This standard stipulates the requirements for certification
of suction tanks for automatic pumps for use in automatic sprinkler system instillations.
This standard is available for information only and should not be used for any other purpose. Its use is subject to interpretation by LPCB and BRE experts, and we take no responsibility for its use by others. Any distribution or use of this material may only be done with the written permission of BRE Certification Ltd. Those wishing to use or reproduce this standard for any purpose other than to obtain approval from LPCB should apply to enquiries@brecertification.co.uk for a licence. Training is likely to be required and a fee will normally be payable.
BRE Certification 2004
LPS 1268: DRAFT 1D
REQUIREMENTS FOR THE LPCB CERTIFICATION AND LISTING OF SUCTION TANKS FOR SPRINKLER SYSTEMS
LOSS PREVENTION STANDARD DRAFT: 1d LPS 1268 Date: 24/9/04
This standard was prepared by Expert Group C and approved by the LPC Fire and Security Board of BRE Certification Ltd. The LPCB approval requirements are given in Scheme Document SD037, which should be read in conjunction with this standard. The following organisations participated in the preparation of this standard:-
Association of British Insurers Association of Chief Police Officers Association for Specialist Fire Protection BRE (FRS) British Automatic Sprinkler Association British Fire Protection Systems Association British Security Industry Association Confederation of British Industry Chief & Assistant Fire Chief Officers Association Door & Shutter Manufacturers Association Electrical Contractors Association Fire Sprinkler Association Franklin Hodge Galglass Health & Safety Executive International Fire Sprinkler Association Liquitech London Fire and Civil Defence Authority Local Government Association National Fire Sprinkler Association Office of the Deputy Prime Minister Risk Engineering Data Exchange Group Royal Institution of Chartered Surveyors Vulcan Tanks
REVISION OF LOSS PREVENTION STANDARDS
Loss Prevention Standards will be revised by issue of revised editions or amendments. Details will be posted on our website at www.lpcb.com
USERS OF LOSS PREVENTION STANDARDS SHOULD ENSURE THAT THEY POSSESS THE LATEST ISSUE AND ALL AMENDMENTS.
DRAFT: 1d LPS 1268 Date: 24/9/04
LOSS PREVENTION STANDARD
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BRE Certification 2004 FOREWORD
This standard identifies the evaluation and testing practices for the LPCB approval and listing of products. LPCB Listing of life safety and security products for inclusion in the Red Book is based on the following
i. Satisfactory compliance with this LPS1268 including product performance during testing and audit testing, which must be carried out in association with the LPCB or its licensees ii. Satisfactory product construction iii. Satisfactory manufacturing processes iv. Satisfactory product performance and service experience v. Compliance with Scheme Document SD037 Suction Tanks for Fire Pumps for Automatic Sprinkler Service
NB:- Compliance with this LPS standard does not in itself confer immunity from legal obligations.
The LPCB certification requirements are given in Scheme Document SD037, which should be read in conjunction with this standard.
LPCB offers a full range of services for approval and testing. Listed products appear in the LPCB List of Approved Fire and Security Products and Services which may be viewed on our website at www.lpcb.com or obtained in hard copy or CD ROM by contacting us at LPCB, Garston, Herts WD25 9XX. Tel: +44 (0) 1923 664100, Fax: +44 (0) 1923 664994, E-mail: enquiries@brecertification.co.uk
* NOTE: BRE and BRE Certification are owned by the Foundation for the Built Environment which is a registered charity. The Loss Prevention Certification Board (LPCB) is part of BRE Certification and lists approved products and services within the fire and security sectors. DRAFT: 1d LPS 1268 Date: 24/9/04
LOSS PREVENTION STANDARD
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BRE Certification 2004 Table of Contents
PARTICIPATING ORGANISATIONS _______________________________________________________ 1 REVISION OF LOSS PREVENTION STANDARDS ____________________________________________ 1 FOREWORD __________________________________________________________________________ 2 1. SCOPE___________________________________________________________________________ 4 2. REQUIREMENTS __________________________________________________________________ 4 2.1 CAPACITY______________________________________________________________________ 4 2.2 PERFORMANCE__________________________________________________________________ 5 2.2.1 Single supply tanks____________________________________________________________ 5 2.2.2 Superior supply tanks__________________________________________________________ 5 2.3 WARRANTY ____________________________________________________________________ 5 2.4 INSPECTION REGIME ______________________________________________________________ 6 2.5 DESIGN CALCULATIONS AND DECLARATION _____________________________________________ 7 2.5.1 Initial application______________________________________________________________ 7 2.5.2 Individual tank design__________________________________________________________ 7 2.6 PUMP CONNECTION_______________________________________________________________ 7 2.8 TANK COVER ___________________________________________________________________ 7 2.9 LINED TANKS ___________________________________________________________________ 8 2.10 MASTIC _______________________________________________________________________ 8 2.11 ANCILLARY EQUIPMENT____________________________________________________________ 8 2.12 ENVIRONMENTAL CONDITIONS_______________________________________________________ 9 2.13 TRAINING ______________________________________________________________________ 9 3. ASSESSMENT AND INSPECTION_____________________________________________________ 9 4. MARKING AND LABELLING ________________________________________________________ 10 5. ON-GOING ASSESSMENT AND AUDIT _______________________________________________ 10 6. PUBLICATIONS REFERRED TO _____________________________________________________ 11 RECOMMENDATIONS _________________________________________________________________ 13
Appendix A Example Inspection Report Form _______________________________________ 12
AMENDMENTS SINCE PUBLICATION 14 DRAFT: 1d LPS 1268 Date: 24/9/04
LOSS PREVENTION STANDARD
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BRE Certification 2004
1. SCOPE
This standard stipulates the requirements for certification of suction tanks for automatic pumps for use in automatic sprinkler systems.
The following types of tanks can be approved for use as pump suction tanks in conjunction with the LPC Rules for Automatic Sprinkler Installations (2 nd edition) and EN12845 Fixed firefighting systems Automatic Sprinkler systems Design, installation and maintenance. These tanks can also be used with any other sprinkler system installation standard that has a requirement for certificated tanks:
Single supply tank: A water storage tank which shall be designed and protected against corrosion such that the need for emptying the tank for maintenance is reduced to a period of not less than 1 year*
Superior supply tank: A water storage tank which shall be designed and protected against corrosion such that the need for emptying the tank for maintenance is reduced to a period of not less than 10 years*
* Note: These periods exclude the need for maintenance caused by accidental damage.
In accordance with the LPC Rules and EN12845 the following combination of single and superior supply tanks are acceptable for a duplicate water supply:
Two single supply tanks; Two superior supply tanks; or One single and one superior supply tanks.
Each type of tank may be sized such that it may be independent of inflow, i.e. full capacity, or dependent on inflow, i.e. of reduced capacity subject to the requirements of EN12845 Clause 9.3.
Note: Whilst not part of the LPCB certification process, applicants are advised to seek approval/acceptance of the tank design from the appropriate national water authority.
2. REQUIREMENTS
2.1 Capacity
Each tank supplied under this approval scheme must not exceed a maximum capacity of 1300m 3 .
Duplicate sub-divided tanks may have a total capacity not exceeding 2600m 3 , provided the dividing wall is structurally capable of supporting either full compartment whilst the other is empty, and the maximum capacity of each compartment does not exceed 1300m 3 .
Note: Authorities having jurisdiction may accept single supply, multi-level tanks or sub- divided tanks in excess of these maximum capacities, provided that an independent verification of the tank's design and integrity is submitted by professionally qualified consultants. Such tanks will not be eligible for listing within the LPCB List of DRAFT: 1d LPS 1268 Date: 24/9/04
LOSS PREVENTION STANDARD
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BRE Certification 2004 Approved Fire and Security Products and Services.
2.2 Performance
2.2.1 Single supply tanks
Each single supply tank shall be designed and installed such that the need for emptying of the tank for maintenance is reduced to a period of not less than 1 year.
Applications for approval must be supported with independently verified evidence, including field experience, of the design, materials and construction.
Note: LPCB reserve the right to reject and/or appoint an independent expert to review the data submitted.
2.2.2 Superior supply tanks
Each superior supply tank shall be designed and installed such that the need for emptying of the tank for maintenance is reduced to a period of not less than 10 years.
Applications for approval must be supported with independently verified evidence, including field experience, of the design and materials chosen.
Note: Current industry experience shows that the following designs may be suitable for achieving the above criteria for superior supply tank design:
Concrete tanks designed and constructed in accordance with BS 8007 (Code of practice for the design of concrete structures for retaining aqueous liquid) with a cover of concrete, metal or glass fibre reinforced plastics are suitable; Steel tanks galvanised with 600g/m 2 of galvanising in total (i.e. 300g/m 2 per side) plus a suitable rubber liner such as butyl; Steel tanks galvanised with 1200g/m 2 of galvanising in total (i.e. 600g/m 2 per side) Glass reinforced plastic tanks; and Glass lined (vitreous enamel) steel tanks with a minimum internal coating of 0.25mm.
Note: LPCB reserve the right to reject and/or appoint an independent expert to review the data submitted.
2.3 Warranty
All approved tanks shall be issued with a minimum warranty covering repair or replacement due to manufacturing or installation defects for a minimum of 1 year from handover of the sprinkler installation.
All superior supply tanks shall also be supplied with the option of extending this warranty in DRAFT: 1d LPS 1268 Date: 24/9/04
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BRE Certification 2004 suitable increments to a period of not less than 10 years from handover or the sprinkler installation subject to the requirements of Clause 2.4 being met.
Note: It may be possible to extend the period beyond 10 years subject to on-going inspection (see Clause 2.4) .
2.4 Inspection regime
The approval of any tank shall remain valid subject to compliance with the inspection regime as detailed by the manufacturer. Inspection regimes shall include, but not be limited to inspection of:
Tank exterior shall be performed annually
Compliance with EN12845 Clause 20; All safety and information related signs & decals for legibility; Overflow pipes, and pipe terminations to ensure that they will perform their design function; Tank ventilation systems, including screens designed to prevent birds, insects and debris from entering the tank, for signs of blockage; Galvanised coating thickness which shall include galvanised coating thickness measurement at a minimum of 5 locations on two tanks sheets; The tank exterior for possible damage and signs of corrosion; and Ladders, locks, platforms, ladder cages etc for corrosion and/or damage that may have safety implications.
Tank interior shall be performed a minimum of every 5 years for single supply tanks and 10 years for superior supply tanks or earlier if an inspection of the exterior of the tank shows possible damage or signs of corrosion
Internal sheet and roof coating integrity, particularly in areas where external damage or internal corrosion may have occurred; Tank/roof coating, particularly at all fastener locations and at sheet edges for signs of damage or corrosion; If the tank is a mastic sealant design then inspect the condition of the sealant used on all joints, at the tank wall to floor junction, in the area of sumps, and other tank or floor penetrations for signs of degradation; If the tank is a lined design then inspect the condition of the liner particularly in the area of joints, gaskets, eyelets etc for signs of premature degradation; The galvanised coating on all parts for signs of degradation/corrosion; Other interior tank components such as vortex inhibitor, ball valve, heater etc for proper functionality; and Floor as appropriate for signs of degradation.
It shall be made clear to the tank purchaser that after the first year of installation, maintenance of LPCB approval is dependent on an inspection regime being in place.
An inspection report shall be produced after each visit and a copy kept by the manufacturer DRAFT: 1d LPS 1268 Date: 24/9/04
LOSS PREVENTION STANDARD
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BRE Certification 2004 for a period of not less than 5 years. An example inspection report is provided in Appendix A.
2.5 Design Calculations and Declaration
2.5.1 Initial application
Each generic tank design for approval shall be submitted with detailed design calculations for all stressed parts of the structure, verified by a Chartered Engineer.
All design calculations shall cater for a minimum wind loading in an empty state of 45 m/s
2.5.2 Individual tank design
The manufacturers internal procedures shall be such that each tank design shall cater for a minimum wind loading in an empty state of 45 m/s .
2.6 Pump connection
Sealing arrangements shall adequately seal the pump test pipes into the tank structure so that it shall prevent ingress of extraneous matter.
2.7 External protection
Pump suction tanks shall have all external steelwork protected against corrosion.
Where tanks may be installed in particularly corrosive atmospheres added protection may be necessary. Applicants for approval shall have procedures in place such that this is highlighted and discussed with the tank purchaser.
Note: Current industry experience shows the following options may be suitable:
Coating in accordance with BS EN ISO 12944 (Paints and varnishes Corrosion protection of steel structures by protective paint systems), Coating in accordance with BS 5493 (Protective coating of iron and steel structure against corrosion), or equivalent; or Galvanising of the exterior with a minimum of 300g/m 2
2.8 Tank cover
All tanks shall be provided with a cover which:
a) Shall be rigid; b) Excludes daylight; c) Prevents water from becoming contaminated with extraneous matter; d) Is designed to withstand snow loadings for the region in which the tank is to be installed; and e) Shall be designed such that any part is a minimum of 50mm above the highest water DRAFT: 1d LPS 1268 Date: 24/9/04
2.9.1 Tank liners shall not be manufactured out of fibreglass.
2.9.2 The base of all lined tanks shall be protected in such a way as to prevent damage to the liner on installation.
Note: Current industry experience shows that three layers of 300g/m 2 Polyethylene matting or equivalent is suitable for this purpose.
2.9.3 Bolt heads shall be protected internally to prevent damage to the liner.
2.10 Mastic
Where mastic or similar sealants are used any excess shall be removed from the exterior of the tank. possibly remove as requirement is aesthetic
2.11 Ancillary Equipment
All tanks shall be provided with the following: a) A permanently attached access ladder generally to BS 4211 (Ladders for Permanent Access) which shall incorporate a platform and guard-rail from which a person shall be able to test and/or maintain the ball valves whilst keeping both feet on the platform. The bottom section of the ladder shall be removable or otherwise protected to prevent unauthorised access to the tank Where the tank is installed in restricted height conditions (such as inside a building), alternative arrangements shall be provided to enable access to the ball vales; b) A ball or float valve for maintaining the required level of water in the tank; c) An access opening in the tank cover of such size and location to enable the testing, maintenance and replacement of the ball valve equipment. The cover of this opening shall be permanently attached by hinged or other means and shall be secured in such a manner as to be capable of being opened by hand; d) A device which shall show the total amount of water present in the tank, and which monitors the quantity of water down to below the suction pipe outlet to the pumps. This device shall be capable of being maintained without draining the tank. It may be possible for the gauge and associated fittings to be supplied separately to the tank for fitting in the pump house if required. If such an arrangement is provided, the gauge shall be suitable for use in suction conditions or be protected from such. Note "cat and mouse" type indicators are not adequate; DRAFT: 1d LPS 1268 Date: 24/9/04
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BRE Certification 2004 e) An immersion heater or other means to prevent the ball valves and the water in the vicinity of the ball valves from freezing. Any immersion heater provided must be of a type which shall not burn out when exposed to the air, e.g. when the water level in the tank is lowered below the immersion heater. The heater shall be of the dual element type. Each element shall be capable of operating independently and preventing water in the vicinity of the ball valves from freezing and capable of being maintained or removed without draining the tank; f) A drainage facility that can completely drain the tank; g) An LPCB approved Vortex inhibitor; h) An efficient overflow arrangement in compliance with the relevant water authority requirements; and i) An access hatch at the base of lined tank with a minimum opening of 600x600mm
2.12 Environmental Conditions
All tanks shall be designed to meet the requirements of Clause 2.2.1 or 2.2.2 in all expected water and external environment conditions. Where special designs are required for certain conditions these shall not be supplied as LPCB approved unless submitted for evaluation.
2.13 Training
Suitable procedures shall be in place within the manufacturers quality management system to ensure adequate training of personnel involved in the design, manufacture and installation of storage tanks.
3. ASSESSMENT AND INSPECTION
An inspection of a filled tank of similar design and being not less than three years old shall be conducted by the LPCB such that conformity with technical documentation supplied by the applicant and the requirements of Section 2 of this standard can be assessed.
Notes: The tank need not necessarily be installed in a sprinkler installation; Where inspection of all ancillary items is not feasible, review of specifications may be sufficient; LPCB also reserve the right to inspect an empty tank, or a tank in the process of construction where deemed appropriate; LPCB reserve the right to involve independent qualified structural and corrosion specialists to examine the specification and tank (either empty or full) to verify compliance with this standard; and Where appropriate, tests may also be carried out as part of the evaluation.
Note: The three-year period may be extended, should this be considered appropriate by the LPCB. DRAFT: 1d LPS 1268 Date: 24/9/04
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BRE Certification 2004
4. MARKING AND LABELLING
Only pump suction tanks which are and continue to be approved by the LPCB as complying with the requirements of LPS1268 may be described directly, indirectly or by implication by reference to Loss Prevention Standard 1268 or LPS1268.
Marking requirements are given in LPCB Scheme Document SD037.
5. On-going assessment and audit
Requirements for the on-going approval and LPCB Red Book Listing of pump suction tanks are given in LPCB Scheme Document SD037.
DRAFT: 1d LPS 1268 Date: 24/9/04
LOSS PREVENTION STANDARD
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BRE Certification 2004 6. PUBLICATIONS REFERRED TO
LPCB Red Book : List of Approved Fire and Security Products and Services
BS 4211 : Ladders for Permanent Access
BS 5493 : Protective coating of iron and steel structure against corrosion
BS 8007 : Code of practice for the design of concrete structures for retaining aqueous liquids
BS EN ISO 12944 : Paints and varnishes Corrosion protection of steel structures by protective paint systems
PN103 : BRE Certification: Use of the BRE Certification Mark(s)
LPC Rules : LPC Rules for Automatic Sprinkler Installations
EN12845 : Fixed firefighting systems Automatic Sprinkler systems Design, installation and maintenance
SD037 : LPCB Scheme Document 037 - suction tanks for fire pumps for automatic sprinkler systems
DRAFT: 1d LPS 1268 Date: 24/9/04
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BRE Certification 2004 Appendix A Example Inspection Report Form
INSPECTION REPORT
Customer
Date Of Inspection: Inspected by:
Tank Details
Manufacturer Date of erection LPCB Ref. No. Tank Type Mastic Lined Capacity m 3 Height m Material Galvanised Glass Other
Inspection Type Internal External
Tank Condition - External
General appearance (signs of corrosion etc)
Thickness of galvanising (microns) (where applicable) Top row (4 locations at 2 nearest corners each side of ladder) TR BR TL BL
Bottom row (5 locations each corner & centre of 1 bottom plate) TR
TL BR BL Centre
Evidence of leakage?
DRAFT: 1d LPS 1268 Date: 24/9/04
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BRE Certification 2004 Tank Condition - Internal
General condition
Lining present Y/N
Condition:
Recommendations
The following recommendations are made based on the inspection carried out 1. Health and Safety
2. Significant Damage or Corrosion
3. Minor
Assessor signature: Date:
DRAFT: 1d LPS 1268 Date: 24/9/04
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BRE Certification 2004 Amendments Issued Since Publication
Revised Guidelines For The Approval of Equivalent Fixed Gas Fire-Extinguishing Systems, As Referred To in Solas 74, For Machinery Spaces and Cargo Pump-Rooms