0d) Introduzione (Ok) - en

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SDF SERVICE

Technical Training Centre Academic Year


SAME DEUTZ–FAHR ITALIA
Tel. +39 0363 42.14.86 2011/2012
Fax +39 0363 42.34.86

AGROTRON X Profi-Line
710
720

DIAMOND DCR Hi-line


230
270

R8 DCR Hi-Profile
230
270

1
SDF SERVICE
Technical Training Centre Academic Year
SAME DEUTZ–FAHR ITALIA
Tel. +39 0363 42.14.86 2011/2012
Fax +39 0363 42.34.86

CONTENTS
-0 INTRODUCTION
-1 ZF 7336 TRANSMISSION
- 1.1 ZF 7336 TRANSMISSION
-2 HYDRAULIC DIAGRAMS
-3 HYDRAULIC COMPONENTS
-4 NEW SDF ANALYSER SYSTEM
-5 INFOCENTER DIAGNOSTICS
-6 HLHP OPERATING LOGIC
-7 HLHP ECU DIAGNOSTICS
-8 CARRARO SUSPENDED AXLE
-9 AIR CONDITIONING
- 10 BRAKE SYSTEM
- 11 MULTIFUNCTION ARMREST
- 12 SEMI-ACTIVE CAB
- 13 TECHNICAL INFORMATION
- 14 TRACTOR CONNECTIONS
- 15 I-MONITOR
2
SDF SERVICE
Technical Training Centre Academic Year
SAME DEUTZ–FAHR ITALIA
Tel. +39 0363 42.14.86 2011/2012
Fax +39 0363 42.34.86

TECHNICAL DATA

01 - Engine 05 – Front power take-off


Air intake Turbo-Intercooled X PTO shaft splines 6
Minimum speed rpm 800+30 Oil-immersed multidisc clutch, electrohydraulically operated X
Fuel cooler X Front power take-off O
Maximum rated power kW/HP 191 / 260 P.T.O. 1000ECO (OPT) – Engine revolutions/min: 2100
Revolutions giving maximum torque rpm 1600 Engine rpm/PTO 1000 rpm ratio 2:01
Exhaust pipe adjacent to cab upright X Output shaft diameter 1" 3/8
Engine electronic governor X 06 - Front axle
Air cleaner with dust unloader X Electrohydraulically operated front and rear differential lock X
Maximum torque Nm/kgm 1035 / 107 Transmission ratio: front wheel revs. for each rear wheel rev. 1.1997 / 1.2997
Engine model Deutz TCD 2013 L06 4V DCR Steerable front fenders X
Oil cooler X 4WD Steering angle / Turning radius 45°-50° / min. 6.75 m
Maximum crankshaft speed rpm 2240 Automatic control of 4WD and differential lock functions X
Revolutions at maximum power rpm 2100
07 - Brakes
Liquid cooling X
All-wheel braking (4WD) X
Torque rise % 37
Oil-immersed rear disc brakes X
Cylinders/Displacement n°/cc 6 / 7146
Diameter of rear discs mm 241
02 - Clutch Hydraulic trailer brake valve X
Electrohydraulically operated clutch X Parking brake X
03 - Gearbox 08 - Steering system
6 speed gearbox X Hydrostatic, with height and rake adjustable steering column X
Hi-Lo X Pump flow rate l/min 57
2 Ranges X
09 - Rear hydraulic lift
Electrohydraulically operated shuttle X
Mudguard mounted controls X
Forced lubrication X
Electronically operated rear lift X
Oil cooler X
Hydraulic top link O
04 – Rear power take-off Maximum lifting capacity kg 10500
Engine rpm/PTO 1000 rpm ratio 1.94 Auto-hitch lift links X
Fender mounted control X
P.T.O. 1000 – Engine revolutions/min: 1942
Oil-immersed multidisc clutch, electrohydraulically operated X
Output shaft diameter 1" 3/4, 1" 3/8
PTO shaft splines 6 / 20 / 21
Engine rpm/PTO 540ECO rpm ratio 2.93
P.T.O. 540ECO - Engine revolutions/min: 1580 3
SDF SERVICE
Technical Training Centre Academic Year
SAME DEUTZ–FAHR ITALIA
Tel. +39 0363 42.14.86 2011/2012
Fax +39 0363 42.34.86

TECHNICAL DATA

10 - Front lift
Quick couplers X
Maximum lifting capacity kg 5000
Mechanical front lift with retractable links O
11 – Spool valves
Pump flow rate at max engine power rpm l/min 120
Operating pressure [Bar] 200
Maximum quantity of oil available at running level – Extra oil level min/max 50 litres
Auxiliary spool valves - max. 4 ports
Maximum quantity of oil available at running level - Normal oil level min/max 40 litres
12 - Electrical system
Standard battery [V/Ah/A] 12 / 180
External power socket X
Higher amp. power socket X
Voltage [V] 12
Alternator [V/Ah] 14 / 200
Starter motor [V/kW] 12 / 4
13 - Fuel tank
Fuel tank capacity in litres 425+160
Auxiliary tank X
14 - Cab / Roll bar
Pneumatic cab suspension X
Maximum noise level in CAB with doors closed db(A): 74
Air conditioning X
Hazardous substances protection category CAB 2
Ventilation and Heating X
Maximum noise level in CAB with doors open (roof hatch and rear window open)
db(A): 80.8
Mechanical cab suspension X

4
SDF SERVICE
Technical Training Centre Academic Year
SAME DEUTZ–FAHR ITALIA
Tel. +39 0363 42.14.86 2011/2012
Fax +39 0363 42.34.86

ARMREST WITH MULTIFUNCTION JOYSTICK

ARMREST WITH MULTIFUNCTION JOYSTICK I-MONITOR

• Multifunction armrest incorporating


• joystick
• Automatic Powershift transmission
• Electrohydraulic auxiliary spool valves
• S.D.S: programming of repetitive
operations
• Clutch operated by pushbutton on gear lever
• Ergonomically correct side console

NEW ISOBUS CONSOLE

5
SDF SERVICE
Technical Training Centre Academic Year
SAME DEUTZ–FAHR ITALIA
Tel. +39 0363 42.14.86 2011/2012
Fax +39 0363 42.34.86

ENGINE TYPE

ENGINE
230 2013 TCD06L04V
270 2013 TCD0L604V

TRANSMISSION
230 T7336 P.SHUTTLE
270 T7336 P.SHUTTLE

FRONT AXLE
230 2049
270 2049
6
SDF SERVICE
Technical Training Centre Academic Year
SAME DEUTZ–FAHR ITALIA
Tel. +39 0363 42.14.86 2011/2012
Fax +39 0363 42.34.86

NEW COMPONENTS

New battery disconnect.


Mechanically operated, with
switch located outside the cab
(UNDER THE RIGHT HAND
STEPS)

All models of the range now have


a
Power Box unit designed to
enable
better management of the 7
SDF SERVICE
Technical Training Centre Academic Year
SAME DEUTZ–FAHR ITALIA
Tel. +39 0363 42.14.86 2011/2012
Fax +39 0363 42.34.86

DETAILS OF PDU ECU

Relay RL1 Relay RL2


70 Amps Starter (+50 power) 70 Amps Worklights on hood

Mini-fuse F3
3A Infocenter (+30 power)

Mini-fuse F4
5A Radio (+30 power)

Another relay will be installed in the


future

8
SDF SERVICE
Technical Training Centre Academic Year
SAME DEUTZ–FAHR ITALIA
Tel. +39 0363 42.14.86 2011/2012
Fax +39 0363 42.34.86

DETAILS OF PDU ECU

Mega-fuse F5 Mega-fuse F6
250 Amps alternator 200 Amps cab

Midi-fuse F7
40 Amps starter motor (+50
power)

Midi-fuse R8
30 Amps Worklights on hood

9
SDF SERVICE
Technical Training Centre Academic Year
SAME DEUTZ–FAHR ITALIA
Tel. +39 0363 42.14.86 2011/2012
Fax +39 0363 42.34.86

HOOD

HOOD
ONE-PIECE

FUEL TANK

LEFT HAND SIDE 440 LITRES RIGHT HAND SIDE 170 LITRES (OPTIONAL ON 230,
STANDARD ON 270) 10
SDF SERVICE
Technical Training Centre Academic Year
SAME DEUTZ–FAHR ITALIA
Tel. +39 0363 42.14.86 2011/2012
Fax +39 0363 42.34.86

COOLING SYSTEM +25%

COOLANT
INTERCOOLER

DEHYDRATION FILTER

CONDENSER
FAN WITH
9 BLADES WITH
INCREASED
AIR FLOW

TRANSMISSION OIL
DIESEL FUEL 11
SDF SERVICE
Technical Training Centre Academic Year
SAME DEUTZ–FAHR ITALIA
Tel. +39 0363 42.14.86 2011/2012
Fax +39 0363 42.34.86

CONVENTIONAL BIMETALLIC VISCOUS CLUTCH FANS

Clutch not engaged: Clutch engaged:


oil passage closed oil passage open

12
SDF SERVICE
Technical Training Centre Academic Year
SAME DEUTZ–FAHR ITALIA
Tel. +39 0363 42.14.86 2011/2012
Fax +39 0363 42.34.86

EXHAUST GAS SILENCER

SILENCER INCORPORATED CONNECTING PIPE


INTO EXHAUST PIPE 13
SDF SERVICE
Technical Training Centre Academic Year
SAME DEUTZ–FAHR ITALIA
Tel. +39 0363 42.14.86 2011/2012
Fax +39 0363 42.34.86

AIR INTAKE UNDER HOOD

UNDER-HOOD AIR INTAKE WITH


SELF-CLEANING POWER-CORE FILTER

14
SDF SERVICE
Technical Training Centre Academic Year
SAME DEUTZ–FAHR ITALIA
Tel. +39 0363 42.14.86 2011/2012
Fax +39 0363 42.34.86

HYDRAULIC OIL HEAT EXCHANGER, SEMI-ACTIVE CAB, ELECTRONICS WITH HLHP

HEAT EXCHANGER SEMI-ACTIVE SUSPENSION


TRANSMISSION OIL — TANK OIL CONTROLLED BY OPERATOR

ELECTRONIC MANAGEMENT WITH HLHP


FOR ALL THE RANGE FROM 100 TO 270
WITH T700 TRANSMISSION 15
SDF SERVICE
Technical Training Centre Academic Year
SAME DEUTZ–FAHR ITALIA
Tel. +39 0363 42.14.86 2011/2012
Fax +39 0363 42.34.86

TYPES AND QUANTITIES OF


LUBRICANT
A0 - Grease points
Grease: DF GREASE EP2 X
B0 - Engine
Engine oil: [1] DF Special Engine oil 15W-40 (ACEA E7; API CJ-4/CI-
4+/CI-4/CH-4/CG-4/CF-4/CF; Deutz DQC 3-05) [2] DF Extra Engine
OIL 10W-40 (ACEA E4; Deutz DQC 4-05) 28*
Antifreeze liquid: DF COOLANT (Concentrated) 36
D0 - Transmission
Clutch turbo oil: Ref. code SAME DEUTZ-FAHR 04432598 13**
Gearbox and rear axle without suspension: DF UTTO (API GL 4, JDM-
20C, M1143, ZF TE-ML03E, 05F) 79
Gearbox and rear axle with suspension: DF UTTO (API GL 4, JDM-
20C, M1143, ZF TE-ML03E, 05F) 81
E0 - Rear axle
Oil for final drive units: DF GEAR 90 LS (API GL-5, MIL-L-2105B, ZF
TE-ML 05C/12C/16E) 12x2
Brake fluid: SDF BRAKE OIL (MB 236.6; ZF TE-ML 03D-04D-09A-
11A-14A-17C;) X
F0 - Front axle
Front axle oil: DF GEAR 90 LS (API GL-5, MIL-L-2105B, ZF TE-ML
05C/12C/16E) 8.5
Oil for final drive units: DF GEAR 90 LS (API GL-5, MIL-L-2105B, ZF
TE-ML 05C/12C/16E) 1.9x2
M0 - Front PTO
Front power take-off oil: DF UTTO (API GL 4, JDM-20C, M1143, ZF
TE-ML03E, 05F) 1.85
R0 - Rear lift
Hydraulic lift, auxiliary hydraulics and hydrostatic steering oil: DF UTTO
(API GL 4, JDM-20C, M1143, ZF TE-ML03E, 05F) 45-75
16
SDF SERVICE
Technical Training Centre Academic Year
SAME DEUTZ–FAHR ITALIA
Tel. +39 0363 42.14.86 2011/2012
Fax +39 0363 42.34.86

COMPARISON WITH AKROS

17

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