Thermal Methods
Thermal Methods
Thermal Methods
Other Polymers
13% 21%
Chemicals
9%
Textiles Pharma
4% 9%
Aerospace
4% Petrochem
8%
Metals
5%
Auto Ag/Food
5% Government Academic 8%
7% 7%
Different Techniques
Thermometric Titration (TT)
A] Environmental factors
B] Instrumental factors
i] Sample holder
ii] Differential temperature sensing device
iii] Furnace characteristics
iv] Temperature- programmer controller
v] Thermal Regime
vi] Recorder
C] Sample factors
1] Physical
2] Chemical
Instrumentation
A differential thermal analyzer is composed of five
basic components, namely :
1} Furnace
2} Sample holder
3} temperature controller and recorder
4} thermocouple
5} Cooling device
1} Furnace
Tubular furnace is most commonly used because it
possess the desired characteristic for good
temperature regulation and programming.
Dimension of the furnace is depends upon the
length of the uniform temperature zone desired.
The choice of resistance material is depends on
the maximum temperature of the operation and
gaseous environment.
Grooved muffled cores preferred.
2} Sample holder
o Should having low cost, ease of fabrication and
inertness towards the sample.
o Metallic material: nickel, stainless steel, platinum
o Non-metallic material: glass, vitreous silica or
sintered alumina.
o Most commonly the shape of holder is
cylindrical.
o The nature of physical constant between the
sample, thermocouple junction and the specimen
holder affect the DTA signals. So to maintain it, a
sample holder with dimples in which
thermocouple junctions are inserted
3} Temperature controller and recorder
A] Temperature Controller
In order to control temperature, the three basic elements
are required.
B] Temperature programming
It transmits a certain time-based instruction to the
control unit.
By this device one can achieve linearity in the rate of
heating or cooling it is driven in a non-linear fashion
using a special cam-drive.
Heating rates of 10-20 o C / mints are employed.
C] Recorder
The signals obtained from the sensors can be recorded
in which the signal trace is produced on paper or film,
by ink, heating stylus, electric writing or optical beam.
4} Thermocouple
Thermocouples are the temperature sensors.
The peak at 113°C corresponds to a solid-phase change from the rhombic to the
monoclinic form, while the peak at 124°C corresponds to the melting point of the
element.
Liquid sulphur is known to exist in at least three forms, and the peak at 179°C
apparently involves a transition among these.
Schematic DTA thermal curves for the totally amorphous polymer structure and
the semi crystalline polymer structure. Both show Tg ; only the semi-crystalline
polymer has a crystallization exotherm.
Cont…
Temperature
Difference =
Heat Flow
Measure Transitions:
Glass Transition Temperature (Tg)
Melting Temperature (Tm)
Crystallization Temperature (Tc)
Think First………Heat Later
1. Sample holder
Aluminum or Platinum pans inert gas inert gas
vacuum vacuum
2. Sensors thermocouple
DT = 0
Platinum resistance
thermocouples
Separate sensors and heaters for the sample and reference
3. Furnace
Separate blocks for sample and reference cells
4. Temperature controller
Supply the differential thermal power to the heaters to maintain the
temperature of the sample and reference at the program value
heating
coil
(t)
• By dividing heat flow (q/t) by the heating rate
(ΔT/t). It ends up with heat supplied divided by
the temperature increase, which is called heat
capacity.
When a certain amount of heat is transferred
to the sample, its temperature increases by
a certain amount, and the amount of heat it
takes to get a certain temperature increase
is called the heat capacity,
Oxidation
Heat Flow -> exothermic
Crystallisation Cross-Linking
(Cure)
Glass
Transition
Melting
Temperature
6
The Glass Transition Temperature
On heating the polymer to a certain temperature,
plot will shift downward suddenly, like this:
Crystallization
After glass transition, the polymers have a lot of
mobility. They wiggle and squirm, and never
stay in one position for very long time. But
when they reach the right temperature, they
will give off enough energy to move into very
ordered arrangements, which is called
crystals.
The temperature at the highest point in the
peak is usually considered to be the
polymer's crystallization temperature, or Tc
Melting
If we heat our polymer past its Tc, eventually
we'll reach another thermal transition,
called melting. When we reach the
polymer's melting temperature, Tm, the
polymer crystals begin to fall apart, that is
they melt. It comes out of their ordered
arrangements, and begin to move around
freely that can be spotted on a DSC plot
This means that the little heater under the sample
pan has to put a lot of heat into the polymer in order
to both melt the crystals and keep the temperature
rising at the same rate as that of the reference pan.
This extra heat flow during melting shows up as a
big dip on DSC plot, like this:
Putting It All Together
we saw a step in the plot when the polymer was heated
past its glass transition temperature. Then we saw a
big peak when the polymer reached its crystallization
temperature. Then finally we saw a big dip when the
polymer reached its melting temperature. To put
them all together, a whole plot will often look
something like this:
Influence of Sample Mass
0
4.0mg
-4
1.7mg
DSC Heat Flow (W/g)
1.0mg
0.6mg
-6
150 152 154 156 158 160 162 164 166
706 Temperature (°C)
Effect of Heating Rate
on Indium Melting Temperature
-1
Heat Flow (W/g)
-2
heating rates = 2, 5, 10, 20°C/min
-3
-4
-5
154 156 158 160 162 164 166 168 170
Temperature ( ° C)
6
DSC: Main Sources of Errors
•Calibration
•Contamination
•Sample preparation – how sample is loaded into a pan
•Residual solvents and moisture.
•Thermal lag
• Heating/Cooling rates
• Sample mass
•Processing errors
Sample Preparation : Shape
• Keep sample as thin as possible (to minimise thermal
gradients)
• Cover as much of the pan bottom as possible
• Samples should be cut rather than crushed to obtain a
thin sample (better and more uniform thermal contact
with pan)
99
Other DSC Techniques
Hyper-DSC
Based on principle that high heating rates give large broad
transitions.
•Heating rates typically 400-500oC/min
•Need very small sample sizes (~nanograms)
Good for:
•A quick overview of new sample
•Picking out minute transition
Poor for:
•Accuracy: transitions can be shifted by as much as 40oC
•Repeatabiliy: Very sensitive to thermal lag.
Other DSC Techniques
Modulated DSC
Typicaly: 60 60
Modulation:
Period: 60 second 56 56
Amplitude: +/-10C
54 54
Benefits
Increased Sensitivity for Detecting Weak (Glass) Transitions
Eliminates baseline curvature and drift
Increased Resolution Without Loss of Sensitivity
Two heating rates (average and instantaneous)
Ability to Separate Complex Thermal Events and Transitions
Into Their Heat Capacity and Kinetic Components
Ability to Measure Heat Capacity (Structure) Changes During
Reactions and Under Isothermal Conditions
Downside
Slow data collection
Example MDSC
0.00 0.00
-0.14 -0.14
-50 0 50 100 150 200 250
ExoUp Temperature (°C) Universal V4.2ETA Instruments
Reversible Transitions
•Glass Transition
•Melting
Non-reversible
•Crystallisation
•Curing
•Oxidation/degradation
•Evaporation