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Error-Proofing: (Avoiding Failures)

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228 views56 pages

Error-Proofing: (Avoiding Failures)

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Nicola

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Error-Proofing

(Avoiding Failures)

Continuous Improvement

Week 4 – Module 7

Essex, July 2014 1 W4-7 ErrorProofing_2014_07.ppt

Black Belt/ Green Belt Training at Essex
Week One Week Two
5 Self-taught Modules Measure Phase
 1. Six Sigma Overview  Introduction
 2. Recognizing Improvement Opportunities  Clarify the Process/Product & Customer CTs
 3. Defining Opportunities in Sigma TRAC  Characterize the Defect
 4. Meet Minitab®  Determine Measure of Intended Function
 5. Data Collection and Analysis  Validate the Measurement System
 Evaluate Process Behavior
 Evaluate Process Capability
PROJECT
 Identify Potential Xs MANAGEMENT

Week Three Week Four

Analyze Phase Improve and Control Phases
 Introduction  Introduction
 Estimation & CI  Determine Counteractions
 Hypothesis Testing  Polynomial and Multiple Regression
 Correlation and SLR  Fractional Factorial Designs
 ANOVA  Robust Design (Static)
 Basic DOE  Control Phase
LEADERSHIP VSM
 Full Factorial Designs 4. Error-proofing
 Verifying Xs Project Presentations 5. Summary Project Presentations

Week Five: Review Projects through Improve Phase

Essex, June 2014 2 W4-4 Fractional Factorial design.ppt
Define
Define
1 Identify what’s important to the customer. Define project scope.

Measure
Measure
2 Determine what to measure (Y) and validate the measurement system.

3 Quantify current performance and estimate improvement target.

Analyze
Analyze
4 Identify causes (Xs) of variation and defects.

5 Provide statistical evidence that causes are real.

Improve
Improve
6 Determine solutions (ways to counteract causes) including operating
levels and tolerances.
7 Install solutions and provide statistical evidence that the solutions work.

Control
Control
8 Put controls in place to maintain improvement over time.

9 Provide statistical evidence that the improvement is sustained.

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Part 1

About Error-Proofing
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Part 2

Approaches to Error-Proofing
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Part 3

Identifying Error-Proofing
Opportunities
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Part 4

Implementing Error-Proofing
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Error-Proofing: (Avoiding Failures)

Uploaded by

Error-Proofing: (Avoiding Failures)

Uploaded by

Error-Proofing

Essex, July 2014 1 W4-7 ErrorProofing_2014_07.ppt

Week Three Week Four

Week Five: Review Projects through Improve Phase

3 Quantify current performance and estimate improvement target.

5 Provide statistical evidence that causes are real.

9 Provide statistical evidence that the improvement is sustained.

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