Eco Bricks

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ECO BRICKS

Khirad Afaq (20113042)


Akashdeep Singh (20113028)
Vishal ( 20113092)
Uduthanuri Shiva Hari Narayana (20113087)
Rishab Kumar(20113067)
Project Report
ECO blocks

Investing in
greener tomorrow
About us
Plastic is a global waste challenge,
so we came up with an inventive
solution to this problem, thus our
team represents Eco bricks, made
from plastic!
Eco bricks are 2.5 times stronger
and 25 per cent lighter. They are
also reasonably priced at Rs 9 per
piece, making them cost-effective.
ADVANTAGES OF
USING PLASTIC
BRICKS
• They're thinner and lighter

• Superb heat insulating properties (5 times


more than standard bricks) and are just as
strong as their stony counterparts
• Great at insulating against noise and it
only takes 20 bottles on average to make
one brick.
• Each brick helps rid the world of
discarded plastic and is cheaper and more
fuel efficient to manufacture than
conventional bricks.
• It's also less energy intensive than
recycling the plastic into other forms.
Utilit
y
• Buildings
• Colorful Footpaths tiles
• Construct roads
• Sculptures
• Floor tiles
Our Business Model

Eco blocks will generates revenue


by selling bricks made of Plastic
waste. Our Plant will be situated at
Chohal, Hoshiarpur,
Punjab(146024) and we will
collect this waste from waste
pickers and nearby industries
producing plastic as its major waste.
Eco block will be a partnership firm registered under the partnership Act
1932.
Partnership is obtained by two or more people where the ownership and
share in profit and losses are split between the owners in a certain
agreed ratio and it is established through the partnership Agreement or
Deed.

Documents required for registration:-


• Aadhaar card/Pan card
• Partnership Deed
Perks of being a
Registered firm

 Power to file case in a Court by


a partner against the firm or
other co-partners.
 Power to file case in Court by
firm against 3rd parties.
 Power to claim set-off.
ECO BLOCKS
Discussion Points
Site

Raw Material

Manufacturing processes

Machinery

Labour
Behrampur road, Chohal, Hoshiarpur,
Punjab, 146024

SITE
• Why?
1) It’s the Middle ground in terms of mountains and
plains
2) Abundance of plastic industries near Hoshiarpur

• On rent.
• Total area: 1 acre
HOSHIARPUR
Recycled Plastic
•Abundant
•No licence needed
•Source: industrial and household waste
•Raw material stock to be stores: 6000 kgs

RAW
•Raw material requirements in one year: 2,08,0,500 kgs

MATERIAL
Sand
As a binding agent.

• Abundant
• Govt. Licence needed.
• Source: Silica manufacturers
01

SHREDDING

02

MANUFACTURING BLENDING

PROCESS 03
MELTING
04
DIE CASTING
01 02 03 04

SHREDDING BLENDING MELTING DIE CASTING

Time required for


converting raw material to
finished product = 50 min
MACHINAR
Y

Shredder Blender Heater Die


LABOUR
• Everything is automatic except the die
which is semi automatic.
• Total labour = 11
• Supervisor=1
• Quality check=2
About ECO
BRICKS
We're a Manufacturing Firm producing
Bricks From Plastic Waste.
We believe in -

Plastic is no more a Waste


What we'll disscuss -

 Demand and Supply Position 


 Cost and Price Estimations
 Product Selling
 Seasonality and Transportation
Supply Positions Jalandhar

 Amritsar

 Ludhiana

 Hoshiarpur
India Produces 13% of bricks and out of which Punjab
produces almost 2 to 3 percent of bricks 

According to the production surveys and demand 


Demand
Our firm will Produce at a rate of 45,000 bricks per
survey - month
• Ludhiana is in more demand among the other cities defined in
the previous slide 
• Jalandhar comes up at second according to the land area and
constructional work done annualy and followed by Hoshiarpur
and Amritsar.
Manufacturing Estimates
Eco Bricks are 
Raw material Cost-  Priced at
Raw material cost per brick is Rs.1/- 
Rs.9/- per piece 
Labour Costs-
A labor of 15 workers will be appointed and total salary will be -
5k to 10k per month

Machinery Cost-
EMI's for each machinery is 70k per month
Estimations
Land cost for four offices
 Around – 50k/month rental price  for having suitable land

Investment on Offices-
Around 2-3 lakhs 

Transportation Cost- around 50k/month including daily allowances


Storage and maintenance Cost-
40k per month
Loader Truck in the storage system 
What We Assure
  We differ in the quality of the product and that’s why our price is reasonable and justified with
our qualities.
 We are providing -
 Light weight bricks                                             Less price than normal brick
 Durable                                                                   Encourages recycling
 2.5 times stronger                                                 Almost halk as heavy
 Great water absorption 
 Way better than concrete bricks
Price rate – Rs. 9 per piece

Product Eco Bricks offices are established in the


Selling four cities mentioned earlier -   

Order Booking will be there 


Transportation 
There is no Seasonality variatiion in
our supply

We have a contract with a Transport


Corporation
Transportation is flexible and is in accordance
with the size of order
Capital Costs and Sources
Of Finance
• Land and Building Costs
• Costs of Plant and Machinery
• Margin of Working Capital
• Probable Sources of Finance
Working Capital Margin- Rs 9,60,000
Working Capital = Current Assets-
Liabilities Cash + Accounts
Receivable(from
Accounts payable debtors)+Inventory
(from creditors)

RM+WIP+FG
In Rs

Machinery 70,000 per


month
Land 50,000 per
month
Installation and 70,000
contingencies
Transportation 50,000 per
month
MEANS OF FINANCE

Contribution Under VGF,EPR & CSR


Promoter Contribution by Municipal
Corporation, Moga

Loan from bank


Assessment of working Capital
Requirements
Working Capital Requirements

Working Capital
Requirements

Cost of Production (per Cost of Raw Material (per


Anticipated Monthly Sales
month) month)
Rs 4.21Lakh
Rs 50k Rs 45k
FINANCIAL PLAN

• According to our conservative estimates, ECO-BRICKS, Inc. is expected to maintain a healthy financial
position over the next five years. The following plan outlines the financial development of our company.
The business will be initially financed by a Rs 25 lakh five-year term loan .
• The source to repay the loan will be the cash flow generated from operations. The company will also
finance growth through cash flow. After an initial period of five years, the company will be able to make a
further expansion. At that time, it is envisioned that an bank loan or equity funding will be sought to
finance the new development, in addition to retained earnings.
• The projected financial statements have been prepared in accordance with the general accounting
principles, and necessarily include some amounts that are based on reasonable estimates and judgement.
For accounting purposes, the long-term assets are expensed using the straight-line depreciation method,
and inventory is accounted for based on the First-In, First-Out (FIFO) method.
Projected Profit-loss

Details 1st year 2nd year


Sales Revenue 57lakhs 60lakhs
Estimated production expenses 6lakhs 6lakhs
Production Profitability 3,00,000 3,00,000
Other income 2,00,000 2,00,000
Profit before tax 1,20,000 1,25,000
Expected Income Tax 9,00,000 9,00,000
Net Profit 8,10,000 8,30,000
Net cash returns 4,00,000 4,50,000
Percentage of net profit on sales 9.42% 12.35%
Projected Cash Flow

• Many profitable companies go bankrupt because of cash flow deficiencies. That is why our main
concern will be to have sufficient cash on hand to meet our payment obligations, and be prepared for
unexpected needs of cash. Our conservative projections indicate that our business is able to generate
positive cash flows and sufficient cash reserves.
• In addition to normal cash inflows and outflows, we will focus on establishing sufficient cash reserves
for contingencies. That includes a possible line of credit with our bank, that could be used in slow sales
periods as well. This is a good way to control the cash flow risk.
• In addition, excess cash, as projected, should not remain idle, especially during periods of high interest
rates. Management will consider investing idle funds in time deposits or certificates of deposit at
banks, in government securities , or in other trading securities (cash equivalents).
Environment and Economical
Considerations
The Machine is made pollution-free by the process of pyrolysis. As plastic is
manufactured from petroleum products, the fumes generated during melting
would be petrol. These fumes are condensed to obtain liquid fuel thereby
avoiding pollution.
Benefits
1 A healtheir environment is produced by reducing
• Air pollution
• Water pollution
(caused due to production waste disposal)

2 This production process also helps in


reducing the costs related to the treatment
of manufacturing waste such as air
purifiers , disposal of waste related costs
Social Considerations

Worker Hygiene must be taken care by providing:


• Clean Drinking water
• Well lit up manufacturing plant
• Cleaning of washrooms at regular interval of
time
• Cheap protein foods
Various Impacts
Socio-economic Benefits
Promotion of Employment: Due to good environmental and hygenic conditions, It will
have a positive effect on workers.

Utilization of natural resources: Plastic waste produced by other factories can easily be
used in converting into a plastic brick.

Development of Area: Due to good natural environment the development will


definitely take place in the manufacturing plant location.

Export potentials: As the company grows, we can have exporting opportunities to the
neighbouring countries i.e, Nepal, Bangladesh and make them aware of this new
technology.

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