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    Perencanaan Preventive Maintenance Pada 416F Backhoe Loader Caterpillar

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    Iqbal Hamdi
    The document provides maintenance schedules and procedures for preventive maintenance of a 416F Backhoe Loader Caterpillar. It outlines maintenance required at various intervals such as daily, every 50 service hours, every 250 service hours, every 2000 service hours and every 3000 service hours. Some of the maintenance includes checking fluid levels, replacing filters, lubricating components, sampling coolant and changing fluids like hydraulic oil, differential oil and transmission oil.

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    © All Rights Reserved
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    Perencanaan Preventive Maintenance Pada 416F Backhoe Loader Caterpillar

    Uploaded by

    Iqbal Hamdi
    112 views20 pages
    The document provides maintenance schedules and procedures for preventive maintenance of a 416F Backhoe Loader Caterpillar. It outlines maintenance required at various intervals such as daily, every 50 service hours, every 250 service hours, every 2000 service hours and every 3000 service hours. Some of the maintenance includes checking fluid levels, replacing filters, lubricating components, sampling coolant and changing fluids like hydraulic oil, differential oil and transmission oil.

    Original Title

    Persiapan PM

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    The document provides maintenance schedules and procedures for preventive maintenance of a 416F Backhoe Loader Caterpillar. It outlines maintenance required at various intervals such as daily, every 50 service hours, every 250 service hours, every 2000 service hours and every 3000 service hours. Some of the maintenance includes checking fluid levels, replacing filters, lubricating components, sampling coolant and changing fluids like hydraulic oil, differential oil and transmission oil.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    112 views20 pages

    Perencanaan Preventive Maintenance Pada 416F Backhoe Loader Caterpillar

    Uploaded by

    Iqbal Hamdi
    The document provides maintenance schedules and procedures for preventive maintenance of a 416F Backhoe Loader Caterpillar. It outlines maintenance required at various intervals such as daily, every 50 service hours, every 250 service hours, every 2000 service hours and every 3000 service hours. Some of the maintenance includes checking fluid levels, replacing filters, lubricating components, sampling coolant and changing fluids like hydraulic oil, differential oil and transmission oil.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 20

    PERENCANAAN PREVENTIVE MAINTENANCE PADA

    416F BACKHOE LOADER CATERPILLAR


    Main Interval Schedule Pada 416F
     
    When Required
    Battery or Battery Cable - Inspect/Replace Film (Product Identification) - Clean
    Bucket Cutting Edges - Inspect/Replace Fuel System - Prime
    Bucket Tips - Inspect/Replace Fuses - Replace
    Cab Interior - Clean Oil Filter - Inspect
    Engine Air Filter Primary Element - Replace Radiator Core - Clean
    Engine Air Filter Secondary Element - Replace Wheel Nut Torque - Check
    Engine Air Precleaner - Clean Window Washer Reservoir - Fill
    Engine Compartment - Clean Window Wipers - Inspect/Replace
      Windows - Clean
     
    Every 10 Service Hours or Daily
    Backhoe Boom, Stick, Bucket, and Cylinder Quick Coupler - Clean
    Bearings - Lubricate Quick Coupler - Lubricate
    Backup Alarm - Test Seat Belt - Inspect
    Braking System - Test Stabilizer and Cylinder Bearings - Lubricate
    Cooling System Coolant Level - Check Swing Frame and Cylinder Bearings - Lubricate
    Engine Oil Level - Check Tire Inflation - Check
    Fuel System Water Separator - Drain Transmission Oil Level - Check
    Hydraulic System Oil Level - Check
    Loader Bucket, Cylinder, and Linkage Bearings
    - Lubricate
     
    Every 50 Service Hours
    Quick Coupler – Lubricate Fuel Tank Water and Sediment - Drain
    Cab Filter (Fresh Air) - Clean/Inspect/Replace Parking Brake - Check/Adjust
    Cab Filter (Recirculation) -
    Clean/Inspect/Replace
     
    Every 250 Service Hours
    Engine Oil Sample – Obtain Differential Oil Level (Rear) - Check
    Axle Breathers - Clean/Replace Extendable Stick Pads - Inspect/Adjust
    Belts - Inspect/Adjust/Replace Final Drive Oil Level (Front) - Check
    Differential Oil Level (Front) – Check Final Drive Oil Level (Rear) - Check
     
    Every 500 Service Hours
    Cooling System Coolant Sample (Level 2) – Final Drive Oil Sample (Rear) - Obtain
    Obtain Fuel System Primary Filter (Water Separator) -
    Backhoe Control Console Latch - Lubricate Replace
    Cooling System Coolant Sample (Level 1) - Fuel System Secondary Filter - Replace
    Obtain Hydraulic Oil Sample - Obtain
    Differential Oil Sample (Front) - Obtain Transmission Oil Filter - Replace
    Differential Oil Sample (Rear) - Obtain Transmission Oil Sample – Obtain
    Drive Shaft Spline - Lubricate Final Drive Oil Sample (Front) - Obtain
    Engine Oil and Filter - Change
     
    Every 1000 Service Hours
    Engine Valve Lash - Check Rollover Protective Structure (ROPS) - Inspect
    Hydraulic System Oil Filter – Replace Transmission Magnetic Screen - Clean
    Differential Oil (Front) - Change Transmission Oil - Change
    Differential Oil (Rear) - Change Wheel Bearings (Front) - Lubricate
    Final Drive Oil (Front) - Change
    Every 2000 Service Hours
    Hydraulic System Oil - Change
    Receiver Dryer (Refrigerant) – Replace
    Cooling System Coolant Sample (Level 2) - Obtain

    Every 3000 Service Hours


    Cooling System Water Temperature Regulator - Clean/Replace

    Every 12 000 Service Hours


    Cooling System Coolant (ELC) - Change
    PERSIAPAN PM 2000 PADA 416F
    Hydraulic System Oil - Change
    • Open the engine access door on
    the top of the machine.
    • Remove the hydraulic tank filler
    cap.
    • Open the drain valve for the
    hydraulic system, which is
    located under the machine on
    the right side. Allow the oil to
    drain into a suitable container.
    Close the drain valve
    • Change the hydraulic system
    filter. Refer to Operation and
    Maintenance Manual, "Hydraulic
    System Oil Filter - Change
    • Inspect the hydraulic tank
    breather that is located on a hose
    from the overflow container.
    Replace the breather, if necessary
    • Fill the hydraulic system oil tank.
    Refer to Operation and
    Maintenance Manual, "Lubricant
    Viscosities" and Operation and
    Maintenance Manual, "Capacities
    (Refill)".
    • Maintain the hydraulic oil level in the
    sight gauge to the green area on the
    gauge. Do not overfill the hydraulic
    tank. Check the hydraulic oil level with
    the loader on the ground and with the
    backhoe in the transport position.
    • Inspect the gasket on the hydraulic
    tank filler cap for damage. Replace the
    gasket, if necessary.
    • Install the hydraulic tank filler cap
    • Close the access door.
    Receiver Dryer (Refrigerant) - Replace
    • Purge the system. See Air Conditioning And Heating
    Service Manual
    • Open the engine access door located on the left side
    of the machine
    • Disconnect the Air Conditioning lines at the cab and at
    the radiator shroud to prevent excess loss of Freon.
    • Disconnect the two wires (2) from
    the low pressure shutoff switch (3)
    • Disconnect hose assemblies (1) and
    (4) from the receiver - dryer.
    • Remove the two clamps and receiver
    - dryer (2) from the machine.
    • Install the new receiver - dryer in the
    reverse order of removal
    • Check the seals on hose assemblies
    (1) and (4), and replace if necessary.
    Cooling System Coolant Sample (Level 2) -
    Obtain
    • Obtain the sample of the coolant as
    close as possible to the recommended
    sampling interval. Supplies for
    collecting samples can be obtained from
    your Caterpillar dealer
    • Cooling systems that are filled with Cat
    ELC should have a Coolant Sample
    (Level 2) that is obtained at the
    recommended interval that is stated in
    the Maintenance Interval Schedule.
    • Submit the sample for Level 2 analysis.

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