SAWING-TECHNOLOGY

MILLING-TECHNOLOGY

RAIL-TECHNOLOGY

! N E W TOOL-TECHNOLOGY

WEINGRTNER LINSINGER WAGN E R

Milling Technology

Sawing Technology

Rail Technology

Strip edge milling machines for steel pipe mills for spiral tubes pipe mills for longitudinal seam tubes (HF-lines) for non-ferrous metals Cu-strips Plate edge milling machines for steel large tube production ship building Special milling machines for shipyards for steel ball tanks on LNG carriers submarine hatch milling machines profile milling machines

Carbide circular sawing machines for steel billets single tubes tube layers profiles for non-ferrous metals non-ferrous slabs non-ferrous billets aluminium billets Carbide circular sawing machines for steel double cut single cut Carbide whirling tube-cut-off machines for steel stationary

Rail sawing and drilling machines Mobile rail head milling trains Stationary rail head milling machines stationary Points sleeper drilling machines Turnkey production lines

Tool Technology
Saw blades Carbide circular saw blades soldered Carbide circular saw blades clamped Milling tools for Linsinger milling machines

Shipyards

Non-ferrous steel works Tr a c k m a i n t e n a n c e

Tu b e m i l l s Forging mills Automobile industry

Milestones

1946 1957 1983 1989 1990 1990 1993 1996 1999 2000 2001

Foundation of Linsinger, Steyrermhl Development of rapid milling (HF-milling) for edge preparation Patent application SHF-milling principle (High-speed milling) Patent application turbo milling Establishment of new production series: sawing technology Amalgamation with Weingrtner Group Development and manufacturing of a rail head milling train Partial taking over of company Wagner, Reutlingen (Germany)
(former worlds largest manufacturer of circular saws)

Development and manufacturing of stationary rail head milling machines General contractor for complete projects Establishment of new production series: tool technology
1

MILLING- TECHNOLOGY
Strip edge milling machines

For integration into spiral- and longitudinal seam tube lines

ADVANTAGES:
Customers proven cost savings: Annual savings of 375.000
With an annual production of 25000 tons Time of amortisation: < 1 year

Extremely accurate edge and seam preparation Minimum cutting depth of 1 mm possible Clean metal surfaces without structural deformation Substantial increases in welding speed and at the same time a decrease of seam defects Less material cost as result of the minimum possible stock removal

Height copying, strip edge milling machine BFMK 220 AC for spiral tube lines

Height copying, strip edge milling machine BFMK 450 AC for spiral welded tube

Strip edge milling machine BFMK 1460 AC for ERW line

MILLING- TECHNOLOGY
Strip edge milling machines

Optimum milling technology for each application

CIRCUMFERENTIAL MILLING Slit strip: 50 m/min line speed possible at a cutting depth of 3 mm, and a plate thickness of 4 mm. Mill edge: 35 m/min line speed possible at a cutting depth of 5 mm and a plate thickness of 9 mm.

CONICAL MILLING (SHF) For longitudinal seam tube lines 50 m/min line speed possible at a cutting depth of 5 mm and a plate thickness of 9 mm.

TURBO MILLING For longitudinally welded, stainless steel tubes (laser welding). 15 m/min line speed possible at a cutting depth of 1 mm and a plate thickness of 2 mm.

Automatic tool changing device for SHF strip edge milling machine

Strip edge milling machine SHF 1600/2 for ERW line (conical milling system)

Height copying strip edge milling machine BFMK 220 Cu for Cu strips

MILLING- TECHNOLOGY
Plate edge milling machines

Type PFMRovZLL 3000 CNC

For ship and vessel manufacturing and for large size tubes

Record output of our customer: 35 plates per hour with 12.2 m length
Type PFMRovZLL 3000 CNC

BASE MODEL:
Type PFMTKrLq 300 CNC

Type PFM 300 H-NC

Plate edge milling machine

For machining of one longitudinal edge with one milling station

Plate edge milling machine for welding edge preparation, of both longitudinal edges in one pass

Plate edge milling machine for welding edge preparation consisting of 1 longitudinal and 1 transversal edge with one milling station with rotary shunt. in one clamping

Plate edge milling machine for machining of ball tank segments, on all 4 sides (ball diameter 40m)

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MILLING- TECHNOLOGY
Plate edge milling machines

ADVANTAGES:
Extremely accurate welding edge preparation Height copying milling units constant profile course High cutting efficiency, low tool costs Milling unit with profile milling tools applicable, alternativ tilting milling unit

Increase of quality
through tighter plate tolerances

e Extract of possible profiles

Plate edge milling machine for weld preparation on 2 plates on both longitudinal and cross edges with one double milling station and 2 cross milling stations

Plate edge milling machine for weld preparation on 2 plates on longitudinal edges with one double milling station.

Plate edge milling machine for weld preparation on 4 sides with 2 milling stations and automatic tool changing device

Type PFMRrovLLQQ 900 CNC

Type PFMDTATKrLL 1340 CNC

Type PFMDTRovQLLQ 1800 CNC

For preparation of welding edge profiles

SAWING- TECHNOLOGY
Carbide circular saws for billets

For solid material, tubes and profiles of steel

cu t le

ADVANTAGES:
Designed for 3-shift operation Material strength up to 1400 N/mm2 to be machined

Sawing cycle: 8 sec.

( 80 mm, 42CrMo4, KSA 500)

Si

ng

Linkage in production lines, turnkey

VERTICAL:
type max. saw blade max. work piece

KSA KSA KSA KSA KSA KSA

500 800 1010 1250 1600 1900

500 800 1010 1250 1600 1900

mm mm mm mm mm mm

145 250 350 445 565 630

mm mm mm mm mm mm

INCLINED BED :
type max. saw blade max. work piece

KSS 1250 KSS 1600 KSS 1900

1250 mm 1600 mm 1900 mm

445 mm 565 mm 630 mm

Downward chip flow Designed for large material cross sections

Carbide vertical circular sawing machine KSA 1010 for billets and special profiles (at a manufacturer for chassis of track laying vehicles)

Carbide vertical circular sawing machine KSA 1250 for billets in a forging mill

4 pcs. Carbide inclined bed circular sawing machines KSS 1600 for billets in a seamless tube mill

SAWING- TECHNOLOGY
Carbide circular saws for tube layers

In precision or seamless tube mills

ADVANTAGES:
Minimum burr, sellable cut Very short cutting times per tube Building of layers results in large cost savings in handling and space requirements Tension and crack-free cut

e ay

cu

Cutting time per tube: 2 sec.

( 101,5 x 6, St 52, KSA 1010L)

VERTICAL:
type max. saw blade max. layer width

KSA KSA KSA KSA KSA

800 L 1010 L 1250 L 1600 L 1900 L

800 1010 1250 1600 1900

mm mm mm mm mm

400 650 850 1050 1250

mm mm mm mm mm

Carbide vertical circular sawing machine KSA 1010L for multiple tube layers in a precision tube mill

Carbide vertical circular sawing machine KSA 1010L for multiple tube layers in a precision tube mill

Carbide vertical circular sawing machine KSA 1250L for multiple tube layers in a seamless tube mill

SAWING- TECHNOLOGY
Carbide circular sawing machine

For single cut: up to 1 x 145 mm For double cut: up to 2 x 90 mm

Comparison of sawing cycle:

Circular saw Band saw

100

70 sec. 60 sec. 2 x 45 sec.

80

60

40 Carbide cold circular sawing machine KSA 500 20

7 sec.

6 sec.

2 x 4 sec.

The technical advantage:

Double cut = double sawing capacity nevertheless weight optimisation
80 mm 80 mm Wall thickness: 8 mm 2 x 80 mm Strength: 700 N/mm2; Material: Ck 45

3 pcs. Carbide circular sawing machines KSA 500 R in a rolling bearing tube mill

Carbide circular sawing line KSA 500 D for double cut

4 pcs. carbide circular sawing lines KSA 500 D in a forging mill

SAWING- TECHNOLOGY
Carbide non-ferrous circular sawing machines

For billets and slabs

cu
Cutting time: 1.6 min.
(1250 x 260 mm DHP-Cu)
Carbide vertical circular sawing machine KSA 1900 Cu for sawing of non-ferrous slabs

type

max. saw blade

work piece

KSA 1250 Cu KSA 1600 Cu KSA 1900 Cu PSA 1600 KSA 800 Cu ALU 1250

1250 mm 1600 mm 1900 mm 1600 mm 800 mm 1250 mm

820 x 250 mm 1050 x 300 mm 1250 x 300 mm 1300 x 300 mm 250 mm 450 mm

Carbide vertical circular sawing machine KSA 1250 Cu for sawing of non-ferrous slabs and billets

Carbide circular sawing machine for aluminium billets

Carbide portal sawing machine PSA 1600 Cu for sawing of non-ferrous slabs and billets

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RAIL- TECHNOLOGY
Rail sawing and drilling machines

Sa

g in

&

Dr

n lli

For rolling mills, welding shops, track maintenance shops and railway points manufacturers

Cycle time: 30 sec.

One cut and 6 fishplate holes for UIC 60

ADVANTAGES:
Sawing and drilling in one pass Individual turnkey solutions; integrated in production flow Optional: - Drilling hole expansion units - Deburring units

type

Number of drilling spindles

Rail profiles H x B (mm) up to

LSB LSB LSB LSB

800 800-S1 800-S3 800-S6

0 1 3 6

200 200 200 200

x x x x

220 220 220 220

Rail sawing and drilling machine LSB 800-S1 for applications in a rail welding shop

Rail sawing and drilling machine LSB 800-S6 for applications in a rail welding shop

Rail sawing and drilling machine LSB 800-S6 with longitudinal measuring device for 105 m rail with manipulating system and marking unit.

10

RAIL- TECHNOLOGY
Rail sawing and drilling machines

Custom-made turnkey production lines

Turnkey rail sawing and drilling machine LSB 800-S1 incl. all transport devices and rail cranes for a rail welding shop

Rail sawing and drilling machine LSB 800-S1 for applications in a rail welding shop

Rail sawing and drilling machine LSB 800-S2S with deburring, cold expansion unit and all transport devices incl. magazines

Rail sawing and drilling machine LSB 800-S2S

11

RAIL- TECHNOLOGY
Stationary rail head milling machine

For re-profiling of rail heads in welding shops

CIRCUMFERENTIAL GRINDING

CIRCUMFERENTIAL MILLING

Machining costs to be expected: approx. 1 / metre

(incl. depreciation, personnel costs, tools and consumables)

Circumferential roughing tool

Stationary rail head milling machine SKF02 for machining of the rail heads in a rail repair shop

Stationary rail head milling machine SKF02 for machining of the rail heads

Stationary rail head milling machine SKF02 for machining of the rail heads in a rail repair shop

12

RAIL- TECHNOLOGY
Mobile rail milling trains

For re-profiling of the rail head on the track

Cross profile accuracy +/- 0,1 mm Longitudinal profile accuracy 0,05 mm Surface quality Ra = ca. 3m Rail profile before machining

Principle sketch: roughing roughing - grinding

ADVANTAGES:
No flying sparks during machining 0,3 3 mm milling depth in one pass Side of gauge corner selectable Height copying for minimising of longitudinal waviness Modification of rail profile is possible by different form milling heads Machining speed up to 25 m/min Noise level under the wheel on the rail, is under 46 dBA Rail profile after milling

Rail profile after grinding

Drivers cab with PC and CNC control

Milling unit with copying unit and suction device

Rail milling train SF03-6FFF

13

TOOL- TECHNOLOGY
Milling tools Brazed circular saw blades

LINSINGER develops and

LINSINGER optimises the

produces its own tooling for all LINSINGER milling machines

carbide circular saw blades for the corresponding LINSINGER carbide circular sawing machines

ADVANTAGES:
Optimised tools, with high life times Continuous tool development especially for LINSINGER machines

Quality control at LINSINGER Reduction of tool costs Our tool service offers a number of advantages for our customers. Tool supply by LINSINGER Evaluation of all applications by
LINSINGER

We optimise the cutting performance for all our customer applications

14

TOOL- TECHNOLOGY

It is all a matter of the perfect tooth geometry!

Saw blade mm 425 460 500 570 630 710 800 1000 1250 1600

Number of teeth 54 60 70 80 120 140 160 180 x x x x x x x x x x x x x x x x x

Brazed circular saw blades

Clamped circular saw blades

Multiple changes of carbide tips possible Re-sharpening not necessary no regrinding machines required Coated carbide tips applicable Special tip geometry is possible Less logistic expenditure Higher chip load and higher cutting speed result in shorter machining times

Especially suitable for stainless steel

15

Awards

International technology award to Dr. Ernst Linsinger on occasion of the presentation of prizes Prix de Promotion Internationale de la Technique in the year 1985. Award for successful and excellent installation and putting into operation of a LINSINGER plate edge milling machine at Hyundai Pipe Co. Ltd./South Korea in the year 1991.

vallourec prcision tirage

Two months after the assembly of the cutting machine LINSINGER KSA 1010L 98/1567, we wish to congratulate LINSINGER on the work that has been done in Vitry-le-Franois....... To conclude, we are extremely satisfied with our co-operation with LINSINGER .

Innovation award of the state Upper Austria, 1995

DE BOER BYARD VOF

We have increased the speed/production and saved $ 375.000 / year (saving per ton - $ 15) with our LINSINGER machines.

Certificate and letter of thanks of the company Kawasaki Steel Corporation as an award for the manufacturing of a LINSINGER strip edge milling machine for the pipe mill Chita.

The Austrian Seal of Quality Was awarded to the company LINSINGER for the first time in 1986 for the excellent quality of its products.

16

Why Linsinger?

Your requirements a machine designed exactly to your requirements constant tools available minimum down time means more productivity guaranteed service by experienced specialists

Our solution individual turnkey solutions constant tooling development minimal tooling costs increased efficiency Linsingers own experienced tooling engineers Linsingers highly qualified team offers a professional service at all times

Therefore Linsinger!

Aceralia Balfour Beatty Benteler Berco Baosteel Baotou Confab DGT Dalmine EMC Emek Boru Flender Frhlich Fuchs Krupp Gerlach Halla Krupp Hoesch Hyundai Ilnor Kawasaki Kvaerner Maxhtte Mascotech

the wo nd u d the wor n o rl rou ld d r

LINSINGER
Austria

w r wit e ith o mer h ur custo our custom

Mtw Nizhny Tagil Nova Hut BB Odense Ovako PSW Railpro Riva SBB Saudi Steel Siderca Siepmann Volzhsky Pipe Plant Tianjin Tosa Valdunes Vallourec-Mannesmann Voest T.M.Z.Taganrog Wieland Wisco

LINSINGER Austria

a subsidiary of the Weingrtner-Group is located just off the motorway between Linz and Salzburg, in the heart of Austria, "the beautiful Salzkammergut"! The group has 250 employees and is engaged in the manufacture of special machines, with an annual turnover of more than 35 Mio. Euro.

Munich
240 km

Linz
70 km

Vienna
220 km

Salzburg
70 km

LINSINGER
Traunsee

Linz
70 km

Steyrermhl
70 km

Salzburg

Nothing in the world is as good as an idea, that time has now arrived.

Linsinger

Weingrtner

LINSINGER Maschinenbau Gesellschaft m.b.H

A-4662 Steyrermhl, Dr. Linsinger-Str. 24 Tel. ++43(0)7613/8840, Fax ++43(0)7613/8840-38 e-mail: maschinenbau@linsinger.com http://www.linsinger.com