This paper introduces an innovative solution for devising a robust blasting plan that will present consistently good fragmentation performance under highly uncertain environments. The analysis will be carried out using complexity analysis tools, a model-free approach to complex systems which is particularly well suited to the problem of finding non-deterministic dependencies between multiple variables. The study is backed-up by data from over 2,000 blast records from Brazilian mines and identifies what are the critical aspects of the system and how to manage the blasting plan to reduce their impact on its performance.

1                                                                                      

The exceptional advance of information technology and computer application to the mineral sector has allowed the automation of several processes of the mineral value chain. ERP systems (Enterprise Resource Planning) provided the platform for the efficient integration of all support activities of the mineral value chain. Despite all advances gathered with the application of computers, it was not possible to date, to effectively integrate the primary activities of the mineral value chain. The main reason for that are the uncertainties present in the productive process, which are intrinsic to the business, and the difficulty to quantify and qualify the benefits obtained with this integration due to the lack of a clear definition of the key performance indicators (KPIs). This work presents an analysis of the ERP systems application in Brazilian mining, identifies the KPIs of some of the most important Brazilian mining companies, and discusses the importance of mapping and measuring thes...

1                                                                                      

O rápido avanço da tecnologia da informação e da aplicação de computadores ao setor mineral permitiu a automatização de vários processos da cadeia de valor mineral. Os sistemas ERP (Enterprise Resource Planning) forneceram a plataforma para a integração eficiente de todas as atividades de suporte da mineração. Apesar do avanço obtido com a aplicação dos computadores, não se conseguiu, até o presente momento, integrar, efetivamente, as atividades primárias da cadeia de valor mineral. A principal razão, para isso, são as incertezas existentes no processo produtivo, que são intrínsecas ao negócio, e a dificuldade de se quantificarem e qualificarem os benefícios advindos de tal integração, isto por não existir uma definição clara dos indicadores-chave de desempenho (KPIs). Esse trabalho apresenta uma análise da aplicação de sistemas ERP, na mineração do Brasil, identifica os KPIs mais importantes utilizados em empresas de mineração e discute a importância de seu mapeamento e medição para a gestão efetiva do negócio "Mineração".

The transport distance in a mining operation strongly influences a mine operation revenue and its operational cycle because it is a fundamental part of the total mining costs. Generally, the transport route is determined based on an engineer's practical knowledge, which does not consider any mechanism to optimize the possible routes to be taken. In an attempt to establish a methodology for calculating the path that results in minimum costs to transport the mined block to its destination, the Dijkstra methodology is applied to a tree graph analysis, where the mining blocks are analysed as nodes of the tree. The transport cost is reflected as the arc of the graphs, which can use the Euclidean distance or the transport time for the calculation of the minimum path. The result obtained from the Dijkstra algorithm provided a non-operational route; to overcome this problem, an adjustment was performed through non-parametric equations. In this manner, it was possible to determine the transport costs for each block of the model. The paths based on Euclidean distance and transport time showed a tendency to increase for deeper mining regions. Identifying areas of largest growth and correctly quantifying their values increase the efficiency of mining planning.

Mining Scheduling is the one that maximizes profit from mining over time. By means of computational methods, the deposit is discretized in blocks and algorithms are used to consummate this objective. The methods that are widely known nowadays for mining scheduling optimization of a discrete block model were based on graph theory, and among those most used by the mining industry is a solution found by Lerchs and Grossmann (1965) which, together with other methods, was consolidated as the process of traditional mining planning. For both supply and multi-destination models, there is a limitation of the current methodology, since it consists of the optimization of each mine separately which may not be a global optimization solution. This article proposes an optimization of the benefit in a stochastic model through the DBS (Direct Block Scheduling) for a copper mining complex with two mines, a pre-existing copper stockpile and two treatment streams, comparing several scenarios and analyzing the best alternative for the proposed problem.

The production rate of a mining operation has an important effect on the operational cycle and gross profit, which are often evaluated based on engineering practices. Assessment of the economic performance of mine operations in mining engineering is of great importance because an incorrect production rate can result in significant financial losses. The production rate is composed of two bases: the cost estimation and the price scenario. Bureau of Mines studies performed on American mines indicated that processing costs can be estimated through the production rate. This article proposes to connect the model presented by the Bureau of Mines and queuing theory to describe the operational costs, which are used to develop a production optimization methodology. The proposed cost composition describes a production system to verify the law of diminishing returns and the economy of scale. Between these regions of the production curve, the optimum point was determined with mathematical precision.

The traditionally and widely used Lerchs-Grossmann algorithm presents wellknown limitations that newer propositions attempt to overcome. The direct block schedule (DBS) methodology, which has gained relevance with computational advances, obtains the final pit as a natural result of production sequencing, different from Lerchs-Grossmann-based algorithms. This process flow applies constraints in the final pit definition stage attempting to provide a more realistic result and to minimize risks. Slope instability is a common and inherent risk to open pit mining and may affect the project's net present value (NPV). A study of the impacts of slope angle variations on safety indexes and final pit NPV provides an auxiliary tool for the overall slope angle definition process. This article presents a case study in which the effects of variations of the overall slope angle on the safety factor (SF) and project NPV were analyzed. A total of 25 pits were generated by each studied final pit definition methodology, and each pit had the sections with the varied slope angles analyzed in the stability assessment, resulting in a total of 150 slopes analyzed. A comparison between the results obtained by the two different methodologies implemented in commercial software is presented. The results show no relationship between the NPV and the overall slope angle using the DBS methodology. An analysis of the results for each geotechnical sector obtained by the traditional methodology was conducted and may contribute to the trade-off analysis between the best slope angle to achieve a reasonable SF and the maximum NPV.

Geologic modeling is an important step in determining the benefits and final pit dimensions for mining operations. Geostatistical models and distance-based functions are the main methods used to estimate the grade behavior. However, these two methods, despite their similar mean values, differ in spatial variability. The objective of this article is to prove, by comparing the two methodologies, that models with different spatial variability using the Lerchs-Grossmann algorithm will output subtly different final pit dimensions and scheduling. Furthermore, with the direct block schedule (DBS), these differences can be considerable. The tests compared the methodologies using the following three models: inverse distance (ID), ordinary kriging (OK) and turning bands simulation (TBS). The results demonstrate that the Lerchs-Grossmann algorithm is only slightly sensitive to the spatial variability of the grade; however, DBS requires the model populations to be better defined because of its greater sensitivity to spatial variability.

This study is focused on Direct Block Scheduling testing (Direct Multi-Period Scheduling methodology) which schedules mine production considering the correct discount factor of each mining block, resulting in the final pit. Each block is analyzed individually in order to define the best target period. This methodology presents an improvement of the classical methodology derived from Lerchs-Grossmann's initial proposition improved by Whittle. This paper presents the differences between these methodologies, specially focused on the algorithms' avidity. Avidity is classically defined by the voracious search algorithms, whereupon some of the most famous greedy algorithms are Branch and Bound, Brutal Force and Randomized. Strategies based on heuristics can accentuate the voracity of the optimizer system. The applied algorithm use simulated annealing combined with Tabu Search. The most avid algorithm can select the most profitable blocks in early periods, leading to higher present value in the first periods of mine operation. The application of discount factors to blocks on the Lerchs-Grossmann's final pit has an accentuated effect with time, and this effect may make blocks scheduled for the end of the mine life unfeasible, representing a trend to a decrease in reported reserves.

Mineral projects are composed of geological, operational and market uncertainties, and reducing these uncertainties is one of the objectives of engineering. Most surveys assess the impact of geological and operational uncertainties on the mining planning. The objective of this work is to study the impact of market uncertainty on the mineral activity. The influence of iron ore price simulation on mining sequencing will be evaluated. The price of iron ore has random behavior that is best represented by the Geometric Brownian Movement system. This study analyzed the historical series of iron ore in order to determine the percentage volatility and drift. Traditionally, a constant and deterministic price is used for the ore mined in all periods of a mineral project. The direct block scheduling methodology was adopted because it is able to apply the appropriate financial discount factor to the simulated probabilistic price. The proposed methodology was able to quantify the market uncertainty.

Según el contexto de industria minera la programación de producción es la mejor metodología para determinar la mejor secuencia de explotación y asi obtener el mejor valor presente líquido y explotar la reserva máxima. La construcción de pilas de acopio y de mezcla representa una alternativa valiosa para la planificación de minado permitiendo garantizar la calidad del concentrado y las especificaciones de la planta de tratamiento. Para satisfacer las especificaciones de leyes y tonelaje, y reducir las variaciones las pilas de acopio y mezcla cumplen un papel importante para la planificación de corto y largo plazo. La programación linear clásica viene siendo ampliamente utilizada en problemas de mezcla presentes en la industria minera entretanto esta formulación permite apenas trabajar con una sola función objetivo en su formulación. El presente trabajo describe un sistema basado en goal programing, capaz de alcanzar las restricciones requeridas en la planificación a corto y largo pla...

Os acidentes ampliados recorrentes trouxeram à tona questionamentos acerca das boas práticas na mineração. A dimensão dos danos e a ressonância das vozes das vítimas fomentaram dúvidas sobre a sustentabilidade dos processos mineiros. É possível fazer mineração responsável e produtiva? Quais seriam os papéis e as responsabilidades de protagonistas e coadjuvantes das lamentáveis cenas? Logo, um estudo que busca resgatar a noção dos desastres ampliados mineiros assume relevância para tentar responder estes questionamentos. No plano metodológico, será adotado um modelo de aplicação teórico-conceitual a respeito das técnicas de gerenciamento de risco e análise de acidentes anteriores. Em que os achados indicarão que é possível fazer mineração responsável, produtiva e que seus danos, quando houver, possam ser mitigados.