Light Motor Vehicles

Vehicle in LMV Section

Hydra – 16 [ACE(2) & Escort(14)]
Tractor – 2 [Mahindra & Michigan]
Fork Lifter – 4 [Godrej]
Lighting Tower – 6 [IR(1) & Aska(5)]
Welding DG – 6 [Adore]

Locomotive
Crane
 Vehicle in LMV Section
Diesel Tanker - 3 [Tata1613(1) & Eicher3025(2)]
Water Tanker - 1 [Ashok Leyland 2516 (1)]
Maintenance Van - 2 [Tata 1613]
BMD - 2 [Ashok Leyland 2516]
Explosive Van - 2 [Tata 709]
Tata 709 – 2
Pickup – 2 [Mahindra]
TMX 20 – 3 [Tata Hitachi]
Tipper – 1 [Tata S Model]
TPS – 13 [Eicher(2), Leyland(1) & (9)]
 HYDRA
Machine
A hydra machine basically
consists of a number of tubes that
are fitted within one another.
This is called a boom. To
increase or decrease the total
length of the boom, a hydraulic
cylinder is extended that retraces
the tubes, thus altering its length.
These are ideal for rescue jobs,
lifting objects in and out and
construction projects.
 Hydra Machine
 Engine : Simpson S433, 4 cylinder water cooled diesel engine
 Transmission
 Clutch : Single Plate heavy duty Clutch
 Drive : 2 wheel drive
 Type : Constant Mesh gearbox with high / lower selector Lever
 Steering : Articulated power steering with 2 double acting jacks
 Hydraulic System : Vane type pump with 4 spool control valve
 Brake
 Front Wheel : Pneumatic assisted hydraulic brake (Drum Brake)
 Rear Wheel : Disc Brake actuated by slave cylinder (Ball Ramp Mech.)
 Parking : Hand operated mechanical actuated at rear wheel
 Boom : Slotted boom with rope compensation
 FORKLIFT

A forklift (also
called lift
truck, jitney, fork
truck, fork hoist,
and forklift truck) is
a powered industrial
truck used to lift and
move materials over
short distances.
 ForkLift
ENGINE: 4 Stroke, 4 cylinder water cooled diesel engine
with heavy duty dry type air cleaner, dual fuel filter,
lubrication oil filter.
 FUEL
TANKER
A fuel tanker is a motor
vehicle designed to carry liquids
 or gases on roads. Many variants
exist due to the wide variety of
liquids that can be transported.
Tank trucks tend to be large; they
may be insulated or non-
insulated; pressurized or non-
pressurized (often by means of
internal divisions in their tank).
They are difficult to drive due to
their high centre of gravity.
 Fuel Tanker
 Engine : E683 DI Turbocharged Intercooled, 6 cylinder, BS III, water
cooled
 Transmission : Manual Constant Mesh Gearbox
 Clutch : Single plate dry, spring loaded pull type
 Suspension :
 Front : Semi elliptical Laminated leaf springs suspension
 Rear : Tag axle linked to drive axle, with Bell Crank mechanism 
Semi elliptical Laminated leaf springs suspension on both axles
 Air compressor : Reciprocating positive displacement single cylinder
 Brake : Pneumatic assist Drum Brake on each wheel.
 Steering : Power Steering with Steering pump and Gear arrangement
 PTO Unit : On the Gear Box to run the Fuel Filling Pump
Tata Hitachi Mini
Excavator
TMX 20
Mini Excavator is a
construction equipment
consisting of boom, dipper,
bucket and a cabin on a
rotating platform. The rotating
platform sits on a
undercarriage of track.
It is use in plant for breaking
kiln bricks and clinker and
also for digging.
 TMX 20
 Make : Tata Hitachi
 Engine : Simpson S217, 2 cylinder inline, water cooled
 Hydraulic System
 Main Pump : One gear pump
 Flow Rate : 63.6 lpm
 Undercarriage
 No. of Shoes : 36 on each side
 No. of upper roller : 1 on each side
 No. of lower roller : 3 on each side
 Operating Weight : 2200 kg
 Attachment : Bucket, Hammer and Dozing Blade
 TPS
Sweeping
Machine
TPS Runway Sweeping
Machine works on the
principle of 'Vacuum Suction'.
The Dirt Container provided
is with cyclonic separator and
mesh filters, which separates
the heavy particles from the
air stream, due to the
centrifugal action and then
drops it into the container.
 TPS Sweeping Machine
 Engine : Ashok Leyland, 4 cylinder, water cooled, turbocharged, BS-IV
 Type : Self Propelled Hydrostatic Drive
 Sweeping System
 Suction Nozzle
 Cleaning with 3 Brushes
 Suction wandering Hose
 Straight suction thru Vacuum
 Steering : Hydrostatic Controlled Four Wheel Steering
 Brakes
 Hydraulic operated disc brake on both front and rear wheel
 Electrical
 Alternator : 24 V
 Battery : 2 Nos. 12 V
 TRACTOR
A tractor is an engineering
vehicle specifically designed
to deliver a high tractive
effort at slow speeds, for the
purposes of hauling a trailer
or machinery such as that
used in agriculture, mining
or construction. 
 Tractor
 Make : Michigan
 Model : TAFE 5900, DI 2WD
 Engine : Simpson s443, 4 cylinder Direct injection diesel engine
 Bore & Stroke : 91.4 & 127 mm
 Displacement : 3.33 Litres
 Fuel Injection : Inline Pump
 Rated Engine Power : 45 Kw at 2300 rpm
 Electrical : 12V-80Ah Battery, 12V-36A Alternator
 Clutches : Dual dry friction clutch plates
 Transmission : Sliding Constant Mesh Gearbox with planetary reduction
 Brake : Multiple Disc Wet Plate Brake at rear wheel same used for parking
 Crane

A crane is a type of machine,

generally equipped with a
hoist rope, wire ropes or
chains, and sheaves, that can
be used both to lift and lower
materials and to move them
horizontally. It is mainly
used for lifting heavy things
and transporting them to
other places.
 Liebherr Crane
 Make : Liebherr
 Engine : Make Liebherr
 6 Cylinder turbocharger engine with 530 HP & 2503 Nm max. torque
 4 Cylinder turbocharger engine with 245 HP & 1140 Nm max. torque
 Automated ZF AS-TRONIC gearbox with 12 Forward & 2 Reverse
 Suspension : Hydro-pneumatic suspension
 Brakes : Pneumatic Disc Brake
 Counter Weight : Variable 0-74 Tons
 Hoist winch with internal planetary gear and spring load multi disc brake
 All 5 axles steerable programme
 Axles 2, 4 & 5 Driven Axle 1 is option and 3 is idle
Welding Section
 Welding
It is a fabrication
process of joining two
or more material
(Usually metals) by
using high heat to
melt the together and
allow them to cool
causing fusion
 Working Principle
 The SMAW process uses an electric circuit that supports a welding arc to
convert electric line power into heat. The heat from the welding arc is
intense and highly concentrated. It immediately melts a portion of the
workpiece and the end of the electrode. The welder maintains the arc length
by holding a consistent space between the electrode and the weld pool that
forms on the workpiece. When the arc is removed, the liquid fuses and the
melt solidifies into continuous metal.
 Type of Welding Electrode
Chassis Welding
Bucket Steel Pipe Cutting
& CI Sheet
• 660 • 021 • 3.15mm • 3.15 mm • 900
• 104 • 108 6013 106 • Super
• 1105 • 2240 • 4mm 6013 • 4mm 106 gouge

2209 : Brazing
409 : Aluminum
7018 : Mild Steel
 Gas Cutting / Oxy-Fuel Cutting
 Oxy-fuel cutting is a chemical reaction between pure oxygen and steel to
form iron oxide. It can be described as rapid, controlled rusting. Preheat
flames are used to raise the surface or edge of the steel to approximately
1800°F (bright red color). Pure oxygen is then directed toward the heated
area in a fine, high pressure stream. As the steel is oxidized and blown
away to form a cavity, the preheat and oxygen stream are moved at constant
speed to form a continuous cut.
 Only metals whose oxides have a lower melting point than the base metal
itself can be cut with this process. Otherwise as soon as the metal oxidizes
it terminates the oxidation by forming a protective crust. Only low carbon
steel and some low alloys meet the above condition and can be cut
effectively with the oxy-fuel process.
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