Material Study Bc-Vii
Material Study Bc-Vii
Material Study Bc-Vii
TEAM:
ABDUL HAFEEDH
AKHIL VARGHESE
ASHWATHI ANIL
CHANDAN KT
DISHA SHETTY
HARSHITH
JANMITH RAI
VENEERS
USES:
• Used as finishing layer for MDF, plywood, particle boards
• Used on cabinets, furniture, door panels and floors.
VENEERS
MARKET
• Veneer sheets are available in standard size of 8ft x 4ft.
MANUFACTURING
STEP 1- PREPARTION: The logs are classfied by
species and stored in log yard and they are kept
under optimal humidity conditions by soaking them
in water.
STEP 2- DEBARKING: The bark is peeled of while
ensuring that eveness is maintained.
STEP 3- BOILING: In order to ensure uniform
slicing,the logs are kept in steamers at temp of 80-
100c for period of 18 to 72 hrs.
STEP 4- SLICING /PEELING: There are 2 types of
machines- horizontal/vertical slicing to obtain thin
wood sheets.
STEP 5- DRYING: The veneers which are still moist
are dried in a jet drier which also has the effect of
flattening them.
VENEERS
MANUFACTURING
STEP 6- QUALITY CHECK: An expert carefully
checks the quality of veneers according to strict quality
standars.
STEP 7- CLIPPING: The veneers are clipped together
to form sheets of rectangular dimensions.
STEP 8- SPLICING: Veneer matching is undertaken
using the application of heat and pressure to ensure a
consistent match is obtained
STEP 9- PACKING: Finally, the wood veneers are
measured, labelled with indications of length, width,
etc.Packed with protective polyethylene
VENEERS
MANUFACTURING
VENEERS
LAYING
STEP 1: Selecting a section of the veneer that is free from any
cracks or defects
STEP 2: Cutitng the veneer according to dimensions and mark
the required size on the sheet accounting half an inch extra on
each side.
STEP 3: Applying the adhesive on the top side of veneer by usinf
spreader,spread out the adhesive nicely and all over it.
STEP 4: Aligning the wood veneer sheets and the substrate and
sticking the sheets carefully on the surface.
STEP 5: By using roller maximum pressure is applied. This is done
so as to remove any air bubbles and extra glue
STEP 6: Allowing the piece to dry completely for 24 hours before
finishing it. For perfect finish sandpaper must be used to refine
the surface
STEP 7: Once the wood veneer sheets are applied to the
substrate properly, they are polished to make them shiny and
improve the durability
VENEERS
POLISHING
• STEP 1: Sanding the rough surface to make it smooth
• STEP 2: Wood Conditioner (a solvent) is used that absorbs
stains evenly from the veneer.
• STEP 3: To further absorb stains and give the veneer a
natural wood look, wood wax is applied. The veneer is then
wiped off with a cloth to remove the excess stain and
solution.
• STEP 4: A polish solution is applied to the veneer with the
help of a spray machine. To get the desired shade and effect,
this step is repeated several times.
TYPES OF FINISHES:
• Melamine : 100 Rs / sqft
• Polyurethane(pu): 200 Rs / sqft
• MRF polish: 300 Rs / sqft
LAMINATES
PROS
• Aesthetics like natural wood with low cost
• Eco-Friendly
• Increased strength and durability
CONS
• Susceptible to water damage
• Installation requires skilled workers
• More maintenance
• Formation of cracks
LAMINATES
USES
• Used as finishing layer for MDF, plywood, particle boards
• Used for surfacing cabinets, furniture, walls, ceilings,
flooring
LAMINATES
MARKET
• Laminate sheets are available in standard size of 8ft
x 4ft
• Price: Rs. 450- Rs. 2500
LAYING
• STEP 1: Ensuring that the surface of plywood and laminate is
clean, dry and levelled.
• STEP 2: Using white PVA adhesive to stick the sheets. Applying
double layer of adhesive on edge (min3-4 inch) of both the
surfaces.
• STEP 3: Once adhesive is applied after 5 min – 10 min , the
laminate is placed on the surface, accurately aligned.
• STEP 4: Rolling: Pinch rollers (rotary press) and heavy
weighted rollers are ideal. Hand rolling is done from the center
to the edges to ensure the removal of air bubbles. The edges
are rolled twice.
• STEP 5: For satisfactory bonding, the area in question is kept
under pressure for a period of 12-18 hours.
• STEP 6: A gap of minimum 2 mm is maintained between two
laminates while pasting side by side.
LAMINATES
TYPES
• Decorative laminates – These have greater aesthetic
appeal in terms of finishes and patterns. Decorative
laminates can be used for doing ornamental overlays on
furniture.
• Industrial laminates – These have higher strength and
are more resistant to wear and tear. They include high-
performance laminates which are fire retardant,
antibacterial and chemical resistant for application in
hospitals and other industries.
• Compact laminates – These fairly thick ones are self-
supporting and do not need to be glued to any other
material.
• Post formed laminates – These flexible versions are
thinner than regular laminates. They are used to wrap
around tables, columns etc.
• High-pressure and low-pressure laminates – Differing
only in the pressure with which the laminate is applied
on a substrate, HPL is usually used with plywood while
LPL finds its use with MDF.
LAMINATES
PROS
• Durable
• Scratch, stain, water and heat-resistant
• Easy to clean and maintain
• Modern, on-trend finishes
• Budget-friendly
• Easier to manufacture
CONS
• Since it's a manufactured surface, no natural variations
and true wood grains that are seen with real wood
veneer
• Difficult to recycle
• Brittle
VENEER VS LAMINATE
VENEER LAMINATE
MAINTENANCE HIGH MAINTENANCE EASY MAINTENANCE
USES
• Used in furniture, cabinet doors, shelves,
mirrors, lightings, etc.
MARKET
• Price: Rs.220 / sqft
ACRYLIC SHEETS
MANUFACTURING
METHOD 1 - EXTRUSION:
• Pellets of resins are fed into an extruder which heats them until they are a molten mass.
• This mass is then forced through a die as a molten sheet.
• The molten sheet is fed to calender rolls
• The continuous band of sheet may then be cut or trimmed into its final size.
ACRYLIC SHEETS
MANUFACTURING
METHOD 2 - CONTINUOUS CASTING:
• Pouring of partially polymerized acrylic between two
highly polished stainless steel belts.
• The belts are separated by a space equal to the
thickness of the sheet and the syrup is retained by
gaskets at the edge of the belts. The belts move
through a series of cooling and heating units to
regulate the curing and are cut to size at the end of
the production line.
METHOD 3 - CELL CASTING:
• Acrylic syrup is poured into a mold typically
constructed from two tempered glass sheets
separated to produce the desired thickness of the
sheet and sealed with a gasket at the edge.
• It is then cured using a water bath or an air oven to
obtain a sheet.
ACRYLIC SHEETS
PROS
• 30x as strong as glass
• Shatter-proof
• 2x lighter than glass
• Less expensive
• Easier to work with
• Durable
• Weather resistent
• Safer than glass
CONS
• More liable to scratching than glass
• Not heat-resistant
GYPSUM BOARD
What is Gypsum Board?
• Gypsum board, commonly known as drywall, is the technical product name used by manufacturers
for a specific board with a gypsum core and a paper facing.
• Gypsum board is the premier building material for wall, ceiling, and partition systems in residential,
institutional, and commercial structures and is designed to provide a monolithic surface when joints
and fastener heads are covered with a joint treatment system.
•The ability of gypsum to give a comfortable and aesthetic ambiance as a construction material
increases the demands of gypsum.
•Nowadays most of the interior and exterior construction features are mostly prepared by gypsum
construction or gypsum products.
•The advancement of gypsum construction in a continuous process is due to its time and cost of
construction.
•With an increase in time, gypsum products gain more properties like increased fire resistance,
acoustic properties for noise insulation, etc.
GYPSUM BOARD
Types of Gypsum Board
1. Drywall White Board
•Drywall is normally white on one side and brown on the other side.
•It is probably the most economical drywall type and comes in different sizes
ranging in thickness from 3/8 inches to one inch. This is the most usual type used
and is normally available in the market in four by eight feet panels.
•Used as a covering material for interior walls and ceilings in residential and
commercial buildings.
GYPSUM BOARD
Manufacturing Process Of Gypsum Board
GYPSUM BOARD
Advantages of Gypsum Board
1. Gives smooth surface: It is used in plaster material if properly done would provide us
with a smooth white finish, which is free of cracks, lumps as well as scars. This is the
main property and feature when it comes to indoor finishing.
2. Balancing the indoor atmosphere: They have a natural power of balancing the indoor
climate as well as humidity & temperature.
It is environmentally friendly.
It has high thermal and acoustic insulation.
4. Ease of installation: Using gypsum products for internal wall construction, we just need
to fix the frame and fill up the joints. The full process is clean, easy, and fast, and also skilled
laborers are not required for installation. The use of gypsum plaster as a final finish
minimizes the work of additional painting. The white finish itself gives a clean appearance.
5. Variety of gypsum products: A large number of products of gypsum are available in the
market to meets several practical and aesthetic requirements.
GYPSUM BOARD
Disadvantages of Gypsum Board
•Gypsum cannot be used for outside walls since they retain dampness.
•Also gypsum plastering cannot be done in areas which are continuously
damp such as bathroom etc.,
TYPES OF PLYWOOD
Commercial plywood
Waterproof plywood
Marine plywood
Flexi plywood
Softwood plywood
Hardwood plywood
Tropical plywood
Decorative plywood
PLYWOOD
:
COMMERCIAL PLYWOOD
Rs. 50-100/Square Feet
PLYWOOD
:
SOFTWOOD PLYWOOD
Softwood panel is usually made either of cedar,
pine redwood, and is used for construction and
industrial purpose.
The most common dimension is 1.2 mx 24 m or
large imperial 4' x 8’.
Thickness is from 1.4 mm-4.3 mm
8 X 4 feet Softwood Plywood, Rs 35 /square
feet
HARDWOOD PLYWOOD
It is made from angiosperms trees and is used for
demanding end uses.
It is characterized by excellent strength, stiffen
Especially suitable for heavy duty floor and wall
structures.
It has excellent surface hardness, damage and
wear resistance
Core Material: Min Price
Teak: Rs 44/Square Feet
Gurjan: Rs 18/Square Feet
PLYWOOD
:
TROPICAL PLYWOOD
Tropical plywood is made from species of tropical
wood.
Originally from the Asian region, it is now also
manufactured in African and south American
countries
Tropical plywood is superior to softwood plywood
due to its strength, density and high quality
Tropical plywood is used widely in Uk, Japan, us,
Taiwan, Dubai and other countries.
Tropical Hardwood Plywood at Rs 71/square feet
DECORATIVE PLYWOOD
Usually faced with hardwood including ash, oak,
red oak, birch. Maple, mahogany, rose wood, teak
and large number of other woods.
This plywood is lot easier to dye and draw on than
any other plywood.
Fabric bonded are also added on top of plywood
at both side as kind of ready for use in decoration
field.
Interior Decorative Plywood, Thickness: 6 to 19
mm, Rs 65 /square feet
PLYWOOD
:
FLEXI PLY
• Flexi Ply is the first choice of all
imaginative ideas with bends
and curves.
• It is flexible plywood to meet all
the curvaceous requirements.
• Usually, it bends at a certain
radius and is very friendly to
use.
• Flexible Wooden Plywood, For
Furniture, Thickness: 5-15 Mm
₹ 75/ Square Feet
Panel sizes 8ft x 4ft, 7ft x 4ft, 7ft x 3ft, 6ft x 4ft, 6ft x 3ft
Thickness 4mm,6mm,8mm,10mm,12mm
Bond/Adhesive Phenol formaldehyde for weather and Boil water proof (BWP) and low formaldehyde
formulations for compliance to emission level requirements such as E1.
CONS:
MDF MANUFACTURING:
• Wood is first chipped into fine particles.
• These are then mixed with adhesives.
• This mixture is pressed into sheets
• The sheets are sanded.
• Then cut into standard sizes.
TYPES:
INTERIOR GRADE MDF
• Most common, and cheapest is standard interior grade
material.
• This is suitable for most internal applications where
moisture is not a consideration.
APPLICATION OF MDF:
• Cabinet doors and drawer fronts
• Internal cabinet carcasses
• Kitchen cabinets
• Display cabinets
• Exhibition plinths
• Lettering & Logos
• Exterior signage
• Exterior cladding
• Bookshelves
• All types of furniture
ADVANTAGES:
• MDF is affordable and cost-effective compared to others
like ply-wood.
• Because it has no rough edges, it is an ideal material for
building showpieces.
• It has a smooth surface that is ideal for inserting color.
Can be painted to produce a smooth quality surface. Oil,
water-based paints and varnishes may be used on MDF
DISADVANTAGES
• MDF acts like a sponge near water or. It absorbs moisture
fast and can swell in length and width if it is not
appropriately protected.
• MDF has a smooth surface, which is terrible in holding
screws.
MARKET STUDY:
Size - 8 x 6 Ft., 8 x 4 Ft.
Thickness-4mm, 6mm, 8mm, 10mm, 12mm
Rate - Starts from 10 to 12 Rs. Per sq. ft. and increases along
with the increase in thickness.
Company : Parallax décor private limited, century private
limited, Action TESA
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