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    Mill Roller Lowering Hydraulics

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    Tirath Tms
    This document discusses the lubrication and hydraulic systems for a mill as well as common problems that occur during mill operation. It describes the grease lubrication system including components like the grease pump. It also describes the gearbox lubrication system including oil pumps, filters, and operating parameters. Finally, it lists some frequent problems with the mill such as high baghouse differential pressure, mill vibration, and belt slippage.

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    © All Rights Reserved
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    Mill Roller Lowering Hydraulics

    Uploaded by

    Tirath Tms
    91 views22 pages
    This document discusses the lubrication and hydraulic systems for a mill as well as common problems that occur during mill operation. It describes the grease lubrication system including components like the grease pump. It also describes the gearbox lubrication system including oil pumps, filters, and operating parameters. Finally, it lists some frequent problems with the mill such as high baghouse differential pressure, mill vibration, and belt slippage.

    Original Description:

    VRM operation

    Original Title

    VRM Operation2

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    This document discusses the lubrication and hydraulic systems for a mill as well as common problems that occur during mill operation. It describes the grease lubrication system including components like the grease pump. It also describes the gearbox lubrication system including oil pumps, filters, and operating parameters. Finally, it lists some frequent problems with the mill such as high baghouse differential pressure, mill vibration, and belt slippage.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    91 views22 pages

    Mill Roller Lowering Hydraulics

    Uploaded by

    Tirath Tms
    This document discusses the lubrication and hydraulic systems for a mill as well as common problems that occur during mill operation. It describes the grease lubrication system including components like the grease pump. It also describes the gearbox lubrication system including oil pumps, filters, and operating parameters. Finally, it lists some frequent problems with the mill such as high baghouse differential pressure, mill vibration, and belt slippage.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 22

    Mill Roller lowering Hydraulics:-

    Mill Roller lowering hydraulics with 4/2 DCV:-


    Mill constant grinding hydraulics:-
    Mill Hydraulics:-
    Mill Hydraulic circuit:-
    Grease lub. System:-woerner
    Lubrication capacity = 42cm3/hr
    Delivery Pressure =250bar(max)
    Delivery volume per stroke =0.8cm3
    Delivery volume per stroke =0.16cm3
    Temp Range= -20 to 60°C
    Pump casing Aluminum
    Pump element steel
    Supply To Bearing Cap X2
     To joint Pin X2
     To joint Rod X2
     Safety valve outletX1
    Grease pump:-
    Grease pump:-
    Grease lubrication system:-
     20 Piston pump unit
     30 Measuring screw connection
     35 Pressure relief valve
     40 Progressive distributor
     50 Check valve
     80 Cable protection hose
    Mill Gear box
    KPBV-190SB
    K-Bevel Gear
    P-planetary Gear
    B- Two Stage
    V-Vertical output
    1900mmAnnular gear Pitch circle diameter
    SB-All are sleeve Bearing
    GEAR BOX LUB.
    Oil pump (low pressure)
    Type-Gear pump
    GEAR BOX LUB. UNIT
    LOW PRESSURE PUMP(o2n0s.)
    Type-Gear pump
    Capacity= 1010lit/min with 37KW &1000rpm
    Normal operating pressure= 4bar(absolute)
    Operating temp=61°C
    Min. Operating Temp=10°C
    HIGH PRESSURE PUMP(04nos.)
    Type-Axial displacement
    Capacity= 8.3lit/min with 15KW &1500rpm
     Pressure before lifting= 159bar(absolute)
    Pressure after lifting= 71bar(absolute)
    Operating temp=50°C
    Min. Operating Temp=25°C
    Filter =Duplex filter,0.025mm width,35140cm2,stainless steel
    wire mesh, cleanable
    GEAR BOX LUB.
    OIL PU MP:-
    Type-Gear pump
    Capacity= 125lit/min with 04KW &1500rpm
    Normal operating pressure= 46bar(absolute)
    Operating temp=61°C
    Min. Operating Temp=25°C
    Filter =Line filter,0.010mm width,14550cm2,glass fiber, Non
    cleanable
    NRV , PLS , PG ,Pressure transmitter , Heaters , Air vent , Oil
    level indicator , Level control
    Resistance thermometer:- Temp. control of
    Plain Brg. Of the In shaft brg. , Bevel wheel shaft brg ,
    Planetary Carrier Brg. 28/1 2 3 4 5 6 7
    GEAR BOX LUB.
    Roller lubrication system:-
    Oil used Mobile SHC 639
    PUMP:-
     Lubrication pump
    Conditioning pump
    Return pump
    Tank Volume 350ltr
    Type Gear pump
    Positive displacement pump
    Out put 1.5 kw
    Revolution 1000rpm
    Pressure Relief valve 16 bar
     Filtration element capacity 05micron
    Filtration capacity 700l/min
    Pressure relief valve setting 16bar

    Operating parameter in roller lub.system
    Tank temp.
    Supply pressure
    Supply temp
    Conditioning 1 temp
    Conditioning 2 temp
    Roller Lub. System:-
    Bag house:-
    ID fan Capacity 800000m3/hr
    Revolution 992rpm
    Pressure 760mmwc
    Motor power 2800kw
    Bag House:-
    Bag Length 6000mm
    Diameter 127mm
    Bag material Poly acrylo nityle
    Air to cloth ratio 0.88m3/min/m2
    Compartment 08
    Total no. of bags [(11X16)+(11X16)]X8=5632
    Bag house capacity(Total filtration area)=13471.744m2
    No of Brg. Used 20
    Fix Brg. 01
    Mono axial brg. 07
    Biaxial brg. 12

    Bag house
    Major problem in bag house operation DP increase
    Causes for the same are:-
    Poor start up technique
    Improper damper setting
    High moisture content and low temp of gas
    Maint .causes:-
    Poor bag installation
     Faulty differential pressure
    Bag house:-
    Leakage through discharge device
    Wet or oily compressed air
    Timer faulty(2valve or 4 valve pursing)
    Other reasons:-
    High dust loading
    High velocity
    Problem faced in mill operation:-
    Bag house Differential pressure
    Mill Vibration
    Elevator boot level
    Belt Out
    Belt slipping in rainy season
    Diverting gate not operate
    Low Thrust pad Pressure
    28/3 temp Increase
    Low Compressed air Pressure
    Water Pump Temp. Rise
    Raw Material Hopper jam may its Discharge jammed
    Problem faced in mill operation:-
    Mill reject elevator got over load
    Roller lubrication faulty with Low Oil level
     Fluid coupling Fusible plug Bursting
    Apron Scrapper jam
    Different chute jamming
    Product Elevator BDS
    Dust Emission from equipments
    Man power & Feeding equipments
    Thank You

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