Centrifugal Pump Cal - r4
Centrifugal Pump Cal - r4
Centrifugal Pump Cal - r4
1 ITEM NO. :
2 SERVICES :
3 FLUID Code Formula
4 PUMPED LIQUID CONDENSATE
5 OPERATING TEMPERATURE O
C 160 Data
6 VISCOSITY AT OPERERATING TEMP. cP 0.23 VIS Data
7 VAPOR PRESSURE kg/cm2A 0.15 PV Data
8 SP. GR. AT OPERATING TEMP. 0.99 SG Data
9 GRAVITY m/s2 9.81 g Data
10
11 Suction nozzle diameter
12 CAPACITY m3/hr 400 Q Data D (inc) ID(mm)
13 EXCESS CAPACITY % 0 X Data 1.5 0.041
14 MAX. CAPACITY m3/hr 400 Qe Qe = 0.01(100+X)(Q) 2 0.052
15 SUCTION 3 0.078
16 PRESSURE AT EQUIPMENT kg/cm2A 3 P1 Data 4 0.102
17 MIN. STATIC HEAD ( + or - ) m -6 H1 Data 6 0.154
18 PIPE FRICTION kg/cm2 0.12 DPp1 Data 8 0.202
19 EQUIPMENT(…………………….) kg/cm2 0.15 DPe1 Data 10 0.254
20 SUCTION PUMP DIA. m P ID See Appendix, or Fill with P if by program 12 0.305
21 m 0.254 Nom. Dia. by progr (in 10 ID (m)= 0.254 14 0.337
22 LIQUID VELOCITY AT SUCTION NOZZLE m/s 2.19 V V=Q/(0.25x3.14xID 2 x3600) 16 0.387
23 VELOCITY HEAD AT SUCTION kg/cm2 0.0243 HV HV=0.05(SG)(V2 )/g 18 0.438
24 NET SUCTION PRESSURE kg/cm2A 2.1117 PS PS = P1+0.1(H1)(SG)-Dpe1-DPp1-HV 20 0.489
25 NPSH AVAILABLE m 19.82 NPSHA NPSHA=10(PS-PV)/SG ID based on STD thickness
26 NPSH MARGIN TO NPSHR m 1 Or may from % NPSHA, example 20 % (m) 3.96
27 NPSH AVAILABLE (TAKEN) m 18.82
28 DISCHARGE
29 PRESSURE AT EQUIPMENT kg/cm2A 85 P2 Data
30 STATIC HEAD m 1 H2 Data
31 PRESSURE DROP AT :
32 PIPE (include fittings & valves) kg/cm2 0.2 Data
33 Equipment 1 (……………………….. kg/cm2 0.11 Data
34 Equipment 2(………………………..) kg/cm2 0.1 Data
35 Equipment 3 (……………………….. kg/cm2 0.05 Data
36 Equipment 4 (……………………….. kg/cm2 0 Data
37
38
39 DISCHARGE PRESSURE DROP kg/cm2 0.46 DPp2 DPp2 = total discharge pressure drop
40
41 TOTAL DISCHARGE PRESSURE kg/cm A 2
85.559 PD PD = P2+0.1(H2)(SG)+DpP2
42 SUCTION PRESSURE kg/cm2A 2.1117 PS
43 DIFF. PRESSURE kg/cm2 83.4473 DP DP=PD-PS
44 TOTAL HEAD (NET) m 842.90 H H=10(DP)/SG
45 TOTAL HEAD (TAKE) m 843.00 H
46 LIQUID HORSE POWER kW 908.01 LHP
47 ESTIMATED EFFICIENCY % 70.42 E See Efficiency curve
48 ESTIMATED POWER kW 1289.51 BHP BHP=(100/E)(0.00272)(Q)(H)
49 ESTIMATED NPSHR-SINGLE SUCTION m 6.487 NPSHR SS 6.487 2.962 1.929 1.412 1.089
50 ESTIMATED SPEED-SINGLE SUCTION RPM 2980 RPM 2980 1480 980 730 580
51 ESTIMATED NPSHR-DOUBLE SUCTION m 4.129 NPSHR NPSHR(m) 6.487 2.962 1.929 1.412 1.089
52 ESTIMATED SPEED-DOUBLE SUCTION RPM 2980 DS 4.129 2.191 1.571 1.239 1.020
53 RPM 2980 1480 980 730 580
54 NPSHR(m) 4.129 2.191 1.571 1.239 1.020
55
56 REMARKS :
57 P2
P1
58
59 PS PD
Eqp.2
60 H2
61 H1 Eqp.1
62
63 Eqp.3
64
PUMP CALCULATION SHEET
SHEET 2.A (When NPSHA is low and select vertical type) ( )
CLIENT : REV. 1 2 3 MADE
PROJECT BY CHKD
TITLE : CHKD APVD
JOB NO. : APVD
DOC. NO. : ( ) DATE DATE
1 ITEM NO. :
2 SERVICES :
3 FLUID
4 PUMPED LIQUID Ammonia
5 OPERATING TEMPERATURE O
C -33
6 VISCOSITY AT OPERERATING TEMP. cP 0.26
7 VAPOR PRESSURE kg/cm2A 1 1
8 SP. GR. AT OPERATING TEMP. 0.7 0.7
9 GRAVITY m/s2 9.81 9.81
10
11 Suction nozzle diameter
12 CAPACITY m3/hr 200 200 D (inc) ID(mm)
13 EXCESS CAPACITY % 10 10 1.5 0.041
14 MAX. CAPACITY m3/hr 220 220 2 0.052
15 SUCTION 3 0.078
16 PRESSURE AT EQUIPMENT kg/cm2A 1.025 1.025 4 0.102
17 MIN. STATIC HEAD ( + or - ) m 2 7 New H1, based on impeller eye 6 0.154
18 PIPE FRICTION kg/cm 2
0.14 0.14 8 0.202
19 EQUIPMENT(…………………….) kg/cm2 0 0 10 0.254
20 SUCTION PUMP DIA. m p 0.154 Or fill with P if by program 12 0.305
21 m 0.202 0.154 D (inc) 8 8 14 0.337
22 LIQUID VELOCITY AT SUCTION NOZZLE m/s 1.91 3.28 ID (m) 0.202 0.202 16 0.387
23 VELOCITY HEAD AT SUCTION kg/cm2 0.0130 0.0384 18 0.438
24 NET SUCTION PRESSURE kg/cm2A 1.0120 1.3366 20 0.489
25 NPSH AVAILABLE m 0.17 4.81 ID based on STD thickness
26 DISCHARGE
27 PRESSURE AT EQUIPMENT kg/cm2A 1 1
28 STATIC HEAD m 15 20
29 PRESSURE DROP AT :
30 PIPE (include fittings & valves) kg/cm2 0.4 0.4
31 Equipment 1 (…………CV………… kg/cm2 0.11 0.11
32 Equipment 2(……………………….. kg/cm 2
0 0
33 Equipment 3 (………………………. kg/cm2 0 0
34 Equipment 4 (………………………. kg/cm2 0 0
35
36
37 DISCHARGE PRESSURE DROP kg/cm2 0.51 0.51
38
39 TOTAL DISCHARGE PRESSURE kg/cm A 2
2.56 2.91
40 SUCTION PRESSURE kg/cm2A 1.0120 1.3366
41 DIFF. PRESSURE kg/cm2 1.5480 1.5734
42 TOTAL HEAD (NET) m 22.11 22.48
43 TOTAL HEAD (TAKE) m 23 23
44 LIQUID HORSE POWER kW 9.63 9.63
45 ESTIMATED EFFICIENCY % 64.44 64.44 See Efficiency curve
46 ESTIMATED POWER (BHP) kW 14.95 14.95
47 ESTIMATED NPSHR m 0.000 4.365 See NPSHR curve
48 NPSHA-NPSHR m 0.17 0.44
49 ESTIMATED SPEED RPM 2980
50 Pump need well to give more H1 Vertical centrifugal
51 Single suction
52 REMARKS :
53 Number of suction ---- 1 220 220 220 220 220
54 1 for single suction 4.365 2.268 1.607 1.256 1.027
55 2 for double suction RPM 2980 1480 980 730 580
56 NPSHR(m) 4.365 2.268 1.607 1.256 1.027
57
58 When NPSHR is not available from above table
59 replace number in red cell with 2 for double suction
60
Calc sheet-3&4
1 ITEM NO. :
2 SERVICES :
3 FLUID Code Formula
4 PUMPED LIQUID
5 OPERATING TEMPERATURE O
C 90 Data
6 VISCOSITY AT OPERERATING TEMP. cP 0.23 VIS Data
7 VAPOR PRESSURE kg/cm2A 0.15 PV Data
8 SP. GR. AT OPERATING TEMP. 0.99 SG Data
9 GRAVITY m/s2 9.81 g Data
10
11 Suction nozzle diameter
12 CAPACITY m3/hr 111.6 Q Data D (inc) ID(mm)
13 EXCESS CAPACITY % 30 X Data 1.5 0.041
14 MAX. CAPACITY m3/hr 145.08 Qe Qe = 0.01(100+X)(Q) 2 0.052
15 SUCTION 3 0.078
16 PRESSURE AT EQUIPMENT kg/cm2A 1 P1 Data 4 0.102
17 MIN. STATIC HEAD ( + or - ) m 0 H1 Data 6 0.154
18 PIPE FRICTION kg/cm2 0 DPp1 Data 8 0.202
19 EQUIPMENT(…………………….) kg/cm2 0 DPe1 Data 10 0.254
20 SUCTION PUMP DIA. m 0.102 ID Or fill with P if by program 12 0.305
21 SUCTION PUMP DIA. m 0.102 ID Nom. Dia. by prog (inc) 6 ID (m)= 0.154 14 0.337
22 LIQUID VELOCITY AT SUCTION NOZZLE m/s 4.93 V 16 0.387
23 VELOCITY HEAD AT SUCTION kg/cm2 0.1229 HV V=Q/(0.25x3.14xID 2 x3600) , HV=0.05(SG)(V2 )/g 18 0.438
24 NET SUCTION PRESSURE kg/cm2A 0.8771 PS PS = P1+0.1(H1)(SG)-Dpe1-DPp1-HV 20 0.489
25 NPSH AVAILABLE m 7.34 NPSHA NPSHA=10(PS-PV)/SG ID based on STD thickness
26 DISCHARGE
27 PRESSURE AT EQUIPMENT kg/cm2A 12 P2 Data
28 STATIC HEAD m 0 H2 Data
29 PRESSURE DROP AT :
30 PIPE (include fittings & valves) kg/cm2 0 Data
31 Equipment 1 (………………………. kg/cm2 0 Data
32 Equipment 2(………………………. kg/cm2 0 Data
33 Equipment 3 (………………………. kg/cm2 0 Data
34 Equipment 4 (………………………. kg/cm2 0 Data
35
36
37 DISCHARGE PRESSURE DROP kg/cm2 0 DPp2 DPp2 = total discharge pressure drop
38
39 TOTAL DISCHARGE PRESSURE kg/cm2A 12 PD PD = P2+0.1(H2)(SG)+DpP2
40 SUCTION PRESSURE kg/cm2A 0.8771 PS
41 DIFF. PRESSURE kg/cm2 11.1229 DP DP=PD-PS
42 TOTAL HEAD (NET) m 112.35 H H=10(DP)/SG
43 TOTAL HEAD (TAKE) m 113.0 H
44 LIQUID HORSE POWER kW 44.15 LHP
45 ESTIMATED EFFICIENCY % 60.28 E See Efficiency curve
46 ESTIMATED POWER kW 73.24 BHP BHP=(100/E)(0.00272)(Q)(H)
47 ESTIMATED NPSH R m 3.482 NPSHR See NPSHR curve
48 TYPE Centrifugal
49 Single Suction
50
51 REMARKS :
52
53 Number of suction ----> 1 145.08 145.08 145.08 145.08 145.08 PS PD
54 1 for single suction 3.482 1.979 1.473 1.192 1.001
55 2 for double suction RPM 2980 1480 980 730 580
56 NPSHR(m) 3.482 1.979 1.473 1.192 1.001
57
58 When NPSHR is not available from above table
59 replace number in red cell with 2 for double suction
Calc sheet-3&4
1 ITEM NO. :
2 SERVICES :
3 FLUID Code Formula
4 PUMPED LIQUID
5 OPERATING TEMPERATURE O
C 90 Data
6 VISCOSITY AT OPERERATING TEMP. cP 0.23 VIS Data
7 VAPOR PRESSURE kg/cm2A 0.15 PV Data
8 SP. GR. AT OPERATING TEMP. 0.99 SG Data
9 GRAVITY m/s2 9.81 g Data
10
11
12 CAPACITY m3/hr 111.6 Q Data
13 EXCESS CAPACITY % 30 X Data
14 MAX. CAPACITY m3/hr 145.08 Qe Qe = 0.01(100+X)(Q)
15 SUCTION
16 PRESSURE AT EQUIPMENT kg/cm2A 1 P1 Data
17 MIN. STATIC HEAD ( + or - ) m 0 H1 Data
18 PIPE FRICTION kg/cm2 0 DPp1 Data
19 EQUIPMENT(…………………….) kg/cm2 0 DPe1 Data
20 SUCTION PUMP DIA. m Neglected
21 VELOCITY HEAD AT SUCTION kg/cm2 Neglected
22 NET SUCTION PRESSURE kg/cm2A 1.0000 PS PS = P1+0.1(H1)(SG)-Dpe1-DPp1-HV
23 NPSH AVAILABLE m 8.59 NPSHA NPSHA=10(PS-PV)/SG
24 DISCHARGE
25 PRESSURE AT EQUIPMENT kg/cm2A 12 P2 Data
26 STATIC HEAD m 0 H2 Data
27 PRESSURE DROP AT :
28 PIPE (include fittings & valves) kg/cm2 0 Data
29 Equipment 1 (………………………. kg/cm2 0 Data
30 Equipment 2(………………………. kg/cm2 0 Data
31 Equipment 3 (………………………. kg/cm2 0 Data
32 Equipment 4 (………………………. kg/cm2 0 Data
33
34
35 DISCHARGE PRESSURE DROP kg/cm2 0 DPp2 DPp2 = total discharge pressure drop
36 from line 28---34
37 TOTAL DISCHARGE PRESSURE kg/cm2A 12 PD PD = P2+0.1(H2)(SG)+DpP2
38 SUCTION PRESSURE kg/cm2A 1.0000 PS
39 DIFF. PRESSURE kg/cm2 11.0000 DP DP=PD-PS
40 TOTAL HEAD (NET) m 111.11 H H=10(DP)/SG
41 TOTAL HEAD (TAKE) m 111.5 H
42 LIQUID HORSE POWER kW 43.56 LHP
43 ESTIMATED EFFICIENCY % 44.53 E See Efficiency curve
44 ESTIMATED POWER kW 97.83 BHP BHP=(100/E)(0.00272)(Q)(H)
45 ESTIMATED NPSH R m 3.482 NPSHR See NPSHR curve
46 TYPE Centrifugal
47 Single Suction
48
49 REMARKS :
50
PS PD
51 Number of suction ----> 1 145.08 145.08 145.08 145.08 145.08
52 1 for single suction 3.482 1.979 1.473 1.192 1.001
53 2 for double suction RPM 2980 1480 980 730 580
54 NPSHR(m) 3.482 1.979 1.473 1.192 1.001
55
56 When NPSHR is not available from above table
57 replace number in red cell with 2 for double suction
PUMP CALCULATION SHEET
SHEET 5.A (More detail, with considering RPM, tip speed, head coef. & impeller dimension)
(Example: Small capacity, low head)
1 ITEM NO. :
2 SERVICES : Calculation steps:
3 FLUID Code Formula
4 PUMPED LIQUID Water Calculate NPSHA
5 LIQUID CHARACTERISTIC D A. Plastic imp., B. With slury, C. Dirty, D. Clean Hot, E. Clean Cold Suction nozzle diameter
6 OPERATING TEMPERATURE O
C 33 Data D (inc) ID(mm)
7 VISCOSITY AT OPERERATING TEMP. cP 0.23 VIS Data 1.5 0.041 Select NPSHR in table (by program)
8 VAPOR PRESSURE kg/cm2A 0.15 PV Data 2 0.052
9 SP. GR. AT OPERATING TEMP. 0.99 SG Data 3 0.078
10 GRAVITY m/s2 9.81 g Data 4 0.102 Provide RPM (by program)
11 6 0.154
12 8 0.202 Decide U and Y (manual input)
13 CAPACITY m3/hr 5 Q Data 10 0.254 Decide Flow coef Cq (manual input)
14 EXCESS CAPACITY % 30 X Data 12 0.305
15 MAX. CAPACITY m3/hr 6.5 Qe Qe = 0.01(100+X)(Q) 14 0.337
16 SUCTION 16 0.387 Calculate Diameter, number of
17 PRESSURE AT EQUIPMENT kg/cm2A 1.03 P1 Data 18 0.438 stage, exit angle, tip width,
18 MIN. STATIC HEAD ( + or - ) m -6 H1 Data 20 0.489 efficiency & BHP (by program)
19 PIPE FRICTION kg/cm 2
0.1 DPp1 Data ID based on STD thickness
20 EQUIPMENT(…………………….) kg/cm2 0.05 DPe1 Data
21 SUCTION PUMP DIA. m 0.052 ID See Appendix or fill with P if by program
22 m 0.052 Nom. Dia. by progr (inc 1.5 ID (m)= 0.041
23 LIQUID VELOCITY AT SUCTION NOZZLE m/s 0.85 V V=Q/(0.25x3.14xID 2 x3600)
24 VELOCITY HEAD AT SUCTION kg/cm2 0.0036 HV HV=0.05(SG)(V2 )/g Speed can be modified as per motor hertz (blue fonts) or higher speed at last row (yellow)
25 NET SUCTION PRESSURE kg/cm2A 0.2824 PS PS = P1+0.1(H1)(SG)-Dpe1-DPp1-HV NPSHR range (in meter)
26 NPSH AVAILABLE m 1.34 NPSHA NPSHA=10(PS-PV)/SG Speed Single Suction Double Suction Speed
27 NPSH margin to NPSHR m 0.1 Higher Lower Higher Lower
28 NPSHR shall be maximum of: m 1.24 Max. NPSHR=NPSHA-Margin NPSH 0 0 0 0 0 0
29 DISCHARGE 580 0.078 0.046 0.049 0.029 580
30 PRESSURE AT EQUIPMENT kg/cm2A 2 P2 Data 730 0.106 0.062 0.067 0.039 730
31 STATIC HEAD m 1 H2 Data 980 0.157 0.092 0.099 0.058 980
32 PRESSURE DROP AT : 1480 0.273 0.159 0.172 0.100 1480
33 PIPE (include fittings & valves) kg/cm 2
0.1 Data 2980 0.693 0.404 0.437 0.254 2980
34 Equipment 1 (………………………..) kg/cm2 0 Data 2980 0.693 0.404 0.437 0.254 2980
35 Equipment 2(………………………..) kg/cm 2
0.1 Data Estimation result (basen on input data)
36 Equipment 3 (………………………..) kg/cm2 0 Data Single Suction
37 Equipment 4 (………………………..) kg/cm2 0 Data Speed 2980 RPM at speed 2980 RPM
38 Higher NPSHR 0.693 meter Higher NPSHR 0.693 meter
39 Lower NPSHR 0.404 meter Lower NPSHR 0.404 meter
40 DISCHARGE PRESSURE DROP kg/cm2 0.2 DPp2 DPp2 = total discharge pressure drop
41 Double Suction
42 TOTAL DISCHARGE PRESSURE kg/cm A2
2.299 PD PD = P2+0.1(H2)(SG)+DpP2 Speed 2980 RPM at speed 2980 RPM
43 SUCTION PRESSURE kg/cm2A 0.2824 PS Higher NPSHR 0.437 meter Higher NPSHR 0.437 meter
44 DIFF. PRESSURE kg/cm2 2.0166 DP DP=PD-PS Lower NPSHR 0.254 meter Lower NPSHR 0.254 meter
45 TOTAL HEAD (NET) m 20.37 H H=10(DP)/SG
46 TOTAL HEAD (TAKE) m 21.00 H
47 LIQUID HORSE POWER kW 0.37 Note 1: When at max tip speed, number of stage (line 56) =1, try to reduce approached tip speed
48 1'st Impeller Type SINGLE SUCTION DOUBLE SUCTION (line 53) until max. head per impeller (line 545 almost same or just higher than average head of each
49 Estimated Speed RPM 2980 2980 impeller (line 57)
50 Estimated Higher NPSHR m 0.69 0.437 AT NSS = 10000 (M3/H, RPM, M)
51 Estimated Lower NPSHR m 0.40 0.25 AT NSS = 15000 (M3/H, RPM, M)
52 Maximum tip speed, Umax m/s 55 55 Note 1 Double suction.
Single suction
53 Approached tip speed, U m/s 17 17 Note 1 Image of impeller Each side
54 Approached head coefficient, Y 0.765 0.765 Trial with 0.4 up to 0.9 Flow coef., Cq 0.1 0.1 0.1 0.1 Input, 0.05-0.1 for small, 0.1 - 0.2 for larger pump
55 Max. head per impeller, Hmax m 22.54 22.54 Hmax=Y.U^2/g No of blade, Z 8 8 8 8 Input
56 Number of impeller, ni 1 1 Blade thickness(mm), t 3 3 3 3 Input
57 Average head eah impeller, Hi m 21 21 Capacity, Qms (m3/s) 0.00180556 0.00180556 0.0009028 0.0009 Qms = Capacity in m3/s
58 Tip speed, Us m/s 16.41 16.41 Head coef, Y 0.765 0.765 0.765 0.765
59 Average tip diameter, D2 mm 105.2 105.2 Tangensial vel, U (m/s) 16.41 16.41 16.41 16.41
60 Head each impelle, H (m) 21.00 21.00 21.00 21.00
61 Cap. at each impeller eye of 1'st impelle m3/h 6.5 3.25 Cu2 (m/s) as per selected Y 12.55 12.55 12.55 12.55 Cu = Y.U
62 Specific speed of first impeller m3/h,rpm, 774 548 Radial vel as per selected Cq, Vr (m/s) 1.64 1.64 1.64 1.64 Vr = Cq . U Before slip After slip
63 Calculated 1'st impeller efficiency m
% 34.58 20.30 (U-Cu) 3.86 3.86 3.86 3.86
Beta' C
64 Specific speed of next impellers m3/h,rpm, 0 0 Vr / (U-Cu) 0.426 0.426 0.426 0.426
65 Calculated next impellers efficiency m
% 0.00 0.00 Impeller tip dia, D (mm) 105.2 105.2 105.2 105.2 Vr
Beta
66 Average efficiency % 34.58 20.30 Exit angle (Beta) after slip (deg) 23 23 23 23
67 ESTIMATED POWER kW 1.06 1.81 First trial Slip factor, S1 0.794 0.794 0.794 0.794
Cu
68 First trial Cu' 1(m/s) 15.80 15.80 15.80 15.80 Rotation
69 REMARKS : First trial Vr / (U-Cu')1 2.706 2.706 2.706 2.706
U
70 P2 First trial Exit angle (Beta'1) before slip (deg) 69.7 69.7 69.7 69.7
P1
71 Slip factor, S 0.765 0.765 0.765 0.765 Wiesner eq.
Velocity triangle
72 PS PD Cu' (m/s) 16.40 16.40 16.40 16.40
73 Eqp.2 Vr / (U-Cu') 182.95 182.95 182.95 182.95 Backward up to radial exit
H2
74 Exit angle (Beta') before slip (deg) 90 90 90 90
H1 Eqp.1
75 Radial blade thickness, Lb (mm) 24.0 24.0 24.0 24.0 Lb = Z . T / sin (beta)
76 Exit area, A2 = Q/Vr (m2) 0.00110027 0.00110027 0.0005501 0.00055
Eqp.3
77 Exit width, b (mm) 3.6 3.6 1.8 1.8
Cq will effect to exit angle and width of impeller tip exit design. Cq = Vr / U
SHEET 5.B (More detail, with considering RPM, tip speed, head coef. & impeller dimension)
(Example: Medium capacity,high head)
1 ITEM NO. :
2 SERVICES : Calculation steps:
3 FLUID Code Formula
4 PUMPED LIQUID Hot Water Calculate NPSHA
5 LIQUID CHARACTERISTIC D A. Plastic, B. With slury, C. Dirty, D. Clean Hot, E. Clean Cold Suction nozzle diameter
6 OPERATING TEMPERATURE O
C 103 Data D (inc) ID(mm)
7 VISCOSITY AT OPERERATING TEMP. cP 0.27 VIS Data 1.5 0.041 Select NPSHR in table (by program)
8 VAPOR PRESSURE kg/cm2A 1.233 PV Data 2 0.052
9 SP. GR. AT OPERATING TEMP. 0.955 SG Data 3 0.078
10 GRAVITY m/s2 9.81 g Data 4 0.102 Provide RPM (by program)
11 6 0.154
12 8 0.202 Decide U and Y (manual input)
13 CAPACITY m3/hr 143 Q Data 10 0.254 Decide Flow coef Cq (manual input)
14 EXCESS CAPACITY % 0 X Data 12 0.305
15 MAX. CAPACITY m3/hr 143 Qe Qe = 0.01(100+X)(Q) 14 0.337
16 SUCTION 16 0.387 Calculate Diameter, number of
17 PRESSURE AT EQUIPMENT kg/cm2A 2.5 P1 Data 18 0.438 stage, exit angle, tip width,
18 MIN. STATIC HEAD ( + or - ) m 4 H1 Data 20 0.489 efficiency & BHP (by program)
19 PIPE FRICTION kg/cm2 0.12 DPp1 Data
20 EQUIPMENT(…………………….) kg/cm2 0.15 DPe1 Data
21 SUCTION PUMP DIA. m P ID See Appendix or fill with P if by program
22 m 0.102 ID Nom. Dia. by progr (inc 4 ID (m)= 0.102
23 LIQUID VELOCITY AT SUCTION NOZZLE m/s 4.86 V V=Q/(0.25x3.14xID 2 x3600)
24 VELOCITY HEAD AT SUCTION kg/cm2 0.1150 HV HV=0.05(SG)(V2 )/g Speed can be modified as per motor hertz (blue fonts) or higher speed at last row (yellow)
25 NET SUCTION PRESSURE kg/cm2A 2.4970 PS PS = P1+0.1(H1)(SG)-Dpe1-DPp1-HV NPSHR range (in meter)
26 NPSH AVAILABLE m 13.24 NPSHA NPSHA=10(PS-PV)/SG Speed Single Suction Double Suction Speed
27 NPSH margin to NPSHR m 1 Higher Lower Higher Lower
28 NPSHR shall be maximum of: m 12.24 Max. NPSHR=NPSHA-Margin NPSH 0 0 0 0 0 0
29 DISCHARGE 580 0.614 0.358 0.387 0.225 580
30 PRESSURE AT EQUIPMENT kg/cm A2
70 P2 Data 730 0.834 0.486 0.526 0.306 730
31 STATIC HEAD m 8 H2 Data 980 1.236 0.720 0.778 0.453 980
32 PRESSURE DROP AT : 1480 2.141 1.247 1.349 0.785 1480
33 PIPE (include fittings & valves) kg/cm2 0.1 Data 2980 5.443 3.170 3.429 1.997 2980
34 Equipment 1 (………………………..) kg/cm2 0.1 Data 2980 5.443 3.170 3.429 1.997 2980
35 Equipment 2(………………………..) kg/cm2 0 Data Estimation result (basen on input data)
36 Equipment 3 (………………………..) kg/cm2 0 Data Single Suction
37 Equipment 4 (………………………..) kg/cm 2
0 Data Speed 2980 RPM at speed 2980 RPM
38 Higher NPSHR 5.443 meter Higher NPSHR 5.443 meter
39 Lower NPSHR 3.170 meter Lower NPSHR 3.170 meter
40 DISCHARGE PRESSURE DROP kg/cm2 0.2 DPp2 DPp2 = total discharge pressure drop
41 Double Suction
42 TOTAL DISCHARGE PRESSURE kg/cm2A 70.964 PD PD = P2+0.1(H2)(SG)+DpP2 Speed 2980 RPM at speed 2980 RPM
43 SUCTION PRESSURE kg/cm2A 2.4970 PS Higher NPSHR 3.429 meter Higher NPSHR 3.429 meter
44 DIFF. PRESSURE kg/cm 2
68.4670 DP DP=PD-PS Lower NPSHR 1.997 meter Lower NPSHR 1.997 meter
45 TOTAL HEAD (NET) m 716.93 H H=10(DP)/SG
46 TOTAL HEAD (TAKE) m 717.00 H
47 LIQUID HORSE POWER kW 266.33 Note 2: When at max tip speed, number of stage (line 56) more than 1, keep approached tip speed
48 1'st Impeller Type SINGLE SUCTION DOUBLE SUCTION (line 53) same to max tip speed (line 52) or adjust lower value with following consideration :
49 Estimated Speed RPM 2980 2980 Much number of impeller will be more expensive but give higher efficiency
50 Estimated Higher NPSHR m 5.44 3.429 AT NSS = 10000 (M3/H, RPM, M) Less number of impeller will be less expensive but give lower efficiency.
51 Estimated Lower NPSHR m 3.17 2.00 AT NSS = 15000 (M3/H, RPM, M)
52 Maximum tip speed, Umax m/s 55 55 Note 2 Double suction.
Single suction
53 Approached tip speed, U m/s 40 40 Note 2 Image of impeller Each side
54 Approached head coefficient, Y 0.55 0.55 Trial with 0.4 up to 0.9 Flow coef., Cq 0.15 0.15 0.15 0.15 Input, 0.05-0.1 for small pump, 0.1 - 0.2 for larger pump
55 Max. head per impeller, Hmax m 89.70 89.70 Hmax=Y.U^2/g No of blade, Z 6 6 6 6 Input
56 Number of impeller, ni 8 8 Blade thickness(mm), t 5 5 5 5 Input
57 Average head eah impeller, Hi m 89.63 89.63 Capacity, Qms (m3/s) 0.03972222 0.03972222 0.0198611 0.01986 Qms = Capacity in m3/s
58 Tip speed, Us m/s 39.98 39.98 Head coef, Y 0.55 0.55 0.55 0.55
59 Average tip diameter, D2 mm 256.2 256.2 Tangensial vel, U (m/s) 39.98 39.98 39.98 39.98
60 Head each impelle, H (m) 89.63 89.63 89.63 89.63
61 Cap. at each impeller eye of 1'st impelle m3/h 143 71.5 Cu2 (m/s) as per selected Y 21.99 21.99 21.99 21.99 Cu = Y.U
62 Specific speed of first impeller m3/h,rpm, 1223 865 Radial vel as per selected Cq, Vr (m/s) 6.00 6.00 6.00 6.00 Vr = Cq . U
63 Calculated 1'st impeller efficiency m
% 71.76 63.23 (U-Cu) 17.99 17.99 17.99 17.99
64 Specific speed of next impellers m3/h,rpm, 1223 1223 Vr / (U-Cu) 0.333 0.333 0.333 0.333
65 Calculated next impellers efficiency m
% 71.76 71.76 Impeller tip dia, D (mm) 256.2 256.2 256.2 256.2
66 Average efficiency % 71.76 70.69 Exit angle (Beta) after slip (deg) 18 18 18 18
67 ESTIMATED POWER kW 371.14 376.74 First trial Slip factor, S1 0.770 0.770 0.770 0.770
68 First trial Cu' 1(m/s) 28.57 28.57 28.57 28.57
69 REMARKS : First trial Vr / (U-Cu')1 0.525 0.525 0.525 0.525
70 P2 First trial Exit angle (Beta'1) before slip (deg) 27.7 27.7 27.7 27.7
P1
71 Slip factor, S 0.728 0.728 0.728 0.728 Wiesner eq.
72 PS PD Cu' (m/s) 30.22 30.22 30.22 30.22
73 Eqp.2 Vr / (U-Cu') 0.61 0.61 0.61 0.61 Backward up to radial exit
H2
74 Exit angle (Beta') before slip (deg) 32 32 32 32
H1 Eqp.1
75 Radial blade thickness, Lb (mm) 57.3 57.3 57.3 57.3 Lb = Z . T / sin (beta)
76 Exit area, A2 = Q/Vr (m2) 0.0066233 0.0066233 0.0033117 0.00331
Eqp.3
77 Exit width, b (mm) 8.9 8.9 4.4 4.4
Cq will effect to exit angle and width of impeller tip exit design. Cq = Vr / U
SHEET 5.C (More detail, with considering RPM, tip speed, head coef. & impeller dimension)
(Example: Medium capacity,high head)
1 ITEM NO. :
2 SERVICES : Calculation steps:
3 FLUID Code Formula
4 PUMPED LIQUID BFW Calculate NPSHA
5 LIQUID CHARACTERISTIC D A. Plastic, B. With slury, C. Dirty, D. Clean Hot, E. Clean Cold Suction nozzle diameter
6 OPERATING TEMPERATURE O
C 130 Data D (inc) ID(mm)
7 VISCOSITY AT OPERERATING TEMP. cP 0.2 VIS Data 1.5 0.041 Select NPSHR in table (by program)
8 VAPOR PRESSURE kg/cm2A 2.78 PV Data 2 0.052
9 SP. GR. AT OPERATING TEMP. 0.934 SG Data 3 0.078
10 GRAVITY m/s2 9.81 g Data 4 0.102 Provide RPM (by program)
11 6 0.154
12 8 0.202 Decide U and Y (manual input)
13 CAPACITY m3/hr 334 Q Data 10 0.254 Decide Flow coef Cq (manual input)
14 EXCESS CAPACITY % 0 X Data 12 0.305
15 MAX. CAPACITY m3/hr 334 Qe Qe = 0.01(100+X)(Q) 14 0.337
16 SUCTION 16 0.387 Calculate Diameter, number of
17 PRESSURE AT EQUIPMENT kg/cm2A 3.81 P1 Data 18 0.438 stage, exit angle, tip width,
18 MIN. STATIC HEAD ( + or - ) m 0 H1 Data 20 0.489 efficiency & BHP (by program)
19 PIPE FRICTION kg/cm2 0 DPp1 Data
20 EQUIPMENT(…………………….) kg/cm2 0 DPe1 Data
21 SUCTION PUMP DIA. m P ID See Appendix or fill with P if by program
22 m 0.154 ID Nom. Dia. by progr (inc 6 ID (m)= 0.154
23 LIQUID VELOCITY AT SUCTION NOZZLE m/s 4.98 V V=Q/(0.25x3.14xID 2 x3600)
24 VELOCITY HEAD AT SUCTION kg/cm2 0.1181 HV HV=0.05(SG)(V2 )/g Speed can be modified as per motor hertz (blue fonts) or higher speed at last row (yellow)
25 NET SUCTION PRESSURE kg/cm2A 3.6919 PS PS = P1+0.1(H1)(SG)-Dpe1-DPp1-HV NPSHR range (in meter)
26 NPSH AVAILABLE m 9.76 NPSHA NPSHA=10(PS-PV)/SG Speed Single Suction Double Suction Speed
27 NPSH margin to NPSHR m 1 Higher Lower Higher Lower
28 NPSHR shall be maximum of: m 8.76 Max. NPSHR=NPSHA-Margin NPSH 0 0 0 0 0 0
29 DISCHARGE 580 1.081 0.629 0.681 0.397 580
30 PRESSURE AT EQUIPMENT kg/cm A2
135 P2 Data 730 1.469 0.855 0.925 0.539 730
31 STATIC HEAD m 0 H2 Data 980 2.175 1.267 1.370 0.798 980
32 PRESSURE DROP AT : 1480 3.768 2.195 2.374 1.383 1480
33 PIPE (include fittings & valves) kg/cm2 0 Data 2980 9.581 5.580 6.036 3.515 2980
34 Equipment 1 (………………………..) kg/cm2 0 Data 2980 9.581 5.580 6.036 3.515 2980
35 Equipment 2(………………………..) kg/cm 2
0 Data Estimation result (basen on input data)
36 Equipment 3 (………………………..) kg/cm2 0 Data Single Suction
37 Equipment 4 (………………………..) kg/cm 2
0 Data Speed 1480 RPM at speed 2980 RPM
38 Higher NPSHR 3.768 meter Higher NPSHR 9.581 meter
39 Lower NPSHR 2.195 meter Lower NPSHR 5.580 meter
40 DISCHARGE PRESSURE DROP kg/cm2 0 DPp2 DPp2 = total discharge pressure drop
41 Double Suction
42 TOTAL DISCHARGE PRESSURE kg/cm A2
135 PD PD = P2+0.1(H2)(SG)+DpP2 Speed 2980 RPM at speed 2980 RPM
43 SUCTION PRESSURE kg/cm2A 3.6919 PS Higher NPSHR 6.036 meter Higher NPSHR 6.036 meter
44 DIFF. PRESSURE kg/cm 2
131.3081 DP DP=PD-PS Lower NPSHR 3.515 meter Lower NPSHR 3.515 meter
45 TOTAL HEAD (NET) m 1405.87 H H=10(DP)/SG
46 TOTAL HEAD (TAKE) m 1406.00 H
47 LIQUID HORSE POWER kW 1193.02 Note 2: When at max tip speed, number of stage (line 56) more than 1, keep approached tip speed
48 1'st Impeller Type SINGLE SUCTION DOUBLE SUCTION (line 53) same to max tip speed (line 52) or adjust lower value with following consideration :
49 Estimated Speed RPM 1480 2980 Much number of impeller will be more expensive but give higher efficiency
50 Estimated Higher NPSHR m 3.77 6.036 AT NSS = 10000 (M3/H, RPM, M) Less number of impeller will be less expensive but give lower efficiency.
51 Estimated Lower NPSHR m 2.19 3.52 AT NSS = 15000 (M3/H, RPM, M)
52 Maximum tip speed, Umax m/s 55 55 Note 2 Double suction.
Single suction
53 Approached tip speed, U m/s 55 55 Note 2 Image of impeller Each side
54 Approached head coefficient, Y 0.55 0.55 Trial with 0.4 up to 0.9 Flow coef., Cq 0.17 0.17 0.17 0.17 Input, 0.05-0.1 for small pump, 0.1 - 0.2 for larger pump
55 Max. head per impeller, Hmax m 169.60 169.60 Hmax=Y.U^2/g No of blade, Z 8 8 8 8 Input
56 Number of impeller, ni 9 9 Blade thickness(mm), t 5 5 5 5 Input
57 Average head eah impeller, Hi m 156.22 156.22 Capacity, Qms (m3/s) 0.09277778 0.09277778 0.0463889 0.04639 Qms = Capacity in m3/s
58 Tip speed, Us m/s 52.79 52.79 Head coef, Y 0.55 0.55 0.55 0.55
59 Average tip diameter, D2 mm 681.2 338.3 Tangensial vel, U (m/s) 52.79 52.79 52.79 52.79
60 Head each impelle, H (m) 156.22 156.22 156.22 156.22
61 Cap. at each impeller eye of 1'st impelle m3/h 334 167 Cu2 (m/s) as per selected Y 29.03 29.03 29.03 29.03 Cu = Y.U
62 Specific speed of first impeller m3/h,rpm, 612 871 Radial vel as per selected Cq, Vr (m/s) 8.97 8.97 8.97 8.97 Vr = Cq . U
63 Calculated 1'st impeller efficiency m
% 65.53 68.46 (U-Cu) 23.75 23.75 23.75 23.75
64 Specific speed of next impellers m3/h,rpm, 612 1232 Vr / (U-Cu) 0.378 0.378 0.378 0.378
65 Calculated next impellers efficiency m
% 65.53 75.69 Impeller tip dia, D (mm) 681.2 681.2 338.3 338.3
66 Average efficiency % 65.53 74.88 Exit angle (Beta) after slip (deg) 21 21 21 21
67 ESTIMATED POWER kW 1820.62 1593.14 First trial Slip factor, S1 0.758 0.758 0.758 0.758
68 First trial Cu' 1(m/s) 38.30 38.30 38.30 38.30
69 REMARKS : First trial Vr / (U-Cu')1 0.619 0.619 0.619 0.619
70 P2 First trial Exit angle (Beta'1) before slip (deg) 31.8 31.8 31.8 31.8
P1
71 Slip factor, S 0.767 0.767 0.767 0.767 Wiesner eq.
72 PS PD Cu' (m/s) 37.87 37.87 37.87 37.87
Eqp.2
73 Eqp.2 Vr / (U-Cu') 0.60 0.60 0.60 0.60 Backward up to radial exit
H2
74 Eqp.1 Exit angle (Beta') before slip (deg) 31 31 31 31
H1
75 Radial blade thickness, Lb (mm) 77.6 77.6 77.6 77.6 Lb = Z . T / sin (beta)
76 Exit area, A2 = Q/Vr (m2) 0.01033881 0.01033881 0.0051694 0.00517
Eqp.3
77 Exit width, b (mm) 5.0 5.0 5.2 5.2
Cq will effect to exit angle and width of impeller tip exit design. Cq = Vr / U
SHEET 5.D (More detail, with considering RPM, tip speed, head coef. & impeller dimension)
(Example: Large capacity, medium head)
1 ITEM NO. :
2 SERVICES : Calculation steps:
3 FLUID Code Formula
4 PUMPED LIQUID COOLING WATER Calculate NPSHA
5 LIQUID CHARACTERISTIC C A. Plastic, B. With slury, C. Dirty, D. Clean Hot, E. Clean Cold Suction nozzle diameter
6 OPERATING TEMPERATURE O
C 33 Data D (inc) ID(mm)
7 VISCOSITY AT OPERERATING TEMP. cP 0.12 VIS Data 1.5 0.041 Select NPSHR in table (by program)
8 VAPOR PRESSURE kg/cm2A 0.04 PV Data 2 0.052
9 SP. GR. AT OPERATING TEMP. 0.97 SG Data 3 0.078
10 GRAVITY m/s2 9.81 g Data 4 0.102 Provide RPM (by program)
11 6 0.154
12 8 0.202 Decide U and Y (manual input)
13 CAPACITY m3/hr 4211 Q Data 10 0.254 Decide Flow coef Cq (manual input)
14 EXCESS CAPACITY % 0 X Data 12 0.305
15 MAX. CAPACITY m /hr
3
4211 Qe Qe = 0.01(100+X)(Q) 14 0.337
16 SUCTION 16 0.387 Calculate Diameter, number of
17 PRESSURE AT EQUIPMENT kg/cm2A 1.03 P1 Data at first impeller eye 18 0.438 stage, exit angle, tip width,
18 MIN. STATIC HEAD ( + or - ) m 4 H1 Data at first impeller eye 20 0.489 efficiency & BHP (by program)
19 PIPE FRICTION kg/cm2 0.12 DPp1 Data
20 EQUIPMENT(…………………….) kg/cm 2
0.15 DPe1 Data
21 SUCTION PUMP DIA. m P ID See Appendix or fill with P if by program
22 m 0.64114 ID Nom. Dia. by progr (inc 26 ID (m)= 0.6411
23 LIQUID VELOCITY AT SUCTION NOZZLE m/s 3.62 V V=Q/(0.25x3.14xID 2 x3600)
24 VELOCITY HEAD AT SUCTION kg/cm2 0.0649 HV HV=0.05(SG)(V2 )/g Speed can be modified as per motor hertz (blue fonts) or higher speed at last row (yellow)
25 NET SUCTION PRESSURE kg/cm2A 1.0831 PS PS = P1+0.1(H1)(SG)-Dpe1-DPp1-HV NPSHR range (in meter)
26 NPSH AVAILABLE m 10.75 NPSHA NPSHA=10(PS-PV)/SG Speed Single Suction Double Suction Speed
27 NPSH margin to NPSHR m 1 Higher Lower Higher Lower
28 NPSHR shall be maximum of: m 9.75 Max. NPSHR=NPSHA-Margin NPSH 0 0 0 0 0 0
29 DISCHARGE 580 5.854 3.410 3.688 2.148 580
30 PRESSURE AT EQUIPMENT kg/cm2A 5 P2 Data 730 7.955 4.633 5.012 2.919 730
31 STATIC HEAD m 12 H2 Data 980 11.781 6.861 7.422 4.322 980
32 PRESSURE DROP AT : 1480 20.413 11.888 12.860 7.489 1480
33 PIPE (include fittings & valves) kg/cm2 0.2 Data 2980 51.900 30.226 32.695 19.042 2980
34 Equipment 1 (………………………..) kg/cm2 0.11 Data 3725 69.884 40.700 44.025 25.640 3725
35 Equipment 2(………………………..) kg/cm2 0.1 Data Estimation result (basen on input data)
36 Equipment 3 (………………………..) kg/cm 2
0.05 Data Single Suction
37 Equipment 4 (………………………..) kg/cm2 0 Data Speed 730 RPM at speed 3725 RPM
38 Higher NPSHR 7.955 meter Higher NPSHR 69.884 meter
39 Lower NPSHR 4.633 meter Lower NPSHR 40.700 meter
40 DISCHARGE PRESSURE DROP kg/cm2 0.46 DPp2 DPp2 = total discharge pressure drop
41 Double Suction
42 TOTAL DISCHARGE PRESSURE kg/cm2A 6.624 PD PD = P2+0.1(H2)(SG)+DpP2 Speed 980 RPM at speed 3725 RPM
43 SUCTION PRESSURE kg/cm A 2
1.0831 PS Higher NPSHR 7.422 meter Higher NPSHR 44.025 meter
44 DIFF. PRESSURE kg/cm2 5.5409 DP DP=PD-PS Lower NPSHR 4.322 meter Lower NPSHR 25.640 meter
45 TOTAL HEAD (NET) m 57.12 H H=10(DP)/SG
46 TOTAL HEAD (TAKE) m 58.00 H
47 LIQUID HORSE POWER kW 644.40
48 1'st Impeller Type SINGLE SUCTION DOUBLE SUCTION
49 Estimated Speed RPM 730 980
50 Estimated Higher NPSHR m 7.96 7.422 AT NSS = 10000 (M3/H, RPM, M)
51 Estimated Lower NPSHR m 4.63 4.32 AT NSS = 15000 (M3/H, RPM, M)
52 Maximum tip speed, Umax m/s 40 40 Double suction.
Single suction
53 Approached tip speed, U m/s 38 38 Image of impeller Each side
54
Approached head coefficient, Y 0.45 0.45 Trial with 0.4 up to 0.9
Flow coef., Cq 0.2 0.2 0.2 0.2 Input, 0.05-0.1 for small pump, 0.1 - 0.2 for larger pump
55 Max. head per impeller, Hmax m 66.24 66.24 Hmax=Y.U^2/g No of blade, Z 6 6 6 6 Input
56 Number of impeller, ni 1 1 Blade thickness(mm), t 5 5 5 5 Input
57 Average head eah impeller, Hi m 58.00 58.00 Capacity, Qms (m3/s) 1.16972222 1.16972222 0.5848611 0.58486 Qms = Capacity in m3/s
58 Tip speed, Us m/s 35.56 35.56 Head coef, Y 0.45 0.45 0.45 0.45
59 Average tip diameter, D2 mm 930.3 693.0 Tangensial vel, U (m/s) 35.56 35.56 35.56 35.56
60 Head each impelle, H (m) 58.00 58.00 58.00 58.00
61 Cap. at each impeller eye of 1'st impelle m3/h 4211 2105.5 Cu2 (m/s) as per selected Y 16.00 16.00 16.00 16.00 Cu = Y.U
62 Specific speed of first impeller m3/h,rpm, 2254 2140 Radial vel as per selected Cq, Vr (m/s) 7.11 7.11 7.11 7.11 Vr = Cq . U
63 Calculated 1'st impeller efficiency m
% 84.46 83.85 (U-Cu) 19.56 19.56 19.56 19.56
64 Specific speed of next impellers m3/h,rpm, 0 0 Vr / (U-Cu) 0.364 0.364 0.364 0.364
65 Calculated next impellers efficiency m
% 0.00 0.00 Impeller tip dia, D (mm) 930.3 930.3 693.0 693.0
66 Average efficiency % 84.46 83.85 Exit angle (Beta) after slip (deg) 20 20 20 20
67 ESTIMATED POWER kW 762.99 768.52 First trial Slip factor, S1 0.739 0.739 0.739 0.739
68 First trial Cu' 1(m/s) 21.67 21.67 21.67 21.67
69 REMARKS : First trial Vr / (U-Cu')1 0.512 0.512 0.512 0.512
70 P2 First trial Exit angle (Beta'1) before slip (deg) 27.1 27.1 27.1 27.1
P1
71 Slip factor, S 0.684 0.684 0.684 0.684 Wiesner eq.
72 PS PD Cu' (m/s) 23.40 23.40 23.40 23.40
73 Eqp.2 Vr / (U-Cu') 0.58 0.58 0.58 0.58 Backward up to radial exit
H2
74 Eqp.1 Exit angle (Beta') before slip (deg) 30 30 30 30
H1
75 Radial blade thickness, Lb (mm) 59.4 59.4 59.4 59.4 Lb = Z . T / sin (beta)
76 Exit area, A2 = Q/Vr (m2) 0.16447902 0.16447902 0.0822395 0.08224
Eqp.3
77 Exit width, b (mm) 57.4 57.4 38.8 38.8
Cq will effect to exit angle and width of impeller tip exit design. Cq = Vr / U
SHEET 5.E (More detail, with considering RPM, tip speed, head coef. & impeller dimension)
(Example: Large capacity, medium head)
1 ITEM NO. :
2 SERVICES : Calculation steps:
3 FLUID Code Formula
4 PUMPED LIQUID COOLING WATER Calculate NPSHA
5 LIQUID CHARACTERISTIC C A. Plastic, B. With slury, C. Dirty, D. Clean Hot, E. Clean Cold Suction nozzle diameter
6 OPERATING TEMPERATURE C
O
33 Data D (inc) ID(mm)
7 VISCOSITY AT OPERERATING TEMP. cP 0.12 VIS Data 1.5 0.041 Select NPSHR in table (by program)
8 VAPOR PRESSURE kg/cm2A 0.04 PV Data 2 0.052
9 SP. GR. AT OPERATING TEMP. 0.97 SG Data 3 0.078
10 GRAVITY m/s2 9.81 g Data 4 0.102 Provide RPM (by program)
11 6 0.154
12 8 0.202 Decide U and Y (manual input)
13 CAPACITY m3/hr 8145 Q Data 10 0.254 Decide Flow coef Cq (manual input)
14 EXCESS CAPACITY % 0 X Data 12 0.305
15 MAX. CAPACITY m3/hr 8145 Qe Qe = 0.01(100+X)(Q) 14 0.337
16 SUCTION 16 0.387 Calculate Diameter, number of
17 PRESSURE AT EQUIPMENT kg/cm2A 1.03 P1 Data at first impeller eye 18 0.438 stage, exit angle, tip width,
18 MIN. STATIC HEAD ( + or - ) m 4 H1 Data at first impeller eye 20 0.489 efficiency & BHP (by program)
19 PIPE FRICTION kg/cm2 0.12 DPp1 Data
20 EQUIPMENT(…………………….) kg/cm2 0.15 DPe1 Data
21 SUCTION PUMP DIA. m P ID See Appendix or fill with P if by program
22 m 0.89514 ID Nom. Dia. by progr (inc 36 ID (m)= 0.8951
23 LIQUID VELOCITY AT SUCTION NOZZLE m/s 3.60 V V=Q/(0.25x3.14xID 2 x3600)
24 VELOCITY HEAD AT SUCTION kg/cm2 0.0639 HV HV=0.05(SG)(V2 )/g Speed can be modified as per motor hertz (blue fonts) or higher speed at last row (yellow)
25 NET SUCTION PRESSURE kg/cm2A 1.0841 PS PS = P1+0.1(H1)(SG)-Dpe1-DPp1-HV NPSHR range (in meter)
26 NPSH AVAILABLE m 10.76 NPSHA NPSHA=10(PS-PV)/SG Speed Single Suction Double Suction Speed
27 NPSH margin to NPSHR m 1 Higher Lower Higher Lower
28 NPSHR shall be maximum of: m 9.76 Max. NPSHR=NPSHA-Margin NPSH 0 0 0 0 0 0
29 DISCHARGE 580 9.088 5.293 5.725 3.334 580
30 PRESSURE AT EQUIPMENT kg/cm2A 3.8 P2 Data 730 12.350 7.193 7.780 4.531 730
31 STATIC HEAD m 12 H2 Data 980 18.289 10.652 11.522 6.710 980
32 PRESSURE DROP AT : 1480 31.689 18.455 19.963 11.626 1480
33 PIPE (include fittings & valves) kg/cm2 0.2 Data 2980 80.569 46.923 50.756 29.560 2980
34 Equipment 1 (………………………..) kg/cm2 0.11 Data 3725 108.487 63.182 68.343 39.803 3725
35 Equipment 2(………………………..) kg/cm2 0.1 Data Estimation result (basen on input data)
36 Equipment 3 (………………………..) kg/cm2 0.05 Data Single Suction
37 Equipment 4 (………………………..) kg/cm2 0 Data Speed 580 RPM at speed 3725 RPM
38 Higher NPSHR 9.088 meter Higher NPSHR 108.487 meter
39 Lower NPSHR 5.293 meter Lower NPSHR 63.182 meter
40 DISCHARGE PRESSURE DROP kg/cm2 0.46 DPp2 DPp2 = total discharge pressure drop
41 Double Suction
42 TOTAL DISCHARGE PRESSURE kg/cm2A 5.424 PD PD = P2+0.1(H2)(SG)+DpP2 Speed 730 RPM at speed 3725 RPM
43 SUCTION PRESSURE kg/cm2A 1.0841 PS Higher NPSHR 7.780 meter Higher NPSHR 68.343 meter
44 DIFF. PRESSURE kg/cm2 4.3399 DP DP=PD-PS Lower NPSHR 4.531 meter Lower NPSHR 39.803 meter
45 TOTAL HEAD (NET) m 44.74 H H=10(DP)/SG
46 TOTAL HEAD (TAKE) m 45.00 H
47 LIQUID HORSE POWER kW 967.04
48 1'st Impeller Type SINGLE SUCTION DOUBLE SUCTION
49 Estimated Speed RPM 580 730
50 Estimated Higher NPSHR m 9.09 7.780 AT NSS = 10000 (M3/H, RPM, M)
51 Estimated Lower NPSHR m 5.29 4.53 AT NSS = 15000 (M3/H, RPM, M)
52 Maximum tip speed, Umax m/s 40 40 Double suction.
Single suction
53 Approached tip speed, U m/s 30 30 Image of impeller Each side
54 Approached head coefficient, Y 0.5 0.5 Trial with 0.4 up to 0.9 Flow coef., Cq 0.2 0.2 0.2 0.2 Input, 0.05-0.1 for small pump, 0.1 - 0.2 for larger pump
55 Max. head per impeller, Hmax m 45.87 45.87 Hmax=Y.U^2/g No of blade, Z 10 10 10 10 Input
56 Number of impeller, ni 1 1 Blade thickness(mm), t 10 10 10 10 Input
57 Average head eah impeller, Hi m 45.00 45.00 Capacity, Qms (m3/s) 2.2625 2.2625 1.13125 1.13125 Qms = Capacity in m3/s
58 Tip speed, Us m/s 29.71 29.71 Head coef, Y 0.5 0.5 0.5 0.5
59 Average tip diameter, D2 mm 978.4 777.4 Tangensial vel, U (m/s) 29.71 29.71 29.71 29.71
60 Head each impelle, H (m) 45.00 45.00 45.00 45.00
61 Cap. at each impeller eye of 1'st impelle m3/h 8145 4072.5 Cu2 (m/s) as per selected Y 14.86 14.86 14.86 14.86 Cu = Y.U
62 Specific speed of first impeller m3/h,rpm, 3013 2681 Radial vel as per selected Cq, Vr (m/s) 5.94 5.94 5.94 5.94 Vr = Cq . U
63 Calculated 1'st impeller efficiency m
% 85.54 85.12 (U-Cu) 14.86 14.86 14.86 14.86
64 Specific speed of next impellers m3/h,rpm, 0 0 Vr / (U-Cu) 0.400 0.400 0.400 0.400
65 Calculated next impellers efficiency m
% 0.00 0.00 Impeller tip dia, D (mm) 978.4 978.4 777.4 777.4
66 Average efficiency % 85.54 85.12 Exit angle (Beta) after slip (deg) 22 22 22 22
67 ESTIMATED POWER kW 1130.49 1136.05 First trial Slip factor, S1 0.739 0.739 0.739 0.739
68 First trial Cu' 1(m/s) 20.12 20.12 20.12 20.12
69 REMARKS : First trial Vr / (U-Cu')1 0.619 0.619 0.619 0.619
70 P2 First trial Exit angle (Beta'1) before slip (deg) 31.8 31.8 31.8 31.8
71 P1 Slip factor, S 0.786 0.786 0.786 0.786 Wiesner eq.
72 PS PD Cu' (m/s) 18.90 18.90 18.90 18.90
73 Eqp.2 Vr / (U-Cu') 0.55 0.55 0.55 0.55 Backward up to radial exit
H2
H2
74 Eqp.1 Exit angle (Beta') before slip (deg) 29 29 29 29
H1
75 Radial blade thickness, Lb (mm) 207.6 207.6 207.6 207.6 Lb = Z . T / sin (beta)
76 Exit area, A2 = Q/Vr (m2) 0.38071749 0.38071749 0.1903587 0.19036
Eqp.3
77 Exit width, b (mm) 132.8 132.8 85.2 85.2
Cq will effect to exit angle and width of impeller tip exit design. Cq = Vr / U
PUMP CALCULATION SHEET
SHEET 6.A (More detail, with considering RPM, tip speed, head coef. & impeller dimension)
(Vertical Pump, Submerged: Sea water pump, River water pump) Calculation steps:
Page 16
Fluid Properties
Page 17
EFFICIENCY ESTIMATION BASED ON PUMP CAPACITY
24000
3000
1200
6000
(m3/h, Rpm, m)
600
400
200
100
(m3/s, Rpm, m)
50
10
20
BEST EFFICIENCY
Best efficiency assume at Ns = 2500 (GPM, RPM, FT) can be expressed in formula:
Efficiency shall be corrected if Ns not at 2500 (gpm, rpm, ft) by following curve.
INPUT :
OUTPUT :
FOR MULTI STAGE SEE OTHER SHEETS ("Efficiency & NPSH", "More detail horizontal" and "More detail vertical")
Approached formula for NPSHR (Average, in meter) = Q x (5.8082x10-10 x N2+2.7012x10-6 x N - 1.4161x10-3) + {0.501*Ln (N) - 2.237}
Where Q in m3/h and N in RPM
INPUT:
Capacity (Q, m3/h) 150 75
Speed (N, rpm) 2980 2980
Check whether selected speed still give NPSHR range in meter based on Suction Specific Speed, Nss (=N.Q^0.5 / NPSHR^0.75)
N
NPSHR below (NPSHA-margin), (Y/N) Single suction Double suction Single suction with inducer
With Inducer or
Possibility suction type (1'st impeller) at Nss (m3/h, rpm, m) at Nss (m3/h, rpm, m) at Nss (m3/h, rpm, m)
Double Suction
Select suction type using code number 10000 15000 15000 20000 27000
Fill with: A. Single suction without inducer, A at Nss (m3/s, rpm, m) at Nss (m3/s, rpm, m) at Nss (m3/s, rpm, m)
B. Double Suction, C. Single suction with inducer 167 250 250 333 450
Highest Middle Middle Very Low Very Low
Possibility NPSHR, lower m 20.04 NPSH
High NPSH
NPSH NPSH
Low NPSH
NPSH NPSH
higher m 34.41 34.41 20.04 12.63 8.60 Can be: 9.15
highest m
Select and trial max. tip speed, U m/s 80 Select untill Hmax near but higher than Havg
Design head coefficient, Yd 0.55 Head coefficient, most data: 0.4 up to 0.6, except low speed to provide low NPSHR may near 1 (radial exit)
Check whether selected U and Yd is OK OK
Max. head per impeller, Hmax=Y.U^2/g Tip speed selection m/s
m 358.8
where Y = Cu/U Pumps fitted with elastomer impellers 26
Number of impeller 6 Higher slurry concentrations and larger solids 30
Average head eah impeller, Havg m 343.33 Medium slurries up to 25% solids and 200 micron solids 35
Average tip diameter mm 259.0 Dirty water 40 Sea water, river water, etc.
Head coefficient as per required condition, Y 0.526 Clean liquid & hot with suitable mat'l 55 BFW, clean process
Capacity at each impeller eye of 1'st impeller Clean liquid cold & warm with suitable mat'l 85 Demin water, clean process
m3/h 580
(half of capacity for double suction)
Specific speed of first impeller m3/h, rpm,m 1781 Before slip After slip
Calculated 1'st impeller efficiency % 80.70 Head coefficient : Y = Cu / U Beta' C
Specific speed of next impellers m3/h, rpm,m 1781.47 Flow coefficient : Cq = Vr / U Vr
Beta
Calculated next impellers efficiency % 80.70
Average efficiency % 80.70
Cu
Rotation
Velocity triangle
THIS CALCULATION METHOD IS APPLIED IN "More detail horizontal" and "More detail vertical" worksheets
400 3600 0.111111
82 9.81 804.42
1.732051