SF-58

SFI ACCELERATOR PEDAL POSITION SENSOR

ACCELERATOR PEDAL POSITION SENSOR

SF1UM-03

COMPONENTS

Accelerator Pedal Position Sensor Connector

Accelerator Pedal Position Sensor

5.0 (51, 44 in.lbf)

Accelerator Pedal Assembly

B16380

Nm (kgfcm, ftlbf) : Specified torque

B16465

2004 LAND CRUISER (RM1071U)

Author :

Date :

1757

SF-59
SFI ACCELERATOR PEDAL POSITION SENSOR
SF1UN-03

INSPECTION
INSPECT ACCELERATOR PEDAL POSITION SENSOR (See page DI-318 ) If necessary, replace the accelerator pedal assembly. NOTICE: z Be careful not to give a shock to the accelerator pedal assembly. z Be careful not to disassemble the accelerator pedal assembly.

2004 LAND CRUISER (RM1071U)

Author :

Date :

1758

SF-39
SFI CIRCUIT OPENING RELAY

Circuit Opening Relay

CIRCUIT OPENING RELAY

SF136-06

INSPECTION
1. 2. REMOVE RELAY BOX COVER REMOVE CIRCUIT OPENING RELAY (Marking: C/OPN)

B16460

Continuity Ohmmeter 1 2 5 3 No Continuity

S04947

Ohmmeter

3. (a)

INSPECT CIRCUIT OPENING RELAY CONTINUITY Using an ohmmeter, check that there is a continuity between terminal 1 and 2. If there is no continuity, replace the relay. (b) Check that there is no continuity between terminal 3 and 5. If there is a continuity, replace the relay.

2 5

4. (a)
Ohmmeter

3 Battery Continuity
S04946

INSPECT CIRCUIT OPENING RELAY OPERATION Apply the battery positive voltage across terminal 1 and 2. (b) Using an ohmmeter, check that there is a continuity between terminal 3 and 5. If there is no continuity, replace the relay. 5. REINSTALL CIRCUIT OPENING RELAY 6. REINSTALL RELAY BOX COVER

2004 LAND CRUISER (RM1071U)

Author :

Date :

1738

SF-60
SFI ENGINE CONTROL MODULE (ECM)

ENGINE CONTROL MODULE (ECM)

SF0Q0-12

COMPONENTS

ECM Connector

ECM and Bracket Assembly

ECM Bracket

ECM

Lower No.2 Finish Panel

ECM Bracket Glove Compartment Door Glove Compartment Door Damper

B16466

2004 LAND CRUISER (RM1071U)

Author :

Date :

1759

SF-61
SFI ENGINE CONTROL MODULE (ECM)
SF0Q1-02

INSPECTION
1. 2. 3. REMOVE ECM INSPECT ECM (See page DI-46 ) REINSTALL ECM

2004 LAND CRUISER (RM1071U)

Author :

Date :

1760

SF-49
SFI ENGINE COOLANT TEMPERATURE (ECT) SENSOR

ENGINE COOLANT TEMPERATURE (ECT) SENSOR

SF0PN-11

COMPONENTS

Fuel Return Hose V-Bank Cover

PS Air Hose

Air Inlet Hose for EVAP Vacuum Sensing Hose PCV Hose Intake Air Connector
18 (185, 13)

Throttle Control Connector

z Gasket Throttle Body Water Bypass Hose

Water Bypass Hose ECT Sensor Connector ECT Sensor z Gasket

PCV Hose

Nm (kgfcm, ftlbf) : Specified torque z Non-reusable part

B16453

2004 LAND CRUISER (RM1071U)

Author :

Date :

1748

SF-50
SFI ENGINE COOLANT TEMPERATURE (ECT) SENSOR
SF0PO-17

INSPECTION
1. 2. 3. 4. DRAIN ENGINE COOLANT REMOVE V-BANK COVER REMOVE INTAKE AIR CONNECTOR DISCONNECT THROTTLE BODY FROM INTAKE MANIFOLDS (See page SF-36 )

5. (a) (b)

REMOVE ECT SENSOR Disconnect the ECT sensor connector. Remove the ECT sensor and the gasket.

B02308

Ohmmeter

30 20 10 Resistance k 5 3 2 1 0.5 0.3 0.2 0.1 -20

(-4)
S01196 S01699

Acceptable

20 40 60 80 100
Z17274

6. INSPECT ECT SENSOR Using an ohmmeter, measure the resistance between the terminals. Resistance: Refer to the graph If the resistance is not as specified, replace the ECT sensor. 7. REINSTALL ECT SENSOR (a) Install a new gasket and the ECT sensor. Torque: 20.4 Nm (208 kgfcm, 15 ftlbf) (b) Connect the ECT sensor connector. 8. REINSTALL THROTTLE BODY TO INTAKE MANIFOLDS Install a new gasket and the throttle body with the 2 bolts and 2 nuts. Torque: 18 Nm (185 kgfcm, 13 ftlbf) 9. REINSTALL INTAKE AIR CONNECTOR 10. REFILL WITH ENGINE COOLANT (See page CO-2 ) 11. REINSTALL V-BANK COVER

(32) (68) (104) (140) (176) (212)

Temperature C (F)

2004 LAND CRUISER (RM1071U)

Author :

Date :

1749

SF-38
SFI EFI MAIN RELAY

EFI Main Relay

EFI MAIN RELAY

SF06G-18

INSPECTION
1. 2. REMOVE RELAY BOX COVER REMOVE EFI MAIN RELAY (Marking: EFI)

B16461

Ohmmeter 2 No Continuity

Ohmmeter Continuity

INSPECT EFI MAIN RELAY Inspect the relay continuity. (1) Using an ohmmeter, check that there is a continuity between terminal 1 and 3. If there is no continuity, replace the relay. (2) Check that there is no continuity between terminals 2 and 4. If there is a continuity, replace the relay.

3. (a)

4 Ohmmeter 2 Continuity

B04910

(b)

3 Battery
B04911

Inspect the relay operation. (1) Apply battery positive voltage across terminals 1 and 3. (2) Using an ohmmeter, check that there is a continuity between terminal 2 and 4. If there is no continuity, replace the relay. 4. REINSTALL EFI MAIN RELAY 5. REINSTALL RELAY BOX COVER

2004 LAND CRUISER (RM1071U)

Author :

Date :

1737

SF-62
SFI FUEL CUT RPM

FUEL CUT RPM

SF0Q2-14

INSPECTION
1. WARM UP ENGINE Allow the engine to warm up to normal operating temperature.

TOYOTA Hand-Held Tester

2. (a) (b)

CONNECT TOYOTA HAND-HELD TESTER OR OBDII SCAN TOOL Connect the TOYOTA hand-held tester or OBDII scan tool to the DLC3. Please refer to the TOYOTA hand-held tester or OBDII scan tool operators manual for further details.

DLC3
A07061

3. (a) (b) (c) HINT:

Sound Scope
B04432

INSPECT FUEL CUTOFF RPM OPERATION Increase the engine speed to at least 2,500 rpm. Check the injector for operating noise. Check that when the throttle lever is released, injector operation noise stops momentarily and then resumes. The vehicle should be at at rest during the inspection. Inspection with the A/C OFF. Fuel return speed: 1,000 rpm DISCONNECT TOYOTA HAND- HELD TESTER OR OBDII SCAN TOOL

z z

4.

2004 LAND CRUISER (RM1071U)

Author :

Date :

1761

SF-16
SFI FUEL PRESSURE REGULATOR

FUEL PRESSURE REGULATOR

SF0XZ-11

COMPONENTS

Fuel Return Hose

V-Bank Cover

Vacuum Sensing Hose Fuel Return Hose

7.5 (80, 66 in.lbf)

Fuel Pressure Regulator z O-Ring

Delivery Pipe

Nm (kgfcm, ftlbf) : Specified torque z Non-reusable part

B04926

2004 LAND CRUISER (RM1071U)

Author :

Date :

1715

SF-18
SFI FUEL PRESSURE REGULATOR
SF0Y1-11

Install

INSTALLATION
1. (a) (b) INSTALL FUEL PRESSURE REGULATOR Apply a light coat of gasoline to a new O-ring, and install it to the fuel pressure regulator. While turning the fuel pressure regulator left and right, install it to the delivery pipe. Install the fuel pressure regulator with the 2 bolts. Torque: 7.5 Nm (80 kgfcm, 66 in.lbf)

Turn

(c)
B04906

(d) (e) 2. 3.

Connect the vacuum sensing hose to the fuel pressure regulator. Connect the fuel return hose to the pressure regulator. CHECK FOR FUEL LEAKS (See page SF-1 ) INSTALL V-BANK COVER

B04905

2004 LAND CRUISER (RM1071U)

Author :

Date :

1717

SF-17
SFI FUEL PRESSURE REGULATOR
SF0Y0-08

REMOVAL
1. 2. (a) REMOVE V-BANK COVER REMOVE FUEL PRESSURE REGULATOR Disconnect the vacuum sensing hose from the fuel pressure regulator. (b) Disconnect the fuel return hose from the fuel pressure regulator. CAUTION: Put a shop rag under the fuel pressure regulator. (c) (d) Remove the 2 bolts, and pull out the pressure regulator. Remove the O-ring from the fuel pressure regulator.

B04905

B04993

2004 LAND CRUISER (RM1071U)

Author :

Date :

1716

SF-40
SFI FUEL PUMP RELAY

Fuel Pump Relay

FUEL PUMP RELAY

SF137-06

INSPECTION
1. 2. REMOVE RELAY BOX COVER REMOVE FUEL PUMP RELAY (Marking: F/PUMP)

I25156

Continuity Ohmmeter 1 2 5 Ohmmeter

3. (a)

INSPECT FUEL PUMP RELAY CONTINUITY Using an ohmmeter, check that there is a continuity between terminal 1 and 2. If there is no continuity, replace the relay. (b) Check that there is no continuity between terminals 3 and 5. If there is a continuity, replace the relay.

No Continuity

B07643

4. (a)
Ohmmeter 2

Battery

INSPECT FUEL PUMP RELAY OPERATION Apply the battery positive voltage across terminal 1 and 2. (b) Using an ohmmeter, check that there is a continuity between terminal 3 and 5. If there is no continuity, replace the relay. 5. REINSTALL FUEL PUMP RELAY 6. REINSTALL RELAY BOX COVER

Continuity

B07644

2004 LAND CRUISER (RM1071U)

Author :

Date :

1739

SF-41
SFI FUEL PUMP RESISTOR

FUEL PUMP RESISTOR

SF138-04

COMPONENTS

Fuel Pump Resistor

12 (122, 8.8)

Nm (kgfcm, ftlbf)

: Specified torque
B16448

2004 LAND CRUISER (RM1071U)

Author :

Date :

1740

SF-42
SFI FUEL PUMP RESISTOR
SF139-04

Ohmmeter

INSPECTION
1. REMOVE FUEL PUMP RESISTOR 2. INSPECT FUEL PUMP RESISTOR Using an ohmmeter, measure the resistance between the terminals. Resistance: 0.70 - 0.76 at 20C (68F) If the resistance is not as specified, replace the resistor. 3. REINSTALL FUEL PUMP RESISTOR Torque: 12 Nm (122 kgfcm, 8.8 ftlbf)

B16449

2004 LAND CRUISER (RM1071U)

Author :

Date :

1741

SF-29
SFI FUEL TANK AND LINE

FUEL TANK AND LINE

SF0OZ-15

COMPONENTS
CAUTION: z Always use new gaskets when replacing the fuel tank or component parts. z Apply the proper torque to all tightening parts.

3.5 (35, 31 in.lbf)

Fuel Main Tube Fuel Return Hose Fuel Return Tube EVAP Tube
3.5 (35, 31 in.lbf)

Fuel Tank Vent Tube Set Plate Fuel pump and Sender Gauge Assembly Gasket

Fuel Tank Cap Fuel Inlet Pipe Shield Ring Ring

Cutoff Valve Cover x8

1.5 (15, 13 in.lbf)

Fuel Inlet Hose Fuel Tank Filler Pipe Gasket

20 (204, 15)

Fuel Inlet Pipe

Gasket Cutoff Valve

Fuel Inlet Pipe Protector

Fuel Tank

Fuel Tank Wire

Fuel Tank Protector

Parking Brake Cable

40 (408, 30)

Location of Fuel Tank Cushion

Bracket

40 (408, 30)

Fuel Tank Band

Nm (kgfcm, ftlbf) : Specified torque Non-reusable part

2004 LAND CRUISER (RM1071U)

B16457

Author :

Date :

1728

SF-30
SFI FUEL TANK AND LINE
SF0P0-12

INSPECTION
Crack Leakage

Deformation
BO0919

2 - 7 mm (0.08 - 0.28 in.) Hose Pipe

INSPECT FUEL TANK AND LINE (a) Check the fuel lines from cracks or leakage, and all connections for deformation. (b) Check the fuel tank vapor vent system hoses and all connections for looseness, sharp bends or damage. (c) Check the fuel tank for deformation, cracks, fuel leakage or tank band looseness. (d) Check the filler neck for damage or fuel leakage. (e) Hose and pipe connections are as shown in the illustration. If a problem is found, repair or replace the parts as necessary.

Clip 0 - 3 mm (0 - 0.12 in.)

FU0041

Clamp

Area 0 - 3 mm (0 - 0.12 in.)

Fuel Inlet Hose

B05015

2004 LAND CRUISER (RM1071U)

Author :

Date :

1729

SF-10
SFI FUEL PUMP
SF0XW-05

COMPONENTS

Leg Cover No.1 Rear Seat

41 (420, 30)

Rear Seat Lock Cover

Front Floor Carpet Rear Floor Carpet

Rear Floor Service Hole Cover

Step Plate

Rear Door Scuff Plate

Nm (kgfcm, ftlbf) : Specified torque

B06489

2004 LAND CRUISER (RM1071U)

Author :

Date :

1709

SF-1 1
SFI FUEL PUMP

Vapor Pressure Sensor & Connector Fuel Main Tube Tube Joint Clip Fuel Return Tube Tube Joint Clip x8 Fuel Pump & Sender Gauge Connector Fuel Tank Vent Tube Set Plate

Tube Joint Clip Tube Joint Clip

3.5 (35, 31 in.lbf)

Fuel Pump and Sender Gauge Assembly

z Gasket

Nm (kgfcm, ftlbf) : Specified torque z Non-reusable part

2004 LAND CRUISER (RM1071U)
B16438

Author :

Date :

1710

SF-12
SFI FUEL PUMP

Fuel Suction Plate with Sender Gauge

Lead Wire

Fuel Hose

Fuel Pump

Fuel Pump Filter

z Clip

Rubber Cushion z Non-reusable part

2004 LAND CRUISER (RM1071U)
B16439

Author :

Date :

1711

SF-15
SFI FUEL PUMP
SF0XY-04

Push

INSTALLATION
1. INSTALL FUEL PUMP FILTER TO FUEL PUMP Install the pump filter with a new clip. 2. INSTALL FUEL PUMP TO FUEL PUMP BRACKET (a) Install the rubber cushion to the fuel pump. (b) Connect the fuel hose to the outlet port of the fuel pump. (c) Install the fuel pump by pushing the lower side of the fuel pump. 3. INSTALL LEAD WIRE TO FUEL PUMP 4. (a) (b) (c) INSTALL FUEL PUMP AND SENDER GAUGE ASSEMBLY TO FUEL TANK Install a new gasket to the fuel suction plate. Insert the fuel pump and the sender gauge assembly into the fuel tank. Install the fuel tank vent tube set plate with the 8 bolts. Torque: 3.5 Nm (35 kgfcm, 31 in.lbf)

B04997

B16442

Insert

Insert

5.

(a)

(b)
Insert
B16443

CONNECT FUEL MAIN TUBE AND RETURN TUBE (FUEL TUBE CONNECTORS) TO FUEL SUCTION PLATE Before installing the tube connectors, check foreign matters on the connection between the nylon tube and the suction plate. Attach the fuel tube connectors to the ports of the fuel suction plate and insert the clips until you hear a click.

(c) 6.
Clip

Clip
B16444

7. 8. (a) (b) 9. 10.

After the connection, pull out the clips to check to see that they are installed securely. CONNECT FUEL PUMP & SENDER GAUGE CONNECTOR CHECK FOR FUEL LEAKS (See page SF-1 ) INSTALL REAR FLOOR SERVICE HOLE COVER Install the rear service hole cover with the 2 screws. Cover the rear and front floor carpets. INSTALL REAR DOOR SCUFF PLATES, STEP PLATES AND REAR SEAT LOCK COVERS INSTALL NO.1 REAR SEATS

2004 LAND CRUISER (RM1071U)

Author :

Date :

1714

SF-7
SFI FUEL PUMP

TOYOTA Hand-Held Tester

FUEL PUMP
SF10V-02

ON-VEHICLE INSPECTION
1. (a) CHECK FUEL PUMP OPERATION Connect a TOYOTA hand-held tester or OBD II scan tool to the DLC3. (b) Turn the ignition switch ON, and press the TOYOTA hand-held tester or OBD II scan tool main switch ON. NOTICE: Do not start the engine. (c) Select the ACTIVE TEST mode on the TOYOTA handheld tester or OBD II scan tool. (d) Please refer to the TOYOTA hand-held tester or OBD II scan tool operators manual for further details. (e) If you have no TOYOTA hand-held tester or OBD II scan tool, connect the positive (+) and negative (-) leads from the battery to the fuel pump connector. (See step 3) (f) Disconnect the fuel return hose from the clamp on the Vbank cover. (g) Remove the 2 bolts, nuts and V-bank cover. (h) Check that the pulsation damper screw pop up when the fuel pump operates. If operation is not as specified, check following parts: z Fusible link z Fuses z EFI main relay z Fuel pump z ECM z Wiring connections (i) Turn the ignition switch OFF. (j) Disconnect the TOYOTA hand-held tester or OBD II scan tool from the DLC3. 2. CHECK FUEL PRESSURE (a) Check the battery positive voltage is above 12 V. (b) Disconnect the negative (-) terminal cable from the battery. (c) Remove the front fuel pipe from the LH delivery pipe (See page SF-22 ).

DLC3
A07061

Screw Up Pulsation Damper

B04440

SST (Gauge)

SST (Adaptor) SST (Union)

(d)

Front Fuel Pipe Gasket

2004 LAND CRUISER (RM1071U)
B04441

(e) (f) (g)

(h)

Install the front fuel pipe and SST (pressure gauge) to the delivery pipe with the 3 lower gaskets and SST (adaptor). SST 09268-45014 (09268-41190, 90405-06167) Torque: 39 Nm (400 kgfcm, 29 ftlbf) Wipe off any splattered gasoline. Reconnect the negative (-) terminal cable to the battery. Connect a TOYOTA hand-held tester or OBD II scan tool to the DLC3 (See (a) to (e) in step 1 on the check fuel pump operation). Measure the fuel pressure.
Author : Date : 1706

SF-8
SFI FUEL PUMP

Fuel pressure: 265 - 304 kPa (2.7 - 3.1 kgf/cm2, 38 - 44 psi) If pressure is higher than the specification, replace the fuel pressure regulator. If pressure is lower than the specification, check these parts: z Fuel hoses and connections z Fuel pump z Fuel filter z Fuel pressure regulator (i) Disconnect the TOYOTA hand- held tester from the DLC3. (j) Start the engine. (k) Measure the fuel pressure at idle. Fuel pressure: 265 - 304 kPa (2.7 - 3.1 kgf/cm2, 38 - 44 psi) (l) Stop the engine. (m) Check that the fuel pressure remains in the specification below for 5 minutes after the engine stop. Fuel pressure: 147 kPa (1.5 kgf/cm2, 21 psi) or more If the pressure is not as specified, check the fuel pump, pressure regulator and/or the injectors. (n) After checking the fuel pressure, disconnect the negative (-) terminal cable from the battery and carefully remove the SST to prevent gasoline from splashing. SST 09268-45014 (o) Reinstall the front fuel pipe to the LH delivery pipe (See page SF-27 ). (p) Reconnect the negative (-) terminal cable to the battery. (q) Check for fuel leaks (See page SF-1 ). (r) Reinstall the V-bank cover with the 2 bolts and nuts. (s) Reconnect the fuel return hose to the clamp on the Vbank cover.

Ohmmeter

3. (a) (b) (c) (d) (e) (f)

B16435

INSPECT FUEL PUMP Remove the No.1 rear seats. Remove the 2 rear door scuff plates, the step plates and the rear seat lock covers. Pull off the front and rear floor carpets. Remove the 2 screws and the rear floor service hole cover. Disconnect the fuel pump & sender gauge connector. Using an ohmmeter, measure the resistance between terminal 4 and 5.
Author : Date : 1707

2004 LAND CRUISER (RM1071U)

SF-9
SFI FUEL PUMP

Resistance: 0.2 - 3.0 at 20C (68F) If the resistance is not as specified, replace the fuel pump and/ or the lead wire.

(g)

Battery

B16436

Inspect the fuel pump operation. Connect the battery positive (+) lead to terminal 4 of the connector, and the battery negative (-) lead to terminal 5. Check that the fuel pump operates. NOTICE: z These tests must be done quickly (within 10 seconds) to prevent the coil burning out. z Keep the fuel pump as far away from the battery as possible. z Always change the connection on the battery side. If operation is not as specified, replace the fuel pump and/or lead wire. (h) Reconnect the fuel pump & sender gauge connector. (i) Reinstall the rear floor service hole cover with the 2 screws. (j) Reinstall the front and rear floor carpets. (k) Remove the 2 rear door scuff plates, the step plates and the rear sear lock covers. (l) Reinstall the No.1 rear seats.

2004 LAND CRUISER (RM1071U)

Author :

Date :

1708

SF-13
SFI FUEL PUMP
SF0XX-04

REMOVAL
CAUTION: Do not smoke or work near an open frame when working the fuel pump. 1. REMOVE NO.1 REAR SEATS 2. REMOVE REAR DOOR SCUFF PLATES, STEP PLATES AND REAR SEAT LOCK COVERS 3. REMOVE REAR FLOOR SERVICE HOLE COVER (a) Take off the front and rear floor carpets. (b) Remove the 2 screws and rear floor service hole cover. 4. DISCONNECT FUEL PUMP & SENDER GAUGE CONNECTOR 5. DISCONNECT FUEL MAIN TUBE AND RETURN TUBE (FUEL TUBE CONNECTORS) FROM FUEL SUCTION PLATE CAUTION: z Perform disconnecting operation of the fuel tube connector (quick type) after reading the precautions. (See page SF-1 ) z Prevent the retained pressure in the fuel line from splashing inside the vehicle compartment. z Be careful not to damage the contact surface or let the foreign matters on there when sealing the tube and the suction plates with the quick connectors through O-ring. z Be sure to perform the disconnection by hand. Do not use tools. z Do not bend or turn the nylon tube by force. (a)
Pull Enlarge

(b)

Before the operation, remove foreign matters or dirt sticking to the tube joint clips. Enlarge the tip of the clips with fingers and pull them out for disconnection.

Tube Joint Clip

B16440

Turn

Turn

Plug
B16441

(c) Pull out the fuel main tube and the return tube. If the nylon tube and the suction plate stick together, ease the connection by turning the nylon tube with fingers and pull it out for disconnection. NOTICE: Plug the port of the fuel suction plate with a clean rubber cap. (d) After the disconnection, protect the connector with a plastic bag.

2004 LAND CRUISER (RM1071U)

Author :

Date :

1712

SF-14
SFI FUEL PUMP

6.

B16442

REMOVE FUEL PUMP AND SENDER GAUGE ASSEMBLY FROM FUEL TANK (a) Remove the 8 bolts. (b) Pull out the fuel pump and the sender gauge assembly. NOTICE: z Do not damage the fuel pump filter. z Be careful that the arm of the sender gauge should not bent. (c) Remove the gasket from the fuel section plate. 7. 8. (a) (b) (c) REMOVE LEAD WIRE FROM FUEL PUMP REMOVE FUEL PUMP FROM FUEL PUMP BRACKET Pull out the lower side of the fuel pump from the pump bracket. Disconnect the fuel hose from the fuel pump, and remove the fuel pump. Remove the rubber cushion from the fuel pump.

Pull

B04925

9. (a) (b)

REMOVE FUEL PUMP FILTER FROM FUEL PUMP Using a small screwdriver, remove the clip. Pull out the pump filter.

B04924

2004 LAND CRUISER (RM1071U)

Author :

Date :

1713

SF-56
SFI HEATED OXYGEN SENSOR

HEATED OXYGEN SENSOR

SF0Y9-09

COMPONENTS
Heated Oxygen Sensor Connector Bank 2 Sensor 2 z Bank 2 Sensor 1 Heated Oxygen Sensor Heated Oxygen Sensor
44 (450, 32) 20 (200, 14)

z Gasket

Heated Oxygen Sensor Connector

Bank 1 Sensor 2 Heated Oxygen Sensor Connector Bank 1 Sensor 1 z Heated Oxygen Sensor Connector Heated Oxygen Sensor
44 (450, 32) 20 (200, 14)

Heated Oxygen Sensor z Gasket Engine Under Cover

Nm (kgfcm, ftlbf) : Specified torque z Non-reusable part

B16456

2004 LAND CRUISER (RM1071U)

Author :

Date :

1755

SF-57
SFI HEATED OXYGEN SENSOR
SF0YA-12

Sensor 1

Ohmmeter

INSPECTION
1. INSPECT HEATER RESISTANCE OF HEATED OXYGEN SENSORS (a) Disconnect the oxygen sensor connector. (b) Using an ohmmeter, measure the resistance between terminal +B and HT. Resistance: 11 - 16 at 20C (68F) If the resistance is not as specified, replace the sensor. Torque: 44 Nm (450 kgfcm, 32 ftlbf) for sensor 1 20 Nm (200 kgfcm, 14 ftlbf) for sensor 2 (c) Reconnect the oxygen sensor connector. 2. INSPECT OPERATION OF HEATED OXYGEN SENSORS (See pages DI-106 and DI-138 )

+B Sensor 2

HT

+B

HT

B04936 B04937

Ohmmeter

B04998

2004 LAND CRUISER (RM1071U)

Author :

Date :

1756

SF-20
SFI INJECTOR
SF0OS-13

COMPONENTS

V-Bank Cover PS Air Hose

Fuel Return Hose

Air Inlet Hose for EVAP Vacuum Sensing Hose PCV Hose Intake Air Connector

B16445

2004 LAND CRUISER (RM1071U)

Author :

Date :

1719

SF-21
SFI INJECTOR

Engine Wire Protector Engine Wire Clamp Engine Wire Clamp

No.3 V-Bank Cover Bracket

7.5 (80, 66 in.lbf) * 33 (340, 24) 39 (400, 29)

Vacuum Sensing Hose z O-Ring

39 (400, 29)

Fuel Return Hose Fuel Pressure Regulator

21 (214, 15)

Fuel Pressure Pulsation Damper z Upper Gasket Fuel Main Hose z Lower Gasket

z Gasket Spacer z Gasket

Spacer LH Delivery Pipe RH Delivery Pipe

21 (214, 15) 39 (400, 29)

z Gasket Spacer z Gasket VSV for EVAP No.4 V-bank Cover Bracket

z O-Ring z Grommet Spacer Injector

Fuel Return Pipe Injector Connector

Front Fuel Pipe

z Insulator

No.1 V-Bank Cover Bracket

No.2 V-Bank Cover Bracket

PCV Hose

Nm (kgfcm, ftlbf) : Specified torque z Non-reusable part * For use with SST
2004 LAND CRUISER (RM1071U)

B16446

Author :

Date :

1720

SF-24
SFI INJECTOR
SF0Y3-06

Pressure Regulator

SST Fuel Tube Connector

INSPECTION
1. INSPECT INJECTOR INJECTION CAUTION: Keep injector clean of sparks during the test.

SST SST Injector SST Fuel Filter (On-V ehicle)

B04989

Disconnect Pull

(a)

Push
B05006

Disconnect the fuel inlet hose (fuel tube connector) from the fuel filter. CAUTION: z Perform disconnecting operations of the fuel tube connector (quick type) after reading the precautions (See page SF-1 ). z Prevent the retained pressure in the fuel pipe line from splashing inside the engine compartment.

(b)

Use a new fuel main hose and take out the fuel tube connector from its hose. Part No. 23271-50150

B04990

(c)
SST (Hose)

B05011

Connect SST (hose) and fuel tube connector to the fuel filter outlet. SST 09268-41047 CAUTION: Perform connecting operations of the fuel tube connector (quick type) after reading the precautions (See page SF-1 ). HINT: Use the vehicles fuel filter. (d) (e) (f) Remove the pressure regulator from the delivery pipe. Install the O-ring to the fuel inlet of the pressure regulator. Connect SST (hose) to the fuel inlet of the pressure regulator with SST (union) and the 2 bolts. SST 09268-41047 (09268-41091) Torque: 7.5 Nm (80 kgfcm, 66 in.lbf) Connect the fuel return hose to the fuel outlet of the pressure regulator.

Pressure Regulator

SST (Hose) SST (Union) Fuel Return Hose

2004 LAND CRUISER (RM1071U)

(g)
B04988

Author :

Date :

1723

SF-25
SFI INJECTOR

SST (Adaptor) O-Ring

SST (Hose)

(h) (i)

SST (Clamp) Vinyl Hose

Install the O-ring to the injector. Connect SST (adaptor and hose) to the injector, and hold the injector and union with SST (clamp). SST 09268-41047 (09268-41110, 09268-41300) (j) Put the injector into the graduated cylinder. CAUTION: Install a suitable vinyl hose onto the injector to prevent gasoline from splashing out.

B00884

TOYOTA Hand-Held Tester

(k)

DLC3

A07061

Connect the TOYOTA hand-held tester or OBD II scan tool to the DLC3. (l) Connect the battery negative (-) cable to the battery. (m) Turn the ignition switch ON, and press the TOYOTA hand-held tester or OBD II scan tool main switch ON. NOTICE: Do not start the engine. (n) Select ACTIVE TEST mode on the TOYOTA hand-held tester or OBD II scan tool. (o) Please refer to the TOYOTA hand-held tester or OBD II scan tool operators manual for further details. (p) If you have no TOYOTA hand-held tester or OBD II scan tool, connect the positive (+) and negative (-) leads from the battery to the fuel pump connector (See page SF-7 ).

(q)

SST (Wire) Connect

Connect SST (wire) to the injector and the battery for 15 seconds, and measure the injection volume with a graduated cylinder. Test each injector 2 or 3 times. SST 09842-30070 Volume: 56 - 69 cm3 (3.4 - 4.2 cu in.) per 15 seconds Difference between each injector: 13 cm3 (0.8 cu in.) or less If the injection volume is not as specified, replace the injector.

B00883

2. (a)

INSPECT LEAKAGE In the condition above, disconnect the tester probes of SST (wire) from the battery and check the fuel leakage from the injector. SST 09842-30070 Fuel drop: 1 drop or less per 12 minutes

A01293

2004 LAND CRUISER (RM1071U)

Author :

Date :

1724

SF-26
SFI INJECTOR

Turn the ignition switch OFF. Disconnect the negative (-) terminal cable from the battery. (d) Remove SST and fuel tube connector. SST 09268-41047, 09842-30070 (e) Disconnect the TOYOTA hand-held tester or OBD II scan tool from the DLC3. (f) Reconnect the fuel inlet pipe (fuel tube connector) to the fuel filter. CAUTION: Perform connecting operations of the fuel tube connector (quick type) after observing the precautions (See page SF-1 ).

(b) (c)

2004 LAND CRUISER (RM1071U)

Author :

Date :

1725

SF-27
SFI INJECTOR
SF0Y4-06

INSTALLATION
1. INSTALL INJECTORS AND DELIVERY PIPES NOTICE: z Be careful not to drop the injectors when installing the delivery pipes. z Since the O-ring may be stuck to the injector, do not put a side load on it at the removal.

(a) (b)

Install a new grommet to each injector. Apply a light coat of gasoline to new O-rings and install them to each injector.

New Grommet New O-Ring

A01296

(c)
Turn

(d) (e)
Connector Outward
B04439

Push

(f) (g) (h)

Fuel Return Pipe

(i)

While turning the injector clockwise and counterclockwise, push it to the delivery pipes. Install the 8 injectors. Position injector connector outward. Place the 4 spacers and 8 new insulators on the intake manifold. Place the 2 delivery pipes and the injectors assemblies on the lower intake manifold. Temporarily install the 4 nuts. Install the front fuel pipe with the bolt, the 4 new gaskets and the 2 union bolts. Torque: 39 Nm (400 kgfcm, 29 ftlbf) for union bolts 7.5 Nm (80 kgfcm, 66 in.lbf) for bolt Install the bolt holding the clamp on the fuel return pipe to the LH delivery pipe. Torque: 7.5 Nm (80 kgfcm, 66 in.lbf)

Clamp
B04932

Rotate

Outward Connector
B04438

(j) Check that the injectors rotate smoothly. HINT: If injectors do not rotate smoothly, the probable cause is incorrect installation of O-rings. Replace the O-rings in that case. (k) Position the injector connector outward. (l) Tighten the 4 nuts holding the delivery pipes to the lower intake manifold. Torque: 21 Nm (214 kgfcm, 15 ftlbf) (m) Connect the 8 injectors connectors.

2004 LAND CRUISER (RM1071U)

Author :

Date :

1726

SF-28
SFI INJECTOR

Clamp
B04935

2. INSTALL ENGINE WIRE TO LH DELIVERY PIPE Install the 2 wire clamps on the engine wire to the brackets on the delivery pipe. 3. INSTALL ENGINE WIRE PROTECTOR (a) Connect the engine wire clamp to the No.1 engine hanger. (b) Install the engine wire protector with the 2 bolts. (c) Connect the PCV hose to the PCV valve. (d) Connect VSV EVAP to the upper intake manifold. (e) Install the No.1 V-bank cover bracket to the upper intake manifold. (f) Install the No.2 V-bank cover bracket to the upper intake manifold. (g) Install the No.3 V-bank cover bracket to the upper intake manifold. (h) Install the No.4 V-bank cover bracket to the upper intake manifold. 4. INSTALL FUEL PRESSURE PULSATION DAMPER (See page SF-1 ) 5. INSTALL INTAKE AIR CONNECTOR 6. INSTALL V-BANK COVER

2004 LAND CRUISER (RM1071U)

Author :

Date :

1727

SF-19
SFI INJECTOR

INJECTOR
SF0OR-10

ON-VEHICLE INSPECTION
1. 2. REMOVE V-BANK COVER REMOVE INTAKE AIR CONNECTOR

Ohmmeter

3. (a) (b)

B04442

INSPECT INJECTOR RESISTANCE Disconnect the 8 injector connectors. Using an ohmmeter, measure the resistance between the terminals. Resistance: 13.4 - 14.2 at 20C (68F) If the resistance is not as specified, replace the injector. (c) Reconnect the 8 injector connectors. 4. REINSTALL INTAKE AIR CONNECTOR 5. REINSTALL V-BANK COVER

2004 LAND CRUISER (RM1071U)

Author :

Date :

1718

SF-22
SFI INJECTOR
SF0Y2-05

REMOVAL
1. REMOVE V-BANK COVER 2. REMOVE INTAKE AIR CONNECTOR 3. REMOVE FUEL PRESSURE PULSATION DAMPER Remove the pulsation damper, the upper gasket, the fuel main hose and the lower gasket. CAUTION: z Put a shop rag under the delivery pipe. z Slowly loosen the pulsation damper. 4. DISCONNECT ENGINE WIRE PROTECTOR FROM UPPER INTAKE MANIFOLD (a) Disconnect the PCV hose from the PCV valve. (b) Disconnect the VSV for EVAP from the upper intake manifold. (c) Remove the No.1 V-bank cover bracket from the upper intake manifold. (d) Remove the No.2 V-bank cover bracket from the upper intake manifold. (e) Remove the No.3 V-bank cover bracket from the upper intake manifold. (f) Remove the No.4 V-bank cover bracket from the upper intake manifold.

B04999

(g)
Clamp Clamp

Clamp
B04935

Remove the 2 bolts, and disconnect the engine wire protector from the upper intake manifold. (h) Disconnect the engine wire clamp from the No.1 engine hanger. 5. DISCONNECT ENGINE WIRE FROM RH DELIVERY PIPE Disconnect the 2 wire clamps on the engine wire from the brackets on the delivery pipe. 6. REMOVE DELIVERY PIPES AND INJECTORS NOTICE: z Be careful not to drop the injectors when removing the delivery pipes. z Since the O-ring may be stuck to the injector, do not put a side load on it at the removal.

2004 LAND CRUISER (RM1071U)

Author :

Date :

1721

SF-23
SFI INJECTOR

Fuel Return Pipe

(a) (b) (c) (d)

Clamp
B04932

(e) (f)

Remove the bolt holding the clamp on the fuel return pipe to the LH delivery pipe. Remove the bolt, the 2 union bolts, the 4 gaskets and the front fuel pipe. Disconnect the 8 injector connectors. Remove the 4 nuts holding the delivery pipes to the lower intake manifold. Remove the 2 delivery pipes, the 8 injectors, the 4 spacers and the 8 insulators. Remove the O-ring and the grommet from each injector.

2004 LAND CRUISER (RM1071U)

Author :

Date :

1722

SF-53
SFI KNOCK SENSOR

KNOCK SENSOR
SF0PR-14

COMPONENTS

V-Bank Cover

Fuel Return Hose

PS Air Hose

Air Inlet Hose for EVAP Vacuum Sensing Hose PCV Hose Intake Air Connector Throttle Body Throttle Control Connector
18 (185, 13)

z Gasket

Water Bypass Hose

Water Bypass Hose PCV Hose

Nm (kgfcm, ftlbf) : Specified torque z Non-reusable part

B16447

2004 LAND CRUISER (RM1071U)

Author :

Date :

1752

SF-54
SFI KNOCK SENSOR

Engine Wire Clamp PS Air Hose

V-Bank Cover Bracket

18 (185, 13)

VSV for EVAP VSV Connector for EVAP

Upper and Lower Intake Manifolds Assembly Air Inlet Hose for EVAP

EVAP Hose

Fuel Return Hose

18 (185, 13)

x6

Engine Wire Protector

Fuel Main Hose z Gasket

Injector Connector

Knock Sensor 2 Connector Engine Wire Clamp Knock Sensor 2 Knock Sensor 1

Knock Sensor 1 Connector

Nm (kgfcm, ftlbf) : Specified torque z Non-reusable part

2004 LAND CRUISER (RM1071U)

B16455

Author :

Date :

1753

SF-55
SFI KNOCK SENSOR
SF0PS-10

INSPECTION
1. 2. 3. 4. REMOVE V-BANK COVER REMOVE INTAKE AIR CONNECTOR DISCONNECT THROTTLE BODY FROM INTAKE MANIFOLDS (See page SF-50 ) REMOVE UPPER AND LOWER INTAKE MANIFOLDS ASSEMBLY (See page EM-35 )

Ohmmeter No Continuity

5. (a) (b)

INSPECT KNOCK SENSOR 1, 2 Disconnect the knock sensor connectors. Using an ohmmeter, check that there is no continuity between the terminal and body.

B04429

SST

B04430

If there is a continuity, replace the sensor with SST. SST 09816-30010 Torque: 45 Nm (450 kgfcm, 33 ftlbf) (c) Reconnect the knock sensor connectors. 6. REINSTALL UPPER AND LOWER INTAKE MANIFOLDS ASSEMBLY (See page EM-59 ) 7. REINSTALL THROTTLE BODY TO INTAKE MANIFOLDS (See page SF-50 ) 8. REINSTALL INTAKE AIR CONNECTOR 9. REINSTALL V-BANK COVER

2004 LAND CRUISER (RM1071U)

Author :

Date :

1754

SF-31
SFI MASS AIR FLOW (MAF) METER

MASS AIR FLOW (MAF) METER

SF0P1-10

COMPONENTS

MAF Meter Connector

1.68 (17, 15 in.lbf)

MAF Meter

Nm (kgfcm, ftlbf)

: Specified torque

B04444

2004 LAND CRUISER (RM1071U)

Author :

Date :

1730

SF-32
SFI MASS AIR FLOW (MAF) METER
SF0P2-07

INSPECTION
1. DISCONNECT MAF METER CONNECTOR 2. REMOVE MAF METER Remove the 2 screws and MAF meter.

B04431

E2 Ohmmeter THA

3. (a)

INSPECT MAF METER Using an ohmmeter, measure the resistance between terminals THA and E2.
Terminals THA - E2 THA - E2 THA - E2 Resistance 12.5 - 16.9 k 2.19 - 2.67 k 0.50 - 0.68 k Temperature -20 C (-4F) 20C (68F) 60C (140F)

If the resistance is not as specified, replace the MAF meter.

B04890

VG Voltmeter

E2G

(b)

Air
B04891

Inspect for operation. (1) Connect the MAF meter connector. (2) Connect the negative (-) terminal cable to the battery. (3) Turn the ignition switch ON. (4) Using a voltmeter, connect the positive (+) tester probe to terminal VG and negative (-) tester probe to terminal E2G. (5) Blow air into the MAF meter, and check that the voltage fluctuates. If operation is not as specified, replace the MAF meter. (6) Turn the ignition switch OFF. (7) Disconnect the negative (-) terminal cable from the battery. (8) Disconnect the MAF meter connector. 4. REINSTALL MAF METER Install the MAF meter with the 2 screws. Torque: 1.68 Nm (17 kgfcm, 15 in.lbf) 5. RECONNECT MAF METER CONNECTOR

2004 LAND CRUISER (RM1071U)

Author :

Date :

1731

SF-1
SFI SFI SYSTEM

SFI SYSTEM
SF0XU-11

PRECAUTION
1. BEFORE WORKING ON FUEL SYSTEM, DISCONNECT NEGATIVE (-) TERMINAL CABLE FROM BATTERY

HINT: Any diagnostic trouble code retained by the computer will be erased when the negative (-) terminal cable is removed from the battery. Therefore, if necessary, read the diagnosis before removing the negative (-) terminal cable from the battery. 2. DO NOT SMOKE OR WORK NEAR AN OPEN FLAME WHEN WORKING ON THE FUEL SYSTEM 3. KEEP GASOLINE AWAY FROM RUBBER OR LEATHER PARTS 4. MAINTENANCE PRECAUTIONS (a) Take following precautions to prevent the engine misfire. (1) Check proper connection to battery terminals, etc. (2) After repair work, check that the ignition coil terminals and all other ignition system lines are reconnected securely. (3) When cleaning the engine compartment, be especially careful to protect the electrical system from water. (b) Take following precautions to handle the oxygen sensor. (1) Do not drop the oxygen sensor or hit against an object. (2) Do not allow the sensor to contact with water. 5. IF VEHICLE IS EQUIPPED WITH MOBILE RADIO SYSTEM (HAM, CB, ETC.) If the vehicle is equipped with a mobile communication system, refer to the precaution in the IN section. 6. AIR INDUCTION SYSTEM (a) Separation of the engine oil dipstick, oil filler cap, PCV hose, etc. may cause the engine to be out of tune. (b) Disconnection, looseness or cracks in the parts of the air induction system between the throttle body and cylinder head will cause air suction, which makes the engine out of tune. 7. ELECTRONIC CONTROL SYSTEM (a) Disconnect the power by either turning the ignition switch OFF or disconnecting the negative (-) terminal cable from the battery before removing SFI wiring connectors, terminals, etc. HINT: Always check the diagnostic trouble code before disconnecting the negative (-) terminal cable from the battery. (b) When installing the battery, be especially careful not to incorrectly connect the positive (+) and negative (-) cables.
2004 LAND CRUISER (RM1071U)

Author :

Date :

1700

SF-2
SFI SFI SYSTEM

(c) (d)

(e) (f)

(g) (h)

Do not a severe impact during removal or installation. Handle all SFI parts carefully, especially the ECM. Be careful during the troubleshooting as there are numerous transistor circuit, and even slight terminal contact can cause further troubles. Do not open the ECM cover. When inspecting in rainy weather, take care to prevent entry of water. Also, when washing the engine compartment, prevent water from getting on the SFI parts and the wiring connectors. Parts should be replaced as the original assembly. Care should be taken when pulling out and inserting the wiring connectors. (1) Release the lock and pull out the connector. (2) Fully insert the connector and check that it is locked.

(i)

Use SST for the inspection, the injector and the wiring connector test. SST 09842-30070

SST

FI2553

8. (a)

Disconnect Fuel Pump Connector

B04902

FUEL SYSTEM When disconnecting the high fuel pressure line, a large amount of gasoline may be spilled: (1) Disconnect the fuel pump connector. (2) Start the engine. After the engine has stopped on its own, turn the ignition switch OFF. (3) Put a container under the connection. (4) Slowly loosen the connection. (5) Disconnect the connection. (6) Plug the connection with a rubber plug. (7) Reconnect the fuel pump connector.

2004 LAND CRUISER (RM1071U)

Author :

Date :

1701

SF-3
SFI SFI SYSTEM

(b)

When connecting the union bolt (fuel pressure pulsation damper) on the high pressure pipe union, follow the procedure below: (1) Always use 2 new gaskets. (2) Tighten the union bolt by hand.

New Gasket
B04933

(3)
SST

Fulcrum Length 30 cm
B04934

Using SST, tighten the union bolt to the specified torque. SST 09612-24014 (09617-24011) Torque: 33 Nm (340 kgfcm, 24 ftlbf) for use with SST 39 Nm (400 kgfcm, 29 ftlbf) HINT: Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).

(c)

Fulcrum Length 30 cm

SST

B04895

When connecting the flare nut on the high pressure pipe union, follow the procedure below: (1) Apply a light coat of engine oil to the flare nut, and tighten the flare nut by hand. (2) Using SST, tighten the flare nut to the specified torque. SST 09023-12700 NOTICE: Do not rotate the fuel filter outlet when tightening the flare nut. Torque: 34 Nm (345 kgfcm, 25 ftlbf) for use with SST 38 Nm (380 kgfcm, 28 ftlbf) HINT: Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).

CORRECT

(d)

O-Ring

WRONG

Take following precautions to remove and install the injectors. (1) Never reuse the O-ring. (2) When placing a new O-ring on the injector, take care not to damage it. (3) Coat a new O-ring with spindle oil or gasoline before installing; never use engine, gear or brake oil.

Delivery Pipe
2004 LAND CRUISER (RM1071U)

B02714

Author :

Date :

1702

SF-4
SFI SFI SYSTEM

O-Ring Grommet Injector Insulator

Delivery Pipe

(e)

(f)
Lower Intake Manifold
B04939

Type A Disconnect

Pull

Push Type B Push

Install the injector to the delivery pipe and lower intake manifold as shown in the illustration. Before installing the injector, spindle oil or gasoline must be applied on the place where the delivery pipe or the intake manifold touches the O-ring of the injector. Take following precautions to disconnect the fuel tube connector (quick type): (1) Check that there is no dirt on the pipe and around the connector before disconnecting them. If there is, clean the dirt away. (2) Be sure to disconnect it with hands. (3) Type A: When the connector and the pipe are stuck, push the clicks of the retainer and pull the connector to free to disconnect and pull it out. Do not use any tool at this time. Type B: When the connector and the pipe are stuck, turn and pull the connector to disconnect. Do not use any tool at this time. (4) Inspect if there is any dirt or the likes on the seal surface of the disconnected pipe and clean it away.

Pull

B05006 B04898

B04991

Type A

Type B

(5)

Prevent the disconnected pipe and connector from damaging and getting foreign objects by covering them with a vinyl bag.

B05012

Type A only Retainer

(g)

Take following precautions to connect the fuel tube connector (quick type): (1) Do not reuse the retainer removed from the pipe. (2) Do not use any tool. Use hands to connect the retainer to the pipe. (3) Check if there is any damage or foreign objects on the connected part of the pipe.

S05382

2004 LAND CRUISER (RM1071U)

Author :

Date :

1703

SF-5
SFI SFI SYSTEM

(4)

Push

Match the axis of the connector with that of the pipe, and push in the connector until the connector makes a click sound. In the joint part is too tight to connect them, apply a little new engine oil on the tip of the pipe.

B04897

(5)

Pull

(h)

B04896

After finishing the connection, check if the pipe and the connector are securely connected by pulling them. (6) Check if there is any fuel leakage. Take following precautions to handle the nylon tube. (1) Pay attention not to turn the joint part of the nylon tube and the quick connector by force when connecting them. (2) Pay attention not to twist the nylon tube. (3) Do not remove the EPDM protector on the outside of the nylon tube. (4) Do not connect them by bending the nylon tube.

(i)
TOYOTA Hand-Held Tester

DLC3
A07061

Check that there are no fuel leaks on the fuel system after doing the maintenance. (1) Connect the TOYOTA hand-held tester or OBD II scan tool to the DLC3. (2) Turn the ignition switch ON and press the TOYOTA hand-held or OBD II scan tool tester main switch ON. NOTICE: Do not start the engine. (3) Select the ACTIVE TEST mode on the TOYOTA hand-held tester or OBD II scan tool . (4) Please refer to the TOYOTA hand-held tester or OBD II scan tool operators manual for further details. (5) If you have no TOYOTA hand-held tester or OBD II scan tool, connect the positive (+) and negative (-) leads from the battery to the fuel pump connector (See page SF-7 ).

2004 LAND CRUISER (RM1071U)

Author :

Date :

1704

SF-6
SFI SFI SYSTEM

(6)
Fuel Return Hose

Pinch the fuel return hose. The pressure in the high pressure line will rise to approx. 392 kPa (4 kgf/cm2, 57 psi). In this state, check to see that there is no leak on any part of the fuel system.

Pinch

B04892

NOTICE: Always pinch the hose. Do not bend as it may cause the hose to crack. (7) Turn the ignition switch OFF. (8) Disconnect the TOYOTA hand-held tester from the DLC3.

2004 LAND CRUISER (RM1071U)

Author :

Date :

1705

SF-35
SFI THROTTLE BODY
SF1UW-01

COMPONENTS

V-Bank Cover PS Air Hose Vacuum Sensing Hose

Fuel Return Hose

Throttle Body Air Inlet Hose for EVAP Intake Air Connector PCV Hose Throttle Control Connector z Gasket

18 (185, 13)

Water Bypass Hose Water Bypass Hose PCV Hose

Nm (kgfcm, ftlbf) : Specified torque z Non-reusable part

B16447

2004 LAND CRUISER (RM1071U)

Author :

Date :

1734

SF-37
SFI THROTTLE BODY
SF0P7-13

Water Bypass Hose

INSTALLATION
1. (a) INSTALL THROTTLE BODY Connect the water bypass hose to the manifold thermostat on the throttle body.

B15321

B16471

PCV Hose

(b)

(c) (d) 2. 3. 4. 5.

Water Bypass Hose B15320

B16469

Install a new gasket and the throttle body with the 2 bolts and the 2 nuts. Torque: 18 Nm (185 kgfcm, 13 ftlbf) Connect the water bypass hose and the PCV hose to the throttle body. Connect the throttle control connector. INSTALL INTAKE AIR CONNECTOR FILL WITH ENGINE COOLANT (See page CO-2 ) START ENGINE AND CHECK FOR ENGINE COOLANT LEAKS INSTALL V-BANK COVER

2004 LAND CRUISER (RM1071U)

Author :

Date :

1736

SF-33
SFI THROTTLE BODY

THROTTLE BODY
SF1UV-01

ON-VEHICLE INSPECTION
1. 2. REMOVE V-BANK COVER INSPECT SYSTEM OPERATION

(a)

Inspect the throttle control motor for operating sound. (1) Turn the ignition switch ON. (2) When turning the accelerator pedal position sensor lever, check the running sound of the motor. Also, check that there is no friction sound. If operation is not as specified, check the throttle control motor (See step 3), wiring and ECM.
B15313 B16470

TOYOTA Hand-Held Tester

(b)

DLC3

A07061

Inspect the accelerator pedal position sensor. (1) Connect the TOYOTA hand-held tester or OBD II scan tool to the DLC3. (2) Check that the MIL does not come on. (3) When turning the accelerator pedal position sensor lever to the full- open position, check that the throttle valve opening percentage (THROTTLE POS) of CURRENT DATA shows the standard value. Standard throttle valve opening percentage: 60 % or more If operation is not as specified, check that the accelerator pedal position sensor (See page DI-318 ), wiring and ECM.

ECM

VPA Voltmeter

E2

B04422

If you have no TOYOTA hand-held tester or OBD II scan tool, measure the voltage between terminal VPA and E2 of the ECM connector. (c) Inspect the air assist system. (1) Start the engine and check that the MIL does not come on. (2) Allow the engine to warm up to normal operating temperature. (3) Turn the A/C compressor ON to OFF, and check the idle speed.
Author : Date : 1732

2004 LAND CRUISER (RM1071U)

SF-34
SFI THROTTLE BODY

Idle speed (Transmission in neutral): 700 50 rpm NOTICE: Perform inspection under the condition with no electrical load. (d) After checking the above (b) to (d), perform the running test and check that there is no incongruity.

MM+

Ohmmeter

INSPECT THROTTLE CONTROL MOTOR Disconnect the throttle connector. Using an ohmmeter, measure the motor resistance between terminal M+ and M-. Motor resistance: 0.3 - 100 at 20C (68F) If the resistance is not as specified, replace the throttle body. (c) Reconnect the throttle body connector.

3. (a) (b)

B15314

B16468

4.

INSPECT THROTTLE POSITION SENSOR (See page DI-84 ) If necessary, replace the throttle body. NOTICE: Be careful not to give a shock to the throttle body. Be careful not to disassemble the throttle body. 5. REINSTALL V-BANK COVER

2004 LAND CRUISER (RM1071U)

Author :

Date :

1733

SF-36
SFI THROTTLE BODY
SF0P5-13

REMOVAL
1. 2. 3. 4. (a) REMOVE V-BANK COVER DRAIN ENGINE COOLANT REMOVE INTAKE AIR CONNECTOR REMOVE THROTTLE BODY Disconnect the throttle control connector.

PCV Hose

(b) (c)

Disconnect the PCV hose and the water bypass hose from the throttle body. Remove the 2 bolts and 2 nuts, and disconnect the throttle body from the intake manifold.

Water Bypass Hose B15320

B16469

Water Bypass Hose

(d) (e)

Disconnect the water bypass hose from the manifold thermostat on the throttle body, and remove the throttle body. Remove the gasket.

B15321

B16471

2004 LAND CRUISER (RM1071U)

Author :

Date :

1735

SF-47
SFI VSV FOR CANISTER CLOSED VALVE (CCV)

VSV FOR CANISTER CLOSED VALVE (CCV)

SF149-05

COMPONENTS

VSV Connector for Canister Closed Valve (CCV)

Air Hose

VSV for Canister Closed Valve (CCV)

B16454

2004 LAND CRUISER (RM1071U)

Author :

Date :

1746

SF-48
SFI VSV FOR CANISTER CLOSED VALVE (CCV)
SF14A-06

Ohmmeter

INSPECTION
1. REMOVE VSV 2. INSPECT VSV FOR OPEN CIRCUIT Using an ohmmeter, check that there is a continuity between the terminals. Resistance: 24 - 30 at 20C (68F) If there is no continuity, replace VSV.

Continuity
B13023

Ohmmeter

3. INSPECT VSV FOR GROUND Using an ohmmeter, check that there is no continuity between each terminal and the body. If there is a continuity, replace VSV.

No Continuity
B13024

4. (a)
B

INSPECT VSV OPERATION Check that air flows from the ports A to B.

A Air
B13025

(b) Apply the battery positive voltage across the terminals. (c) Check that air does not flow from the ports A to B. If operation is not as specified, replace VSV. 5. REINSTALL VSV

Air

A Battery
B13026

2004 LAND CRUISER (RM1071U)

Author :

Date :

1747

SF-45
SFI VSV FOR VAPOR PRESSURE SENSOR

VSV FOR VAPOR PRESSURE SENSOR

SF0Y8-09

COMPONENTS

VSV Connector for Vapor Pressure Sensor VSV for Vapor Pressure Sensor

Vacuum Hose

Vacuum Hose

B16464

2004 LAND CRUISER (RM1071U)

Author :

Date :

1744

SF-46
SFI VSV FOR VAPOR PRESSURE SENSOR
SF0PM-11

Ohmmeter

INSPECTION
REMOVE VSV INSPECT VSV Inspect VSV for open circuit. Using an ohmmeter, check that there is continuity between the terminals. Resistance: 30 - 36 at 20C (68F) If there is no continuity, replace the VSV. 1. 2. (a)

Continuity

B08661

Ohmmeter

(b)

Inspect the VSV for ground. Using an ohmmeter, check that there is no continuity between each terminal and the body. If there is a continuity, replace the VSV.

No Continuity

B08662

F E Air

(c)

Inspect the VSV operation. (1) Check that air flows from the ports E to F.

B08663

F E

Air

Apply the battery positive voltage across the terminals. (3) Check that air flows from the ports E to F. If operation is not as specified, replace VSV. 3. REINSTALL VSV

(2)

Battery
B08664

2004 LAND CRUISER (RM1071U)

Author :

Date :

1745

SF-51
SFI VAPOR PRESSURE SENSOR

VAPOR PRESSURE SENSOR

SF0PP-10

COMPONENTS

Vapor Pressure Sensor

Vapor Pressure Sensor Connector

Joint Clip

B16451

2004 LAND CRUISER (RM1071U)

Author :

Date :

1750

SF-52
SFI VAPOR PRESSURE SENSOR
SF0PQ-10

INSPECTION
Voltmeter 3 1

1. (a) (b) (c)

B16452

(d) (e)

INSPECT POWER SOURCE VOLTAGE OF VAPOR PRESSURE SENSOR Disconnect the vapor pressure sensor connector. Turn the ignition switch ON. Using a voltmeter, measure the voltage between connector terminal 1 and 3 of the wiring harness side. Voltage: 4.5 - 5.5 V Turn the ignition switch OFF. Reconnect the vapor pressure sensor connector.

2.
Voltmeter

(a) (b) (c)

3
B09192

(d) (e)

INSPECT POWER OUTPUT OF VAPOR PRESSURE SENSOR Turn the ignition switch ON. Remove the fuel tank cap. Connect a voltmeter to terminal 2 and 3, and measure the output voltage. Voltage: 3.0 - 3.6 V Reinstall the fuel tank cap. Turn the ignition switch OFF.

2004 LAND CRUISER (RM1071U)

Author :

Date :

1751