000/2) x 6
= 6.25 x 10 5 N/m2 = 6.25 bar
bp 62.8
(iii) ηbth = ----------------------- = ------------------------------ = 0.263 = 26.3 %.
mf CV (20 / 3600) x 43,000
48
(iv) Stroke volume = Vs = (π / 4) d2 L = (π / 4) x 8 2 x 10 = 502.65 cc
Vs + Vc 502.65 + 70
Compression Ratio of the engine = Rc = ------------ = ----------------- = 8.18
Vc 70
Air standard efficiency of Otto cycle = η Otto = 1 – (1/ Rc(γ – 1))
1
= 1 − -------------- = 0.568 = 56.8 %
8.18 0.4
Hence Relative efficiency = ηRelative = η bth / η Otto
= 0.263 / 0.568 = 0.463 = 46.3 %.
49
6) An eight cylinder, four stroke engine of 9 cm bore, 8 cm
stroke and with a compression ratio of 7 is tested at 4500
rpm on a dynamometer which has 54 cm arm. During a 10
minute test, the dynamometer scale beam reading was 42
kg and the engine consumed 4.4 kg of gasoline having a
calorific value of 44,000 kJ/kg. Air at 27 C and 1bar was
supplied to the carburetor at a rate of 6 kg/min. Find (i)
the brake power, (ii) the brake mean effective pressure,
(iii) the brake specific fuel consumption, (iv) the brake
specific air consumption, (v) volumetric efficiency ,
(vi) the brake thermal efficiency and (vii) the air fuel ratio.
50
Given:- K = 8 ; Four stroke hence n = N/2 ;
d = 0.09 m; L = 0.08 m; Rc = 7; N =
4500rpm; Brake arm = R = 0.54 m ; t = 10 min ;
Brake load = W = (42 x 9.81) N.
mf = 4.4 kg ; CV = 44,000 kJ/kg ; Ta = 27 + 273
= 300 K ; pa = 1 bar; ma = 6 kg/min;
To find:-
(i) bp ; (ii) bmep ; (iii) bsfc ; (iv) bsac ; (v) ηv ;
(vi) ηbth ; (vii) ma / mf
51
Solution:
2π NT 2π NWR 2 x π x 4500 x (42 x 9.81) x 0.54
(i) bp = ----------- = ------------ = -------------------------------------------
60,000 60,000 60,000
= 104.8 kW
60,000 bp 60,000 x 104.8
(ii) bmep = ------------- = ------------------------------------------------
LAnK 0.08 x (π / 4) x 0.09 2 x (4500 / 2) x 8
= 6.87 x 10 5 N/m2 = 6.87 bar.
52
(iii) mass of fuel consumed per unit time = mf
= mf / t = 4.4 x 60 / 10 kg/h
= 26.4 kg/h
mf 26.4
Brake specific fuel consumption = bsfc = ----------- = ------------- .
bp 104.8
ma 6 x 60
(iv) brake specific air consumption = bsac = ---------- = ---------
bp 104.8
= 3.435 kg / kWh
53
bp 104.8
(v) ηbth = ---------------- = ----------------------------- = 0.325 = 32.5 %.
mf CV (26.4 / 3600) x 44,000
(vi) Stroke volume per unit time = Vs = (πd2/4) L n K
π
= ------ x (0.092) x 0.08 x (4500 / 2) x 8
4
= 9.16 m3 / min.
ma Ra Ta 6 x 286 x 300
Volume flow rate of air per minute = Va = ------------- = --------------------
pa 1 x 10 5
= 5.17 m3 / min
Volumetric efficiency = ηv = Va / Vs = 5.17 / 9.16 = 0.5644 = 56.44 %.
(vii) Air fuel ratio = ma / mf = 6 /(4.4 / 10) = 13.64
54
7) A gasoline engine working on four- stroke develops
a brake power of 20.9 kW. A Morse test was
conducted on this engine and the brake power (kW)
obtained when each cylinder was made inoperative
by short circuiting the spark plug are 14.9, 14.3,14.8
and 14.5 respectively. The test was conducted at
constant speed. Find the indicated power,
mechanical efficiency and brake mean effective
pressure when all the cylinders are firing. The bore of
the engine is 75mm and the stroke is 90 mm. The
engine is running at 3000 rpm.
55
Given:-
brake power when all cylinders are working = Bt = 20.9 kW ;
Brake power when cylinder 1 is inoperative = B1 = 14.9 kW ;
Brake power when cylinder 2 is inoperative = B2 = 14.3 kW ;
Brake power when cylinder 3 is inoperative = B3 = 14.8 kW ;
Brake power when cylinder 4 is inoperative = B4 = 14.5 kW ;
N = 3000 rpm ; d = 0.075 m ; L = 0.09 m ;
To find:- (i) (ip)total ; (ii) ηmech ; (iii) bmep ;
56
Solution:
(i) (ip)total = ip1 + ip2 + ip3 + ip4
= (Bt – B1) + (Bt – B2) + (Bt – B3) + (Bt – B4)
= 4Bt – (B1 + B2 + B3 + B4)
= 4 x 20.9 – (14.9 + 14.3 + 14.8 + 14.5)
= 25.1 KW
Bt 20.9
(ii) ηmech = ------------- = --------- = 0.833 = 83.3 %
(ip)total 25.1
57
60,000 Bt 60,000 x 20.9
(iii) bmep = --------------- = --------------------------------------------------
LAnK 0.09 x (π / 4) x 0.0752 x (3000 / 2) x 4
= 5.25 x 10 5 N / m2
= 5.25 bar.
58
8) The following observations were recorded during a trail of a
four –stroke, single cylinder oil engine.
Duration of trial = 30 min ; oil consumed = 4 litres ; calorific
value of oil = 43 MJ/kg ;
specific gravity of fuel = 0.8 ; average area of the indicator
diagram = 8.5 cm2; length of the indicator diagram = 8.5 cm;
Indicator spring constant = 5.5 bar/cm; brake load = 150 kg;
spring balance reading = 20 kg; effective brake wheel
diameter = 1.5 m ; speed= 200 rpm ; cylinder diameter = 30
cm ; stroke = 45 cm ; jacket cooling water = 10 kg/min ;
temperature rise of cooling water = 36 C. Calculate (i)
indicated power, (ii) brake power, (iii) mechanical efficiency,
(iv) brake specific fuel consumption, (v) indicated thermal
efficiency, and (vi) heat carried away by cooling water.
59
Given:-
t = 30 min ; V = 4000 cc; CV = 43 x10 3 kJ/kg; s = 0.8 ;
area of the diagram = a =8.5 cm2;
length of the diagram = ld = 8.5 cm ; indicator spring
constant = ks = 5.5 bar /cm;
W = 150 x 9.81 N ; Brake radius = R = 1.5 / 2 = 0.75 m; N =
200 rpm ; d = 0.3 m ; L = 0.45 m ;
mw = 10 kg/min ; ∆Tw = 36 C; Spring Balance Reading = S =
20 x 9.81 N.
To find:-
(i) ip ; (ii) bp ; (iii) ηmech ; (iv) bsfc ; (v) ηith ; (vi) Qw
60
Solution:
a 8.5
(i) pim = ------- ks = ----------- x 5.5 = 5.5 bar = 5.5 x 10 5 N/m2
ld 8.5
pim L A n K 5.5 x 10 5 x 0.45 x (π / 4) x 0.32 x (200 / 2) x 1
ip = ------------------- = ------------------------------------------------------------
60,000 60,000
= 29.16 kW
2π N(W – S) R 2 x π x 200 x (150 – 20)x 9.81 x 0.75
(ii) bp = ----------------------- = ------------------------------------------------
60,000 60,000
= 20.03 kW
61
VxS 4000 x 0.8
(iv) Mass of fuel consumed per hour = m f = --------- x 60 = -------------- x 60
1000 t 1000 x 30
= 6.4 kg / h.
6.4
bsfc = mf / bp = ------------- = 0.3195 kg/kWh
20.03
ip 29.16
(v) ηith = ------------ = -------------------------------- = 0.3814 = 38.14 %.
mf CV (6.4 / 3600) x 43 x 10 3
(vi) Qw = m Cp ∆Tw = (10 / 60) x 4.2 x 36 = 25.2 kW
62
9) A four stroke gas engine has a cylinder diameter of 25 cm and
stroke 45 cm. The effective diameter of the brake is 1.6 m. The
observations made in a test of the engine were as follows.
Duration of test = 40 min; Total number of revolutions = 8080 ;
Total number of explosions = 3230; Net load on the brake = 80
kg ; mean effective pressure = 5.8 bar; Volume of gas used = 7.5
m3; Pressure of gas indicated in meter = 136 mm of water
(gauge); Atmospheric temperature = 17 0 C; Calorific value
of gas = 19 MJ/ m3 at NTP; Temperature rise of cooling water
= 45 C; Cooling water supplied = 180 kg.
Draw up a heat balance sheet and find the indicated thermal
efficiency and brake thermal efficiency. Assume atmospheric
pressure to be 760 mm of mercury.
63
Given:- d = 0.25 m ; L = 0.45 m; R = 1.6 / 2 =0.8 m;
t = 40 min ; Ntotal = 8080 ; Hence N = 8080 / 40 =
202 rpm ntotal = 3230 ;
Hence n = 3230 / 40 = 80.75 explosions / min;
W = 80 x 9.81 N; pim = 5.8 bar ;
Vtotal = 7.5 m3; hence V = 7.5 / 40 = 0.1875 m3/min;
pgauge = 136 mm of water (gauge);
T atm = 17 + 273 = 290 K;
(CV)NTP = 19 x 10 3 kJ/ m3 ; ∆Tw = 45 C;
mw = 180 / 40 = 4.5 kg/min;
patm = 760 mm of mercury
64
10).A test on a two-stroke engine gave the following
results at full load.
Speed = 350 rpm; Net brake load = 65 kg ; mean
effective pressure = 3 bar ; Fuel consumption = 4 kg/h ;
Jacket cooling water flow rate = 500 kg/h ; jacket water
temperature at inlet = 20 C ; jacket water temperature
at outlet = 40 C ; Test room temperature = 20 C ;
Temperature of exhaust gases = 400 C; Air used per kg
of fuel =32 kg ; cylinder diameter = 22 cm ;stroke = 28
cm; effective brake diameter = 1 m ; Calorific value of
fuel = 43 MJ/kg ; Mean specific heat of exhaust gases =
1 kJ/kg –K.
Find indicated power, brake power and draw up a heat
balance for the test in kW and in percentage. 65
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