2-Example Hierarchy of Control

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Applying the hierarchy of risk control

Training course

Session 5
The hierarchy of risk control

ELIMINATION

SUBSTITUTION

ENGINEERING

ADMINISTRATIVE

PERSONAL PROTECTIVE EQUIPMENT

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Holcim Group Support Risk Training: Session 5 June03/TA/ALT
Applying the hierarchy of risk control
It is considered that there is a hierarchy of risk control options. By
calling them a hierarchy, it indicates that there are a number of risk
control options, but that some are considered to be better or more
preferable than others
 Think about a situation where an operator is working in a control
room with a cement mill running next to it. You are the OH&S
Officer and do a noise exposure survey
 You find that anyone who spends 8 hours there will get an average
noise dose of 91 dB(A)
 When you check the standard, you find that the maximum allowable 8
hour average is 85 dB(A); and
 you know that each extra 3 dB(A) a person is exposed to actually
doubles their noise dose as it is a logarithmic scale
 You decide to think of some control options and try to apply the
hierarchy of risk controls to decide the best one to use
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Holcim Group Support Risk Training: Session 5 June03/TA/ALT
Applying the hierarchy of risk control
 After a brain storming session, the control options that
you come up with are:
 Giving the operator hearing protection
 Centralizing the mill controls so that control room is closed
 Putting double glazing between the mill and the operator
 Changing the operator regularly during a shift so as to limit
exposure to noise
 Changing from steel to rubber liners in the mill

 What do you end up doing?

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Holcim Group Support Risk Training: Session 5 June03/TA/ALT
Applying the hierarchy of risk control

Comments
Centralizing the mill
Unlikely to happen quickly,
controls so that control
ELIMINATION but best long term solution
room is closed
Changing from steel to SUBSTITUTION Maybe in a raw mill, but
not usual for cement
rubber liners in the mill
Putting in double glazing ENGINEERING Quick and easy …
Do this 
Changing the person
being operator regularly ADMINISTRATIVE Possible, but not
a good option
Put up signs and give Least
PERSONAL PROTECTIVE EQUIPMENT
operator ear muffs effective

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Holcim Group Support Risk Training: Session 5 June03/TA/ALT

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