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    Bhilai Steel Plant: An Overview

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    AKANKSHA LAKRA
    The document provides an overview of the Bhilai Steel Plant located in India. In 3 sentences: The Bhilai Steel Plant was established in 1955 through an agreement between the governments of India and the Soviet Union, with the first blast furnace commissioned in 1959, allowing India to enter mainstream steel production. Over time the plant expanded its capacity and modernized its facilities, reaching a production capacity of 7.5 million tonnes by 2008. Key departments at the plant include the Computer and IT Division, INCOS department which handles automation and control systems, and the Instrumentation and Weighment department which provides process information and facilitates optimal plant operations.

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    Bhilai Steel Plant: An Overview

    Uploaded by

    AKANKSHA LAKRA
    179 views9 pages
    The document provides an overview of the Bhilai Steel Plant located in India. In 3 sentences: The Bhilai Steel Plant was established in 1955 through an agreement between the governments of India and the Soviet Union, with the first blast furnace commissioned in 1959, allowing India to enter mainstream steel production. Over time the plant expanded its capacity and modernized its facilities, reaching a production capacity of 7.5 million tonnes by 2008. Key departments at the plant include the Computer and IT Division, INCOS department which handles automation and control systems, and the Instrumentation and Weighment department which provides process information and facilitates optimal plant operations.

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    The document provides an overview of the Bhilai Steel Plant located in India. In 3 sentences: The Bhilai Steel Plant was established in 1955 through an agreement between the governments of India and the Soviet Union, with the first blast furnace commissioned in 1959, allowing India to enter mainstream steel production. Over time the plant expanded its capacity and modernized its facilities, reaching a production capacity of 7.5 million tonnes by 2008. Key departments at the plant include the Computer and IT Division, INCOS department which handles automation and control systems, and the Instrumentation and Weighment department which provides process information and facilitates optimal plant operations.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    179 views9 pages

    Bhilai Steel Plant: An Overview

    Uploaded by

    AKANKSHA LAKRA
    The document provides an overview of the Bhilai Steel Plant located in India. In 3 sentences: The Bhilai Steel Plant was established in 1955 through an agreement between the governments of India and the Soviet Union, with the first blast furnace commissioned in 1959, allowing India to enter mainstream steel production. Over time the plant expanded its capacity and modernized its facilities, reaching a production capacity of 7.5 million tonnes by 2008. Key departments at the plant include the Computer and IT Division, INCOS department which handles automation and control systems, and the Instrumentation and Weighment department which provides process information and facilitates optimal plant operations.

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    Bhilai Steel Plant

    An Overview

    Made By:
    APURVA SHRIVASTAVA
    5TH SEM
    ROLL NO-5
    BRANCH-C.S.E
    INTRODUCTION
    Bhilai Steel Plant - a symbol of Indo-Soviet techno-economic collaboration,
    is one of the first three integrated steel plants set up by Government of India to
    build up a sound base for the industrial growth of the country, The agreement
    for setting up the plant with a capacity of 1 MT of Ingot steel was signed
    between the Government of erstwhile U.S.S.R. and India on 2nd February,
    1955, and only after a short period of 4 years, India entered the main stream of
    the steel producers with the commissioning of its first Blast Furnace on 4th
    February, 1959 by the then President of India, Dr Rajendra Prasad.
    Commissioning of all the units of 1 MT stage was completed in 1961. A dream
    came true-the massive rocks from the virgin terrains of Rajhara were
    converted
    into valuable iron & steel.
    Major landmarks
     Signing of Agreement for setting up of the plant Feb. 02, 1955
     Commencement of work at site May 06, 1956
     Commissioning of Blast Furnace # 1 Feb. 04, 1959
     Commissioning of Rail & Structural Mill Oct. 27, 1960
     Commissioning of Sintering Plant # 1 Jul. 03, 1961
     Commissioning of Merchant Mill Feb. 02, 1961
     Commissioning of Blast Furnace #7 Aug. 30, 1987
     Commissioning of Coke Oven Battery a Mar. 31, 1988
     Only Steel Plant in India to cross 5 MT Mar 31, 2006
     Bhilai's expansion & modernisation to 7.5 MT Feb. 09, 2008
     capacity inaugurated
     Bhilai repeats 5 MT+ performance Mar. 31, 2008
    Human Resources
    Development
    A need for continuous effort to keep
    its human resources updated has led
    to the
    establishment of a captive training
    center viz HRD Center (Bhilai
    Technical Institute)
    in the middle of 1959, alongwith the
    commissioning of first Coke Oven
    Battery, Blast
    Furnace, Steel Melting Shop, etc.
    The year 1961 saw the birth of
    BHILAI
    MANAGEMENT TRAINING CENTRE
    at the junction of Bhilai and Durg.
    Flow Chart
    C & IT DIVISION
    The seeds of computerization in Bhilai Steel Plant
    were sown way back in 1963 with the formation of
    EDP department. The first computer unit in EDP
    was IBM 402, aptly called unit-recording machine.
    In 1967, first main frame computer IBM 1401 was
    installed. It was handed over to BSP officially on 1st
    August 1967, which is regarded as the birthday of
    EDP. From IBM 402 EDP has traveled far ahead to
    reach today's height with latest IT tools and
    machines.
    INCOS
    INCOS, the Integrated Control Systems department, deals with the automation
    and computerization in our plant. Since its formation in 1986, the department has
    been playing a key role in implementing automation and computerization schemes in
    our plant and maintaining them effectively. The department plays a pivotal role in
    assimilating and adopting newer technologies in the ever-growing field of process
    automation.
    In the production units that have been modernised recently and the upcoming
    facilities under the expansion plans, automation and control systems form an integral
    part of the processes. Any problem in the automation system may result in the total
    stoppage of the particular process. Hence, ensuring trouble-free functioning of
    automation systems is very much essential for the smooth running of our plant.

    Role of INCOS:

    􀂋 Study and identification of key areas of the plant for introducing computerization.
    􀂋 Conceptualizing automation schemes in consultation with process personnel.
    􀂋 Conducting feasibility studies and obtaining management approval for viable
    schemes.
    􀂈 Coke transport route from batteries 9 & 10 to Blast Furnaces is controlled
    INSTRUMENTATION & WEIGHMENT
    DEPARTMENT
    Instrumentation department came into existence along with the inception of the
    integrated steel plant. Over a period of time, the department has grown in line
    with the plant. In the late 80s the Weigh Bridge and Scale Maintenance
    Department got merged with Instrumentation department and renamed as
    Instrumentation & WBSM Department. Now it is popularly known as
    'Instrumentation & Weighment' department.

    Instruments in the industry form the basic sense organs and provide information
    about the process, production, quality, and standard parameters. They also
    process the information into workable logics and deliver necessary outputs to
    meet the quality and quantity norms. They facilitate the process to operate at
    optimum to maximum efficiency at reasonably low resource consumption within
    the design limitations.
    Thankyou

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