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ch16 - PPT - Scheduling

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ch16 - PPT - Scheduling

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16

Scheduling

McGraw-Hill/Irwin Copyright © 2007 by The McGraw-Hill Companies, Inc. All rights reserved.
Learning Objectives
 Explain what scheduling involves and the
importance of good scheduling.
 Discuss scheduling needs in high-volume
and intermediate-volume systems.
 Discuss scheduling needs in job shops.

16-2
Learning Objectives
 Use and interpret Gantt charts, and use the
assignment method for loading.
 Discuss and give examples of commonly
used priority rules.
 Describe some of the unique problems
encountered in service systems, and
describe some of the approaches used for
scheduling service systems.

16-3
Scheduling

 Scheduling: Establishing the timing of


the use of equipment, facilities and
human activities in an organization
 Effective scheduling can yield
 Cost savings
 Increases in productivity

16-4
High-Volume Systems

 Flow system: High-volume system with


Standardized equipment and activities
 Flow-shop scheduling: Scheduling for high-
volume flow system

Work Center #1 Work Center #2 Output

16-5
Scheduling Manufacturing
Operations
High-volume JAN FEB MAR APR MAY JUN
Build A
Intermediate- A Done
volume Build B

B Done
Low-volume Build C

Service C Done
Build D On time!
operations Ship

16-6
High-Volume Success Factors

 Process and product design


 Preventive maintenance
 Rapid repair when breakdown occurs
 Optimal product mixes
 Minimization of quality problems
 Reliability and timing of supplies

16-7
Intermediate-Volume Systems
 Outputs are between standardized high-
volume systems and made-to-order job
shops
 Run size, timing, and sequence of jobs
 Economic run size:
2DS p
Q0 
H p u

16-8
Scheduling Low-Volume Systems

 Loading - assignment of jobs to


process centers
 Sequencing - determining the order
in which jobs will be processed
 Job-shop scheduling
 Scheduling for low-volume
systems with many
variations
in requirements

16-9
Gantt Load Chart
Figure 16.2

 Gantt chart - used as a visual aid for


loading and scheduling
Work Mon. Tues. Wed. Thurs. Fri.
Center
1 Job 3 Job 4
2 Job 3 Job 7
3 Job 1 Job 6 Job 7
4 Job 10

16-10
Loading
 Infinite loading – jobs are assigned to
work centers without regard for the
capacity of the work center.
 Finite loading – jobs are assigned to
work centers taking into account the
work center capacity and job processing
times
 Vertical loading
 Horizontal loading

16-11
Loading (cont’d)
 Forward scheduling – scheduling ahead from
some point in time.
 Backward scheduling – scheduling by
working backwards in time from the due
date(s).
 Schedule chart – a form of Gantt chart that
shows the orders or jobs in progress and
whether they are on schedule.

16-12
Sequencing

 Sequencing: Determine the order in


which jobs at a work center will be
processed.

 Workstation: An area where one person


works, usually with special equipment,
on a specialized job.

16-13
Sequencing

 Priority rules: Simple heuristics


used to select the order in
which jobs will be processed.
Everything is
#1 Priority

 Job time: Time needed for


setup and processing of a job.

16-14
Priority Rules
Table 16.2

 FCFS - first come, first served


 SPT - shortest processing time
 EDD - earliest due date
 CR - critical ratio
 S/O - slack per operation
 Rush - emergency Top Priority

16-15
Assumptions of Priority Rules
 The setup of jobs is known
 Setup time is independent pf processing
sequence
 Setup time is deterministic
 There will be no interruptions in processing
such as:
 Machine breakdowns
 Accidents
 Worker illness

16-16
Example 2
Table 16.4
Average
Average Average Number of
Flow Time Tardiness Jobs at the
Rule (days) (days) Work Center
FCFS 20.00 9.00 2.93
SPT 18.00 6.67 2.63
EDD 18.33 6.33 2.68
CR 22.17 9.67 3.24

16-17

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