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    Pump Sizing Spreadsheet

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    syamsudin2006
    1. This document provides calculations for the process design of a water well pump system with a submersible pump. It includes operating conditions, pipe sizing and layout, pressure drop calculations, and other design parameters. 2. Key specifications include a pump capacity of 45.42 cubic meters per hour, 4-inch diameter discharge piping over 500 meters in length, and fittings including elbows and valves that contribute to a total calculated pressure drop of 1.98x10^-2 bar. 3. The calculations determine the required net positive suction head of 1.01 meters and maximum shut-off pressure of 25.7 bar to safely operate the pump system.

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    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd

    Pump Sizing Spreadsheet

    Uploaded by

    syamsudin2006
    4K views2 pages
    1. This document provides calculations for the process design of a water well pump system with a submersible pump. It includes operating conditions, pipe sizing and layout, pressure drop calculations, and other design parameters. 2. Key specifications include a pump capacity of 45.42 cubic meters per hour, 4-inch diameter discharge piping over 500 meters in length, and fittings including elbows and valves that contribute to a total calculated pressure drop of 1.98x10^-2 bar. 3. The calculations determine the required net positive suction head of 1.01 meters and maximum shut-off pressure of 25.7 bar to safely operate the pump system.

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    Pump Sizing Spreadsheet

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    1. This document provides calculations for the process design of a water well pump system with a submersible pump. It includes operating conditions, pipe sizing and layout, pressure drop calculations, and other design parameters. 2. Key specifications include a pump capacity of 45.42 cubic meters per hour, 4-inch diameter discharge piping over 500 meters in length, and fittings including elbows and valves that contribute to a total calculated pressure drop of 1.98x10^-2 bar. 3. The calculations determine the required net positive suction head of 1.01 meters and maximum shut-off pressure of 25.7 bar to safely operate the pump system.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    4K views2 pages

    Pump Sizing Spreadsheet

    Uploaded by

    syamsudin2006
    1. This document provides calculations for the process design of a water well pump system with a submersible pump. It includes operating conditions, pipe sizing and layout, pressure drop calculations, and other design parameters. 2. Key specifications include a pump capacity of 45.42 cubic meters per hour, 4-inch diameter discharge piping over 500 meters in length, and fittings including elbows and valves that contribute to a total calculated pressure drop of 1.98x10^-2 bar. 3. The calculations determine the required net positive suction head of 1.01 meters and maximum shut-off pressure of 25.7 bar to safely operate the pump system.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 2

    PROCESS CALCULATION FOR P-1101 A/B Document No.

    P-1101 A/B WATER WELL PUMP SUBMERSIBLE PUMP FITTING AND ELBOWS STRAIGHT PIPE Rev. A Attachment A

    Contract No. EQUIPMENT I.D. EQUIPMENT NAME PUMP TYPE SCENARIO SYSTEM SKETCH : : : : :

    T-1101

    WATER WELL

    P-1101 A/B

    OPERATING CONDITIONS 1. Pump Capacity

    45.42 200.00 6857

    2. 3. 4. 5. 6.

    Operation hours No of operation pumps Fluid Name Normal Temperature Normal Specific Gravity

    1 WATER 30.0 C 1.000

    m3/h gpm BPD Hours Units

    7. Density 8. Maximum Vapor Pressure 9. Normal Viscosity 10. Line Capacity 11. Capacity Overdesign 12. Capacity Design 13. Roughness Factor DISCHARGE CONDITIONS

    1,000 0.050 0.800 45.42 10.00 49.97 5.00E-05

    kg/m3 bara cP m3/h % m3/h

    0.735

    SUCTION CONDITIONS 1. Pipe Size 2.00 inch inch inch inch Length m m m m Velocity -

    1. Pipe mps mps mps mps

    Size 4.00 inch inch inch inch

    Length (Note 2) 508.40

    m m m m

    Velocity 1.71

    mps mps mps mps STRAIGHT PIPE

    2. Tank Pressure 3. Static Head (Note 1) (min/max) 4. Pressure Loss a. Line Loss b. Other loss c. Strainer 5.Suction Pressure (min) (max)

    0.00 barg 0.50 m 0.05 bar 0.00E+00 0.00 0.00E+00 0.05 0.20 bar bar bar barg barg

    2.00 0.20

    m bar

    2. Pressure Loss a. Line b. Equipment c. Control Valve d. Elbows & Fittings Sub total (a-d) 3. Maximum Destination Pressure 4. Elevation 5. Discharge Pressure

    1.18E+00 bar bar bar 1.98E-02 bar 1.20E+00 bar 0.50 barg 200.00 m 19.61 bar 21.30 barg

    (Note 3) FITTING AND ELBOWS

    DIFFERENTIAL PRESSURE 1. Discharge Pressure 2. Suction Pressure 3. Differential Pressure 4. Safety Factor (5%) 5. Required differential pressure 6. Head NET POSITIVE SUCTION HEAD 1. Suction Pressure 2. Vapor Pressure 3. Net 4. NPSH Available

    21.30 0.05 21.25 21.25 216.8

    barg barg bar bar bar m

    BRAKE KILOWATT Efficiency (assumed) Hydraulic Power bkW

    0.50 29.50 59.00

    1.06 0.05 1.01 Flooded

    bara bara bara (Note 4)

    MAXIMUM SHUT OFF PRESSURE 1. Maximum Suction Drum Pressure 2. Maximum Liquid Static Pressure 3. Design Suction Pressure Differential Pressure Shut Off Pressure 0.20 + 1.2 x Dif Pressure

    0.00 0.20 0.20 21.25 25.7

    barg barg barg bar barg

    Notes : 1. Static Head is based on liquid level of water well 2. Length of pipe & equivalent length are assumption, to be updated based on isometric drawing. 3. Elevation data is assumption, to be updated based on equipment layout. 4. NPSH for submersible pump type.

    SUCTION PRESSURE DROP OF STRAIGHT PIPE STRAIGHT PIPE ID Inch Size 1 2.0 Size 2 Size 3 Size 4

    Lenght m -

    Vol. Flow m3/h -

    Velocity mps -

    NRe 0

    Moody Fric. (f) 0.0000

    DP bar 0E+00

    DP/L bar/ km -

    Sub Total PRESSURE DROP OF FITTING AND ELBOWS FITTING AND Size 1 ELBOWS Quantity Le m Elbow, 45 Elbow, 90 Tee Foot Valve Butterfly Valve q =5% q = 40'% Diaphragm Valve Wide open Half Open Gate Valve Wide Open Half Open Ball Valve Wide Open Half Open Globe valve Wide Open Half Open Check Valve Disk Ball Swing Sudden Expansion Sudden Reduction Std Reducer Control valve Sub Total dP (bar) DISCHARGE PRESSURE DROP OF STRAIGHT PIPE STRAIGHT PIPE ID Inch Size 1 4.0 Size 2 Size 3 Size 4

    0E+00

    Le * Qty m 0.00E+00

    Quantity

    Size 2 Le m

    Le * Qty m 0.00E+00

    Quantity

    Size 3 Le m

    Le * Qty m 0.00E+00

    Quantity

    Size 4 Le m

    Le * Qty m -

    Sub Total dP (bar)

    Sub Total dP (bar)

    Sub Total dP (bar) 0.00E+00

    Lenght m 500

    Vol. Flow m3/h 50

    Velocity mps 1.712

    NRe 217421

    Moody Fric. (f) 0.0163

    DP bar 1E+00 -

    DP/L bar/ km 2.353

    Sub Total PRESSURE DROP OF FITTING AND ELBOWS FITTING AND Size 1 ELBOWS Quantity Le m Elbow, 45 Elbow, 90 1 1.00 Tee Foot Valve Butterfly Valve q =5% q = 40'% Diaphragm Valve Wide open Half Open Gate Valve Wide Open 1 0.65 Half Open Ball Valve Wide Open Half Open Globe valve Wide Open Half Open Check Valve Disk Ball Swing 1 6.75 Sudden Expansion Sudden Reduction Std Reducer Control Valve Sub Total dP (bar)

    1E+00

    2.353

    2 inch Le * Qty m 1.00 0.65 6.75 8.40 1.98E-02

    Quantity

    Size 2 Le m

    Sub Total dP (bar)

    Le * Qty m 0.00E+00

    Quantity

    Size 3 Le m

    Sub Total dP (bar)

    Le * Qty m 0.00E+00

    Quantity

    Le * Qty m Sub Total dP (bar) 0.00E+00

    Size 4 Le m

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