Part Catalog Kawasaki Klx150s

GRID NO.
This catalog covers:
09 10 KLX150 C9F/CAF
A-1
This grid covers:
Title
Publications......................................................A-2
Model Identification .......................................... A-4
Engine .............................................................. B-1
Chassis.............................................................D-1
Kawasaki Heavy Industries, Ltd. 2010
Engine No. Location:
Year & Model

Color
09 KLX150C9F
1. KMI.Ebony (20A)
2. Lime Green (777)
10 KLX150CAF
1. Colored Plastic Firecracker Red (6L)
2. Lime Green (777)
VIN No. Range
09 10 KLX150 C9F/CAF(IN)
99907-1267-02
GRID NO.
A-2
This grid covers:
Publications
A&P Manual
Year & Model
Microfiche
General
2009 KLX150C9F
2010 KLX150CAF
Service Manual
Owners Manual
Supplement
Basic
Supplement
GRID NO.
This grid covers:
A-3
Parts List Infomation
PARTS LIST INFORMATION
This parts catalog lists parts and sub-assemblies provided as spare parts.
When it becomes necessary to replace parts always use KAWASAKI GENUINE PARTS. Strict inspection assures
quality and performance of KAWASAKI GENUINE PARTS.
1. HOW TO ODER PARTS
E.
When ordering parts be sure to use the catalog for the correct model and year of the vehicle. Include the following
items exactly as listed in this catalog on your parts order.
Part Number
Part Name
Color Code
Specify the color using both color code (which is part of the part number) and name when ordering painted
parts.
TANK-COMP-FUEL,EBONY
Example:
51001-5074-H8
Parts not shown disassembled in the illustrations of this parts catalog are not sold separately; only the complete
units or next higher assemblies illustrated, are supplied, as spare parts.
(+)..................................................Plus
(-) ................................................ Minus
&.....................................................And
2ND..........................................Second
3RD..............................................Third
4TH ............................................ Fourth
AR .................................... As Required
ASSY .................................... Assembly
CA ......................................... Cut Away
CNT ........................................... Center
COMP ................................... Complete
D...............................................Degree
FR ................................................ Front
G..................................................Gram
2. EXPLANATION OF PARTS CATALOG FORMAT
F.
G.
H.
I.
A.
B.
C.
D.
Year & Model Title

This title describes the year(s) and model(s) contained in this catalog.
Part Group Title
A representative name for the group of parts illustrated on this page.
Referernce Number
The reference number is listed on the illustration and parts list. It is the link between the illustration and the
parts list.
Part Number
The number assigned to a part for the purpose of parts ordering.
Description
Describes the main function of the part and includes data such as size, number of teeth, color,etc.
List of Abbreviations
HEX.....................................Hexagonal
ID = ............................. Inside Diameter
KPH.....................Killometers Per Hour
L.....................................................Link
L = .............................................Length
L/...................................................Less
LH.........................................Left Hand
LWR............................................Lower
MM........................................Millimeter
MPH ............................. Miles Per Hour
NA ................................... Not Available
O/S ....................................... Over Size
OD =.........................Outside Diameter
PR........................................Ply Rating
REF......................................Reference
RH......................................Right Hand
RPM ................ Revolutions Per Minute
RR ................................................ Rear
STD........................................Standard
T .................................................. Teeth
T =........................................Thickness
U/S......................................Under Size
UPP ............................................ Upper
V..................................................... Volt
W...................................................Watt
W/..................................................With
WD......................................With Decal
WOD.............................. Without Decal
Quantity
Specifies how many of a part are required at the indicated position on the illustration.
Year & Model
Indicates which parts are used for a specific vehicle year and model.
Additional Information
Additional Information is shown as follows:
1) (OPTION) Part is not installed as original equipment, but is available separately.
2) (RACING USE ONLY) Part is to be used for closed course racing only on this vehicle.
3) (OFF-ROAD USE ONLY) Part is for off-road use only this vehicle.
4) (LOCAL PROCUREMENT ITEM) Part is obtainable from a local source. No part number is listed.
5) Technical relationships between old part numbers and new part numbers are shown as follows:
INTERCHANGE - Old part or new part can be used.
SUBSTITUTE - New part replaces old part. Old part cannot be used in place of new part.
6) Mid-Year part number changes on a vehicle are noted by engine or frame number references.
(
- KZ400DE001181) Affected units are from beginning of model year production up to
and including this engine number.
(KZ400D-008111 ) Affected units are from this frame number to the end of model
year production.
(KZ400DE008181 - KZ400DE018888) Affected units are in this engine number range.
Specification Code
Identifies the specification of the vehicle for which the part applies. If no spec code is listed, that means the
part is used for all specifications.
Spec Code
Specification
IN
Indonesia
09
10
C9F
CAF
GRID NO.
A-4
This grid covers:
Model I.D. 09 10 KLX150 C9F/CAF
KLX150C9F
KLX150CAF
Left Side View
Left Side View
Right Side View
Right Side View
GRID NO.
A-5
This grid covers:
Color Combination Parts List
09 KLX150C9F
O : Applicable
Color: KMI.Ebony (20A )

Part No.
Description
: Not applicable
(1)
Spec.Code
IN
32160-0353-458
33001-0211-458
34003-0087-458
34003-0089-458
34003-0094-458
FRAME-COMP,P.SILVER
ARM-COMP-SWING,P.SILVER
HOLDER-STEP,RR,LH,P.SILVER
HOLDER-STEP,RR,RH,P.SILVER
HOLDER-STEP,FR,LH,P.SILVER
O
O
O
O
O
34003-0095-458
34024-0064-458
34028-0112-458
34028-0115-458
35004-0116-6C
HOLDER-STEP,FR,RH,P.SILVER
STAND-SIDE,P.SILVER
STEP,FR,RH,P.SILVER
STEP,FR,LH,P.SILVER
FENDER-FRONT,EBONY
O
O
O
O
O
35023-0153-6C
35063-0586-458
35063-0587-458
36001-0161-27V
36001-0198-27V
FENDER-REAR,EBONY
STAY,SHROUD,LH,P.SILVER
STAY,SHROUD,RH,P.SILVER
COVER-SIDE,LH,UP EBO+LO EBO
COVER-SIDE,RH,UP EBO+LO EBO
O
O
O
O
O
39007-0153-458
39111-0067-458
44008-0042-458
44008-0044-458
44037-0093-458
ARM-SUSP,UNITRACK,P.SILVER
ROD-TIE,SUSPENSION,P.SILVER
PIPE-FORK OUTER,RH,P.SILVER
PIPE-FORK OUTER,LH,P.SILVER
HOLDER-FORK UNDER,P.SILVER
O
O
O
O
O
44039-0083-458
44071-0556-458
44071-0557-458
45014-0288-458
46003-0172-458
HOLDER-FORK UPPER,P.SILVER
DAMPER-ASSY,LH,P.SILVER
DAMPER-ASSY,RH,P.SILVER
SHOCKABSORBER,P.SILVER
HANDLE,P.SILVER
O
O
O
O
O
46012-0075-458
46012-0080-458
49006-0057-BD
49089-0064-6C
49089-0065-6C
HOLDER-HANDLE,LWR,P.SILVER
HOLDER-HANDLE,UPP,P.SILVER
BOOT,FORK,BLACK
SHROUD-ENGINE,LH,EBONY
SHROUD-ENGINE,RH,EBONY
O
O
O
O
O
GRID NO.
A-6
This grid covers:
09 KLX150C9F
O : Applicable
Color: KMI.Ebony (20A )
: Not applicable
(2)
Spec.Code
Part No.
Description
IN
51001-0340-21
53066-0220-MA
55022-0050-6C
56008-0022-MA
92072-0120-MA
TANK-COMP-FUEL,F.BLACK
SEAT-ASSY,DUAL,BLACK
COVER-HEAD LAMP,EBONY
BAG,TOOL,BLACK
BAND,SEAT,BLACK
O
O
O
O
O
GRID NO.
A-7
This grid covers:
09 KLX150C9F
O : Applicable
Color: Lime Green (777 )

Part No.
Description
: Not applicable
(1)
Spec.Code
IN
32160-0353-458
33001-0211-458
34003-0087-458
34003-0089-458
34003-0094-458
FRAME-COMP,P.SILVER
O
O
O
O
O
34003-0095-458
34024-0064-458
34028-0112-458
34028-0115-458
35004-0116-290
STAND-SIDE,P.SILVER
STEP,FR,RH,P.SILVER
STEP,FR,LH,P.SILVER
FENDER-FRONT,L.GREEN
O
O
O
O
O
35023-0153-290
35063-0586-458
35063-0587-458
36001-0161-25R
36001-0198-25R
FENDER-REAR,L.GREEN
COVER-SIDE,LH,UP WHITE+LO EBO
COVER-SIDE,RH,UP WHITE+LO EBO
O
O
O
O
O
39007-0153-458
39111-0067-458
44008-0042-458
44008-0044-458
44037-0093-458
O
O
O
O
O
44039-0083-458
44071-0556-458
44071-0557-458
45014-0288-458
46003-0172-458
HANDLE,P.SILVER
O
O
O
O
O
46012-0075-458
46012-0080-458
49006-0057-BD
49089-0064-290
49089-0065-290
BOOT,FORK,BLACK
SHROUD-ENGINE,LH,L.GREEN
SHROUD-ENGINE,RH,L.GREEN
O
O
O
O
O
GRID NO.
A-8
This grid covers:
09 KLX150C9F
O : Applicable

Part No.
51001-0340-21
53066-0220-MA
55022-0050-266
56008-0022-MA
92072-0120-MA
Description
COVER-HEAD LAMP,B.WHITE
BAG,TOOL,BLACK
BAND,SEAT,BLACK
: Not applicable
(2)
Spec.Code
IN
O
O
O
O
O
GRID NO.
A-9
This grid covers:
10 KLX150CAF
O : Applicable
Color: Colored Plastic Firecracker Red (6L )

Part No.
Description
: Not applicable
(1)
Spec.Code
IN
32160-0353-458
33001-0211-458
34003-0094-458
34003-0095-458
34003-0105-458
FRAME-COMP,P.SILVER
O
O
O
O
O
34003-0106-458
34024-0064-458
34028-0112-458
34028-0115-458
35004-0116-6L
STAND-SIDE,P.SILVER
STEP,FR,RH,P.SILVER
STEP,FR,LH,P.SILVER
FENDER-FRONT,F.RED
O
O
O
O
O
35023-0153-6L
35063-0586-458
35063-0587-458
36001-0161-25R
36001-0198-25R
FENDER-REAR,F.RED
O
O
O
O
O
39007-0153-458
39111-0067-458
44008-0042-458
44008-0044-458
44037-0093-458
O
O
O
O
O
44039-0083-458
44071-0556-458
44071-0557-458
45014-0288-458
46003-0172-458
HANDLE,P.SILVER
O
O
O
O
O
46012-0075-458
46012-0080-458
49006-0057-BD
49089-0064-6C
49089-0065-6C
BOOT,FORK,BLACK
O
O
O
O
O
GRID NO.
A-10
This grid covers:
10 KLX150CAF
O : Applicable
Color: Colored Plastic Firecracker Red (6L )
: Not applicable
(2)
Spec.Code
Part No.
Description
IN
51001-0340-21
53066-0220-MA
55022-0050-6L
56008-0022-MA
92072-0120-MA
COVER-HEAD LAMP,F.RED
BAG,TOOL,BLACK
BAND,SEAT,BLACK
O
O
O
O
O
GRID NO.
A-11
This grid covers:
10 KLX150CAF
O : Applicable

Part No.
Description
: Not applicable
(1)
Spec.Code
IN
32160-0353-458
33001-0211-458
34003-0094-458
34003-0095-458
34003-0105-458
FRAME-COMP,P.SILVER
O
O
O
O
O
34003-0106-458
34024-0064-458
34028-0112-458
34028-0115-458
35004-0116-290
STAND-SIDE,P.SILVER
STEP,FR,RH,P.SILVER
STEP,FR,LH,P.SILVER
O
O
O
O
O
35023-0153-290
35063-0586-458
35063-0587-458
36001-0161-25R
36001-0198-25R
FENDER-REAR,L.GREEN
O
O
O
O
O
39007-0153-458
39111-0067-458
44008-0042-458
44008-0044-458
44037-0110-458
O
O
O
O
O
44039-0083-458
44071-0556-458
44071-0557-458
45014-0288-458
46003-0172-458
HANDLE,P.SILVER
O
O
O
O
O
46012-0075-458
46012-0080-458
49006-0057-BD
49089-0064-6C
49089-0065-6C
BOOT,FORK,BLACK
O
O
O
O
O
GRID NO.
A-12
This grid covers:
10 KLX150CAF
O : Applicable

Part No.
51001-0340-21
53066-0220-MA
55022-0050-266
56008-0022-MA
92072-0120-MA
Description
BAG,TOOL,BLACK
BAND,SEAT,BLACK
: Not applicable
(2)
Spec.Code
IN
O
O
O
O
O
GRID NO.
B-1
09 10 KLX150 C9F/CAF Engine
This grid covers:
Pictorial Index
B-3
Cylinder Head
B-4
Cylinder/Piston(s)
B-5
Air Cleaner
B-6
Muffler(s)
B-7
Valve(s)
B-8
Camshaft(s)/Tensioner
GRID NO.
B-2
B-9
B-12
Crankshaft
Transmission
This grid covers:
Pictorial Index
B-10
Kickstarter Mechanism
B-11
Clutch
B-13
Gear Change Drum/Shift Fork(s)
B-14
Gear Change Mechanism
GRID NO.
C-1
This grid covers:
Pictorial Index
C-3
Crankcase
C-4
Engine Cover(s)
C-5
Carburetor
C-6
Oil Pump
C-7
Generator
C-8
Ignition System
C-9
Starter Motor
GRID NO.
C-2
This grid covers:
Pictorial Index
GRID NO.
D-1
09 10 KLX150 C9F/CAF Chassis
This grid covers:
Pictorial Index
D-3
Frame
D-4
Engine Mount
D-5
Frame Fittings
D-6
Swingarm
D-7
Suspension
D-8
Footrests
GRID NO.
D-2
D-9
D-12
Front Fender(s)
Tires
This grid covers:
Pictorial Index
D-10
Rear Fender(s)
D-11
Stand(s)
D-13
Front Hub
D-14
Rear Hub
GRID NO.
E-1
This grid covers:
Pictorial Index
E-3
Brake Pedal
E-4
Shock Absorber(s)
E-5
Front Master Cylinder
E-6
Front Brake
E-7
Rear Master Cylinder
E-8
Rear Brake
GRID NO.
E-2
E-9
E-12
Handlebar
Seat
This grid covers:
Pictorial Index
E-10
Front Fork
E-11
Fuel Tank
E-13
Meter(s)
E-14
Cables
GRID NO.
F-1
This grid covers:
Pictorial Index
F-3
Side Covers/Chain Cover
F-4
Headlight(s)
F-5
Taillight(s)
F-6
Turn Signals
F-7
Chassis Electrical Equipment
F-8
Ignition Switch
GRID NO.
F-2
F-9
F-12
Owners Tools
Decals(Green)(C9F)
This grid covers:
Pictorial Index
F-10
Labels
F-11
Decals(Ebony)(C9F)
F-13
Decals(Red)(CAF)
F-14
Decals(Green)(CAF)
GRID NO.
B-3
This grid covers:
Cylinder Head
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
11002
11004
11065
11065A
13271
11002-0052
11004-0093
11065-0212
11065-1177
13271-1844
HEAD-ASSY-CYLINDER
GASKET-HEAD
CAP
CAP,VALVE ADJUSTING
PLATE,BREATHER
16065
32154
49002
92004
92033
16065-0061
32154-1906
49002-0019
92004-1217
92033-1247
HOLDER-CARBURETOR
PIPE,2ND AIR
GUIDE-VALVE
STUD,8X22
RING-SNAP
92037
92043
92055
92055A
92055B
92037-1305
92043-0100
92055-0061
92055-0191
92055-0202
CLAMP
PIN,8.2X10X14
RING-O,9.8X1.9
RING-O,32X1.9
RING-O,86X1.9
1
2
1
1
1
1
2
1
1
1
92055C
92066
92153
92153A
92153B
92055-1231
92066-1012
92153-0481
92153-1140
92153-1141
RING-O,ADJUST CAP
PLUG,OIL LINE,7.2X8
BOLT,6X20
BOLT,6X10
BOLT,8X201
2
1
2
2
4
2
1
2
2
4
92153C
92161
92200
132
132A
92153-1970
92161-0789
92200-1631
132BA0614
132BA0620
BOLT,FLANGED,6X110
DAMPER,CYLINDER HEAD
WASHER,8.2X17X2.3
BOLT-FLANGED-SMALL,6X14
2
2
4
2
6
2
2
4
2
6
FEB.15,2010
1
1
1
2
1
1
1
1
2
1
1
1
1
1
AR AR
2
2
2
2
GRID NO.
B-4
This grid covers:
Cylinder/Piston(s)
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
11061
13001
13002
13008
13024
11061-0319
13001-0104
13002-0029
13008-0038
13024-0009
(OPTION)
GASKET,CYLINDER BASE
PISTON-ENGINE
PIN-PISTON
RING-SET-PISTON
RING-SET-PISTON LL,O/S 1.00
1
1
1
1
1
1
1
1
1
1
13025
RING-SET-PISTON L,O/S 0.50
PISTON-ENGINE LL
PISTON-ENGINE L
92033
92043
13025-0011
(OPTION)
13027-0017
(OPTION)
13029-0023
(OPTION)
92033-1287
92043-0100
RING-SNAP
PIN,8.2X10X14
2
2
2
2
98111
98111-0019
CYLINDER-COMP-ENGINE
13027
13029
FEB.15,2010
GRID NO.
This grid covers:
B-5
Air Cleaner
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
11010
11013
11065
13272
13280
11010-0200
11013-0025
11065-0271
13272-0028
13280-0253
FILTER-ASSY-AIR
ELEMENT-AIR FILTER
CAP
PLATE
HOLDER
1
1
1
1
1
1
1
1
1
1
14037
14073
14073A
16126
55020
14037-0074
14073-0172
14073-0224
16126-0042
55020-0541
SCREEN
DUCT,INTAKE
DUCT,CARBURETOR
VALVE,AIR SWITCH
GUARD
1
1
1
1
1
1
1
1
1
1
92002
92015
92037
92037A
92037B
92002-1904
92015-1367
92037-1271
92037-1593
92037-1712
BOLT
NUT,FLANGED,6MM
CLAMP,12.5MM
CLAMP
CLAMP
1
2
4
2
2
1
2
4
2
2
92059
92066
92093
92093A
92152
92059-1804
92066-1475
92093-0094
92093-0103
92152-0854
TUBE,4X9X310,WHITE
PLUG,DRAIN
SEAL,L=620
SEAL,L=520
COLLAR
1
2
1
1
2
92153
92153A
92160
92172
92173
92153-0936
92153-1882
92160-1278
92172-0177
92173-0081
BOLT,FLANGED,6X14
BOLT,WP,5X14
DAMPER
SCREW,5X16
CLAMP
1
4
2
5
1
1
4
2
5
1
92173A
92173B
92192
92192A
92192B
92173-0179
92173-0217
92192-0474
92192-0678
92192-0746
CLAMP,11.6MM
CLAMP
TUBE,ASV-AIR CLEANER
TUBE,8X12X45
TUBE,ASV-HEAD
4
1
1
2
1
2
1
1
92192C
92192D
92200
92200A
132
92192-0839
92192-0921
92200-0394
92200-0529
132BA0625
TUBE,BREATHER
TUBE,A/C-DRAIN
WASHER,6X26X2
WASHER
1
2
1
2
2
FEB.15,2010
1
2
2
1
1
2
GRID NO.
B-6
This grid covers:
Muffler(s)
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
11061
11061A
11061B
18088
18100
11061-0207
11061-0322
11061-1148
18088-0450
18100-0104
GASKET,MUFFLER JOINT
GASKET,EXHAUST PIPE
GASKET,5.8X12X1.5
PIPE-EXHAUST
BODY-ASSY-MUFFLER
1
1
2
1
1
1
1
2
1
1
39156
39156A
49106
49107
92015
39156-0552
39156-0553
49106-0081
49107-0138
92015-1143
PAD,MUFFLER COVER,INNER,LWR
PAD,MUFFLER COVER,INNER,UPP
COVER-MUFFLER,TAIL CAP
COVER-EXHAUST PIPE
NUT,8MM
1
1
1
1
2
1
1
1
1
2
92015A
92022
92065
92152
92153
92015-1432
92022-3026
92065-096
92152-0612
92153-1350
NUT,8MM
WASHER,PLAIN
GASKET
COLLAR,6.5X8.5X5.5
BOLT,SOCKET,8X25
1
2
1
5
1
1
2
1
5
1
92154
92161
92161A
92161B
92171
92154-0042
92161-0306
92161-0545
92161-1284
92171-0593
BOLT,SOCKET,6X12
DAMPER
DAMPER
DAMPER,MUFFLER
CLAMP
5
2
3
1
1
5
2
3
1
1
130
156
130CA0816
156R0610
BOLT-FLANGED,8X16
BOLT-WP,6X10
1
1
1
1
FEB.15,2010
GRID NO.
B-7
This grid covers:
Valve(s)
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
12004
12005
12009
12011
12016
12004-0031
12005-0051
12009-0018
12011-1051
12016-0035
VALVE-INTAKE
VALVE-EXHAUST
RETAINER-VALVE SPRING
COLLET
ARM-ROCKER
1
1
2
4
2
1
1
2
4
2
12020
16007
49078
92009
92015
12020-0007
16007-1223
49078-0064
92009-1109
92015-1137
SHAFT-ROCKER
SEAT-SPRING
SPRING-ENGINE VALVE
SCREW,VALVE ADJUST
NUT,VALVE ADJUST LOCK
2
2
2
2
2
2
2
2
2
2
92049
92049-0139
SEAL-OIL
FEB.15,2010
GRID NO.
B-8
This grid covers:
Camshaft(s)/Tensioner
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
12046
12048
12053
12053A
14014
12046-0084
12048-0023
12053-0126
12053-0127
14014-1154
SPROCKET,36T
TENSIONER-ASSY
GUIDE-CHAIN,RR
GUIDE-CHAIN,FR
PLATE-POSITION
1
1
1
1
1
1
1
1
1
1
49118
92055
92055A
92057
92122
49118-0152
92055-0060
92055-0193
92057-0032
92122-0011
CAMSHAFT-COMP
RING-O,9.8X2.4
RING-O,23.2X2.4
CHAIN,CAM
ROLLER
1
1
1
1
1
1
1
1
1
1
92153
92153A
92153B
92154
92172
92153-1151
92153-1156
92153-1157
92154-0281
92172-1055
BOLT,6X25
BOLT,8X23
BOLT,6X26.5
BOLT
SCREW,6X14
2
1
1
1
2
2
1
1
1
2
411
411AA0600
WASHER-PLAIN,6.5X13X1
FEB.15,2010
GRID NO.
This grid covers:
B-9
Crankshaft
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
12046
13031
13097
16085
92045
12046-0061
13031-0116
13097-0076
16085-0118
92045-0018
SPROCKET,18T
CRANKSHAFT-COMP
GEAR-PRIMARY SPUR,25T
GEAR,21T
BEARING-BALL
1
1
1
1
1
1
1
1
1
1
92200
92210
510
92200-0553
92210-0600
510A4200
WASHER,14.2X28X1.5
NUT,14MM,LEFT HANDED
KEY-WOODRUFF
1
1
1
1
1
1
FEB.15,2010
GRID NO.
B-10
This grid covers:
Kickstarter Mechanism
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
13061
13064
13066
13070
13078
13061-0349
13064-0060
13066-0014
13070-1035
13078-0026
BOSS
LEVER-ASSY-KICK
SHAFT-KICK
GUIDE,KICK SHAFT
RATCHET
1
1
1
1
1
1
1
1
1
1
13206
59051
59051A
92002
92009
13206-1070
59051-0096
59051-0097
92002-1442
92009-1607
GUIDE-KICK
GEAR-SPUR,IDLE,26T
GEAR-SPUR,KICK STARTER,26T
BOLT,SOCKET,8X25
SCREW,6X27
1
1
1
1
1
1
1
1
1
1
92022
92049
92081
92081A
92081B
92022-315
92049-1387
92081-020
92081-122
92081-1276
WASHER,16.8X22X0.5
SEAL-OIL,KICK PEDAL
SPRING,KICK PEDAL
SPRING,RATCHET
SPRING,KICK STARTER
3
1
1
1
1
3
1
1
1
1
92172
92200
92200A
290
480
92172-1051
92200-0298
92200-0571
290CA0808
480J1200
SCREW,6X16
WASHER,12.3X20X0.5
WASHER,13.2X20X0.5
SCREW-SET-SOCKET,8X8
CIRCLIP-TYPE-C,12MM
2
1
1
1
1
2
1
1
1
1
CIRCLIP-TYPE-C,16MM
BALL-STEEL,1/4"
3
1
3
1
480A 480J1600
600 600A0800
FEB.15,2010
GRID NO.
B-11
This grid covers:
Clutch
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
13086
13087
13088
13088A
13088B
13086-1070
13087-1161
13088-0040
13088-0041
13088-1077
WHEEL-CLUTCH
HUB-CLUTCH
PLATE-FRICTION
PLATE-FRICTION
PLATE-FRICTION,ID=100
1
1
3
1
1
1
1
3
1
1
13089
13091
13095
13116
13183
13089-1108
13091-1920
13095-0093
13116-1136
13183-1274
PLATE-CLUTCH
HOLDER,CLUTCH SPRING
HOUSING-COMP-CLUTCH
ROD-PUSH
PLATE
4
1
1
1
1
4
1
1
1
1
13236
92026
92139
92144
92145
13236-0174
92026-1614
92139-0244
92144-1289
92145-0558
LEVER-COMP,CLUTCH RELEASE
SPACER
BUSHING,17X22X30
SPRING,CLUTCH
SPRING
1
2
1
1
4
1
2
1
1
92145A
92153
92153A
601
92145-0759
92153-0794
92153-1067
601A6000
SPRING
BOLT,10X36
BOLT,6X25
BEARING-BALL
1
4
1
FEB.15,2010
4
1
4
1
GRID NO.
B-12
This grid covers:
Transmission
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
13127
13128
13144
13262
13262A
13127-0054
13128-0051
13144-0049
13262-0454
13262-0459
SHAFT-TRANSMISSION INPUT,12T
SHAFT-TRANSMISSION OUTPUT
SPROCKET-OUTPUT,14T
GEAR,INPUT 4TH,22T
GEAR,OUTPUT 4TH,26T
1
1
1
1
1
1
1
1
1
1
13262B
13262C
13262D
13262E
13262F
13262-0500
13262-0501
13262-0502
13262-0552
13262-0662
GEAR,OUTPUT LOW,35T
GEAR,OUTPUT 2ND,32T
GEAR,OUTPUT 5TH,24T
GEAR,INPUT 5TH,24T
GEAR,INPUT 3RD,19T
1
1
1
1
1
1
1
1
1
1
13262G
13262H
92025
92026
92026A
13262-0731
13262-0738
92025-1280
92026-1037
92026-1610
GEAR,INPUT 2ND,16T
GEAR,OUTPUT 3RD,28T
SHIM
SPACER,17.2X23X0.5
SPACER
1
1
1
3
1
1
1
1
3
1
92033
92055
92139
92139A
92139B
92033-1060
92055-0151
92139-0001
92139-0002
92139-0286
RING-SNAP,17MM
RING-O,16.8X1.9
BUSHING
BUSHING
BUSHING
5
1
1
1
1
5
1
1
1
1
92143
480
92143-1680
480J1700
COLLAR,SPROCKET
CIRCLIP-TYPE-C,17MM
1
1
1
1
10
FEB.15,2010
GRID NO.
B-13
This grid covers:
Gear Change Drum/Shift Fork(s)

Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
13140
13140A
13140B
13141
13145
13140-0051
13140-0052
13140-0053
13141-0047
13145-0045
FORK-SHIFT,INPUT
FORK-SHIFT,OUTPUT RH
FORK-SHIFT,OUTPUT LH
DRUM-CHANGE
CAM-CHANGE DRUM
1
1
1
1
1
1
1
1
1
1
13151
13183
49047
92022
92045
13151-1099
13183-1066
49047-1094
92022-1690
92045-0126
SWITCH-COMP,NEUTRAL
PLATE,CHANGE
ROD-SHIFT
WASHER,6.5X24X2
BEARING-BALL,17X35X10
1
1
1
1
1
1
1
1
1
1
92065
112
510
551
92065-058
112CA0620
510A3200
551A0306
GASKET,10.5X16X1
BOLT-UPSET,6X20
KEY-WOODRUFF
PIN-DOWEL,3X6
1
1
1
1
1
1
1
1
11
FEB.15,2010
GRID NO.
B-14
This grid covers:
Gear Change Mechanism

Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
13165
13172
13236
13242
92002
13165-0003
13172-0005
13236-1192
13242-0055
92002-1237
PAWL,CHANGE SHAFT
SHAFT-ASSY-CHANGE
LEVER-COMP,DRUM POSITION
LEVER-ASSY-CHANGE
BOLT,6X20
1
1
1
1
1
1
1
1
1
1
92004
92022
92026
92081
92144
92004-0032
92022-1827
92026-1217
92081-1829
92144-1345
STUD,6X12
WASHER,6X12.8X1.2
SPACER
SPRING,CHANGE LEVER
SPRING,CHANGE PEDAL RETURN
1
1
1
1
1
1
1
1
1
1
92145
92153
92160
311
92145-0349
92153-1144
92160-1036
311BA0600
SPRING
BOLT,8X15.5
DAMPER,CHANGE PEDAL
NUT-HEX
1
1
1
1
1
1
1
1
12
FEB.15,2010
GRID NO.
This grid covers:
C-3
Crankcase
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
11061
13272
14080
14080A
92043
11061-0265
13272-0760
14080-0251
14080-0295
92043-0099
GASKET,DRAIN PLUG
PLATE
CRANKCASE,RH
CRANKCASE,LH
PIN,6.2X8X14
1
1
1
1
6
1
1
1
1
6
92045
92045A
92049
92049A
92066
92045-0018
92045-0151
92049-0011
92049-0149
92066-1012
BEARING-BALL
BEARING-BALL
SEAL-OIL
SEAL-OIL,13X22X5.5
PLUG,OIL LINE,7.2X8
1
2
1
1
2
1
2
1
1
2
92066A
92066B
92153
92153A
92172
92066-1110
92066-1174
92153-1145
92153-1146
92172-1062
PLUG
PLUG,OIL DRAIN,12X15
BOLT,6X50
BOLT,6X60
SCREW,6X14
1
1
10
1
4
1
1
10
1
4
220
601
220AA0614
601A6201
SCREW-PAN-CROSS,6X14
BEARING-BALL
1
2
1
2
13
FEB.15,2010
GRID NO.
C-4
This grid covers:
Engine Cover(s)
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
11061
11061A
11061B
11065
12053
11061-0300
11061-0400
11061-0401
11065-0209
12053-0133
GASKET
GASKET,GENERATOR COVER
GASKET,CLUTCH COVER
CAP
GUIDE-CHAIN
1
1
1
1
1
1
1
1
1
1
14014
14026
14031
14032
14044
14014-1153
14026-0078
14031-0116
14032-0124
14044-0044
PLATE-POSITION
COVER-CHAIN
COVER-GENERATOR
COVER-CLUTCH
HOLDER-CABLE
1
1
1
1
1
1
1
1
1
1
52005
92049
92049A
92051
92055
52005-0079
92049-0104
92049-0150
92051-003
92055-0154
GAUGE,OIL LEVEL
SEAL-OIL,10X18X5
SEAL-OIL,12X20X5.5
SEAL-OIL,TB16267
RING-O,25.7X2.4
1
1
1
1
1
1
1
1
1
1
92055A
92055B
92066
92066A
92066B
92055-0155
92055-0194
92066-1012
92066-1565
92066-1571
RING-O,20X2
RING-O,14.8X2.4
PLUG,OIL LINE,7.2X8
PLUG,GENERATOR COVER CAP
PLUG,14X10
1
1
1
1
1
1
1
1
1
1
92152
92153
132
132A
132B
92152-0692
92153-1140
132BA0616
132BA0625
132BA0630
COLLAR,6.5X12X11
BOLT,6X10
1
2
3
1
2
1
2
3
1
2
132C 132BA0635
132D 132BA0645
1
18
1
18
14
FEB.15,2010
GRID NO.
This grid covers:
C-5
Carburetor
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
13280
15004
16005
16007
16012
13280-0235
15004-0059
16005-0003
16007-0020
16012-0003
HOLDER
CARBURETOR-ASSY,NCV24
TOP-CHAMBER
SEAT-SPRING
CAP-STARTER PLUNGER
1
1
1
1
1
1
1
1
1
1
16014
16016
16017
16021
16030
16014-0016
16016-0014
16017-0009
16021-0022
16030-1007
SCREW-PILOT AIR
PLUNGER,STARTER
JET-NEEDLE
SCREW-THROTTLE STOP
VALVE-FLOAT
1
1
1
1
1
1
1
1
1
1
16044
16126
16158
16183
16187
16044-007
16126-0020
16158-0006
16183-0003
16187-0285
CLAMP,FLOAT VALVE
VALVE
JET-SLOW
FLOAT-ASSY
NEEDLE-JET
1
1
1
1
1
1
1
1
1
1
35063
49006
49019
92009
92009A
35063-0684
49006-0039
49019-1097
92009-1551
92009-1865
STAY
BOOT
FILTER-FUEL
SCREW,DRAIN,6X0.75
SCREW,PLATE
1
1
1
1
1
1
1
1
1
1
92037
92037A
92043
92055
92055A
92037-147
92037-1935
92043-1207
92055-0084
92055-1223
CLAMP,TUBE
CLAMP
PIN,FLOAT
RING-O,CHAMBER GASKET
RING-O
1
1
1
1
1
1
1
1
1
1
92063
92071
92145
92145A
92145B
92063-1326
92071-0038
92145-0309
92145-0310
92145-0313
JET-MAIN,#85
GROMMET
SPRING
SPRING
SPRING,COIL
1
1
1
1
1
1
1
1
1
1
92171
92171A
92173
92192
92192A
92171-0494
92171-1124
92173-0075
92192-0233
92192-0854
CLAMP
CLAMP,DRAIN TUBE
CLAMP
TUBE
TUBE,FUEL,L=160
2
1
1
1
1
2
1
1
1
1
TUBE
SCREW-PAN-CROS,4X8
1
3
4
1
3
4
92192B 92192-0876
220 220AA0408
220A 220AA0412
15
FEB.15,2010
GRID NO.
C-6
This grid covers:
Oil Pump
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
11065
16082
39193
49065
52010
11065-0255
16082-0040
39193-1067
49065-0021
52010-1053
CAP
PUMP-ASSY-OIL
PIPE-OIL
FILTER-OIL
ELEMENT-OIL FILTER
1
1
1
1
1
1
1
1
1
1
92043
92055
92055A
92055B
92144
92043-0099
92055-0061
92055-0152
92055-0190
92144-1892
PIN,6.2X8X14
RING-O,9.8X1.9
RING-O,12.8X1.9
RING-O,59.6X2.4
SPRING
1
1
1
1
1
1
1
1
1
1
132
220
220A
670
132BA0620
220AA0618
220AA0630
670B1510
SCREW-PAN-CROS,6X18
O RING,9.8X1.9
3
2
1
2
3
2
1
2
16
FEB.15,2010
GRID NO.
This grid covers:
C-7
Generator
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
13270
13270A
21003
21007
21066
13270-1754
13270-1961
21003-0103
21007-0121
21066-0045
PLATE
PLATE
STATOR
ROTOR
REGULATOR-VOLTAGE
1
1
1
1
1
1
1
1
1
1
92153
92200
132
132A
220
92153-1135
92200-1626
132BA0614
132BA0625
220AA0514
BOLT,8X50
WASHER,8.2X26X5
SCREW-PAN-CROS,5X14
1
1
1
2
2
1
1
1
2
2
SCREW-PAN-CROS,6X8
KEY-WOODRUFF
2
1
2
1
220A 220AA0608
510 510A3200
17
FEB.15,2010
GRID NO.
C-8
This grid covers:
Ignition System
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
21119
21121
21160
92027
92070
21119-0098
21121-0036
21160-0001
92027-1789
92070-0037
92071 92071-0001
92071A 92071-0002
130 130BA0535
18
IGNITER
COIL-IGNITION
CAP-ASSY-PLUG
COLLAR,5.6X8X14.5
PLUG-SPARK,CR7HSA
1
1
1
2
1
1
1
1
2
1
GROMMET
GROMMET
BOLT-FLANGED,5X35
1
1
2
1
1
2
FEB.15,2010
GRID NO.
C-9
This grid covers:
Starter Motor
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
13091
13194
13216
21039
21039A
13091-1992
13194-0005
13216-0040
21039-0007
21039-0008
HOLDER
CLUTCH-ONEWAY
GEAR-COMP,FREE WHEEL
BRUSH
BRUSH
1
1
1
1
1
1
1
1
1
1
21040
21163
26006
26011
27010
21040-0004
21163-0058
26006-0018
26011-0164
27010-0110
SPRING-BRUSH
STARTER-ELECTRIC
FUSE,15A
WIRE-LEAD
SWITCH
2
1
2
1
1
2
1
2
1
1
39076
39184
59051
92002
92015
39076-0020
39184-0015
59051-1304
92002-1778
92015-1367
LIMITER,STARTER IDLE GEAR

BRACKET-ASSY
GEAR-SPUR,IDLE
BOLT,SOCKET,6X16
NUT,FLANGED,6MM
1
1
1
3
1
1
1
1
3
1
92022
92022A
92055
92055A
92055B
92022-1649
92022-212
92055-1276
92055-1370
92055-1550
WASHER,10.2X20X0.5
WASHER,22.3X35X1.6
RING-O
RING-O,4.5X2.0
RING-O
4
1
1
3
2
4
1
1
3
2
92071
92153
92200
132
223
92071-0037
92153-1914
92200-0407
132BD0630
223AA0510
GROMMET
BOLT
WASHER,SET
SCREW-PAN-WS-CROS,5X10
1
2
1
2
2
1
2
1
2
2
19
FEB.15,2010
GRID NO.
D-3
This grid covers:
Frame
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
32160
92015
92015A
92116
92200
20
32160-0353-458
92015-1653
92015-1684
92116-1065
92200-0517
FRAME-COMP,P.SILVER
NUT,STEERING STEM,22MM
NUT,STEERING STEM,25MM
BEARING-ROLLER,H1-CAP32005JRRS
WASHER,STEERING STEM
FEB.15,2010
1
1
1
2
1
1
1
1
2
1
GRID NO.
D-4
This grid covers:
Engine Mount
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
32190
32190A
32190B
32190C
32190D
32190-0310
32190-0429
32190-0430
32190-0437
32190-0439
BRACKET-ENGINE,RR
BRACKET-ENGINE,FR,LH
BRACKET-ENGINE,FR,RH
BRACKET-ENGINE,HEAD,LH
BRACKET-ENGINE,HEAD,RH
2
1
1
1
1
2
1
1
1
1
92002
92153
92153A
92154
92210
92002-1349
92153-0614
92153-1126
92154-0088
92210-0140
BOLT,FLANGED,8X70
BOLT,FLANGED,10X105
BOLT,FLANGED,10X80
BOLT,FLANGED,10X170
NUT,LOCK,FLANGED,8MM
2
2
2
1
2
2
2
2
1
2
5
8
5
8
92210A 92210-1080
132 132BA0816
21
FEB.15,2010
GRID NO.
D-5
This grid covers:
Frame Fittings
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
11055
14079
14092
35063
35063A
11055-1677
14079-0031
14092-0035
35063-0586-458
35063-0587-458
BRACKET,RESERVOIR
HOLDER-ASSY,BATTERY
COVER,IGNITER
1
1
1
1
1
1
1
1
1
1
55020
56008
92022
92122
92143
55020-0429
56008-0022-MA
92022-1561
92122-0023
92143-1196
GUARD
BAG,TOOL,BLACK
WASHER,8.5X20X1.6
ROLLER,CHAIN GUIDE
COLLAR
2
1
2
1
2
2
1
2
1
2
92143A
92150
92152
92153
92154
92143-1432
92150-1036
92152-0604
92153-0936
92154-0203
COLLAR,9.5X12.7X25
BOLT,FLANGED,8X65
COLLAR
BOLT,FLANGED,6X14
BOLT,SOCKET,6X35
1
1
2
2
2
1
1
2
2
2
92161
92161A
92200
92210
132
92161-0838
92161-0853
92200-0544
92210-0140
132BA0610
DAMPER
DAMPER
WASHER,6.5X18X1
2
2
2
1
6
2
2
2
1
6
22
FEB.15,2010
GRID NO.
This grid covers:
D-6
Swingarm
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
11065
12053
12053A
33001
33032
11065-0300
12053-0142
12053-0144
33001-0211-458
33032-0030
CAP
GUIDE-CHAIN,LH
GUIDE-CHAIN,RH
SHAFT-SWING ARM
2
1
1
1
1
2
1
1
1
1
33040
33040A
42036
55020
92015
33040-0019
33040-1162
42036-0070
55020-0471
92015-1364
ADJUSTER-CHAIN
ADJUSTER-CHAIN,OUTSIDE
SLEEVE,PIVOT,15.1X20X197.8
GUARD
NUT,8MM
2
2
1
1
2
2
2
1
1
2
92015A
92015B
92046
92049
92151
92015-1406
92015-1407
92046-1110
92049-1109
92151-1149
NUT,FLANGED,8MM
NUT,14MM
BEARING-NEEDLE,BM202726
SEAL-OIL,ARM
BOLT,SOCKET,6X18
2
1
2
2
1
2
1
2
2
1
92210
132
92210-1397
132BA0650
NUT,POP,6MM,L=15
1
4
1
4
23
FEB.15,2010
GRID NO.
D-7
This grid covers:
Suspension
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
39007
39111
42036
42036A
42036B
39007-0153-458
39111-0067-458
42036-0046
42036-0068
42036-1248
SLEEVE,12.1X20X58
SLEEVE,12.1X20X82.6
SLEEVE,10X16X19
1
1
2
1
1
1
1
2
1
1
42036C
92015
92028
92046
92049
42036-1351
92015-1433
92028-1598
92046-1192
92049-0069
SLEEVE
BUSHING
BEARING-NEEDLE,16BM2212
SEAL-OIL
1
3
6
2
2
1
3
6
2
2
92049A
92049B
92093
92152
92153
92049-0135
92049-1109
92093-0155
92152-1139
92153-1828
SEAL-OIL,SDO 20 26 3
SEAL-OIL,ARM
SEAL,SO 16 22 2.5
COLLAR
BOLT,12X85
4
2
2
1
1
4
2
2
1
1
92153A
92153B
92154
92210
92153-1829
92153-1957
92154-0456
92210-1184
BOLT,12X108
BOLT,FLANGED,10X42
BOLT,12X95
NUT,LOCK,10MM
1
2
1
1
1
2
1
1
24
FEB.15,2010
GRID NO.
D-8
This grid covers:
Footrests
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
34003
34003A
34003B
34003C
34028
34003-0087-458
34003-0089-458
34003-0094-458
34003-0095-458
34028-0007
STEP,RR
1
1
1
1
2
1
1
1
1
2
34028A
34028B
92027
92043
92043A
34028-0112-458
34028-0115-458
92027-162
92043-080
92043-1217
STEP,FR,RH,P.SILVER
STEP,FR,LH,P.SILVER
COLLAR,6.8X10X12
PIN,8X31
PIN,10X35
1
1
2
2
2
1
1
92081
92081A
92150
92150A
92152
92081-1606
92081-1607
92150-1255
92150-1339
92152-0933
SPRING,STEP,LH
SPRING,STEP,RH
BOLT,SOCKET,10X20
BOLT,FLANGED,6X20
COLLAR
1
1
4
2
1
1
4
2
2
92153
92161
92161A
92200
92200A
92153-1624
92161-0071
92161-0848
92200-0034
92200-0543
BOLT,SOCKET,8X30
DAMPER,REAR STEP
DAMPER,STEP
WASHER,20X30X4.5
WASHER,10.5X20X1.0
4
2
2
2
2
4
2
2
2
2
PIN-COTTER,2.0X18
PIN-COTTER,2.5X18
2
2
2
2
550 550AA2018
550A 550AA2518
25
FEB.15,2010
2
2
GRID NO.
D-9
This grid covers:
Front Fender(s)
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
35004
35004A
35004B
92150
92152
26
35004-0116-290
35004-0116-6C
35004-0116-6L
92150-1339
92152-0427
FENDER-FRONT,EBONY
FENDER-FRONT,F.RED
BOLT,FLANGED,6X20
COLLAR
FEB.15,2010
1
1
4
4
1
1
4
4
GRID NO.
D-10
This grid covers:
Rear Fender(s)
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
35015
35019
35022
35023
35023A
35015-0022
35019-0058
35022-0057
35023-0153-290
35023-0153-6C
FLAP-COMP,REAR
FLAP,RR FENDER,FR
FENDER-COMP-REAR
FENDER-REAR,L.GREEN
FENDER-REAR,EBONY
1
1
1
1
1
35023B
35034
92143
92152
92152A
35023-0153-6L
35034-0112
92143-1196
92152-0295
92152-0597
FENDER-REAR,F.RED
REINFORCE
COLLAR
COLLAR
COLLAR
1
4
2
4
1
1
4
2
4
92153
92160
132
92153-0863
92160-1736
132BA0620
BOLT,6X16
DAMPER,BRACKET
4
2
4
4
2
4
27
FEB.15,2010
1
1
1
1
GRID NO.
D-11
This grid covers:
Stand(s)
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
34024
92002
92015
92145
34024-0064-458
92002-1813
92015-1962
92145-0585
28
STAND-SIDE,P.SILVER
BOLT,SIDE STAND
NUT,LOCK,10MM
SPRING
FEB.15,2010
1
1
1
1
1
1
1
1
GRID NO.
D-12
This grid covers:
Tires
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
41009
41009A
41022
41022A
41023
41009-0213
41009-0214
41022-0039
41022-0040
41023-0013
TIRE,FR,70/100-19 42P,GP-21F
TIRE,RR,90/100-16 51P,GP-22R
TUBE-TIRE,FR,70/100-19(IRC)
TUBE-TIRE,RR,90/100-16(IRC)
BAND-RIM,FR,70/100-19
41023A
41025
41025A
41029
41029A
41023-0014
41025-0136
41025-0137
41029-0051
41029-0052
41029B 41029-0053
41032 41032-0006
29
1
1
1
1
1
1
1
1
1
1
BAND-RIM,RR,90/100-16
RIM,FR,1.40X19
RIM,RR,1.85X16
SPOKE-INNER,FR,LH,209.6MMX165D
SPOKE-INNER,FR,RH,213.0MMX161D
1
1
1
14
14
1
1
1
14
14
SPOKE-INNER,RR,176MMX163D
NIPPLE-SPOKE
28
56
28
56
FEB.15,2010
GRID NO.
This grid covers:
D-13
Front Hub
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
41034
41060
41068
41078
92015
41034-0058
41060-1103
41068-1333
41078-1052
92015-1433
DRUM-ASSY,FR
GEAR-METER SCREW,21T
AXLE,FR
CASE-ASSY-METER GEAR
1
1
1
1
1
1
1
1
1
1
92022
92033
92045
92049
92049A
92022-1510
92033-1160
92045-1062
92049-0113
92049-1173
WASHER,20X29X1.0
RING-SNAP,19MM
BEARING-BALL,TMB201LLUC3/2A
SEAL-OIL
SEAL-OIL,SD42 50 6
1
1
1
1
1
1
1
1
1
1
92152
92152A
481
550
601
92152-0709
92152-0736
481J3700
550AA2520
601B6301UU
COLLAR,12.2X17.3X62.5
COLLAR
CIRCLIP-TYPE-C,37MM
PIN-COTTER,2.5X20
BEARING-BALL,#6201UUC3
1
1
1
1
1
1
1
1
1
1
30
FEB.15,2010
GRID NO.
D-14
This grid covers:
Rear Hub
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
41034
41034A
41068
42041
42041A
41034-0059
41034-0068
41068-0075
42041-0063
42041-0091
DRUM-ASSY,RR
DRUM-ASSY,RR
AXLE,RR,14X298
SPROCKET-HUB,44T
SPROCKET-HUB,44T
92015
92049
92057
92058
92150
92015-1765
92049-0114
92057-0195
92058-0025
92150-1978
NUT,CASTLE,14MM
SEAL-OIL
CHAIN,DRIVE,RK-M428HX122L
JOINT-CHAIN,DRIVE
BOLT,SOCKET,8X28
1
2
1
1
4
1
2
1
1
92152
92152A
92152B
92154
92200
92152-0753
92152-0837
92152-1090
92154-0424
92200-1428
COLLAR
COLLAR,15.2X20X106
COLLAR,RR BRAKE DRUM,L=95
BOLT,FLANGED,8X30
WASHER,14.2X26X3.2
2
1
92210
410
410A
481
550
92210-0570
410AA0800
410AA1400
481J3500
550AA3025
NUT,8MM
WASHER-PLAIN-SMALL,8MM
CIRCLIP-TYPE-C,35MM
PIN-COTTER,3.0X25
4
4
1
1
1
1
1
601B6202UU
BEARING-BALL
601
31
FEB.15,2010
1
1
1
1
1
1
4
1
4
4
GRID NO.
E-3
This grid covers:
Brake Pedal
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
43001
92022
92055
92145
550
43001-0131
92022-1561
92055-0168
92145-0741
550AA2525
32
LEVER-BRAKE
WASHER,8.5X20X1.6
RING-O,OD=18.5
SPRING,BRAKE PEDAL RETURN
PIN-COTTER,2.5X25
FEB.15,2010
1
1
2
1
1
1
1
2
1
1
GRID NO.
E-4
This grid covers:
Shock Absorber(s)
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
45014
45014-0288-458
33
FEB.15,2010
GRID NO.
E-5
This grid covers:
Front Master Cylinder

Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
27010
43015
43020
43022
43026
27010-0025
43015-1697
43020-1126
43022-1010
43026-1074
SWITCH,BRAKE
CYLINDER-ASSY-MASTER,FR
PISTON-COMP-BRAKE
STOPPER-BRAKE,PISTON
CAP-BRAKE
1
1
1
1
1
1
1
1
1
1
43028
43034
43095
43095A
46092
43028-1061
43034-1016
43095-0547
43095-0587
46092-1140
DIAPHRAGM
HOLDER-BRAKE,MASTER CYLINDER
HOSE-BRAKE,FR,1236MM
HOSE-BRAKE
LEVER-GRIP,FRONT BRAKE
1
1
1
1
1
1
1
49016
49091
92002
92002A
92009
49016-1044
49091-0001
92002-1323
92002-1894
92009-1458
COVER-SEAL,MASTER CYLINDER
WASHER-SEAL,10.1X14.5X1.5
BOLT,SCREW,4X12
BOLT
SCREW,4MM
1
4
1
2
2
1
4
1
2
2
92015
92022
92150
92153
92153A
92015-1528
92022-1814
92150-1451
92153-0029
92153-0627
NUT,FLANGED,6MM
WASHER
BOLT,LEVER SET
BOLT,OIL,L=23
BOLT,OIL,L=23
1
1
1
1
1
1
2
CLAMP,BRAKE HOSE,OUTSIDE
CLAMP,BRAKE HOSE,INSIDE
1
1
2
92170 92170-1231
92170A 92170-1232
132 132BA0616
34
FEB.15,2010
2
1
1
2
GRID NO.
E-6
This grid covers:
Front Brake
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
41080
43044
43045
43048
43049
41080-0168
43044-0006
43045-1010
43048-0010
43049-1060
DISC,FR
HOLDER-COMP-CALIPER,FR,LH
SHAFT-CALIPER
PISTON-CALIPER
PACKING,PISTON SEAL
1
1
1
2
2
1
1
1
2
2
43049A
43056
43057
43080
43082
43049-1061
43056-0004
43057-1001
43080-0052
43082-0100
PACKING,PISTON SEAL
BREATHER-BRAKE
CAP-BREATHER
CALIPER-SUB-ASSY,FR
PAD-ASSY-BRAKE
2
1
1
1
1
2
1
1
1
1
49006
49006A
92002
92022
92043
49006-1088
49006-1242
92002-1468
92022-1373
92043-1416
BOOT,CALIPER
BOOT,CALIPER
BOLT,FLANGED,10X41
WASHER,WAVE
PIN,HANGER
1
1
2
1
2
1
1
2
1
2
SPRING,PAD
BOLT,DISC PLATE,8X15
BOLT,8X15
1
6
92144 92144-1847
92150 92150-1811
92150A 92150-1852
35
FEB.15,2010
GRID NO.
E-7
This grid covers:
Rear Master Cylinder

Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
13159
43010
43015
43016
43020
13159-1056
43010-1068
43015-0153
43016-1149
43020-1094
CONNECTOR
ROD-ASSY-BRAKE
CYLINDER-ASSY-MASTER,RR
CYLINDER-MASTER
PISTON-COMP-BRAKE
1
1
1
1
1
1
1
1
1
1
43026
43028
43064
43078
43095
43026-1075
43028-1067
43064-006
43078-1189
43095-0445
CAP-BRAKE
DIAPHRAGM
GROMMET,HOSE CLAMP
RESERVOIR
HOSE-BRAKE,RR,552MM
1
1
2
1
1
1
1
2
1
1
43095A
49091
92009
92022
92022A
43095-0550
49091-0001
92009-1596
92022-1028
92022-1601
HOSE-BRAKE,RR MASTER CYLINDER

WASHER-SEAL,10.1X14.5X1.5
SCREW,4X40
WASHER,8.5X13X1
WASHER,CIRCRIP
1
4
2
1
1
1
4
2
1
1
92033
92037
92043
92055
92153
92033-1186
92037-1710
92043-0004
92055-1251
92153-0029
RING-SNAP,20.5MM
CLAMP
PIN
RING-O,MASTER CYLINDER
BOLT,OIL,L=23
1
2
1
1
2
1
2
1
1
2
BOLT,FLANGED,6X14
PIN-COTTER,2.0X15
1
2
1
1
2
1
92153A 92153-0936
132 132BA0616
550 550AA2015
36
FEB.15,2010
GRID NO.
This grid covers:
E-8
Rear Brake
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
41080
43034
43044
43048
43049
41080-0179
43034-0053
43044-1076
43048-1090
43049-1025
DISC,RR
HOLDER-BRAKE,RR
HOLDER-COMP-CALIPER,RR
PISTON-CALIPER
PACKING
1
1
1
1
1
1
1
1
1
1
43049A
43049B
43056
43057
43080
43049-1060
43049-1061
43056-0004
43057-1001
43080-0078
PACKING,PISTON SEAL
PACKING,PISTON SEAL
BREATHER-BRAKE
CAP-BREATHER
CALIPER-SUB-ASSY,RR
1
1
1
1
1
1
1
1
1
1
43082
49006
49006A
92075
92081
43082-0043
49006-1088
49006-1089
92075-1414
92081-1502
PAD-ASSY-BRAKE
BOOT,CALIPER
BOOT,CALIPER
DAMPER
SPRING,PAD
1
1
1
1
1
1
1
1
1
1
92150
92150A
92150B
92150C
92150-1144
92150-1811
92150-1840
92150-1852
BOLT
BOLT,DISC PLATE,8X15
BOLT,SOCKET,8X16
BOLT,8X15
2
6
2
37
FEB.15,2010
2
6
GRID NO.
This grid covers:
E-9
Handlebar
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
13272
13280
27010
46003
46012
13272-0795
13280-0105
27010-1094
46003-0172-458
46012-0075-458
PLATE
HOLDER,CLUTCH LEVER
SWITCH,CLUTCH,BLACK
HANDLE,P.SILVER
1
1
1
1
2
1
1
1
1
2
46012A
46018
46075
46076
46091
46012-0080-458
46018-0079
46075-0082
46076-1244
46091-0168
GRIP-ASSY-THROTTLE
GRIP,LH
LEVER-ASSY-GRIP,CLUTCH
HOUSING-ASSY-CONTROL,RH
2
1
1
1
1
2
1
1
1
1
46091A
46092
56001
56001A
92009
46091-0169
46092-1206
56001-0166
56001-0169
92009-1134
HOUSING-ASSY-CONTROL,LH
LEVER-GRIP,CLUTCH
MIRROR-ASSY,RH
MIRROR-ASSY,LH
SCREW,CABLE ADJUST,8MM,BLACK
1
1
1
1
1
1
1
1
1
1
92015
92015A
92022
92037
92151
92015-1197
92015-1962
92022-1737
92037-1163
92151-1986
NUT,CABLE ADJUST LOCK,8MM,BLK

NUT,LOCK,10MM
WASHER
CLAMP,SPEED,L=58
BOLT,LEVER SET
1
2
4
2
1
1
2
4
2
1
92161
92172
92210
112
132
92161-0632
92172-0469
92210-0006
112BB0622
132BC0830
DAMPER,HANDLE HOLDER
SCREW-PAN-CROS,5X22
NUT,LOCK,6MM
BOLT-UPSET,6X22
4
2
1
1
4
4
2
1
1
4
220
221
410
554
220AB0540
221AB0316
410AB0600
554DA0800
SCREW-CSK-CROS,3X16
PIN-SNAP
2
2
1
2
2
2
1
2
38
FEB.15,2010
GRID NO.
This grid covers:
E-10
Front Fork
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
44008
44008A
44013
44022
44024
44008-0042-458
44008-0044-458
44013-0112
44022-0020
44024-1067
PIPE-FORK INNER
CYLINDER-FORK
CAP-OIL-LOCK
1
1
2
2
2
1
1
2
2
2
44025
44026
44026A
44029
44037
44025-1065
44026-0116
44026-1417
44029-1136
44037-0093-458
RING-FORK PISTON
SPRING-FRONT FORK
SPRING-FRONT FORK
SEAT-FORK SPRING
2
2
2
2
1
2
2
2
2
44037A
44039
44045
44065
44065A
44037-0110-458
44039-0083-458
44045-051
44065-1123
44065-1133
GASKET,FORK CYLINDER BOLT
BUSHING-FRONT FORK,INNER PIPE
BUSHING-FRONT FORK
1
2
2
2
44071
44071A
49006
92001
92015
44071-0556-458
44071-0557-458
49006-0057-BD
92001-1464
92015-1021
BOOT,FORK,BLACK
BOLT,FORK CYLINDER
NUT,10MM
1
1
2
2
2
92022
92026
92049
92055
92072
92022-239
92026-1365
92049-1524
92055-1367
92072-0107
WASHER,10.5X20X1
SPACER
SEAL-OIL,FORK OUTER TUBE
RING-O,FORK TOP
BAND,BOOT
2
2
2
2
2
92151
92151A
92152
92200
120
92151-1262
92151-1636
92152-0643
92200-1496
120CA1045
BOLT,FORK TOP
BOLT,FLANGED,10X35
COLLAR,FORK,L=150
WASHER
BOLT-SOCKET,10X45
2
2
2
2
132
132BA0835
39
FEB.15,2010
1
1
2
2
2
1
1
2
2
2
2
2
2
2
2
2
2
2
GRID NO.
E-11
This grid covers:
Fuel Tank
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
32052
51001
51023
51049
92001
32052-0118
51001-0340-21
51023-0037
51049-1134
92001-1091
BRACKET-TANK
TAP-ASSY,FUEL
CAP-TANK,FUEL
BOLT,6X20
1
1
1
1
2
1
1
1
1
2
92022
92022A
92037
92152
92154
92022-1690
92022-1977
92037-1601
92152-0934
92154-0461
WASHER,6.5X24X2
WASHER,5.1X10X1.0
CLAMP
COLLAR
BOLT,FLANGED,6X35
1
2
1
1
1
1
2
1
1
1
92160
92161
92161A
92161B
92172
92160-1328
92161-0705
92161-0913
92161-0914
92172-0496
DAMPER,FUEL TANK
DAMPER
DAMPER
DAMPER
SCREW,5X10
2
1
1
1
2
2
1
1
1
2
92200
132
702
92200-0177
132BB0608
702A06620
WASHER,6.5X11.5X0.8
TUBE-RUBBER,6X620
2
2
1
2
2
1
40
FEB.15,2010
GRID NO.
E-12
This grid covers:
Seat
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
53066
92072
92151
92154
92200
53066-0220-MA
92072-0120-MA
92151-1654
92154-0462
92200-0544
41
BAND,SEAT,BLACK
BOLT,SOCKET,6X14
BOLT,FLANGED,8X16
WASHER,6.5X18X1
FEB.15,2010
1
1
2
2
2
1
1
2
2
2
GRID NO.
E-13
This grid covers:
Meter(s)
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
14092
23008
25005
25023
25031
14092-0080
23008-0104
25005-0082
25023-0043
25031-0334
COVER,METER,LWR
SOCKET-ASSY
SPEEDOMETER
COVER-METER CASE
METER-ASSY,KPH
1
1
1
1
1
1
1
1
1
1
92022
92069
92069A
92075
92161
92022-104
92069-1007
92069-1116
92075-1690
92161-0825
WASHER,5.5X20X1.2
BULB,12V 3.4W,T10
BULB,12V 1.7W,T10
DAMPER
DAMPER,25X255X10
3
3
1
3
1
3
3
1
3
1
92161A
92171
92172
92172A
130
92161-0826
92171-1602
92172-0387
92172-0425
130BA0514
DAMPER,10X60X10
CLAMP
SCREW
SCREW
BOLT-FLANGED,5X14
1
1
1
5
3
1
1
1
5
3
42
FEB.15,2010
GRID NO.
E-14
This grid covers:
Cables
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
54001
54011
54012
54012A
54017
54001-0020
54011-0091
54012-0252
54012-0266
54017-0046
CABLE-SPEEDMETER
CABLE-CLUTCH
CABLE-THROTTLE,OPENING
CABLE-THROTTLE,CLOSING
CABLE-STARTER
1
1
1
1
1
1
1
1
1
1
92151
92171
92171A
92171B
92210
92151-1654
92171-1279
92171-1882
92171-1953
92210-0181
BOLT,SOCKET,6X14
CLAMP
CLAMP,CABLE,LWR
CLAMP,CABLE,UPP
1
1
1
1
1
1
1
1
1
1
132
132BA0616
43
FEB.15,2010
GRID NO.
F-3
This grid covers:
Side Covers/Chain Cover

Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
36001
36001A
36001B
36001C
36014
36001-0161-25R
36001-0161-27V
36001-0198-25R
36001-0198-27V
36014-0044

COVER-SIDE,LH,UP EBO+LO EBO
COVER-SIDE,RH,UP EBO+LO EBO
CASE-CHAIN
1
1
1
1
1
39156
49089
49089A
49089B
49089C
39156-0575
49089-0064-290
49089-0064-6C
49089-0065-290
49089-0065-6C
PAD
SHROUD-ENGINE,LH,L.GREEN
SHROUD-ENGINE,RH,L.GREEN
1
1
1
1
1
92009
92075
92143
92152
92153
92009-1729
92075-1011
92143-1196
92152-0237
92153-0936
SCREW,6X10
DAMPER
COLLAR
COLLAR
BOLT,FLANGED,6X14
2
2
6
2
4
2
2
6
2
4
92153A
92161
92161A
92161B
92172
92153-0950
92161-0685
92161-0912
92161-0915
92172-0098
BOLT,FLANGED,6X22
DAMPER
DAMPER
DAMPER
SCREW,6X10
2
2
2
2
2
2
2
2
2
2
44
FEB.15,2010
1
1
1
1
GRID NO.
F-4
This grid covers:
Headlight(s)
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
11054
11055
11055A
23007
23007A
11054-1069
11055-1064
11055-1291
23007-0146
23007-0152
BRACKET,HEAD LAMP
BRACKET,HEAD LAMP COVER
BRACKET,LICENSE
LENS-COMP,HEAD LAMP
LENS-COMP,HEAD LAMP
1
1
1
1
23008
23008A
39156
39156A
39156B
23008-0085
23008-0089
39156-0554
39156-0582
39156-0583
SOCKET-ASSY,POSITION LAMP
SOCKET-ASSY,HEAD LAMP
PAD
PAD,HEAD LAMP,LH
PAD,HEAD LAMP,LWR
1
1
1
1
1
39156C
39156D
39156E
39156F
55022
39156-0584
39156-0598
39156-0599
39156-0673
55022-0050-266
PAD,HEAD LAMP,RH
PAD,HEAD LAMP,LH
PAD,HEAD LAMP,RH
PAD
55022A
55022B
92039
92069
92069A
55022-0050-6C
55022-0050-6L
92039-0093
92069-0016
92069-1016
COVER-HEAD LAMP,EBONY
COVER-HEAD LAMP,F.RED
RIVET,ANCHOR CLIP
BULB,12V 35/35W
BULB,12V 5W
92144
92152
92152A
92152B
92153
92144-2266
92152-0295
92152-0573
92152-0936
92153-0936
SPRING
COLLAR
COLLAR
COLLAR
BOLT,FLANGED,6X14
1
2
2
92161
92161A
92161B
92161C
92161D
92161-0266
92161-0537
92161-0818
92161-0916
92161-0917
DAMPER
DAMPER
DAMPER
DAMPER
DAMPER
2
2
1
92170
92172
92172A
92172B
92172C
92170-1514
92172-0098
92172-0262
92172-0311
92172-0495
CLAMP
SCREW,6X10
SCREW,TAPPING,5X10
SCREW,TAPPING,4X40
SCREW
1
2
2
1
92172D
92173
132
235
92172-0498
92173-0290
132BC0618
235AA0512
SCREW,5X12
CLAMP
SCREW-PAN-WP-CROS,5X12
45
FEB.15,2010
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
3
1
2
2
2
2
1
2
2
2
1
2
GRID NO.
This grid covers:
F-5
Taillight(s)
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
11051
11061
14092
23016
23025
11051-1503
11061-0393
14092-0001
23016-0039
23025-0056
BRACKET,LICENSE
GASKET,TAIL LAMP LENS
COVER,LICENSE LAMP
LAMP-ASSY,LICENSE
LAMP-TAIL
1
1
1
1
1
1
1
1
1
1
23026
23026A
92069
92069A
92071
23026-0015
23026-0016
92069-0032
92069-1016
92071-024
LENS,LICENSE LAMP
LENS,TAIL LAMP
BULB,12V 21/5W
BULB,12V 5W
GROMMET
1
1
1
1
2
1
1
1
1
2
92152
92153
92154
92160
92161
92152-0933
92153-0684
92154-0212
92160-1162
92161-0776
COLLAR
BOLT,6X16
BOLT,WP,6X20
DAMPER
DAMPER
2
2
2
2
2
2
2
2
2
2
92172
92172A
92172B
92200
92172-0343
92172-0411
92172-0427
92200-0585
SCREW,TAPPING,2.9X13
SCREW,4.2X19
SCREW,TAPPING,5X16
WASHER,5.5X20X1.2
2
2
2
2
2
2
2
2
46
FEB.15,2010
GRID NO.
F-6
This grid covers:
Turn Signals
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
23037
23037A
23037B
23037C
23048
23037-0155
23037-0156
23037-0157
23037-0158
23048-0016
LAMP-ASSY-SIGNAL,FR,LH
LAMP-ASSY-SIGNAL,FR,RH
LAMP-ASSY-SIGNAL,RR,LH
LAMP-ASSY-SIGNAL,RR,RH
LENS-SIGNAL LAMP,FR LH&RR RH
1
1
1
1
2
1
1
1
1
2
23048A
92069
92161
92172
92172A
23048-0017
92069-0003
92161-0828
92172-0343
92172-0497
LENS-SIGNAL LAMP,FR RH&RR LH

BULB,12V 10W
DAMPER,SIGNAL LAMP
SCREW,TAPPING,2.9X13
SCREW,6X14
2
4
4
4
4
2
4
4
4
4
92200
92200-0370
WASHER,SIGNAL LAMP
47
FEB.15,2010
GRID NO.
F-7
This grid covers:
Chassis Electrical Equipment

Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
21061
26011
26011A
26012
26031
21061-1003
26011-0154
26011-0241
26012-0115
26031-0869
RECTIFIER
WIRE-LEAD,BATTERY(-)
WIRE-LEAD,BATTERY(+)
BATTERY,YTX7L-BS,12V 6AH
HARNESS,MAIN
1
1
1
1
1
1
1
1
1
1
27002
27002A
27003
92037
92150
27002-1086
27002-1097
27003-0068
92037-1163
92150-1689
RELAY-ASSY
RELAY-ASSY,SIGNAL LAMP
HORN
CLAMP,SPEED,L=58
BOLT,FLANGED,6X14
1
1
1
3
1
1
1
1
3
1
92154
92170
92171
92173
92173A
92154-0459
92170-1114
92171-1425
92173-0105
92173-0289
BOLT,FLANGED,6X10
CLAMP,L=150
CLAMP,WIRING HARNESS,L=60
CLAMP
CLAMP
2
1
3
2
1
2
1
3
2
1
48
FEB.15,2010
GRID NO.
F-8
This grid covers:
Ignition Switch
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
21007
27005
27008
ROTOR,LOCK,TANK CAP
SWITCH-ASSY-IGNITION
KEY-LOCK,BLANK
1
1
1
1
1
1
27010
27045
21007-5040
27005-0055
27008-1170
(OPTION)
27010-0106
27045-5414
SWITCH,REAR BRAKE
SWITCH-ASSY
1
1
1
1
28012
46123
92153
92210
461
28012-1076
46123-0007
92153-0967
92210-0007
461DA0600
REFLECTOR-REFLEX
SPRING-COMP
BOLT,TORX,6X16
NUT,FLANGED,5MM
WASHER-SPRING,6MM
1
1
2
1
2
1
1
2
1
2
49
FEB.15,2010
GRID NO.
F-9
This grid covers:
Owners Tools
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
56007
56008
92104
92104A
92106
56007-0084
56008-0024
92104-0004
92104-1064
92106-0002
TOOL-KIT
BAG,TOOL
GASKET-LIQUID,TB1211F,CLEAR
GASKET-LIQUID,TB1216B,BLACK
GRIP-SCREW DRIVER
1
1
1
1
1
1
1
1
1
1
92107
92110
92110A
92112
92107-0014
92110-0050
92110-0053
92112-0005
TOOL-DRIVER,#2PHILLIPS
TOOL-WRENCH,BOX,16X17
TOOL-WRENCH,OPEN END,14X17
TOOL-PLIERS
1
1
1
1
1
1
1
1
50
FEB.15,2010
GRID NO.
F-10
This grid covers:
Labels
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
56030
56033
56053
56070
56030-0241
56033-0265
56053-0354
56070-1096
51
LABEL,GASOLINE
LABEL-MANUAL,CHAIN
LABEL-SPECIFICATION,TIRE&LOAD
LABEL-WARNING,RULE
FEB.15,2010
1
1
1
1
1
1
1
1
GRID NO.
F-11
This grid covers:
Decals(Ebony)(C9F)
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
56052
56054
56054A
56068
56068A
56052-1909
56054-0448
56054-0563
56068-1804
56068-1805
56068B 56068-1806
56068C 56068-1807
56068D 56068-1808
52
MARK,KAWASAKI
MARK,SHROUD,KAWASAKI
MARK,RR FENDER,"K"
PATTERN,SIDE COVER,LH
PATTERN,SIDE COVER,RH
1
2
1
1
1
PATTERN,HEAD LAMP COVER

PATTERN,SHROUD,LH
PATTERN,SHROUD,RH
1
1
1
FEB.15,2010
GRID NO.
F-12
This grid covers:
Decals(Green)(C9F)
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
56052
56054
56054A
56068
56068A
56052-0968
56054-0447
56054-0562
56068-1799
56068-1800
56068B 56068-1801
56068C 56068-1802
56068D 56068-1803
53
MARK,KAWASAKI
MARK,RR FENDER,"K"
1
2
1
1
1

PATTERN,SHROUD,LH
PATTERN,SHROUD,RH
1
1
1
FEB.15,2010
GRID NO.
F-13
This grid covers:
Decals(Red)(CAF)
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
56052
56054
56054A
56069
56069A
56052-0968
56054-0562
56054-0643
56069-0722
56069-0723
MARK,KAWASAKI
MARK,RR FENDER,"K"
PATTERN,SHROUD,UPP,LH
PATTERN,SHROUD,LWR,LH
1
1
2
1
1
56069B
56069C
56069D
56069E
56069F
56069-0724
56069-0725
56069-0726
56069-0727
56069-0728
PATTERN,SHROUD,UPP,RH
PATTERN,SHROUD,LWR,RH
1
1
1
1
1
54
FEB.15,2010
GRID NO.
F-14
This grid covers:
Decals(Green)(CAF)
Quantity-KLX150
Ref.
No.
Part No.
Description
Spec Code
09 10
C9F CAF
56052
56054
56054A
56068
56068A
56052-0968
56054-0562
56054-0643
56068-1799
56068-1800
MARK,KAWASAKI
MARK,RR FENDER,"K"
1
1
2
1
1
56068B
56069
56069A
56069B
56069C
56068-1801
56069-0718
56069-0719
56069-0720
56069-0721

PATTERN,SHROUD,UPP,LH
PATTERN,SHROUD,LWR,LH
PATTERN,SHROUD,UPP,RH
PATTERN,SHROUD,LWR,RH
1
1
1
1
1
55
FEB.15,2010
GRID NO.
L-14
Part No.
Grid No.
Part No.
Grid No.
Part No.
Grid No.
This grid covers:
Numerical Parts Index

Part No.
Grid No.
Part No.
Grid No.
Part No.
Grid No.
13272-0028 .................B-5
13272-0760 .................C-3
13272-0795 .................E-9
13280-0105 .................E-9
13280-0235 .................C-5
13280-0253 .................B-5
132BA0610 .................D-5
132BA0614 .................B-3
132BA0614 .................C-7
132BA0616 .................C-4
16014-0016 .................C-5
16016-0014 .................C-5
16017-0009 .................C-5
16021-0022 .................C-5
16030-1007 .................C-5
16044-007 ...................C-5
16065-0061 .................B-3
16082-0040 .................C-6
16085-0118 .................B-9
16126-0020 .................C-5
23037-0158
23048-0016
23048-0017
235AA0512
25005-0082
25023-0043
25031-0334
26006-0018
26011-0154
26011-0164
.................F-6
.................F-6
.................F-6
................. F-4
...............E-13
...............E-13
...............E-13
.................C-9
.................F-7
.................C-9
35019-0058 ...............D-10
35022-0057 ...............D-10
35023-0153-290 ....... D-10
35023-0153-6C .........D-10
35023-0153-6L ......... D-10
35034-0112 ...............D-10
35063-0586-458 ......... D-5
35063-0587-458 ......... D-5
35063-0684 .................C-5
36001-0161-25R .........F-3
13091-1920 ...............B-11
13091-1992 .................C-9
13095-0093 ...............B-11
13097-0076 .................B-9
130BA0514 ...............E-13
130BA0535 .................C-8
130CA0816 .................B-6
13116-1136 ...............B-11
13127-0054 ...............B-12
13128-0051 ...............B-12
132BA0616
132BA0616
132BA0616
132BA0620
132BA0620
132BA0620
132BA0625
132BA0625
132BA0625
132BA0630
16126-0042
16158-0006
16183-0003
16187-0285
18088-0450
18100-0104
21003-0103
21007-0121
21007-5040
21039-0007
26011-0241
26012-0115
26031-0869
27002-1086
27002-1097
27003-0068
27005-0055
27008-1170
27010-0025
27010-0106
.................F-7
.................F-7
.................F-7
.................F-7
.................F-7
.................F-7
.................F-8
.................F-8
.................E-5
.................F-8
36001-0161-27V ......... F-3

36001-0198-25R .........F-3
36001-0198-27V ......... F-3
36014-0044 .................F-3
39007-0153-458 ......... D-7
39076-0020 .................C-9
39111-0067-458 ......... D-7
39156-0552 .................B-6
39156-0553 .................B-6
39156-0554 .................F-4
.................C-6
.................B-5
.................D-6
.................B-3
.................E-9
...............B-13
.................B-7
.................B-7
.................B-7
.................B-7
13140-0051
13140-0052
13140-0053
13141-0047
13144-0049
13145-0045
13151-1099
13159-1056
13165-0003
13172-0005
...............B-13
...............B-13
...............B-13
...............B-13
...............B-12
...............B-13
...............B-13
.................E-7
...............B-14
...............B-14
132BA0635 .................C-4
132BA0645 .................C-4
132BA0650 .................D-6
132BA0816 .................D-4
132BA0835 ...............E-10
132BB0608 ...............E-11
132BC0618 .................F-4
132BC0830 .................E-9
132BD0630 .................C-9
14014-1153 .................C-4
21039-0008 .................C-9
21040-0004 .................C-9
21061-1003 .................F-7
21066-0045 .................C-7
21119-0098 .................C-8
21121-0036 .................C-8
21160-0001 .................C-8
21163-0058 .................C-9
220AA0408 .................C-5
220AA0412 .................C-5
27010-0110 .................C-9
27010-1094 .................E-9
27045-5414 .................F-8
28012-1076 .................F-8
290CA0808 ...............B-10
311BA0600 ...............B-14
32052-0118 ...............E-11
32154-1906 .................B-3
32160-0353-458 ......... D-3
32190-0310 .................D-4
39156-0575
39156-0582
39156-0583
39156-0584
39156-0598
39156-0599
39156-0673
39184-0015
39193-1067
41009-0213
.................F-3
.................F-4
.................F-4
.................F-4
.................F-4
.................F-4
.................F-4
.................C-9
.................C-6
...............D-12
12016-0035
12020-0007
12046-0061
12046-0084
12048-0023
12053-0126
12053-0127
12053-0133
12053-0142
12053-0144
.................B-7
.................B-7
.................B-9
.................B-8
.................B-8
.................B-8
.................B-8
.................C-4
.................D-6
.................D-6
13183-1066
13183-1274
13194-0005
13206-1070
13216-0040
13236-0174
13236-1192
13242-0055
13262-0454
13262-0459
...............B-13
...............B-11
.................C-9
...............B-10
.................C-9
...............B-11
...............B-14
...............B-14
...............B-12
...............B-12
14014-1154
14026-0078
14031-0116
14032-0124
14037-0074
14044-0044
14073-0172
14073-0224
14079-0031
14080-0251
220AA0514 .................C-7
220AA0608 .................C-7
220AA0614 .................C-3
220AA0618 .................C-6
220AA0630 .................C-6
220AB0540 .................E-9
221AB0316 .................E-9
223AA0510 .................C-9
23007-0146 .................F-4
23007-0152 .................F-4
32190-0429 .................D-4
32190-0430 .................D-4
32190-0437 .................D-4
32190-0439 .................D-4
33001-0211-458 ......... D-6
33032-0030 .................D-6
33040-0019 .................D-6
33040-1162 .................D-6
34003-0087-458 ......... D-8
34003-0089-458 ......... D-8
41009-0214
41022-0039
41022-0040
41023-0013
41023-0014
41025-0136
41025-0137
41029-0051
41029-0052
41029-0053
...............D-12
...............D-12
...............D-12
...............D-12
...............D-12
...............D-12
...............D-12
...............D-12
...............D-12
...............D-12
120CA1045
13001-0104
13002-0029
13008-0038
13024-0009
13025-0011
13027-0017
13029-0023
13031-0116
13061-0349
...............E-10
.................B-4
.................B-4
.................B-4
.................B-4
.................B-4
.................B-4
.................B-4
.................B-9
...............B-10
13262-0500
13262-0501
13262-0502
13262-0552
13262-0662
13262-0731
13262-0738
13270-1754
13270-1961
13271-1844
...............B-12
...............B-12
...............B-12
...............B-12
...............B-12
...............B-12
...............B-12
.................C-7
.................C-7
.................B-3
14080-0295 .................C-3
14092-0001 .................F-5
14092-0035 .................D-5
14092-0080 ...............E-13
15004-0059 .................C-5
156R0610 ................... B-6
16005-0003 .................C-5
16007-0020 .................C-5
16007-1223 .................B-7
16012-0003 .................C-5
23008-0085
23008-0089
23008-0104
23016-0039
23025-0056
23026-0015
23026-0016
23037-0155
23037-0156
23037-0157
34003-0094-458 ......... D-8

34003-0095-458 ......... D-8
34024-0064-458 ....... D-11
34028-0007 .................D-8
34028-0112-458 ......... D-8
34028-0115-458 ......... D-8
35004-0116-290 ......... D-9
35004-0116-6C ...........D-9
35004-0116-6L ........... D-9
35015-0022 ...............D-10
41032-0006
41034-0058
41034-0059
41034-0068
41060-1103
41068-0075
41068-1333
41078-1052
41080-0168
41080-0179
...............D-12
...............D-13
...............D-14
...............D-14
...............D-13
...............D-14
...............D-13
...............D-13
.................E-6
.................E-8
11002-0052
11004-0093
11010-0200
11013-0025
11051-1503
11054-1069
11055-1064
11055-1291
11055-1677
11061-0207
.................B-3
.................B-3
.................B-5
.................B-5
.................F-5
.................F-4
.................F-4
.................F-4
.................D-5
.................B-6
13064-0060
13066-0014
13070-1035
13078-0026
13086-1070
13087-1161
13088-0040
13088-0041
13088-1077
13089-1108
11061-0265
11061-0300
11061-0319
11061-0322
11061-0393
11061-0400
11061-0401
11061-1148
11065-0209
11065-0212
.................C-3
.................C-4
.................B-4
.................B-6
.................F-5
.................C-4
.................C-4
.................B-6
.................C-4
.................B-3
11065-0255
11065-0271
11065-0300
11065-1177
112BB0622
112CA0620
12004-0031
12005-0051
12009-0018
12011-1051
...............B-10
...............B-10
...............B-10
...............B-10
...............B-11
...............B-11
...............B-11
...............B-11
...............B-11
...............B-11
...............E-14
.................E-5
.................E-7
.................B-3
.................C-6
...............D-10
.................B-5
.................C-4
.................C-7
.................C-4
.................B-8
.................C-4
.................C-4
.................C-4
.................B-5
.................C-4
.................B-5
.................B-5
.................D-5
.................C-3
.................B-5
.................C-5
.................C-5
.................C-5
.................B-6
.................B-6
.................C-7
.................C-7
.................F-8
.................C-9
.................F-4
.................F-4
...............E-13
.................F-5
.................F-5
.................F-5
.................F-5
.................F-6
.................F-6
.................F-6
GRID NO.
L-15
Part No.
Grid No.
Part No.
Grid No.
Part No.
Grid No.
This grid covers:

Part No.
Grid No.
Part No.
Grid No.
Part No.
Grid No.
410AA0800 ...............D-14
410AA1400 ...............D-14
410AB0600 .................E-9
411AA0600 .................B-8
42036-0046 .................D-7
42036-0068 .................D-7
42036-0070 .................D-6
42036-1248 .................D-7
42036-1351 .................D-7
42041-0063 ...............D-14
44008-0044-458 ........E-10
44013-0112 ...............E-10
44022-0020 ...............E-10
44024-1067 ...............E-10
44025-1065 ...............E-10
44026-0116 ...............E-10
44026-1417 ...............E-10
44029-1136 ...............E-10
44037-0093-458 ........E-10
44037-0110-458 ........E-10
49091-0001 .................E-5
49091-0001 .................E-7
49106-0081 .................B-6
49107-0138 .................B-6
49118-0152 .................B-8
51001-0340-21 ..........E-11
51023-0037 ...............E-11
51049-1134 ...............E-11
510A3200 ..................B-13
510A3200 ................... C-7
56054-0563
56054-0643
56054-0643
56068-1799
56068-1799
56068-1800
56068-1800
56068-1801
56068-1801
56068-1802
...............F-11
...............F-13
...............F-14
...............F-12
...............F-14
...............F-12
...............F-14
...............F-12
...............F-14
...............F-12
92004-1217
92009-1109
92009-1134
92009-1458
92009-1551
92009-1596
92009-1607
92009-1729
92009-1865
92015-1021
.................B-3
.................B-7
.................E-9
.................E-5
.................C-5
.................E-7
...............B-10
.................F-3
.................C-5
...............E-10
92026-1614 ...............B-11
92027-162 ...................D-8
92027-1789 .................C-8
92028-1598 .................D-7
92033-1060 ...............B-12
92033-1160 ...............D-13
92033-1186 .................E-7
92033-1247 .................B-3
92033-1287 .................B-4
92037-1163 .................E-9
42041-0091
43001-0131
43010-1068
43015-0153
43015-1697
43016-1149
43020-1094
43020-1126
43022-1010
43026-1074
...............D-14
.................E-3
.................E-7
.................E-7
.................E-5
.................E-7
.................E-7
.................E-5
.................E-5
.................E-5
44039-0083-458 ........E-10
44045-051 .................E-10
44065-1123 ...............E-10
44065-1133 ...............E-10
44071-0556-458 ........E-10
44071-0557-458 ........E-10
45014-0288-458 ..........E-4
46003-0172-458 ..........E-9
46012-0075-458 ..........E-9
46012-0080-458 ..........E-9
510A4200 ....................B-9
52005-0079 .................C-4
52010-1053 .................C-6
53066-0220-MA ........E-12
54001-0020 ...............E-14
54011-0091 ...............E-14
54012-0252 ...............E-14
54012-0266 ...............E-14
54017-0046 ...............E-14
55020-0429 .................D-5
56068-1803
56068-1804
56068-1805
56068-1806
56068-1807
56068-1808
56069-0718
56069-0719
56069-0720
56069-0721
...............F-12
...............F-11
...............F-11
...............F-11
...............F-11
...............F-11
...............F-14
...............F-14
...............F-14
...............F-14
92015-1137
92015-1143
92015-1197
92015-1364
92015-1367
92015-1367
92015-1406
92015-1407
92015-1432
92015-1433
.................B-7
.................B-6
.................E-9
.................D-6
.................B-5
.................C-9
.................D-6
.................D-6
.................B-6
...............D-13
92037-1163 .................F-7
92037-1271 .................B-5
92037-1305 .................B-3
92037-147 ...................C-5
92037-1593 .................B-5
92037-1601 ...............E-11
92037-1710 .................E-7
92037-1712 .................B-5
92037-1935 .................C-5
92039-0093 .................F-4
43026-1075
43028-1061
43028-1067
43034-0053
43034-1016
43044-0006
43044-1076
43045-1010
43048-0010
43048-1090
.................E-7
.................E-5
.................E-7
.................E-8
.................E-5
.................E-6
.................E-8
.................E-6
.................E-6
.................E-8
46018-0079 .................E-9
46075-0082 .................E-9
46076-1244 .................E-9
46091-0168 .................E-9
46091-0169 .................E-9
46092-1140 .................E-5
46092-1206 .................E-9
46123-0007 .................F-8
461DA0600 ................. F-8
480J1200 ..................B-10
55020-0471 .................D-6
55020-0541 .................B-5
55022-0050-266 ..........F-4
55022-0050-6C ...........F-4
55022-0050-6L ............F-4
550AA2015 .................E-7
550AA2018 .................D-8
550AA2518 .................D-8
550AA2520 ...............D-13
550AA2525 .................E-3
56069-0722
56069-0723
56069-0724
56069-0725
56069-0726
56069-0727
56069-0728
56070-1096
59051-0096
59051-0097
...............F-13
...............F-13
...............F-13
...............F-13
...............F-13
...............F-13
...............F-13
...............F-10
...............B-10
...............B-10
92015-1433 .................D-7
92015-1528 .................E-5
92015-1653 .................D-3
92015-1684 .................D-3
92015-1765 ...............D-14
92015-1962 ...............D-11
92015-1962 .................E-9
92022-1028 .................E-7
92022-104 .................E-13
92022-1373 .................E-6
92043-0004 .................E-7
92043-0099 .................C-3
92043-0099 .................C-6
92043-0100 .................B-3
92043-0100 .................B-4
92043-080 ...................D-8
92043-1207 .................C-5
92043-1217 .................D-8
92043-1416 .................E-6
92045-0018 .................B-9
43049-1025 .................E-8
43049-1060 .................E-6
43049-1060 .................E-8
43049-1061 .................E-6
43049-1061 .................E-8
43056-0004 .................E-6
43056-0004 .................E-8
43057-1001 .................E-6
43057-1001 .................E-8
43064-006 ...................E-7
480J1600 ..................B-10
480J1700 ..................B-12
481J3500 ..................D-14
481J3700 ..................D-13
49002-0019 .................B-3
49006-0039 .................C-5
49006-0057-BD .........E-10
49006-1088 .................E-6
49006-1088 .................E-8
49006-1089 .................E-8
550AA3025 ...............D-14
551A0306 ..................B-13
554DA0800 .................E-9
56001-0166 .................E-9
56001-0169 .................E-9
56007-0084 .................F-9
56008-0022-MA ..........D-5
56008-0024 .................F-9
56030-0241 ...............F-10
56033-0265 ...............F-10
59051-1304 .................C-9
600A0800 ..................B-10
601A6000 ..................B-11
601A6201 ................... C-3
601B6202UU ............D-14
601B6301UU ............D-13
670B1510 ................... C-6
702A06620 ................E-11
92001-1091 ...............E-11
92001-1464 ...............E-10
92022-1510
92022-1561
92022-1561
92022-1601
92022-1649
92022-1690
92022-1690
92022-1737
92022-1814
92022-1827
...............D-13
.................D-5
.................E-3
.................E-7
.................C-9
...............B-13
...............E-11
.................E-9
.................E-5
...............B-14
92045-0018
92045-0126
92045-0151
92045-1062
92046-1110
92046-1192
92049-0011
92049-0069
92049-0104
92049-0113
.................C-3
...............B-13
.................C-3
...............D-13
.................D-6
.................D-7
.................C-3
.................D-7
.................C-4
...............D-13
43078-1189 .................E-7
43080-0052 .................E-6
43080-0078 .................E-8
43082-0043 .................E-8
43082-0100 .................E-6
43095-0445 .................E-7
43095-0547 .................E-5
43095-0550 .................E-7
43095-0587 .................E-5
44008-0042-458 ........E-10
49006-1242 .................E-6
49016-1044 .................E-5
49019-1097 .................C-5
49047-1094 ...............B-13
49065-0021 .................C-6
49078-0064 .................B-7
49089-0064-290 ..........F-3
49089-0064-6C ........... F-3
49089-0065-290 ..........F-3
49089-0065-6C ........... F-3
56052-0968
56052-0968
56052-0968
56052-1909
56053-0354
56054-0447
56054-0448
56054-0562
56054-0562
56054-0562
92002-1237
92002-1323
92002-1349
92002-1442
92002-1468
92002-1778
92002-1813
92002-1894
92002-1904
92004-0032
92022-1977 ...............E-11
92022-212 ...................C-9
92022-239 .................E-10
92022-3026 .................B-6
92022-315 .................B-10
92025-1280 ...............B-12
92026-1037 ...............B-12
92026-1217 ...............B-14
92026-1365 ...............E-10
92026-1610 ...............B-12
92049-0114
92049-0135
92049-0139
92049-0149
92049-0150
92049-1109
92049-1109
92049-1173
92049-1387
92049-1524
...............D-14
.................D-7
.................B-7
.................C-3
.................C-4
.................D-6
.................D-7
...............D-13
...............B-10
...............E-10
...............F-12
...............F-13
...............F-14
...............F-11
...............F-10
...............F-12
...............F-11
...............F-12
...............F-13
...............F-14
...............B-14
.................E-5
.................D-4
...............B-10
.................E-6
.................C-9
...............D-11
.................E-5
.................B-5
...............B-14
GRID NO.
L-16
Part No.
Grid No.
Part No.
Grid No.
Part No.
Grid No.
This grid covers:

Part No.
Grid No.
Part No.
Grid No.
Part No.
Grid No.
92051-003 ...................C-4
92055-0060 .................B-8
92055-0061 .................B-3
92055-0061 .................C-6
92055-0084 .................C-5
92055-0151 ...............B-12
92055-0152 .................C-6
92055-0154 .................C-4
92055-0155 .................C-4
92055-0168 .................E-3
92072-0107 ...............E-10
92072-0120-MA ........E-12
92075-1011 .................F-3
92075-1414 .................E-8
92075-1690 ...............E-13
92081-020 .................B-10
92081-122 .................B-10
92081-1276 ...............B-10
92081-1502 .................E-8
92081-1606 .................D-8
92150-1339
92150-1339
92150-1451
92150-1689
92150-1811
92150-1811
92150-1840
92150-1852
92150-1852
92150-1978
.................D-8
.................D-9
.................E-5
.................F-7
.................E-6
.................E-8
.................E-8
.................E-6
.................E-8
...............D-14
92153-0950
92153-0967
92153-1067
92153-1126
92153-1135
92153-1140
92153-1140
92153-1141
92153-1144
92153-1145
.................F-3
.................F-8
...............B-11
.................D-4
.................C-7
.................B-3
.................C-4
.................B-3
...............B-14
.................C-3
92161-0828
92161-0838
92161-0848
92161-0853
92161-0912
92161-0913
92161-0914
92161-0915
92161-0916
92161-0917
.................F-6
.................D-5
.................D-8
.................D-5
.................F-3
...............E-11
...............E-11
.................F-3
.................F-4
.................F-4
92192-0474
92192-0678
92192-0746
92192-0839
92192-0854
92192-0876
92192-0921
92200-0034
92200-0177
92200-0298
.................B-5
.................B-5
.................B-5
.................B-5
.................C-5
.................C-5
.................B-5
.................D-8
...............E-11
...............B-10
92055-0190
92055-0191
92055-0193
92055-0194
92055-0202
92055-1223
92055-1231
92055-1251
92055-1276
92055-1367
.................C-6
.................B-3
.................B-8
.................C-4
.................B-3
.................C-5
.................B-3
.................E-7
.................C-9
...............E-10
92081-1607
92081-1829
92093-0094
92093-0103
92093-0155
92104-0004
92104-1064
92106-0002
92107-0014
92110-0050
.................D-8
...............B-14
.................B-5
.................B-5
.................D-7
.................F-9
.................F-9
.................F-9
.................F-9
.................F-9
92151-1149
92151-1262
92151-1636
92151-1654
92151-1654
92151-1986
92152-0237
92152-0295
92152-0295
92152-0427
.................D-6
...............E-10
...............E-10
...............E-12
...............E-14
.................E-9
.................F-3
...............D-10
.................F-4
.................D-9
92153-1146
92153-1151
92153-1156
92153-1157
92153-1350
92153-1624
92153-1828
92153-1829
92153-1882
92153-1914
.................C-3
.................B-8
.................B-8
.................B-8
.................B-6
.................D-8
.................D-7
.................D-7
.................B-5
.................C-9
92161-1284
92170-1114
92170-1231
92170-1232
92170-1514
92171-0494
92171-0593
92171-1124
92171-1279
92171-1425
.................B-6
.................F-7
.................E-5
.................E-5
.................F-4
.................C-5
.................B-6
.................C-5
...............E-14
.................F-7
92200-0370
92200-0394
92200-0407
92200-0517
92200-0529
92200-0543
92200-0544
92200-0544
92200-0553
92200-0571
.................F-6
.................B-5
.................C-9
.................D-3
.................B-5
.................D-8
.................D-5
...............E-12
.................B-9
...............B-10
92055-1370 .................C-9
92055-1550 .................C-9
92057-0032 .................B-8
92057-0195 ...............D-14
92058-0025 ...............D-14
92059-1804 .................B-5
92063-1326 .................C-5
92065-058 .................B-13
92065-096 ...................B-6
92066-1012 .................B-3
92110-0053
92112-0005
92116-1065
92122-0011
92122-0023
92139-0001
92139-0002
92139-0244
92139-0286
92143-1196
.................F-9
.................F-9
.................D-3
.................B-8
.................D-5
...............B-12
...............B-12
...............B-11
...............B-12
...............D-10
92152-0573
92152-0597
92152-0604
92152-0612
92152-0643
92152-0692
92152-0709
92152-0736
92152-0753
92152-0837
.................F-4
...............D-10
.................D-5
.................B-6
...............E-10
.................C-4
...............D-13
...............D-13
...............D-14
...............D-14
92153-1957
92153-1970
92154-0042
92154-0088
92154-0203
92154-0212
92154-0281
92154-0424
92154-0456
92154-0459
.................D-7
.................B-3
.................B-6
.................D-4
.................D-5
.................F-5
.................B-8
...............D-14
.................D-7
.................F-7
92171-1602
92171-1882
92171-1953
92172-0098
92172-0098
92172-0177
92172-0262
92172-0311
92172-0343
92172-0343
...............E-13
...............E-14
...............E-14
.................F-3
.................F-4
.................B-5
.................F-4
.................F-4
.................F-5
.................F-6
92200-0585
92200-1428
92200-1496
92200-1626
92200-1631
92210-0006
92210-0007
92210-0140
92210-0140
92210-0181
.................F-5
...............D-14
...............E-10
.................C-7
.................B-3
.................E-9
.................F-8
.................D-4
.................D-5
...............E-14
92066-1012
92066-1012
92066-1110
92066-1174
92066-1475
92066-1565
92066-1571
92069-0003
92069-0016
92069-0032
.................C-3
.................C-4
.................C-3
.................C-3
.................B-5
.................C-4
.................C-4
.................F-6
.................F-4
.................F-5
92143-1196
92143-1196
92143-1432
92143-1680
92144-1289
92144-1345
92144-1847
92144-1892
92144-2266
92145-0309
.................D-5
.................F-3
.................D-5
...............B-12
...............B-11
...............B-14
.................E-6
.................C-6
.................F-4
.................C-5
92152-0854
92152-0933
92152-0933
92152-0934
92152-0936
92152-1090
92152-1139
92153-0029
92153-0029
92153-0481
.................B-5
.................D-8
.................F-5
...............E-11
.................F-4
...............D-14
.................D-7
.................E-5
.................E-7
.................B-3
92154-0461
92154-0462
92160-1036
92160-1162
92160-1278
92160-1328
92160-1736
92161-0071
92161-0266
92161-0306
...............E-11
...............E-12
...............B-14
.................F-5
.................B-5
...............E-11
...............D-10
.................D-8
.................F-4
.................B-6
92172-0387
92172-0411
92172-0425
92172-0427
92172-0469
92172-0495
92172-0496
92172-0497
92172-0498
92172-1051
...............E-13
.................F-5
...............E-13
.................F-5
.................E-9
.................F-4
...............E-11
.................F-6
.................F-4
...............B-10
92210-0570
92210-0600
92210-1080
92210-1184
92210-1397
98111-0019
...............D-14
.................B-9
.................D-4
.................D-7
.................D-6
.................B-4
92069-1007 ...............E-13
92069-1016 .................F-4
92069-1016 .................F-5
92069-1116 ...............E-13
92070-0037 .................C-8
92071-0001 .................C-8
92071-0002 .................C-8
92071-0037 .................C-9
92071-0038 .................C-5
92071-024 ...................F-5
92145-0310
92145-0313
92145-0349
92145-0558
92145-0585
92145-0741
92145-0759
92150-1036
92150-1144
92150-1255
.................C-5
.................C-5
...............B-14
...............B-11
...............D-11
.................E-3
...............B-11
.................D-5
.................E-8
.................D-8
92153-0614
92153-0627
92153-0684
92153-0794
92153-0863
92153-0936
92153-0936
92153-0936
92153-0936
92153-0936
.................D-4
.................E-5
.................F-5
...............B-11
...............D-10
.................B-5
.................D-5
.................E-7
.................F-3
.................F-4
92161-0537
92161-0545
92161-0632
92161-0685
92161-0705
92161-0776
92161-0789
92161-0818
92161-0825
92161-0826
.................F-4
.................B-6
.................E-9
.................F-3
...............E-11
.................F-5
.................B-3
.................F-4
...............E-13
...............E-13
92172-1055
92172-1062
92173-0075
92173-0081
92173-0105
92173-0179
92173-0217
92173-0289
92173-0290
92192-0233
.................B-8
.................C-3
.................C-5
.................B-5
.................F-7
.................B-5
.................B-5
.................F-7
.................F-4
.................C-5
Air Cleaner.........................................................................................B-5
Brake Pedal........................................................................................E-3
Cables..............................................................................................E-14
Camshaft(s) ....................................................................................... B-8
Carburetor..........................................................................................C-5
Chain Cover.......................................................................................F-3
Chassis Electrical Equipment ............................................................F-7
Clutch...............................................................................................B-11
Crankcase..........................................................................................C-3
Crankshaft..........................................................................................B-9
Cylinder..............................................................................................B-4
Cylinder Head....................................................................................B-3
Decals(Ebony)(C9F).........................................................................F-11
Decals(Green)(C9F).........................................................................F-12
Decals(Green)(CAF) ........................................................................ F-14
Decals(Red)(CAF)............................................................................F-13
Engine Cover(s).................................................................................C-4
Engine Mount .................................................................................... D-4
Footrests............................................................................................D-8
Frame.................................................................................................D-3
Frame Fittings....................................................................................D-5
Front Brake ........................................................................................ E-6
Front Fender(s)..................................................................................D-9
Front Fork ........................................................................................ E-10
Front Hub.........................................................................................D-13
Front Master Cylinder........................................................................ E-5
Fuel Tank ......................................................................................... E-11
Gear Change Drum.........................................................................B-13
Gear Change Mechanism................................................................B-14
Generator...........................................................................................C-7
GRID NO.
B-16
This grid covers:
Part Name Index

Handlebar .......................................................................................... E-9
Headlight(s)........................................................................................F-4
Ignition Switch....................................................................................F-8
Ignition System..................................................................................C-8
Kickstarter Mechanism .................................................................... B-10
Labels...............................................................................................F-10
Meter(s)............................................................................................E-13
Muffler(s)............................................................................................B-6
Oil Pump............................................................................................C-6
Owners Tools .................................................................................... F-9
Piston(s).............................................................................................B-4
Rear Brake.........................................................................................E-8
Rear Fender(s) ................................................................................ D-10
Rear Hub......................................................................................... D-14
Rear Master Cylinder.........................................................................E-7
Seat..................................................................................................E-12
Shift Fork(s) ..................................................................................... B-13
Shock Absorber(s).............................................................................E-4
Side Covers........................................................................................F-3
Stand(s) ........................................................................................... D-11
Starter Motor ..................................................................................... C-9
Suspension........................................................................................D-7
Swingarm...........................................................................................D-6
Taillight(s)...........................................................................................F-5
Tensioner ........................................................................................... B-8
Tires.................................................................................................D-12
Transmission....................................................................................B-12
Turn Signals.......................................................................................F-6
Valve(s).............................................................................................. B-7
Air Cleaner.........................................................................................B-5
Brake Pedal........................................................................................E-3
Cables..............................................................................................E-14
Camshaft(s) ....................................................................................... B-8
Carburetor..........................................................................................C-5
Chain Cover.......................................................................................F-3
Clutch...............................................................................................B-11
Crankcase..........................................................................................C-3
Crankshaft..........................................................................................B-9
Cylinder..............................................................................................B-4
Cylinder Head....................................................................................B-3
Decals(Ebony)(C9F).........................................................................F-11
Decals(Green)(C9F).........................................................................F-12
Decals(Red)(CAF)............................................................................F-13
Engine Cover(s).................................................................................C-4
Engine Mount .................................................................................... D-4
Footrests............................................................................................D-8
Frame.................................................................................................D-3
Frame Fittings....................................................................................D-5
Front Brake ........................................................................................ E-6
Front Fender(s)..................................................................................D-9
Front Fork ........................................................................................ E-10
Front Hub.........................................................................................D-13
Fuel Tank ......................................................................................... E-11
Generator...........................................................................................C-7
GRID NO.
C-16
This grid covers:
Part Name Index

Handlebar .......................................................................................... E-9
Headlight(s)........................................................................................F-4
Labels...............................................................................................F-10
Meter(s)............................................................................................E-13
Muffler(s)............................................................................................B-6
Oil Pump............................................................................................C-6
Owners Tools .................................................................................... F-9
Piston(s).............................................................................................B-4
Rear Brake.........................................................................................E-8
Rear Fender(s) ................................................................................ D-10
Rear Hub......................................................................................... D-14
Seat..................................................................................................E-12
Shift Fork(s) ..................................................................................... B-13
Side Covers........................................................................................F-3
Stand(s) ........................................................................................... D-11
Starter Motor ..................................................................................... C-9
Suspension........................................................................................D-7
Swingarm...........................................................................................D-6
Taillight(s)...........................................................................................F-5
Tensioner ........................................................................................... B-8
Tires.................................................................................................D-12
Transmission....................................................................................B-12
Turn Signals.......................................................................................F-6
Valve(s).............................................................................................. B-7
Air Cleaner.........................................................................................B-5
Brake Pedal........................................................................................E-3
Cables..............................................................................................E-14
Camshaft(s) ....................................................................................... B-8
Carburetor..........................................................................................C-5
Chain Cover.......................................................................................F-3
Clutch...............................................................................................B-11
Crankcase..........................................................................................C-3
Crankshaft..........................................................................................B-9
Cylinder..............................................................................................B-4
Cylinder Head....................................................................................B-3
Decals(Ebony)(C9F).........................................................................F-11
Decals(Green)(C9F).........................................................................F-12
Decals(Red)(CAF)............................................................................F-13
Engine Cover(s).................................................................................C-4
Engine Mount .................................................................................... D-4
Footrests............................................................................................D-8
Frame.................................................................................................D-3
Frame Fittings....................................................................................D-5
Front Brake ........................................................................................ E-6
Front Fender(s)..................................................................................D-9
Front Fork ........................................................................................ E-10
Front Hub.........................................................................................D-13
Fuel Tank ......................................................................................... E-11
Generator...........................................................................................C-7
GRID NO.
D-16
This grid covers:
Part Name Index

Handlebar .......................................................................................... E-9
Headlight(s)........................................................................................F-4
Labels...............................................................................................F-10
Meter(s)............................................................................................E-13
Muffler(s)............................................................................................B-6
Oil Pump............................................................................................C-6
Owners Tools .................................................................................... F-9
Piston(s).............................................................................................B-4
Rear Brake.........................................................................................E-8
Rear Fender(s) ................................................................................ D-10
Rear Hub......................................................................................... D-14
Seat..................................................................................................E-12
Shift Fork(s) ..................................................................................... B-13
Side Covers........................................................................................F-3
Stand(s) ........................................................................................... D-11
Starter Motor ..................................................................................... C-9
Suspension........................................................................................D-7
Swingarm...........................................................................................D-6
Taillight(s)...........................................................................................F-5
Tensioner ........................................................................................... B-8
Tires.................................................................................................D-12
Transmission....................................................................................B-12
Turn Signals.......................................................................................F-6
Valve(s).............................................................................................. B-7
Air Cleaner.........................................................................................B-5
Brake Pedal........................................................................................E-3
Cables..............................................................................................E-14
Camshaft(s) ....................................................................................... B-8
Carburetor..........................................................................................C-5
Chain Cover.......................................................................................F-3
Clutch...............................................................................................B-11
Crankcase..........................................................................................C-3
Crankshaft..........................................................................................B-9
Cylinder..............................................................................................B-4
Cylinder Head....................................................................................B-3
Decals(Ebony)(C9F).........................................................................F-11
Decals(Green)(C9F).........................................................................F-12
Decals(Red)(CAF)............................................................................F-13
Engine Cover(s).................................................................................C-4
Engine Mount .................................................................................... D-4
Footrests............................................................................................D-8
Frame.................................................................................................D-3
Frame Fittings....................................................................................D-5
Front Brake ........................................................................................ E-6
Front Fender(s)..................................................................................D-9
Front Fork ........................................................................................ E-10
Front Hub.........................................................................................D-13
Fuel Tank ......................................................................................... E-11
Generator...........................................................................................C-7
GRID NO.
E-16
This grid covers:
Part Name Index

Handlebar .......................................................................................... E-9
Headlight(s)........................................................................................F-4
Labels...............................................................................................F-10
Meter(s)............................................................................................E-13
Muffler(s)............................................................................................B-6
Oil Pump............................................................................................C-6
Owners Tools .................................................................................... F-9
Piston(s).............................................................................................B-4
Rear Brake.........................................................................................E-8
Rear Fender(s) ................................................................................ D-10
Rear Hub......................................................................................... D-14
Seat..................................................................................................E-12
Shift Fork(s) ..................................................................................... B-13
Side Covers........................................................................................F-3
Stand(s) ........................................................................................... D-11
Starter Motor ..................................................................................... C-9
Suspension........................................................................................D-7
Swingarm...........................................................................................D-6
Taillight(s)...........................................................................................F-5
Tensioner ........................................................................................... B-8
Tires.................................................................................................D-12
Transmission....................................................................................B-12
Turn Signals.......................................................................................F-6
Valve(s).............................................................................................. B-7
Air Cleaner.........................................................................................B-5
Brake Pedal........................................................................................E-3
Cables..............................................................................................E-14
Camshaft(s) ....................................................................................... B-8
Carburetor..........................................................................................C-5
Chain Cover.......................................................................................F-3
Clutch...............................................................................................B-11
Crankcase..........................................................................................C-3
Crankshaft..........................................................................................B-9
Cylinder..............................................................................................B-4
Cylinder Head....................................................................................B-3
Decals(Ebony)(C9F).........................................................................F-11
Decals(Green)(C9F).........................................................................F-12
Decals(Red)(CAF)............................................................................F-13
Engine Cover(s).................................................................................C-4
Engine Mount .................................................................................... D-4
Footrests............................................................................................D-8
Frame.................................................................................................D-3
Frame Fittings....................................................................................D-5
Front Brake ........................................................................................ E-6
Front Fender(s)..................................................................................D-9
Front Fork ........................................................................................ E-10
Front Hub.........................................................................................D-13
Fuel Tank ......................................................................................... E-11
Generator...........................................................................................C-7
GRID NO.
F-16
This grid covers:
Part Name Index

Handlebar .......................................................................................... E-9
Headlight(s)........................................................................................F-4
Labels...............................................................................................F-10
Meter(s)............................................................................................E-13
Muffler(s)............................................................................................B-6
Oil Pump............................................................................................C-6
Owners Tools .................................................................................... F-9
Piston(s).............................................................................................B-4
Rear Brake.........................................................................................E-8
Rear Fender(s) ................................................................................ D-10
Rear Hub......................................................................................... D-14
Seat..................................................................................................E-12
Shift Fork(s) ..................................................................................... B-13
Side Covers........................................................................................F-3
Stand(s) ........................................................................................... D-11
Starter Motor ..................................................................................... C-9
Suspension........................................................................................D-7
Swingarm...........................................................................................D-6
Taillight(s)...........................................................................................F-5
Tensioner ........................................................................................... B-8
Tires.................................................................................................D-12
Transmission....................................................................................B-12
Turn Signals.......................................................................................F-6
Valve(s).............................................................................................. B-7

Part Catalog Kawasaki Klx150s

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Year & Model Title

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Model I.D. 09 10 KLX150 C9F/CAF

Left Side View

Left Side View

Right Side View

Right Side View

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Color Combination Parts List

Color: KMI.Ebony (20A )

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Color Combination Parts List

Color: KMI.Ebony (20A )

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Color Combination Parts List

Color: Lime Green (777 )

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Color Combination Parts List

Color: Lime Green (777 )

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Color Combination Parts List

Color: Colored Plastic Firecracker Red (6L )

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Color Combination Parts List

Color: Colored Plastic Firecracker Red (6L )

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Color Combination Parts List

Color: Lime Green (777 )

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Color Combination Parts List

Color: Lime Green (777 )

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09 10 KLX150 C9F/CAF Engine

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09 10 KLX150 C9F/CAF Engine

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