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    Bhel Project Report (PRM)

    Uploaded by

    Rohit Goyal
    The document provides information about the press shop division of a company. The division manufactures laminations for electrical machines, hydro generators, and traction motors using CNC and conventional presses. It produces a wide range of products for industries like IMM, LEM, hydro, and traction motors. The press shop has advanced facilities like CNC blanking lines, notching presses, and varnishing plants to produce laminations for stators, rotors, and other components. It utilizes various press tools and follows quality standards in areas like material selection, tooling, and welding.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd

    Bhel Project Report (PRM)

    Uploaded by

    Rohit Goyal
    557 views22 pages
    The document provides information about the press shop division of a company. The division manufactures laminations for electrical machines, hydro generators, and traction motors using CNC and conventional presses. It produces a wide range of products for industries like IMM, LEM, hydro, and traction motors. The press shop has advanced facilities like CNC blanking lines, notching presses, and varnishing plants to produce laminations for stators, rotors, and other components. It utilizes various press tools and follows quality standards in areas like material selection, tooling, and welding.

    Original Description:

    BHEL BHOPAL PRESS PUNCHING MANUFACTURING SECTION

    Original Title

    BHEL PROJECT REPORT {PRM}

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    © Attribution Non-Commercial (BY-NC)

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    The document provides information about the press shop division of a company. The division manufactures laminations for electrical machines, hydro generators, and traction motors using CNC and conventional presses. It produces a wide range of products for industries like IMM, LEM, hydro, and traction motors. The press shop has advanced facilities like CNC blanking lines, notching presses, and varnishing plants to produce laminations for stators, rotors, and other components. It utilizes various press tools and follows quality standards in areas like material selection, tooling, and welding.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    557 views22 pages

    Bhel Project Report (PRM)

    Uploaded by

    Rohit Goyal
    The document provides information about the press shop division of a company. The division manufactures laminations for electrical machines, hydro generators, and traction motors using CNC and conventional presses. It produces a wide range of products for industries like IMM, LEM, hydro, and traction motors. The press shop has advanced facilities like CNC blanking lines, notching presses, and varnishing plants to produce laminations for stators, rotors, and other components. It utilizes various press tools and follows quality standards in areas like material selection, tooling, and welding.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    You are on page 1of 22

    Press Shop Division Is A Feeder Division, Equipped With Latest & Sophisticated CNC Machines Other Than Conventional

    Presses Which Are Used For Manufacturing Laminations For Electrical Machines, Hydro Generators And Traction Motors.

    SECTIONS IN PRM

    1. Material Planning

    2. Tooling
    3. Technology & Facility Planning 4. Production Planning & Control 5. CNC Area 6. Heavy Blanking 7. Detail Sections

    8. Blanking
    9. Notching 10.Varnishing

    Press Shop Is Responsible For Manufacture And Supply Of Laminations (Punching) For :
    PRODUCT GROUP PRODUCT RANGE

    IMM

    150 KW TO 2 MW

    LEM

    300 KW TO 17.5 MW

    TRACTION MOTORS

    D.C. :45 KW TO 630 KW A.C. :200 KW TO 1150KW 2 KW TO 2.5 MW

    TRACTION AUXILIARIES

    HYDRO

    2 MW TO 200 MW

    PRODUCT PROFILE
    Stator and Rotor laminations for Large , Medium and small Electrical Machines. ( IMM / LEM) Stator , Rotor Rim and Pole laminations for Hydro Generators. (PLM) Armature , Main Pole and Cum pole laminations for traction Motors. (TXM) Stator , Rim , Pole laminations for Traction Alternators. ( TAM)

    Segmental Stator Laminations

    Circular Stator Laminations

    Multi Slot Rotor Laminations

    PRODUCTS FOR LARGE ELECTRIC MACHINES

    Rotor lamination Stator Punching Stator and Rotor lamination

    Rotor Spacer Plate Assembly

    Stator Punching Stack

    PRODUCTS FOR INDUSTRIAL

    STATOR LAMINATION

    STATOR SPACER PLATE ASSEMBLY

    RIM LAMINATION

    ROTOR RIM AND POLE ASSEMBLY

    POLE LAMINATION

    PRODUCTS FOR HYDRO

    Reasons for Segments laminations for Stator Core :


    OD exceeds 3.5 m and may reach up to 18.0 m . Core is split into segments . Maximum width of available magnetic sheet steel is about 1.0 m. Single core might be heavy and bulky for handling. To facilitate handling into the factory. Smooth transport by rail or road.

    COMPOLE LAMINATION

    TM 4601 ARMATURE LAMINATION

    MAIN POLE LAMINATION

    6 FRA STATOR AND ROTOR LAMINATIONS

    6 FXA ARMATURE LAMIANTION

    MAIN POLE PRODUCTS FOR TRACTION MOTORS LAMIANTION

    EXCITER STATOR

    EXCITER ROTOR

    PRODUCTS FOR TRACTION ALTERNATORS

    MAJOR FACILITIES :
    250 Ton CNC Blanking Line Press 8 Ton / 16 Ton 6 Station CNC Auto Notch Press 16 Ton CNC Segmental Notching Press. 8 Ton 8 Station CNC Auto Notch Press. 32 Ton CNC Segmental Notching 12.5 Ton Notching Press. Blanking Presses ( 40 T 1600 T) Conventional Notching Presses ( 6 Ton to 12 Ton) Vertical Spindle Surface Grinding Machine Varnishing Plant De-burring Machine / Belt Burr Grinder . Projection welding Machines

    Spot Welding Machines

    VARNISHING : TO INCREASE THE INSULATION THICKNESS TOTAL VARNISH THICKNESS REQD. : 5 TO 9 MICRONS PER SIDE .
    PRE HEAT ZONE : 300 100 C

    COOLING VARNISHING HEATING : 450 50 C COOLING

    MATERIAL USED IN PRESS SHOP FOR MANUFACTURING OF STAMPINGS


    1. CRNGO SILICON STEEL , CR Sheet
    2. COATED MATERIAL (6 1.5 MICRON STABOLITE 40 VARNISH) 3. Major Supplier - RSP Raurkela , TKES NASIK, ALLOVERGY Germany,

    4. MATERIAL Thickness 0.35MM TO 0.75MM ( STATOR & ROTOR ) 1 to 2.25 mm ( Pole Punchings) 1.6 To 4.5 mm ( Rim Laminations )

    TYPE OF PRESS TOOLS :


    SINGLE NOTCH TOOLS : Produce single notch in a stroke and used when the required quantities are less . e.g Notching , Venting , Trimming etc.

    COMPOUND TOOLS :Two or more than two cutting


    operations are production COMBINATIONS TOOLS : Cutting & non cutting operations like bending, forming are performed in a stroke PROGRESSIVE TOOLS : It performs a series of completed in a stroke, used for mass

    fundamental sheet metal operations at two or more stations during each stroke .

    SELECTION OF PRESS TOOLS


    Quantity of laminations
    Design / Profile of laminations Cutting Load (of available Presses)

    Machine Delivery time

    PIERCING PUNCH

    TOP BOLSTER

    DIE PLATE DIE INSIDE STRIPPER PUNCH PLATE RAW MAT'L OUTSIDE STRIPPER

    PILLAR & BUSH

    (GENERAL ARRANGEMENT FOR A COMPOUND BLANKING TOOL ) ( SCHEMATIC - DIAGRAM )

    BOTTOM BOLSTER

    MANUFACTURI NG OF IMM & LEM LAMINATIONS

    STATOR SPACER PLATE FOR HYDRO GENERATORS

    PRECAUTION TAKEN DURING SPOT WELDING :

    1) CHECK FOR PARALLEL SURFACE OF SPACERS 2) SET MACHINE FOR CORRECT CURRENT SETTING AS PER MACHINE PARAMETERS 3) CHECK THE ASSEMBLY THROUGH DROP TEST ( FROM ONE METER HEIGHT )

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