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Reliability Management: Pt. Mts Indonesia

The document discusses reliability management at PT. MTS Indonesia. It covers topics such as asset hierarchy, criticality analysis, failure mode and effects analysis (FMEA) and maintenance strategies, maintenance lists and work packages, and aging asset management. Meetings are held weekly, monthly, quarterly, and annually to review reliability metrics and ensure compliance with maintenance plans.

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Marietza Mayank Ananda Piecezsa
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© © All Rights Reserved
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61 views

Reliability Management: Pt. Mts Indonesia

The document discusses reliability management at PT. MTS Indonesia. It covers topics such as asset hierarchy, criticality analysis, failure mode and effects analysis (FMEA) and maintenance strategies, maintenance lists and work packages, and aging asset management. Meetings are held weekly, monthly, quarterly, and annually to review reliability metrics and ensure compliance with maintenance plans.

Uploaded by

Marietza Mayank Ananda Piecezsa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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RELIABILITY

MANAGEMENT
PT. MTS INDONESIA
RELIABILITY MANAGEMENT

 Transaksi Antar Fungsi


 Hierarki Aset
 Kritikalitas Aset
 FMEA + Maintenance Strategy
 Work Package
 Aging Asset Management
RELIABILITY MANAGEMENT
NO PRODUSEN COSTUMER KOMODITAS TIME MARKET DURASI INDIKATOR

- MAINTENANCE STRATEGY
- PM PDM COMPLIANCE
PDM QUARTERLY MEETING
1 SPV SYSTEM OWNER SPV TECHNOLOGY OWNER RELIABILITY MEETING 2 - PDM SCHEDULE COMPLIANCE
- PM PDM W1, W14, W27, W40
- CRONIC FAILURE REPORT
- JOB PLAN PDM

PDM TECHNOLOGY
2 SPV TECHNOLOGY OWNER SPV SYSTEM OWNER WEEKLY CBM MEETING 1 ENGINEERING REQUEST TO WO CM RATIO
EXAMINATION

- MS FLM COMPLIANCE
QUARTERLY MEETING
3 SPV SYSTEM OWNER SPV RENDAL OPS MAINTENANCE STRATEGY FLM RELIABILITY MEETING 2 - TRENDING REPEAT FLM
W1, W14, W27, W40
- SR TO WO CM RATIO (10%)

- MAINTENANCE STRATEGY PM
QUARTERLY MEETING
4 SPV SYSTEM OWNER SPV RENDAL HAR - PM RELIABILITY MEETING 2 - JOB PLAN REVISED TO FEEDBACK RATIO
W1, W14, W27, W40
- JOB PLAN PM

- ASSET WELLNESS
5 SPV SYSTEM OWNER SPV RENDAL HAR WEEKLY CBM MEETING 1 - ER FOLLOW UP TO WO
- ENGINEERING REQUEST

SERP-MPI REVIEW
6 SPV SYSTEM OWNER SPV RENDAL HAR SERP-MPI ANNUAL 1 - SERP-MPI REVISED TO FEEDBACK RATIO
WORKSHOP

QUARTERLY MEETING - JUST IN TIME POLICY


7 SPV SYSTEM OWNER INVENTORY - ABC CRITICALITY ANALYSIS RELIABILITY MEETING 2
W1, W14, W27, W40 - ROP & ROQ FOR ALL ITEM MASTER

- ITEM MASTER FOR


8 SPV SYSTEM OWNER INVENTORY MONTHLY INVENTORY MEETING 0.5 NEW ITEM MASTER FOR NEW FDT
MAINTENANCE STRATEGY

- AGING ASSET STRATEGY TO RJPP


9 SPV SYSTEM OWNER TIM RJPP AGING ASSET STRATEGY ANNUAL RJPP MEETING 1
COMPLIANCE (80%)
RELIABILITY MANAGEMENT
Level 0 1 2 3
Identification Total Plant System Code Equipment Code Component Code
Data Character A or N A A A N N A A N N N A A N N N

Asset Hierarchy
Total Plant
 Kode plant yang menjelaskan tipe pembangkit dan unit. Contoh: TG01, TU00,
TA20
System
 Kumpulan equipment yang memiliki fungsi spesifik pada proses pembangkitan.
Equipment
 Peralatan yang memiliki fungsi utama dalam mendukung kinerja system
tersebut.
Component
 Bagian pendukung kinerja dari equipment.
RELIABILITY MANAGEMENT

SERP-MPI
 SERP dimulai dari system criticality ranking – system level
 OCR, AFPF dan MPI – equipment level
RELIABILITY MANAGEMENT

FMEA + Maintenance Strategy


 Untuk equipment yang sama di unit yang berbeda dapat menggunakan FMEA
dan Maintenance Strategy yang sama
 Terdiri dari:
o Komponen
o Failure Mode, Effect, Cause – part level
o FDT dan frekuensi – part level
RELIABILITY MANAGEMENT

Maintenance List & Work Package


 Maintenance List terdiri dari PM, PdM dan OH
 Segala jenis WO (work order) harus di level equipment
 Setiap PM harus memiliki Job Plan (Task, Material, Tools, Labor)
 1 Job Plan bias digunakan untuk beberapa equipment yang similar
RELIABILITY MANAGEMENT

Aging Asset Management


 Sebagai investasi penggantian/pembaharuan equipment/komponen dalam
jangka panjang

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