Fogging Machine

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BHARATI VIDYAPEETH COLLEGE OF ENGINEERING

Department of Mechanical Engineering


A-Y-2024-25
STUDY MECHANISM OF COLD FOGGING MACHINE
Presented by

3857- Tanvi Yendhe

3856-Akshay Zore

3858- Tanay Wankhede

3830- Dyaneshwar Sabade

GUIDE – PROF. DILIP RADKAR


CONTENT

 INTRODUCTION
 OBJECTIVE
 PROBLEM STATEMENT
 COMPARISION WITH OTHER DISINFECTION METHODS
 COMPONENTS
 CREO MODEL OF NOZZLE ADAPTER
 GRAPHICAL ANALYSIS
 CALCULATION
OBJECTIVE

•Develop an autonomous cold fogging machine capable of operating independently based


on real-time environmental conditions.
•Optimize the machine's design for energy efficiency and portability.
•Implement a user-friendly interface for easy operation and monitoring.
•Reduce droplet size after spraying it.
•Should be applicable for hospital usage.
PROBLEM STATEMENT

 Falsely claimed droplet size upto 50 microns.


 Need more maintenance .
 Not portable.
 Sprayed disinfectant does not get penetrated easily.
 More labor cost.
INTRODUCTION

 Cold fogging machines are advanced devices designed to disperse disinfectant solutions in
a fine mist, effectively covering large areas in hospitals.

 They utilize a low-pressure system to create ultra-fine droplets, ensuring even distribution
and penetration into hard-to-reach spaces.

 This technology enhances the efficacy of disinfection protocols by reducing surface


contamination and airborne pathogens, making it essential for maintaining a sterile
environment in healthcare settings.
COMPARISION WITH OTHER
DISINFECTION METHODS

Effectiveness Against
Pathogens Time Efficiency
Safety and
Cold fogging machines The rapid application Environmental
provide superior of cold fogging allows Impact Cold fogging
disinfection by for quicker turnaround can utilize eco friendly
delivering a fine mist in high-traffic hospital disinfectants
that reaches difficult areas, significantly minimizing chemical
areas, effectively reducing downtime exposure risks for staff
reducing pathogens compared to other and patients, while
compared to other disinfection methods other methods may rely
methods like manually that require longer on harsher chemicals
wiping or spray-and- contact times
wipe techniques
WORKING OF COLD FOGGING
MACHINE
 Mechanism
 Atomization Process: Cold fogging machines use a fan or pressurized air to create a fine mist (aerosol)
from liquid disinfectants. This process does not involve heat, thus preserving the chemical properties of
the solution.
 Droplet Size: The droplets generated are typically between 5 to 50 microns, allowing them to remain
airborne long enough to settle on surfaces and reach hard-to-access areas.
 Types of Solutions Used
 Common disinfectants include hydrogen peroxide, quaternary ammonium compounds, and sodium
hypochlorite.
 These solutions are chosen based on their efficacy against a wide range of pathogens and their safety for
use in healthcare settings.
COMPONENTS

 Tank
 Fan/Blower
 Filter and accessories
 Nozzle adapter – nozzle holder
stator blades
nozzle
NOZZLE ADAPTER
ASSEMBLY IMAGE
GRAPHICAL ANALYSIS
CALCULATIONS

 Axial velocity (Va​): 10 m/s.


 Inner diameter (Dhub​): 0.75 cm = 0.0075 m.
 Outer diameter (Dtip​): 5.2 cm = 0.052 m.

 Fan Annular Area = ()


≈ 0.00209

 Volume Flow Rate (Q) = . Va


=0.0209/s
 Solidity of Blades (σ) = 1.0 (for maximum turbulence)
 Blade Chord Length = σ =
Where:
Z = number of blades,
c = chord length of the blades (m),
​= mean diameter of the fan (m).

The mean diameter is the average of the hub and tip diameter
=
= 0.02975m
Let's assume that the chord length is 50% of the mean radius to ensure high solidity and
significant turbulence. This gives:
C ≈ 0.02975×0.5 ≈ 0.01488 m
 Number of Blades (Z) =
Rounding this to the nearest whole number, we choose 6 blades.
 Blade Angle at Mean Radius -The blade angle ββ is influenced by the axial velocity Va​and the
tangential velocity component Vθ​(which is the velocity in the direction perpendicular to the axial
flow). To create turbulence, we aim for a blade angle that creates significant deflection and swirl.
β=atan(Va/​Vθ​​)
For maximum turbulence, let’s assume that the tangential velocity is about 30% of the axial velocity:
Vθ≈0.3⋅ Va =0.3⋅10 = 3 m/s
Now, calculate the blade angle:
β= atan(0.3)
β≈16.7
So, the blade angle at the mean radius is approximately 16.7 degrees. This angle could vary slightly
across the blade span, but for simplicity, we assume a uniform blade angle.
 Blade Thickness - For enhanced turbulence and structural integrity, the blades should
be moderately thick near the hub and gradually thinner toward the tip. A thickness-to-chord ratio
of about 12% to 15% is commonly used in stator designs.
 Blade Shape: Use a NACA 4412 or NACA 0012 airfoil with a thickness-to-chord ratio of 12%
to 15%.
 Fan Blade Size (chord length): Approximately 0.01488 m (14.88 mm).
 Blade Angle: Approximately 16.7°
at the mean radius.
EXPECTED OUTCOME

•A fully functional autonomous cold fogging machine capable of effective disinfection and
odor control.
•Improved energy efficiency and reduced operating costs.
•Enhanced portability and ease of use.
•Enhanced disinfection capabilities through the use of nanotechnology.
•A user-friendly interface for easy operation and monitoring.
CONCLUSION

 Cold foggers have emerged as a versatile and effective tool for disinfection, deodorization,
and pest control.
 Their ability to generate a fine mist using cold technology offers numerous advantages,
including energy efficiency, reduced environmental impact, and improved safety.
 While cold foggers have limitations such as limited penetration and sensitivity to airflow,
advancements in nozzle design and solution formulations are continually improving their
performance.
 By addressing these challenges and exploring new applications, cold foggers have the
potential to become an even more valuable asset in various industries and settings.
REFERENCES

 Books:
1. Aerosol Science and Technology by Perry L. Levin and Kenneth E. Willeke
2. Disinfection and Sterilization: Principles, Practices, and Applications by
Richard L. Bock
 Articles:
1. "Cold Fogging Technology for Pest Control" by John Smith (Hypothetical
article)
2. "Evaluation of Cold Fogging for Disinfection in Healthcare Settings" by
Jane Doe

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