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    Bevel Gears

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    Jason Dequin Villarosa
    Bevel gears are used to transmit motion between two intersecting shafts at any angle. They can have straight or spiral teeth. Bevel gears are used in differentials to allow different speeds on two axles and in hand drills to change the rotation from vertical to horizontal. Designing bevel gears involves selecting materials and tooth profiles, calculating module, diameters, cone distance, face width, and checking surface and bending stresses. Sample problems demonstrate how to calculate horsepower capacity, pitch angles, forces, and torque given gear specifications.

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    © All Rights Reserved
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    Bevel Gears

    Uploaded by

    Jason Dequin Villarosa
    476 views12 pages
    Bevel gears are used to transmit motion between two intersecting shafts at any angle. They can have straight or spiral teeth. Bevel gears are used in differentials to allow different speeds on two axles and in hand drills to change the rotation from vertical to horizontal. Designing bevel gears involves selecting materials and tooth profiles, calculating module, diameters, cone distance, face width, and checking surface and bending stresses. Sample problems demonstrate how to calculate horsepower capacity, pitch angles, forces, and torque given gear specifications.

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    Bevel gears

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    Bevel gears are used to transmit motion between two intersecting shafts at any angle. They can have straight or spiral teeth. Bevel gears are used in differentials to allow different speeds on two axles and in hand drills to change the rotation from vertical to horizontal. Designing bevel gears involves selecting materials and tooth profiles, calculating module, diameters, cone distance, face width, and checking surface and bending stresses. Sample problems demonstrate how to calculate horsepower capacity, pitch angles, forces, and torque given gear specifications.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    476 views12 pages

    Bevel Gears

    Uploaded by

    Jason Dequin Villarosa
    Bevel gears are used to transmit motion between two intersecting shafts at any angle. They can have straight or spiral teeth. Bevel gears are used in differentials to allow different speeds on two axles and in hand drills to change the rotation from vertical to horizontal. Designing bevel gears involves selecting materials and tooth profiles, calculating module, diameters, cone distance, face width, and checking surface and bending stresses. Sample problems demonstrate how to calculate horsepower capacity, pitch angles, forces, and torque given gear specifications.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 12

    Bevel Gears

    Bevel
    Gears
    • Bevel gears are used to transmit motion between two
    intersecting axes shafts.
    • The teeth of the bevel gears may be straight or
    spiral.
    • Although the bevel gears are usually made for a shaft angle
    of 90 degree, they can be produced for almost any shaft
    angle.
    DESIGN PROCEDURE FOR BEVEL
    GEARS
    • From the requirements choose suitable materials for
    pinion and gear, tooth profile and pressure angle are
    selected.
    • Minimum cone distance,R can be determined by
    using equation,
    DESIGN PROCEDURE FOR BEVEL
    GEARS
    • Average module mav can be calculated
    based on the beam strength using the
    equation,
    DESIGN PROCEDURE FOR BEVEL
    GEARS

    Diameter of pinion,

    Diameter of the wheel,

    Recalculate cone distance,

    Calculate the face width,


    DESIGN PROCEDURE FOR BEVEL
    GEARS

    Checking conditions:
    Check for surface compressive stress using the equation,

    Check for bending stress using the equation,

    Tabulate the results.


    APPLICATIONS OF BEVEL GEARS
    • Bevel gears are used in differential drives, which can
    transmit power to two axles spinning at different
    speeds, such as those on a cornering automobile.

    • Bevel gears are used as the main mechanism for a hand


    drill. As the handle of the drill is turned in a vertical
    direction, the bevel gears change the rotation of the
    chuck to a horizontal rotation. The bevel gears in a
    hand drill have the added advantage of increasing the
    speed of rotation of the chuck and this makes it
    possible to drill a range of materials.
    Bevel
    Gears
    Advantages
    • This gear makes it possible
    to change the operating
    angle.

    • Differing of the number of


    teeth (effectively diameter)
    on wheel
    each
    allows
    advantage to be changed.
    mechanical
    Disadvantages
    • One wheel of such gear is designed to work with its complementary wheel and no other.

    • Must be precisely mounted.

    • The shafts bearings must be capable of supporting significant forces.


    Sample Problems
    • A belt conveyor is operated by an electric motor through a pair of
    straight bevel gears. The motor runs at 1200 rpm.The pinion has 16 teeth
    and a pitch diameter of 3 in. Thegear has 50 teeth and a pitch diameter
    of 9 in. The face width is 2 in. and diametral pitch is 7 in. Both the gear
    and the pinion are made of normalized steel of BHN = 140 and carry
    25° full depth teeth. Operating conditions of moderate shock exist and
    the temperature is 100°F. Determine the horsepower capacity of the gear
    system based on an infinitelife assumption.
    • A set of coniflex bevel gears delivers 15 hp. The outer diameter of the
    pinion is 10 in. , face width is 2 in. and the rotational speed is 400 rpm.
    Both the gear and the pinion have 14(1/2)° full depth teeth. The gear
    runs at 150 rpm and the angle between the gear and the pinion shafts is
    80°
    Evaluate the following:
    1. the pitch angles for the gear and the pinion.
    2. the thrust and the radial forces acting on the gear.
    3.the rotational torque acting on the gear.
    Illustration in example #2

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