DNV Kick Off Meeting - 20220623 NY
DNV Kick Off Meeting - 20220623 NY
DNV Kick Off Meeting - 20220623 NY
2022.06.23
CONTENTS
1. Project Overview
3. Area of Concern
Appendix
1. NOPSEMA Safety Case Approach 7. Lloyd Scope of Validation Work Process
2. NOPSEMA Validation 8. Australian Legislation Codes and Standards
3. Independent Validation Body Scope 9. Integrity Critical Elements
Compliance (Lloyd) 10. Dwg/Doc. Validation Review Process – Lloyd
4. Validation Scope 11. Survey Inspection
5. Validation / Verification Regulations 12. Validation/Self Verification Scope
6. Lloyd Scope of Work – Area of Concern
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1. Project Overview
Project Key Milestones
*C/D : Commencement of Date *S/C : Steel Cutting *K/L : Keel Laying *L/O : Load Out *S/A : Sail Away *FCS : Field Control Station *PA : Provisional Acceptance
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1. Project Overview
Engineering Responsibility Matrix
Detailed Engineering
Construction Follow-on
Area Up to Stage 3 Engineering Engineering
(90% Model / IFC) Stage 4
Hull Engineering DSME *Note1) DSME DSME
(Incl. Campaign Accommodation)
Locations DSME Okpo Engineering Center (OEC) *Note2)
Topsides Engineering Aker Solutions DSME DSME Aker Solutions
Aker Engineering Center
Locations DSME Okpo Engineering Center (OEC)
(AEC)*Note3)
Mooring System KBR
Locations Houston, USA
*Note 1 – Aker Engineering Center in Aker Solutions, Oslo, Norway (detail engineering for Global performance,
Main structures and Secondary structures)
*Note 2 – Okpo Engineering Center in DSME Okpo Yard, Korea
*Note 3 – Aker Engineering Center in Aker Solutions, Kuala Lumpur, Malaysia
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1. Project Overview
DSME EPCT Engineering Organization Chart As of June 01,2022
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1. Project Overview
Aker EPCT Organization Chart (1/2) As of June 01,2022
Personnel in KL
Lead Planner
SP Admin
NAZWAN YANG
EIS
Change and Risk
Project Engineer Sr Planner
Engineer
IZZA FARHANA VIJAY SP Admin
MUHILAN Project Engineer EIS
AISHWARYA
Cost Controller
NORSYAHIDA
Lead DCC
MAHADI
*EPCT : Engineering Perocurement Construction and Transportation *PMT : Project Management Team *KL : Kualar Lumpur
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1. Project Overview
Aker EPCT Organization Chart (2/2) As of June 01,2022
Personnel in KL
Project Engineer Project Engineer
AFIQ AISHWARYA
Process HVAC Mechanical Piping/Layout Electrical Instrument Structural Safety Architecture Telecom
Lead Engineer Lead Engineer Lead Engineer Lead Engineer Lead Engineer Lead Engineer Lead Engineer Lead Engineer Lead Architect Lead Engineer
AZHAR ALI WAQUAR MUK WAI KUEN GAWRAV AHMAD SHUKRI DIDIN WONG KAR HONG NAZREEN DZULKIFLI ZAINAL ABIDIN
Lead Material
Engineer Lead Designer
Dr LEE Lead Designer Lead Designer Lead Designer
MANISH
AZLEENDEEN AHMAD ZAKI MUHD SUFI
Weight Control
Lead Engineer
SITI NASHRAH
Class Coordinator
TBN
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1. Project Overview
KBR EPCT Organization Chart As of June 01,2022
Project Manager
DSME Tobias Kärrsten Chevron
Mooring Lead Mooring Lead
Sungyul Kim Deputy PM Document Manager Xiaoyan Yan
Jaewook Kim Tirtharaj Bhaumik D’anne Ferrell Aifeng Yao
Project Controls QC Inspection
Michael Morrow John Dickmeyer
Interface Manager QA
Sungpil Ahn Harry Singh
Logistics Coordinator Expeditor Subject Matter Mooring Analyst Package Engineers On-Vessel Design Suction Pile Design
Talon Felts Experts
Pontus Mellgren Tirtharaj Bhaumik Dave Andersen Shila Basu
(multiple)
Vendor Vendor Vendor Vendor Vendor Vendor Vendor Vendor Vendor Fabricator
Package 1 Package 2 Package 3 Package 4 Package 5 Package 6 Package 7 Package 8 Package 9 Package 10
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1. Project Overview
Overall Engineering Battery Limit
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1. Project Overview
Erection Sequence Reference Only
Hull Erection Sequence Topside Erection Sequence
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2. Regulatory Execution Plan
Regulatory Schedules Ongoing (Not final)
C/D (‘22.06.01)
Eng Start Topside S/C (‘23.11.27)
HAZOP
-1 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
Feb June July Aug Sept Oct Nov Dec Jan Feb Mar Apr May June Aug Sept Oct Nov Dec Jan
2022 2023
DNV Review
*HAZOP : HAZardous Operability, *KOM : Kick Off Meeitng, *RFC : Request For Classification, *GA : General Arrangement, *V/D : Vendor, *D/R : Design Review
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2. Regulatory Execution Plan
Classification Requirement
Reference in Scope of Work Exhibit A and Exhibit F-5
DNV Certification - Delivery of the Facility duly certified by DnV as being compliant with the
following class notation:
✠ OI Column-Stabilized Offshore Support Unit, POSMOOR FMS (50).
• ✠ Constructed under supervision of DNV
• OI :The notation OI will be given to non-self-propelled offshore installations intended for long
term service at one offshore location with main structure, utility and safety systems found
to be in compliance with the basic (common) requirements of the applicable DNV GL
offshore standards referred to in the rules.
• Column-Stabilized Offshore Support Unit : A structure dependent on the buoyancy of widely
spaced columns for floatation and stability in all modes of operation.
• POSMOOR: Passive position mooring system according the technical requirements of
DnV-OS-E301 Ch.2
• FMS (50): Enhanced fatigue design, and construction for a 50 year design life.
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2. Regulatory Execution Plan
POSMOOR
DNV GL RU-0101- Offshore Drilling and Support Units
DNV GL –OS-E301 – Position Mooring
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2. Regulatory Execution Plan
FMS(50) Notation
FMS: Fatigue methodology for ship shaped Units
Fatigue life : 50 years
FMS : DNVGL-OS-C102 Ch.3 Sec.1 (2.1)
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2. Regulatory Execution Plan
Offshore Crane Notation – Optional
Refer to extracted DNV-ST-0378 Sec.1
To be checked if assembled crane is planned to have FAT at manufacturer site
For Aker/ KBR , DNV Draft TQ can be sent to regulatory coordinator/Doc. Control. After of-
ficial issue DSME will inform to respective parties accordingly.
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2. Regulatory Execution Plan
FEED DNV AIP
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2. Regulatory Execution Plan
DNV Communication Protocol
Following persons to be in Copy of all Emails to Classification society incl. Access to Jansz IO FCS
Veracity Portal as below;
Regulatory Manager - Abhilash Tiwari (abhilash@dsme.co.kr)
Regulatory Coordinator – Seog-Won Lim (swlim@dsme.co.kr)
Interface manager – Tae-Hee Kim (thkim6@dsme.co.kr)
Doc. Controller - Jae-Kyung Lee (jklee@dsme.co.kr)
Aker Regulatory Manager : Anuar Kamarudin (Mohamad.Anuar.Kamaruddin@akersolutions.com)
KBR Project Controls : Michael Morrow (Machael.Morrow@kbr.com)
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2. Regulatory Execution Plan
Regular Meeting among DNV/DSME/Aker/KBR(if possible)
Propose to have Biweekly meeting on Thursday (3PM(KST)/2PM(KL)/8AM(Oslo)/1AM(Houston-if
possible), from July 07-tentatively via MS TEAMS. Link will be shared by DSME to the relevant
all Parties.
Agenda will be categorized and sent in advance to all Parties by Monday of that week.
Only items which affects the design or need detail clarification will raised in the meeting.
Only very urgent clarification request will be sent to DNV by email by DSME Regulatory.
DSME Request DNV PMA to arrange suitable engineers during the Biweekly meeting on a call
basis to quick resolve the discipline queries.
Items discussed during meeting will be captured in the Master Biweekly Meeting register and
shared with DNV for review/comments/ Action as required – See below template for meet-
ing.
Items which can not be resolved in MOM and require detail review/Statutory approval will be
issued by TQF to DNV.
Aker/KBR to send the items to be discussed with DNV via email to DSME key person with CC.
to DSME regulatory before cut off date (until Sunday of that meeting week). DSME Discipline
K/P will include the items in Biweekly meeting agenda. Meeting invitation can be extended
to required discipline K/P ☜ Template for Bi-weekly DNV meeting
Template-DNV
Meeting
PMA : TQF : Technical Query Form
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2. Regulatory Execution Plan
Monthly meeting among DNV/DSME/Survey
Propose to start Monthly meeting 8 months before the Steel Cutting (Tentatively-December,
2022) via TEAMS. Link will be shared by DSME to the relevant all parties
This is to review the Documentation completion/Doc Req. status/Comment status/CMC sta-
tus/Any critical items identified by DNV
Critical items such as Structural & Inspection category plan as per DNV-CG-0169 (Quality survey
plan for offshore class new building surveys)/ Fatigue report assessments / Hull approval criti-
cal drawing status/ Hole peneteration plan/ Critical equipment CMC status etc can be typical
topics to discuss in this meeting
Monthly reports format and contents from DNV to be set up and agreed.
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2. Regulatory Execution Plan
Classification Responsibility Matrix
Company Contractor(DSME)
Activity Aker(Eng’g) KBR(Eng’g) Vendor DNV
(Company) (Eng/Const./Comm.)
Note ;
P : Primary Responsibility, S : Support, C : Review and Comment, A : Approval of Final Deliverables
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2. Regulatory Execution Plan
Lines of Communication – Only Classification
Company AMSA/FLAG
Documentation flow
Vendors
Main communication line
Auto transmittal from DNV Veracity
*PCF : Plan Comments Form, *MDR : Master Document Register, *ID/PWD : Identification / Password
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2. Regulatory Execution Plan
Regulatory MDR Set Up
Regulatory MDR Set up with Integrated MDR submission to
AKER/KBR/DSME Plan Dates by respective Class for Markups as per Doc.
stakeholders Req
Document submission to Clas- MDR Markups shared with DNV (OSLO) provide markups
sification as per Markups Aker/KBR on Integrated MDR
Note :
MDR markups will be requested to DNV on a bimonthly basis
DNV to provide markups based on Doc. Req. Requirements
AKER/ KBR to provide MDR to DSME.
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2. Regulatory Execution Plan
Document control flow chart(External)
DNV Aker
Notification (Email w/transmittal
Review and as Advanced copy
Comment
KBR
ns (Em l N d
tra on orta ploa
tta l w -
Review turn-around
m i ai o
No
/
ca y p ol U
10 Working days ti
w/ ficati
l
tra on
o
ns
Ve c. C
mi (Em
Do tta ail
ti
l
Aker Upload
Pro Arc To Dolphin AKER
Engineer start Doc. Sent Company Notification
Zip DNV/Com- Notification (E-
mail w/transmit.
Consolidation
review after to CPY with Review and (Email w/ pany and revision
by DSME/CPY)
Doc. Control transmittal comment transmit. Comment for
Upload quality check Doc. Or DWg
KBR To Dolphin
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2. Regulatory Execution Plan
Typical CPY Doc. Workflow–Eng. Doc. & dwg(Aker/ KBR/DSME)
Repeat with Rev. Counting
Rev. A Code 3
Rev. : B Code 3
Rev. : C
Code 3
Issued for Review Issued for Review Issued for Review
Doc. Reviewed/
Approved
Regulatory MDR regis- DSME –Transmittal
ter update and shared to Aker/KBR for
in Aker Share point/ Drawing approval
KBR Share point status
Note :
It is undertood that document submission to DNV to start from Rev. 0 onwards after receiving Code 1 on Rev.A/B/C submissions made to
Company.
To be checked if it is feasible to submit from Rev. 0 ( Issued for construction ) onwards to DNV depending on Engineering schedule.
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2. Regulatory Execution Plan
DNV Document Submission Process (Internal) - DSME
Doc. Control send
Discipline Lead re- DSME Doc. Control
the confirmed DNV
quest Doc. Control Upload in DNV Verac-
transmittal response
DNV Submission ity Portal
to Discipline lead
Resubmit
to DNV
Doc. Reviewed/
Approved
Doc. Control share DNV
Regulatory MDR reg- Transmittal with Disci-
ister update pline lead for Drawing
approval status
Note :
DNV Contract may only cover one (1) review cycle only, thus it is recommended that documents are submitted to DNV from Rev. 0 onwards
after receiving Code 1 on Rev.A/B/C submissions made to Company.
To be checked if it is feasible to submit from Rev. 0 onwards to DNV depending on Engineering schedule.
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2. Regulatory Execution Plan
Vendor Regulatory Compliance
Vendor Contact with Class
Class CMC define Reg.
Equip. List submission to Inclusion of T&C in Vendor CMC to clarify require-
Req’t for each Vendor (Pre-
Class. POS ment. Vendor Contract
liminary)
with Class.
Vendor Start submitting De- Class set up ID/PWD for Vendor Provide Contact de-
sign Documents to Class. tails, Address and Class PO Vendor Sign Class Informa-
each vendor (after Con-
Vendor provide Regulatory No. to Contractor to popu- tion Disclosure form-submit
progress report to Contrac- tract signed btwn late Vendor Compliance Reg- to Class and Contractor.
tor Vendor/Class. ister
Vendor submit to Contrac- Class issue Survey Class attend Vendor FAT to
Update tracker of Vendor
tor survey reports / Certifi- report/Unit Certification satisfy Vendor survey re-
regulatory compliance.
cations reports to Vendor quirements
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2. Regulatory Execution Plan
DNV Comment response Process (External)- Aker/KBR
DNV Comment sent via AKER/KBR submit re-
DNV Comment received on Comment reply to DNV in
Dolphin transmittal to sponse to DSME (within 7
Aker/KBR submittal veracity portal by DSME.
Aker/KBR in PCF form days)
Closed Comment
Aker /KBR will also receive auto transmittal from DNV. DSME –Confirmation email
To be checked with DNV to Aker/KBR comment is
When DNV comment is made on document closed.
When comment response is made on veracity
When document is submitted to DNV
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2. Regulatory Execution Plan
DNV Comment response Process (Internal)
DNV Comment with
Comment reply to DNV in
DNV Comment received on transmittal link sent to Re- Disp. Incharge prepare
veracity portal by DSME
DSME submittal sponsible engineer by comment response
Regulatory
Doc.Control
Closed Comment
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2. Regulatory Execution Plan
DNV Comment Management Process
Regulatory Comment register will be set up and shared on weekly basis. Comment
Status Monitoring through this dedicated Master Comment file for comment track-
ing
Regulatory Comment file updated by regulatory Incharge
Comment receipt using DNV Veracity portal
Doc. Control Transfer comment to Incharge person by Email
Comment Response made by Incharge person
Reply to DNV Comment in Veracity portal by Doc.Control/Reg.Coordinator
Comment Response Notification sent to Incharge person
Bi-weekly status meeting to track the Comment Close out progress
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2. Regulatory Execution Plan
DNV Comment Exchange between DSME/Aker/KBR Format
DSME will return the DNV comments in the following format to Aker/KBR along with DNV ap-
proved Copy of document
Aker/KBR to return the comment reply within 7 days for official response to DNV with attach-
ment as required to close the DNV comments. If more time is required, forecast dates to be in-
formed to DSME. PCF form to be shared with DSME regulatory/ DSME Discipline lead/ Doc. con-
trol
PCF Form
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2. Regulatory Execution Plan
DNV TQ Process (Internal)
Doc. Control send email to
Discipline lead send Draft DSME Doc. Control Upload
TQ. Number request to DNV PM informing about
TQ to Regulatory + Doc. in DNV Veracity Portal (
Doc. Control TQ issue with CC to Disci-
Control Native file + Attachments)
pline persons
Distribute to Incharge
Doc. Control download TQ
Discipline (Doc. Control DNV response (TQ Issue Update TQ register by Doc.
response from
save response in DNV TQ date + 14 days) Control
veracity portal
Folder/Upload in Dolphin
Note; To be finalised with DNV if TQ submission process will be through Veracity or only email
TQ Numbering procedure
Sample TQ form with attachments
- TQ DSME : TQ-6065-DSM-RGL-QRY-00xx
- TQ Aker : TQ-6065-AKR-RGL-QRY-00xx
- TQ KBR : TQ-6065-KBR-RGL-QRY-00xx
Attachment Numbering
: TQ-00xx-001/002/003 with description
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2. Regulatory Execution Plan
DNV TQ Process – Aker / KBR
For Aker/ KBR , DNV Draft TQ can be sent to DSME Regulatory coordinator/ Interface manager/
Doc. Control.
DSME will assign TQ number and issue to DNV by email.
DSME will put regulatory person from Aker/KBR in CC , whenever response is made to inform to
respective parties accordingly.
AKER/KBR Draft TQ to
Assign TQ no. and issue to Issue to DNV with CC to DNV Response sent back
DSME doc. Control/ Regu-
DNV Aker/KBR incharge to Aker/ KBR
latory ( By email)
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2. Regulatory Execution Plan
TQ Format for DNV Query
Aker /KBR can also use this format to raise Technical query to DNV.
TQ Number will be assigned by Doc.control and submitted to DNV through veracity portal.
TQ response (+14 days) after submission will also be sent to respective parties by Doc.control.
TQ revisions can be raised in Case the Ist response from DNV is not clear
DNV TQF
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2. Regulatory Execution Plan
Flag Exemption Process
Drawing approval by DNV
Upload in DNV veracity
Comments as per Statu-
AKER/KBR System DSME Dolphin Portal (DSME)
tory and classification re-
(Doc. Control)
quirements
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2. Regulatory Execution Plan
DNV Veracity Portal- Progress status
Document/Comment/ Vendor Comment status can be referred from Veracity portal
CMC Comment status to have some vendor details to identify issue if any
Doc. Req. requirements and MDR document mapping to be finaslised first so that accurate sta-
tus can be seen in Veracity portal.
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2. Regulatory Execution Plan
Document mapping (To be discussed with DNV)
DSME Request DNV to provide markups on Integrated MDR ( DSME/AKER/KBR).
Revised MDR will also be submitted on Bimonthly basis higlighting the change from previous
MDR for DNV markups
Request DNV to map the documents in DNV veracity portal
It is understood that Mapping to be finalised by DNV before official document submission are
made in DNV veracity portal .
. R eq
Integrated MDR update(DSME D oc
p le
+AKER /KBR) m
Sa
↓
DNV map documents in veracity as
per Doc.Req.
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2. Regulatory Execution Plan
DNV Information Disclosure form (PO+ 10 Days)
The below disclosure form will be attached with PO and sent to all selected vendor for signature
and need to be delivered by vendors to DSME within 10 days after PO.
☜ DNV Disclosure Release Form
Disclose Form
Document Administration
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3. Area of Concern (1/2)
No. Subject Description Discipline Remark
1 Doc. req. mapping DNV to provide Doc. Req. requirements and also provide EM
Markup on MDR. Revised MDR will be submitted to DNV on a
bimonthly basis for review and markup.
2 AMSA / Statutory DNV to provide some guidelines and applicable MARINE order EM
requirements and mandatory statutory requirements for this facility
4 DNV Rule 2018 vs If there are any complusory requirements in DNV rules after EM
2021 Gap Dec.2018 which needs to be mandatorily followed by DSME.
5 Technical Query re- DNV to respond all technical queries within 10 working days PM
sponse time after issue
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3. Area of Concern (2/2)
No. Subject Description Discipline Remark
6 Penetration Inter- How DNV review will take place for all hole penetration on EM
faces and Class re- Hull /Topsides.
view
End of Presentation
*PC : Product Certificate, *PD : Product Declaration, *PTR : Product Test Report *TAC : Type Approval Certificate
< 43 / 58 >
Validations Scope Slide
(Slide 45 ~ 58)
Out of DNV Presentation
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Appendix 1. NOPSEMA Safety Case Approach
A facility cannot be constructed, installed, operated, modified or decommissioned without a
safety case in force for that stage in the life of the facility.
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Appendix 3. Independent Validation Body Scope Compliance (Lloyd)
Company Performance
Standards
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Appendix 4. Validation Scope
Lloyd will carry out the scope of validation based on classification scope and appropriate codes and
standards as listed in Appendix 1 of SCE PS
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Appendix 6. Lloyd Scope of Work (1/3)
Lloyd will perform the validation scope based on Integrity critical elements compliance with list of
applicable codes and standards
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Appendix 6. Lloyd Scope of Work (2/3)
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Appendix 6. Lloyd Scope of Work (3/3)
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Appendix 7. Lloyd Scope of Validation Work Process
Scope of Validation is under Chevron Scope
DSME/AKER/KBR will support the validation scope as per below responsibility matrix
Company Contractor (DSME) Aker KBR Validator Class
Activity Vendor
(Chevron) (Eng'g/Const./Com.) (Eng'g) (Eng'g) (Lloyd) (DNV)
Appoint Independent Validator (Lloyd) P
Develop Project Validation scheme and interface procedures for verifing
the performance standards throughout all project phases until operational P
handover
Develop high level (SMART) performance standards for SCE, identifying
requirements arising from their role in major accidents prevention / P
mitigation
Develop and maintain a schedule of safety related systems based upon the
SCE P C
Develop and maintain Performance standards for each SCE P C
Compile set of performance standards (Deliverable) P S
Review of Performance standards and verification with fBOD/Specs etc
and Inrorporation in POS and Design doc. P P P P P
Develop Validation scope of work P S
Interface between Validation/Self verification/Class. Scope P S S S S S
Approval of Scope of validation from NOPSEMSA P S
Undertake Validation activities for Performance standards A S S S S P P
Maintain Validation records and prepare validation summary reports A P P
Audit Validation process P S S S S
Validation Close out report A P
Note ;
P : Primary Responsibility, S : Support, C : Review and Comment, A : Approval of Final Deliverables
Validation activity by DNV is presently not included in DNV Scope of work
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Appendix 8. Australian Legislation Codes and Standards
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Appendix 9. Integrity Critical Elements
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Appendix 10. Drawing/Doc. Validation Review Process – Lloyd (TBD)
Comment
DSME/AKER/KBR Update
DSME/AKER/KBR prepare
drawings and issue to Company
comment response
Company
Comment
Note :
This process need to be further discussed with Company after SOW is finalised with Lloyd
< 56 / 58 >
Appendix 11. Survey Inspection (TBD)
Vendor Survey Inspection DNV /CPY Self-Verification/Validation
Vendor Yard QM
Validation +
CPY Self verifi-
Self verifi- Inspection
cation + Valida- CPY Inspector
cation Report
tion (TBD) compliance
DSME Yard QM
Validation +
CPY Self verifi-
Self verifi- Inspection
cation + Valida- CPY Inspector
cation Report
tion (TBD) compliance
Note :
Company Self Verification is mostly related to Quality Practices and procedures
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Appendix 12. Validation/Self Verification Scope – Area of Concern
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