Cat sisBB04f167431

Wire
Color
101
RD
103
Component Location
Schematic
Location
Machine
Location
Alarm Fault
F-2
Sensor Negative Cont Pressure 1
A-12
Alarm Travel
A-4
Sensor Negative Cont Pressure 2
A-12
Cab Lamp
Alternator
E-10
Sensor OLWD Pressure
B-3
BU
Boom Lamp
Battery
E-12
Sensor Squeeze Pressure
B-5
WH
ATCH Beacon Relay
Battery
E-11
Sensor Turbo Outlet Pressure
B-10
H-9
Sensor WTR Separator Level
H-7
16
Wire
Number
Wire
Color
Battery +
607
PK
Chassis Lamp
RD
Monitor
615
YL
105
RD
Key Switch
616
109
RD
Alternator B+
638
Description
Lighting Circuits
Power Circuits
Module Identifiers (MID)

MID No.
1E
24
69
6A
Module
Monitor Panel
Engine Controller
Engine/Pump Controller
Attachment Controller
Component Identifiers (CID) For

Engine/Pump Control (MID No. 69)
CID
91
96
110
167
168
190
286
291
374
376
581
586
587
590
598
600
1161
1162
1178
Component
Throttle Position Signal
Fuel Level Sensor
Engine Coolant Temperature Sensor
Alternator
Voltage Of The Power Supply (keyswitch)
Speed Sensor
Signal For Engine Oil Pressure Decrease
Fan Motor Proportional Reducing Valve
Swing Brake Solenoid Valve
Travel Alarm
Proportional Reducing Valve For The Power Shift
Pressure
Engine Speed Dial
Feedback Sensor For The Governor Actuator
Engine Control
Travel Speed Solenoid
Hydraulic Oil Temperature Sensor
Pump Delivery Pressure Sensor (Drive)
Pump Delivery Pressure Sensor 2 (Idle)
Boom Hold Pressure Sensor
The CID is a diagnostic code that indicates which component is faulty.

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Engine Control (MID No. 24)
CID
1
2
3
4
5
6
42
91
94
100
110
164
168
172
175
247
253
254
261
262
263
268
273
274
320
342
617
1627
Component
Injector Solenoid 1st Cylinder
Injector Solenoid 2nd Cylinder
Injector Solenoid 3rd Cylinder
Injector Solenoid 4th Cylinder
Injector Actuation Control Valve
Backup Throttle Position Switch
Fuel Pressure Sensor
Engine Oil Pressure Sensor
Engine Coolant Sensor
Injector Pressure Sensor
System Voltage
Inlet Air Temperature Sensor
Engine Oil Temperature Sensor
J1939 Data Link
Personality Module
ECM Error
Timing Sensor Calibration
Analog Sensor Power Supply Voltage
Digital Supply Sensor
Check Programmable Parameters
Turbocharger Compressor Outlet Press. Sens.
Atmospheric Pressure Sensor
Speed Timing Sensor
Secondary Speed Timing Sensor
Air Heater Relay
Fuel Pump Relay

Valve Control (MID No. 6A)
CID
145
1522
1523
1593
1594
1595
1596
1597
1598
1609
1615
1657
1658
Component
12 V Power Supply
Variable Releif #2 Check Solenoid Valve
Variable Releif #1 Check Solenoid Valve
ATT Valve #1 Extension
ATT Valve #1 Retraction
Squeeze Load Pressure Sensor
1 Way / 2Way Changeover Solenoid Valve
Left Joystick Thumb Wheel
Right Joystick Thumb Wheel
Proportional Reducing Valve For Variable
Relief Valve #2
Proportional Reducing Valve For Variable
Relief Valve #1
Component
Description
Schematic
Location
Component
Machine
Location
110
RD
Timer Relay B+
645
RD
Switch Panel to Boom Lamp Relay
Breaker Alternator
112
PU
Main Power Relay Output
646
RD
Switch Panel to Cab Lamp Relay
Clutch A/C
D-10
25
Solenoid 1Way/2Way Cont
B-5
17
Control Engine / Pump
E-8
Solenoid Boom Down Line Out Off
C-9
20
113
OR
Switch Panel/Radio
114
RD
Forward Horn
A623
BU
Switch Panel to Chassis Lamp Relay
115
RD
Control Wiper
F-2
Solenoid Fine Swing
C-3
18
Cab Lamp
763
BU
Travel Speed Solenoid+G45
Converter 12V 7A
F-3
13
Solenoid Flow Limit
A-12
19
118
119
GY
Wiper/Washer
779
WH
Low Pressure ATCH Quick Coupler Solenoid
Diode
I-11
Solenoid Hammer
A-9
PK
Aux Ckt
780
PU
Quick Coupler SW to Solenoid
Diode
I-8
Solenoid High Pressure Quick Cpl (A2)
B-2
24
120
YL
12V 10A Converter 1
788
YL
Engine Speed -
Engine Control
F-12
Solenoid High Pressure Quick Cpl (A1)
C-2
17
123
WH
Aux Circuit
A701
GY
Injector #1
Engine Speed Pickup
D-10
14
Solenoid Hyd Lock
C-8
20
Injector #2
Heater Unit
D-5
Solenoid Low Pressure Quick Cpl (A3)
B-2
C-1
Solenoid Power Shift Cont
A-10
124
GN
A/C
Control Circuits
A702
PU
129
BU
Cigar Lighter
A703
BR
Injector #3
Horn
130
RD
Coolant Temp Sensor
A704
GN
Injector #4
Ind Unit
H-1
Solenoid Primary NFC
A-12
Injector 1 thru 6
C-10
Solenoid Pump 2 Flow Cont
A-12
I-3
Solenoid Pump Flow Cont
A-12
Joystick
H-1
Solenoid Relief 1
B-5
Lamp Boom
C-1
Solenoid Relief Boom 1
B-5
Lamp Cab
G-1
Solenoid Relief Boom 2
B-5
Lamp Chassis
B-1
Solenoid Relief Check 1
A-5
17
Lamp Dome
G-1
10
Solenoid Relief Check 2
B-5
24
Lighter
F-2
Solenoid Stem 1 Cont (A)
A-9
Meter Service
F-2
Solenoid Stem 1 Cont (B)
A-9
Monitor
F-1
11
A-9
Motor Fuel Pump
H-7
25
A-9
Motor Lower Wiper
I-1
B-9
Motor Starter
D-10
12
B-9
Motor Washer
G-7
15
B-9
135
BU
Switched Conveter Output
A705
BU
Injector #5
139
OR
12V Mem Out
A706
GY
Injector #6
143
BR
Boom Float
A755
PK
Throttle Switch #1
147
PU
Atch Sol
A756
BU
Throttle Switch #2
149
RD
Boom Lamp
A757
GY
Throttle Switch #3
150
OR
Quick Coupler
A758
BR
Throttle Switch #4
151
GN
Neutral Start Limit Switch
A762
PU
Engine Speed +
152
BU
Lower Wiper/Washer
A768
BU
Backup EPR SW Valve to Power Switch Sol
154
RD
Neutral Start Limit Switch
A769
GY
Backup EPR SW Valve to Power Switch Sol
160
PU
Chassis Lamp
A770
PK
Electronic Pump Control Bypass Switch to Resistor
168
RD
Aux Circuit
F773
OR
Governor Acceleration
169
PK
Backup/Monitor Control
F774
WH
Governor Deceleration
175
RD
A/C Blower
H705
BR
Fuel Pump Relay
179
BU
12V 10A Converter 2
H792
BR
ATCH Boom Start Boom Up/Down Relay 1
180
GN
Aux Circuit
M734
BR
Travel Mode Switch
184
RD
E/P Control
M736
BU
Governor Command
188
WH
Fuel Pump
M737
WH
Flow Limit Press Valve Solenoid
189
RD
Engine Governer Actuator
M738
OR
Prim NFC Press PRV
191
WH
Atch Fine Swing Cont SW
M739
YL
Solenoid Return 2
196
BU
INSP Lamp
M740
PK
Travel Straight Solenoid
199
OR
Beacon Lamp
M741
GY
Travel Alarm Cancel
M742
PU
AEC Model Switch
GN
Travel Mode Switch
Ground Circuits
200
BK
Main Chassis
M743
201
BK
Opr. Mon. Return
M744
PK
ATCH Boom Float Display Relay
210
BK
Converter Ground
M745
BU
ATCH Smart Boom Up/Down Relay 2
211
BK
Converter Ground
M746
YL
ATCH Smart Boom Up/Down Relay 1+G34
229
BK
Battery -
M747
PU
ATCH Boom Float Exchange
235
BK
E/P Control Ground
M748
OR
ATCH Boom Down Pressure Sw
M749
WH
ATCH Boom Check Solenoid 2
Basic Machine Circuits

304
WH
Start Relay Output
R746
PK
Turbo Outlet Pressure
306
GN
Starter Relay Coil to Neut Start Switch
R747
GY
Atmospheric Pressure
307
OR
Key Start To Neut Start Switch
892
BR
CAT Data Link -
308
YL
Main Power Relay Coil
893
GN
CAT Data Link +
310
PU
Start Aid Switch To Start Aid Solenoid
A893
OR
Fuel Pump
320
RD
Horn Relay To Horn Switch
F889
WH
Throttle
321
BR
Backup Alarm Lamp Travel Alarm
G826
BR
Oil Pressure Sensor +5V
322
GY
Forward Horn
G827
BU
Oil Pressure Sensor Return
323
WH
ATCH Refueling Power Relay
G828
WH
Eng Pressure Sensor +5V
325
PK
ATCH Refueling Stop Sw
G829
GN
Eng Pressure Sensor Return
326
RD
Engine Shutdown Solenoid To Key Switch
G833
PK
Eng Temp Sensor Rtn
329
YL
ATCH Refueling Stop Relay
G849
BR
Inj Actuation Pressure
365
YL
ATCH Refueling Start Relay
G850
BU
Inlet Air Htr Relay
Monitoring Circuits
G853
OR
Intake Air Temp
Joystick
Pump Refueling
A-3
27
B-9
Relay Boom Float Disable
I-12
23
Solenoid Swing Brake
C-9
20
Relay Beacon
G-8
Solenoid Travel Speed
C-9
20
Relay Boom
I-8
23
Solenoid Travel Straight
C-9
20
Relay Cab Lamp
I-8
23
Switch A/C Panel
D-1
Relay Chassis Lamp
I-8
23
Switch ACL
F-9
Relay Fuel Pump
G-8
Switch Backup EPR Valve
G-2
Relay Heater
E-11
23
Switch Backup Governor
H-2
Relay Horn
I-8
23
Switch Boom Down
C-8
20
Relay Hydraulic Lock
H-8
23
Switch Boom Float Exchange
D-2
Relay Main
H-11
23
Switch Coolant Level
H-7
21
Relay Neutral Start
H-8
23
Switch Disconnect
G-9
23
Relay QC Safety Lever "ON" Coil
I-11
23
Switch Engine Oil Level
D-10
12
Relay QC Safety Lever Lock 1 Switch
I-11
23
Switch Fine Swing Control
D-2
Relay QC Safety Lever Lock 2 Switch
I-11
23
Switch Hammer
A-9
Relay QC Safety Lever Priority
I-10
23
Switch Hammer Foot
H-2
Relay Refueling Power
A-3
27
Switch Horn
I-3
Relay Refueling Stop
C-3
27
Switch Hydraulic Filter
A-5
Relay Smart Boom Up/Down 1
I-12
23
Switch Joystick Pressure
H-3
Relay Smart Boom Up/Down 2
I-11
23
Switch Key
G-1
Relay Start
H-11
23
Switch Neutral Start Limit
I-3
H
G
Relay Timer
I-9
23
Switch OLWD Alarm Cancel
D-3
Seat with Seat Heater
H-2
27
Switch One Touch Low Idle
H-1
Sender Hydraulic Temperature
A-4
Switch Panel
F-1
Sensor A/C Photo
F-1
Switch Quick Coupler
G-1
Sensor Atmospheric Pressure
B-11
Switch Refueling
A-4
26
Sensor Coolant Temperature
B-11
Switch Refueling (NC)
A-3
26
Sensor Discharge Pressure 1
A-10
Switch Refueling (NO)
A-3
26
Sensor Discharge Pressure 2
A-10
Switch Refueling Start
A-3
26
Sensor Dual Cam SP/TMG (HIGH)
B-11
Switch Rotary
D-3
Sensor Dual Cam SP/TMG (LOW)
B-11
Switch Seat Heater
D-2
Sensor Engine Oil Pressure
C-11
Switch Str Pressure
I-2
Sensor Engine Oil Temperature
B-11
Switch Throttle Position
H-1
Sensor FLY TMG Cal
B-11
Switch Travel Left
H_1
403
GN
Alternator+C96 Term
G854
PK
IAP Control Valve
405
GY
Opr. Mon. Oil Pressure (Low Setting)
G855
PU
IAPCV Common
410
WH
Opr. Mon. Fault Alarm
G856
WH
Timing Cal Probe +
412
BU
Opr. Mon. Coolant Level
G857
YL
Timing Cal Probe -
430
BU
Opr. Mon. Air Filter
K843
GN
Stem 3 Extend Switch
Sensor Fuel Level
A-4
26
Switch Travel Right
H-1
487
OR
Hyd. Oil Flow Switch
K844
GY
Stem 4 Extend Switch
Sensor Fuel Pressure
C-11
Switch UP/Down
B-8
20
491
PK
Hyd. Oil Temp Sensor
K847
PU
Stem 3 Retract Switch
Sensor Inj Actuation Pressure
B-11
Switch Window Limit
G-1
495
GN
Fuel Level Signal
K848
WH
Stem 4 Retract Switch
Sensor Intake Air Temperature
B-11
496
WH
Opr. Mon. Panel Hyd. Oil Level
K849
YL
Hammer Pressure Switch
A = Inside of Cab Area
E = Inside of pump Compartment
C468
BU
Engine Oil Level
K850
BR
ATT Stem 2
B = Inside of Right Console Area
F = Inside of Engine Compartment
E469
YL
Tool Pressure Sensor
K851
BU
Medium Line Pressure SW
C = Inside of Left Console Area
G = Around Dash Area
E470
BR
Negative Cont. Pressure Sensor 1
K852
GN
Aux Hyd Pressure SW
D = Swing Motor Area
H = Under Operators Platform
E471
BU
Negative Cont. Pressure Sensor 2
K853
GY
Atch Pump 1 Control Valve
E472
GN
12V Supply From Valve Control
K854
OR
Atch Pump 2 Control Valve
E473
GY
Stem 1 Modulation
K855
PK
Seperator Valve
E474
OR
Stem 2 Modulation
K856
PU
Stem 1 Control Valve A
E475
PK
Stem 3 Modulation
K857
WH
E476
PU
Stem 4 Modulation
K858
YL
E480
WH
Overload Alm Cancel Sw
K859
BR
F441
GN
Oil Temp
K860
BU
Stem 1 Control Valve B
H446
PK
O.L.W.D. Pressure Sensor
K861
GN
H465
GN
Travel Alarm Cancel Indicator
K862
GY
H466
BU
AEC Mode Indicator
K863
OR
WH
Travel Mode Indicator 1
K864
PK
ATT Relief Valve Solenoid 1
Electrical Schematic Symbols And Definitions
RENR5383
March 2002
Pressure
Symbol
Circuit Breaker
Symbol
Flow
Symbol
Level
Symbol
Temperature
Symbol
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.
This indicates that the component has a wire connected to it that is connected to ground.
This indicates that the component does not have a wire connected to ground. It is
grounded by being fastened to the machine.
Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
325C Excavator
Electrical Schematic
Sender- A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
CSJ1-UP
CRB 1-UP
Solenoid - A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Harness And Wire Symbols

Pin
Socket
Wire Color
Circuit Number
Identification
Fuse
AA
105-9344
325-PK-14
Single Wire
Connector
Component
Part Number
Wire, Cable, or Harness

Assembly Identification
Receptacle
Wire Gauge
Plug
Ground
Connection
200-BK-14
Pin or Socket
Number
1
2
Typical representation of a Deutsch

connector. The plug contains all
sockets and the receptacle contains
all pins.
1
2
Typical representation of a Sure-Seal

connector. The plug and receptacle
contain both pins and sockets.
Printed in U.S.A.
2002 Caterpillar
All Rights Reserved
Connector Location
Connector Number
Schematic
Location
Machine
Location
C-11
G-12
G-12
G-12
I-11
H-11
G-11
G-10
G-10
I-9
G-9
I-8
H-6
H-6
H-6
E-6
A-6
E-5
I-4
G-4
F-4
F-4
E-4
E-4
E-4
D-4
D-4
D-4
B-4
B-4
A-4
B-3
B-3
2
23
23
23
23
23
23
23
23
23
23
23
H
H
H
H
E
H
H
G
G
G
G
G
G
G
G
G
26
26
30
29
29
K869
BU
ATT Solenoid Return 3
Abnormal frequency, pulse width, or period.
501
GN
Wiper - Front (Low)
K870
GN
Abnormal update.
506
PU
Washer - Front
K876
BR
ATT Relief Check Valve Solenoid 1
10
Abnormal rate of change.
508
PU
Radio Speaker - Left
K877
BU
ATT Relief Check Valve Solenoid 2
11
Failure mode not identifiable.
12
Bad device or component.
509
WH
Radio Speaker - Left (Common)
954
GN
ATCH Hammer Solenoid
13
Out of calibration.
511
BR
Radio Speaker - Right
995
BU
Coolant Temp
14
Parameter failures.
512
GN
Radio Speaker - Right (Common)
998
BR
Throttle Return
15
Parameter failures.
530
OR
Washer
C987
RD
Atch Valve Cont +B
16
Parameter not available.
578
BU
Washer - Aux.
C990
YL
Eng Oil Pressure
CONN 1
CONN 2
CONN 3
CONN 4
CONN 5
CONN 6
CONN 7
CONN 8
CONN 9
CONN 10
CONN 11
CONN 12
CONN 13
CONN 14
CONN 15
CONN 16
CONN 17
CONN 18
CONN 19
CONN 20
CONN 21
CONN 22
CONN 23
CONN 24
CONN 25
CONN 26
CONN 27
CONN 28
CONN 29
CONN 30
CONN 31
CONN 32
CONN 33
Fuel Pressure
CONN 34
C-3
112-0090
ATCH Relief Solenoid
CONN 35
G-3
107-7056
ATCH Fine Swing Solenoid
34 .5
CONN 36
G-3
7Y-8242
Backup Resistor
47 4.7
CONN 37
G-3
CONN 38
H-3
CONN 39
H-3
CONN 40
I-3
CONN 41
I-3
CONN 42
C-2
28
CONN 43
C-2
28
CONN 44
F-1
1665
1666
Failure Mode Identifiers (FMI)

FMI No.
Failure Description
Data valid but above normal operational range.
Data valid but below normal operational range.
H467
Data erratic, intermittent, or incorrect.
H473
BR
Travel Straight Pressure Switch
K865
PU
ATT Relief Valve Solenoid 2
Voltage above normal or shorted high.
H474
GN
Travel Right Pressure Switch
K866
WH
ATT 1-Way/2-Way Control Valve Solenoid
Voltage below normal or shorted low.
H475
BU
Travel Left Pressure Switch
K867
YL
Current below normal or open circuit.
Current above normal or grounded circuit.
H476
WH
Joystick Pressure Switch
K868
BR
Mechanical system not responding properly.
8
9
17
Module not responding.
18
Sensor supply fault.
19
Condition not met.
20
Parameter failures.
Accessory Circuits
586
590
The FMI is a diagnostic code that indicates what type of failure has occurred.
Related Electrical Service Manuals

Title
C991
PK
Wiper Switch To Intermittent Module
E963
BK
Top Cam S/T -
A537
PK
Not Used
E964
WH
Top Cam S/T +
A579
OR
Wiper Motor +
E965
BU
Bottom Cam S/T -
A580
GN
Wiper Motor -
E966
YL
Bottom Cam S/T+G67
A584
BU
Front Window Limit Switch to Wiper Cont.
G976
BU
Water Seporator Sensor
A586
OR
Wiper Switch. To Wiper Cont
K904
GN
Pump Discharge Pressure Sensor 1 - Signal
Form Number
A588
SENR3685
C537
GN
A/C Photo Sensor + Sig
K907
BU
Swing Brake Cancel Sol
C538
OR
A/C Photo Sensor - Sig
L968
OR
E/P Control PS Valve -
Alternator:
9W-3043
104-7040
Consist:
106-8557
SENR3859
C569
Consist:
6V-5720
SENR3851
SENR3851
6V-5821
Not Used
GY
Electric Starting Motor:
Cold Weather Application
BR
GN
Hyd Lock Sol. Relay to Hyd Lock Sol.
K906
YL
Second DC/DC Converter Power Output
L969
E554
PK
A/C Controller to A/C Compressor Clutch
E562
PU
Buzzer As
E564
PK
Relay
E565
BU
Rotary Sw
GN
23
E/P Control PS Valve +
L972
BU
Low Idle Switch
L973
GN
Fine Swing Control Relay to Sol Valve
L976
GN
ATCH Refueling Start Sw (NO)
L983
WH
Injector Common 1&2
L984
OR
Injector Common 3&4
L985
YL
Injector Common 5&6
M906
BU
Squeeze Pressure Sensor
T967
YL
Pump Discharge Pressure Sensor 2 - Signal
10
5
1
B
13
21
11
24
25
28
D
2
18
4
22
12
20
26
14
17
29
30
27
19
8
10
14
25
16
12
1
26
19
15
21
24
11
18
6
22
28
17
13
30
23
Swing Brake Sol - Signal
WH
16
15
29
20
27
The connectors shown in this chart are for

harness to harness connectors. Connectors that
join a harness to a component are generally
located at or near the component. See the
Component Location Chart.
Machine Harness Connector And Component Locations
Off Machine Switch Specification

Part No.
Function
Actuate
Deactuate
Contact Position
635 58 mm H2O
Normally Open
290 kPa MIN

(42.06 psi)
Normally Open
10335 689 kPa

1498.97 99.93 psi
Normally Closed
154-0498
ACL Switch
167-3466
ATCH Boom Down Pressure Switch

ATCH Hammer Pressure Switch
Joystick Pressure Swicth
490 49 kPa
ATCH Str Pressure Switch
(71.07 7.11 psi)
Travel Left Pressure Switch
Travel Right Pressure Switch
168-7557
ATCH Up/Down Pressure Switch
13780 kPa Max

1998.62 psi Max
Resistor, Sender and Solenoid Specifications

Part No.
Component Description
121-1491
Travel Speed Solenoid

Swing Brake Solenoid
Travel Straight Solenoid
Hydraulic Lock Solenoid
111-9916
ATCH Valve Separate Valve Solenoid
4I-5394
Hydraulic Oil Temperature Sendor
At room temperature unless otherwise noted.
Resistance (Ohms)
32.0 3.2
11.7 2.2
6134 to 7496
19.5 2.0
RENR5383-00
Wire Description
Wire
Number
L51
RELAY PANEL
B
CONN 11
430-BU-18
G976-BU-18
412-BU-18
506-PU-18
200-BK
235-BK-16
308-YL
954-GN
M743-GN-18
M744-PK-18
M746-YL-18
M747-PU-18
L70
L68
ATCH
PRIMARY
NFC SOL
171-0114
1
2
MM
ATCH
FLOW LIMIT
SOL
171-0188
M738-OR-18
M739-YL-18
12
G854-PK-18
G855-PU-18
G854-PK-18
G855-PU-18
P
P
P
P
A
C
B
OR
GN
YL
+5V
SENSOR SIGNAL
SENSOR COMMON
ATMOSPHERIC
PRESS. SNSR
194-6722
B
C
A
BK
WH
OR
SENSOR COMMON
SENSOR SIGNAL
+5V
INJ ACTUATION
PRESS. SNSR
194-6726
B
C
A
YL
GN
OR
SENSOR COMMON
SENSOR SIGNAL
+5V
TURBO OUTLET
PRESSURE SENSOR
194-6723
SENSOR SIGNAL
SENSOR COMMON
ENG OIL TEMP

PASSIVE SENSOR
191-6587
1
2
GN
YL
1
2
GN
YL
SENSOR SIGNAL
SENSOR COMMON
1
2
GN
YL
SENSOR SIGNAL
SENSOR COMMON
A
B
GN
YL
S/T S/T +
A
B
GN
YL
S/T S/T +
1
2
GN
YL
TCD +
TCD -
1
2
GN
YL
IAPCV
COMMON
E470-BR-18
308-YL
235-BK-18
E470-BR-18
308-YL
E471-BU-18
235-BK-18
K853-GY-18
K854-OR-18
K867-YL-18
K867-YL-18
308-YL
308-YL
235-BK-18
1
2
KK
M749-WH-18
H792-BR-18
L65
ATCH STEM 4
CONT SOL(B)
111-9916
K863-OR-18
K869-BU-18
COOLANT TEMP
SENSOR
130-9811
INTAKE AIR TEMP
SENSOR
130-9811
DUAL CAM
SP/TMG SNSR(HI)
169-3300
DUAL CAM
SP/TMG SNSR(LOW)
169-3300
FLY. TMG CAL
SENSOR
6V-2197
IAP CONTROL
VALVE
122-5053
L74
L74
Z
1
2
ATCH STEM 4
CONT SOL(A)
111-9916
Z
K862-GY-18
K869-BU-18
1
2
ATCH STEM 3
CONT SOL(A)
111-9916
ATCH STEM 3
CONT SOL(B)
111-9916
ATCH STEM 2
CONT SOL(B)
111-9916
K861-GN-18
K868-BR-18
K860-BU-18
K868-BR-18
L78
Z
1
2
K859-BR-18
K869-BU-18
L73
Z
1
2
K869-BU-18
K869-BU-18
K869-BU-18
K858-YL-18
K869-BU-18
Z
1
2
ATCH STEM 2
CONT SOL(A)
111-9916
1
2
ATCH STEM 1
CONT SOL(A)
111-9916
ATCH STEM 1
CONT SOL(B)
111-9916
K868-BR-18
K868-BR-18
K868-BR-18
L73
Z
1
2
K857-WH-18
K868-BR-18
Z
1
2
K856-PU-18
K868-BR-18
K868-BR-18
K868-BR-18
ATCH
VALVE CONT
K858-YL-18
K857-WH-18
K856-PU-18
K868-BR-18
K862-GY-18
K861-GN-18
K860-BU-18
K859-BR-18
K869-BU-18
K863-OR-18
E470-BR-18
E471-BU-18
K853-GY-18
K854-OR-18
K867-YL-18
4
5
6
11
15
17
20
21
24
32
49
27
31
34
42
43
44
9
18
28
39
19
29
8
30
40
10
35
45
47
48
52
53
38
50
51
16
25
7
1
2
3
12
22
41
26
36
37
46
54
13
14
23
33
1
2
K854-OR-18
K867-YL-18
K867-YL-18
M738-OR-18
1
2
MM
M737-WH-18
M739-YL-18
M739-YL-18
POWER SHIFT
CONT SOL
111-9916
K867-YL-18
K867-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
SIGNAL
+B
GROUND
L75
BR-18
YL-18
BK-18
PUMP DISCHARGE
PRESS SENSOR1
157-3182
L75
11
C
A
B
L65
L82
1
2
K904-GN-18
147-PU
235-BK-18
C
L72
STEM1 EXTEND
STEM1 RETRACT
STEM2 EXTEND
STEM2 RETRACT
STEM3 RETRACT
STEM3 EXTEND
STEM4 EXTEND
STEM4 RETRACT
ATCH STEM3 CONT PRV(A)

SOL GND2
ATCH STEM3 CONT PRV(B)
SOL GND3
NEG CONT PRESS SNSR1
NEG CONT PRESS SNSR2
PUMP1 F1 F CONT PRV
PUMP2 F1 F CONT PRV
PRV RETURN(1)
STEM1(SQUEEZE) PRESS SNSR
TOOL PRESS SNSR
SEPARATE VALVE PRV
1WAY/2WAY CONT SOL
RLF CHK V1
RLF CHK V2
ATCH1 RLF PRV
ATCH2 RLF PRV
SOL GND4
ATCH STEM2 MODULATION
12V SPLY
ATCH STEM1
ATCH STEM4
ATCH STEM3
ATCH STEM2
L72
L73
ATCH
ATCH
ATCH
ATCH
SW
SW
SW
SW
SW
SW
SW
SW
GND
GND
RS422 RX+
RS422 RXRS422 TX+
RS422 TXSNSR GND
STEM1 NEUTRAL
STEM2 NEUTRAL
RS232 RX
RS232 TX
STEM3 NEUTRAL
STEM4 NEUTRAL
RS232 GND
MASK ENABLE
CDL(+)
CDL(-)
1
13
53
23
4
9
10
19
20
12
11
21
22
5
6
7
8
16
51
52
17
18
26
27
2
14
3
15
24
25
28
31
32
34
35
41
42
44
54
29
30
36
37
38
39
40
45
46
33
43
49
50
47
48
C987-RD-14
C987-RD-14
151-GN
308-YL
L71
K843-GN-18
K844-GY-18
K848-WH-18
E474-OR-18
E473-GY-18
E476-PU-18
E475-PK-18
E472-GN-18
235-BK-16
L62
L22
147-PU
+B
SIGNAL
GROUND
YL-18
BR-18
BK-18
PUMP DISCHARGE
PRESS SENSOR2
157-3182
A
C
B
147-PU
T967-YL-18
235-BK-18
C
235-BK-18
147-PU
235-BK-18
A768-BU-18
A769-GY-18
K904-GN-18
147-PU
T967-YL-18
235-BK-18
2
1
L20
235-BK-18
K849-YL-18
954-GN
B
A
C
ATCH RELIEF
CHECK SOL2
000-0000
2
1
235-BK-18
K877-BU-18
Z
ATCH
RELIEF SOL1
112-0090
1
2
K864-PK-18
K870-GN-18
2
1
ATCH 1WAY/2WAY
CONT SOL
165-9560
1
2
ATCH RELIEF
CHECK SOL1
165-9560
Z
L65
L69
308-YL
235-BK-18
K876-BR-18
235-BK-18
235-BK-18
235-BK-18
L20
CONN 17
L75
L65
MM
L81
L61
B
A
C
M738-OR-18
M737-WH-18
M739-YL-18
235-BK-18
A768-BU-18
A769-GY-18
K904-GN-18
147-PU
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
487-OR-18
491-PK-18
L20
L75
235-BK-18
C
235-BK-18
1
487-OR-18
2
1
2
ATCH BOOM
CHECK SOL2
(EC2)
165-9560
2
1
KK
GROUND
SIGNAL
HYD OIL
TEMP SENDER
4I-5394
HYD OIL
FILTER SW
173-3518
L61
ATCH
CAB LAMP
167-3441
K848-WH-18
K844-GY-18
E474-OR-18
E472-GN-18
E476-PU-18
E475-PK-18
235-BK-16
K843-GN-18
E473-GY-18
E472-GN-18
L13
G
A586-OR-18
590-GY-18
501-GN-18
530-OR-18
645-RD-18
200-BK-18
A584-BU-18
A579-OR
A580-BR
A586-OR-18
590-GY-18
501-GN-18
530-OR-18
118-GY-14
200-BK
506-PU-18
CAB
L9
200-BK
200-BK-18
CONN 44
N
G
2
201-BK-18
3
169-PK-18
L7
7
607-PK
5
893-GN-18
6
892-BR-18
L6
1
103-RD
4
A/C PHOTO
8
SENSOR
Y/G
167-7083
(NOTE G)
L5
C538-OR-18
Y/W
C537-GN-18
G
G
200-BK
200-BK-18
4
5
14
17
2
20
3
12
13
15
16
11
19
18
8
7
6
1
10
9
H466-BU-18
H465-GN-18
M741-GY-18
M742-PU-18
M734-BR-18
646-RD-18
H467-WH-18
113-OR-18
W. INT(6)
W. INT(3)
W. LOW
WASH
L. BOOM
GND
TRAVEL MODE IND 2

AEC MODE IND
ALARM CANCEL IND
ALARM CANCEL SW
AEC MODE SW
TRAVEL MODE SW
L. CHASSIS
TRAVEL MODE IND 1
+B
SWITCH PANEL
163-6701
L6
512-GN-18
511-BR-18
L5
893-GN-18
892-BR-18
103-RD
L8
A537-PK-28
586-BR
509-WH-18
135-BU-16
139-OR-18
512-GN-18
210-BK-16
508-PU-18
L10
511-BR-18
8630-BU
199-OR
307-OR
310-PU
L973-GN
123-WH-18
8
4
1
6
5
7
3
2
M745-BU-18
200-BK-18
200-BK-18
200-BK-18
L5
607-PK-18
M746-YL-18
M747-PU-18
M744-PK-18
200-BK-18
147-PU
200-BK-18
200-BK-18
607-PK-18
607-PK-18
L973-GN
147-PU
200-BK-18
200-BK-18
607-PK-18
607-PK-18
586-BR
310-PU
200-BK-18
200-BK-18
G
NOTE C
NOTE C
ABBREV
ROTARY SW
155-2715
2
4
3
1
BN
GN
BU
BK
ATCH FINE
SWING CONT SW
163-6722
4
3
1
ATCH SEAT
HEATER SW
163-6721
ATCH BOOM
FLOAT EXCHANGE
186-46-39
A/C SW PANEL
157-3210
ATCH HEATER
SW PANEL
176-2005
322-GY
200-BK
200-BK
200-BK
L2
1
2
J
K
616-BU
616-BU
200-BK
200-BK
SYMBOL
ATCH
BOOM LAMP
153-2521
ATCH
FINE SWING SOL
107-7056
S S
1
2
235-BK-18
H446-PK-18
147-PU
235-BK-18
H446-PK-18
147-PU
CONNECTOR
GOLD TERMINAL
J
K
322-GY
200-BK
322-GY
322-GY
200-BK
200-BK
780-PU-18
780-PU-18
780-PU-18
L2
ATCH WIRE, CABLE,

COMPONENT
L#
HORN
7Y-3919
IDENT
HORN
7Y-3920
1
2
779-WH-18
200-BK-18
ATCH O.L.W.D
PRESS SENSOR
157-3182
HIGH PRESSURE
ATCH QUICK
COUPLER SOL (A2)
1569513
1
2
1
2
200-BK-18
200-BK-18
200-BK-18
CIRCUIT GROUPING
DESIGNATION
PART NO.
LOC
NOTE
HARNESS AS.
HIGH PRESSURE
ATCH QUICK
COUPLER SOL(A1)
156-9513
780-PU-18
200-BK-18
B
C
A
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
200-BK
616-BU
780-PU-18
200-BK-18
BK-18
BR-18
YL-18
ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE
CONN 43
CONN 34
GROUND
SIGNAL
+B
DESCRIPTION
CIRCUIT NOT CONNECTED
J
K
200-BK
200-BK
1
2
BLADE, SPADE, RING,

OR SCREW TERMINAL
ATCH
BOOM LAMP
153-2521
616-BU
200-BK
L3
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE
CIRCUIT CONNECTED
L1
L973-GN
200-BK
COLOR
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU
LOW PRESSURE
ATCH QUICK
COUPLER SOL (A3)
121-1491
200-BK-18
CONN 30
A
B
C
D
E
F
G
J
K
L
M
N
P
R
S
T
U
V
AG
X
Y
Z
KK
LL
MM
TT
VV
WW
AF
206-7597
211-1307
204-0008
204-0009
170-6959
186-4624
198-0857
186-4617
186-4618
170-6828
163-6750
163-6810
195-7336
153-8920
193-3494
204-1686
116-0098
116-0096
155-4572
167-3457
167-3473
186-4637
211-3444
183-1020
183-0998
204-1672
167-3456
170-9295
206-7599
G-3
A-2
A-4
G-8
I-3
G-1
D-1
C-1
C-1
G-1
C-2
F-1
A-12
C-11
C-3
A-2
A-3
A-3
G-4
I-5
F-3
I-1
B-4
H-2
A-6
G-12
G-1
G-1
G-9
NOTE A
NOTE E
B
NOTE B
WIRE AS.
KK
200-BK-18
M749-WH-18
C
1
2
FUEL LEVEL
SENSOR
163-6700
201-BK-18
169-PK-18
607-PK
893-GN-18
892-BR-18
103-RD
WIPER CONT
155-7042
WINDOW SW
1
MOT WIPER
9
BRAKE WIP 10
INT SP 1
6
INT SP 2
7
WIPER SW
2
WASHER SW
8
+24 V
11
GND IN
5
MOT WASH
4
C
1
2
YL
BK
200-BK-10
168-RD-10
200-BK-18
607-PK
ATCH
REFUELING SW
5C-6108
UU
325-PK-18
CHASSIS
LAMP
153-2523
L976-GN-18
L976-GN-18
365-YL-18
365-YL-18
AA
BB
CC
DD
EE
FF
GG
HH
JJ
DIODE
121-1022
T
U
ATCH
REFUELING
STOP SW(NC)
9X-4184
ATCH
REFUELING
START SW(NO)
6T-9442
ATCH
REFUELING
START RELAY
149-5050
WIRES THAT HAVE SYSTEM VOLTAGE

WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE
WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
GAGE CIRCUIT.
ENGINE PUMP CONTROL CIRCUIT.
PANEL LAMP CIRCUIT.
TURN SIGNAL/WIPER/WASHER CIRCUIT.
GROUND CIRCUIT.
ENGINE CONTROL CIRCUIT.
START AID CIRCUIT.
VALVE CONTROL CIRCUIT.
WIPER CIRCUIT.
HEATER CIRCUIT.
ALL DASHED LINES ARE ATTACHMENTS.
D-10
E-11
G-9
H-9
H-9
H-9
D-10
E-12
G-9
NOTE D
NOTE D
NOTE D
UNLESS OTHERWISE SPECIFIED A LL WIRE IS 16 GAGE.
T
WIRE PAIRS OF 892-BR & 893-GN MUST BE TWISTED
AT LEAST 1 TURN PER 25mm.
T
323-WH-10
ATCH
REFUELING
POWER RELAY
165-4026
210-7236
170-6929
186-4588
197-4353
197-4302
197-4304
204-1789
170-6929
186-4634
COMPONENTS ARE SHOWN INSTALL ED ON A FULLY

OPERABLE MACHINE WITH THE KE Y AND ENGINE OFF.
ATCH
REFUELING
STOP RELAY
149-5050
H-10
H-10
H-10
I-7
A-4
THIS SCHEMATIC IS FOR THE 32 5C-HYD EXCAVATOR.
365-YL-18
200-BK-10
L976-GN-18
183-1011
111-4829
183-1012
163-6780
132-1827
CABLE AS.
200-BK-10
200-BK-18
235-BK-18
321-BR-18
CONN 31
UU
C
1
2
B
200-BK
607-PK
495-GN-18
235-BK-18
2
1
L1
CONN 32
ATCH
TRAVEL ALARM
3E-7738
NN
PP
RR
SS
UU
CONN 33
T
B
496-WH-18
235-BK-18
L19
235-BK-18
N
2
3
7
5
6
1
4
8
200-BK-18
235-BK-18
235-BK-18
235-BK-18
410-WH-18
129-BU
403-GN-18
139-OR-18
210-BK-16
200-BK-16
235-BK-18
410-WH-18
12V 7A CONV
131-0327
24V SW. IN
24 BAT IN MEM
12V SW. OUT
LIGHT OUT (DC 12V)
GND
GND
LIGHT IN (DC 24V)
12V MEM OUT
2
3
7
5
6
1
4
8
120-YL-16
103-RD-18
135-BU-16
120-YL-16
120-YL-16
120-YL-16
120-YL-16
211-BK-16
200-BK-16
103-RD-18
C569-YL-16
8
3
7
5
6
1
4
2
12V MEM OUT

24 BAT IN MEM
12V SW. OUT
LIGHT OUT (DC 12V)
GND
GND
LIGHT IN (DC 24V)
24V SW. IN
ATCH 12V 7A CONV
L7
L4
CONN 29
ATCH BOOM
CHECK SOL1
(EC1)
190-7770
200-BK-18
WW
WW
615-YL
200-BK
VV
VV
135-BU-16
200-BK
200-BK
200-BK-10
HYD OIL
LEVEL SW
170-9376
491-PK-18
ATCH HAMMER
PRESS. SW
167-3466
200-BK-18
M749-WH-18
M745-BU-18
L19
235-BK-18
235-BK-18
235-BK-18
L81
L64
308-YL
L66
L81
KK
235-BK-18
L69
WINDOW
LIMIT SW
117-6306
210-BK-16
L19
L71
607-PK-18
607-PK-18
307-OR
L68
ATCH
RELIEF SOL2
000-0000
2
1
K870-GN-18
K865-PU-18
235-BK-18
K866-WH-18
893-GN-18
892-BR-18
K849-YL-18
K852-GN-18
K851-BU-18
K850-BR-18
200-BK
200-BK-18
200-BK-18
200-BK-18
ATCH SQUEEZE
PRESS SENSOR
000-0000
GROUND
+B
SIGNAL
MONITOR
157-3198
GND
ACC
LIGHT
CDL +
CDL +B
+12V
SERVICE
METER
6T-7337
+ -
403-GN-18
G
CONN 42
B
616-BU
1
200-BK
2
616-BU
322-GY
200-BK
607-PK
168-RD-10
235-BK-18
H446-PK-18
147-PU
K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
491-PK-18
495-GN-18
321-BR-18
496-WH-18
487-OR-18
A768-BU-18
A769-GY-18
L3
L72
G
NOTE C
L4
L64
Z
235-BK-18
308-YL
M906-BU-18
K870-GN-18
K870-GN-18
L66
200-BK-18
A584-BU-18
CIGAR
LIGHTER
9W-0335
L3
235-BK-14
235-BK-14
235-BK-14
L20
L75
200-BK-18
615-YL
200-BK
CAB
OPERATOR STATION
CHASSIS
LL
2
1
200-BK-18
954-GN
ATCH HAMMER
SOL
121-6303
L75
10
235-BK-18
200-BK-18
LL
200-BK-18
ATCH
CAB LAMP
167-3441
L11
E562-PU-18
E562-PU-18
L62
K867-YL-18
K855-PK-18
E469-YL-18
M906-BU-18
K877-BU-18
K864-PK-18
K870-GN-18
K865-PU-18
K866-WH-18
K876-BR-18
DOME LAMP
176-1986
WW
WW
615-YL
200-BK
VV
VV
508-PU-18
509-WH-18
508-PU-18
508-PU-18
508-PU-18
CAB
235-BK-18
235-BK-18
M740-PK-18
K906-GN-18
763-BU-18
A588-GN
200-BK-18
235-BK-18
L67
L76
508-PU-18
509-WH-18
191-WH-16
779-WH-18
780-PU-18
200-BK-18
H446-PK-18
L973-GN
A769-GY-18
A768-BU-18
487-OR-18
496-WH-18
321-BR-18
495-GN-18
491-PK-18
M739-YL-18
M737-WH-18
M738-OR-18
T967-YL-18
K904-GN-18
147-PU
168-RD-10
607-PK
322-GY
616-BU
235-BK-18
M740-PK-18
K906-GN-18
763-BU-18
A588-GN
200-BK
L22
C987-RD-14
151-GN
308-YL
308-YL
308-YL
308-YL
L66
L65
L82
A768-BU-18
A769-GY-18
G
E562-PU-18
E565-BU-18
191-WH-16
Z
+B
+B
INTER LOCK
KEY SW
512-GN-18
511-BR-18
L973-GN
780-PU-18
779-WH-18
235-BK-18
Z
CONN 27
L64
K867-YL-18
K867-YL-18
M906-BU-18
E469-YL-18
K855-PK-18
K866-WH-18
K876-BR-18
L66
K877-BU-18
K864-PK-18
K865-PU-18
K870-GN-18
E474-OR-18
E473-GY-18
L71
E476-PU-18
E475-PK-18
E472-GN-18
K849-YL-18
K852-GN-18
K851-BU-18
K850-BR-18
K869-BU-18
K869-BU-18
L64
615-YL
200-BK
200-BK-18
L32
L67
K855-PK-18
K867-YL-18
120-YL
L21
L76
200-BK-18
M745-BU-18
M749-WH-18
ATCH UP/DOWN
PRESS. SW
168-7557
2
1
L73
308-YL
E471-BU-18
235-BK-18
M748-OR-18
M745-BU-18
M745-BU-18
ATCH BOOM
DOWN PRESS. SW
167-3466
ATCH QUICK
COUPLER SW
150-6988
118-GY-14
ANTENNA
167-3492
L67
780-PU-18
KEY SW
9G-7641
103-RD
200-BK
129-BU
200-BK
235-BK-18
410-WH-18
129-BU
403-GN-18
506-PU-18
645-RD-18
L3
L2
FUEL PRESSURE
SENSOR
194-6725
L67
487-OR-18
235-BK-18
147-PU
325-PK-18
SENSOR COMMON
SENSOR SIGNAL
+5V
511-BR-18
G
509-WH-18
509-WH-18
509-WH-18
A768-BU-18
A769-GY-18
YL
GN
OR
308-YL
E469-YL-18
235-BK-18
K855-PK-18
K867-YL-18
139-OR-18
139-OR-18
139-OR-18
508-PU-18
509-WH-18
K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
491-PK-18
496-WH-18
495-GN-18
321-BR-18
B
C
A
1
2
A
C
B
210-BK-16
210-BK-16
210-BK-16
135-BU-16
135-BU-16
135-BU-16
512-GN-18
512-GN-18
511-BR-18
511-BR-18
G
E562-PU-18
E565-BU-18
L21
L64
ENG OIL PRESSURE

SENSOR
194-6725
508-PU-18
210-BK-16
509-WH-18
139-OR-18
135-BU-16
512-GN-18
Z
YL-18
BR-18
BK-18
F
150-OR-18
ATCH O.L.W.D
ALARM CANCEL SW
170-9317
A/C UNIT
161-3779
235-BK-18
150-OR-18
780-PU-18
200-BK
200-BK
L9
ATCH
HEATER UNIT
164-0490
L21
323-WH-10
200-BK-10
G856-WH-18
G857-YL-18
+5V
SENSOR SIGNAL
SENSOR COMMON
C
B
A
C OFF
S ON
B ST
11
A769-GY-18
F
168-RD-18
168-RD-18
168-RD-10
G856-WH-18
G857-YL-18
OR
WH
BK
1
3
4
5
2
6
ONE TOUCH LOW IDLE SW

128-2134
E480-WH-18
2
3
1
5
6
7
4
8
ATCH JOYSTICK
000-0000
235-BK-18
168-RD-18
E965-BU-18
E966-YL-18
A
C
B
L77
KK
10
12
235-BK-18
L972-BU-18
THROTTLE POS SW
106-0107
K906-GN-18
308-YL
326-RD
307-OR
105-RD
L13
235-BK-18
L1
L62
L69
L81
L28
L9
CAB
KK
200-BK-18
M748-OR-18
M748-OR-18
M745-BU-18
H792-BR-18
200-BK
200-BK
L12
L4
2
1
+12V
PWM+
SWITCH 1
SWITCH 2
COMMON
GND
235-BK-18
235-BK-18
235-BK-18
A768-BU-18
S1
S2
S3
S4
COM
199-OR
200-BK-18
200-BK-18
L25
L24
E554-PK-14
200-BK-14
175-RD-14
124-GN-14
607-PK
200-BK-14
191-WH-16
4
6
3
1
5
2
E554-PK-18
F773-OR-18
F774-WH-18
A769-GY-18
A768-BU-18
K906-GN-18
998-BR-18
E562-PU-18
E565-BU-18
506-PU-18
L33
L76
ATCH BOOM DOWN

LINE OUT OFF SOL
(S1)
185-0472
INJECTOR
SOL 1
1
2
2
3
4
5
1
6
235-BK-18
235-BK-18
235-BK-18
235-BK-18
CONN 28
L29
L37
ATCH SEPARATE
VALVE SOL
111-9916
4
6
7
BACKUP
EPR VALVE SW
163-6710
K906-GN-18
IND UNIT
163-6702
L. CHASSIS
+B
CAB
607-PK-18
607-PK-18
8630-BU
892-BR-18
892-BR-18
893-GN-18
893-GN-18
L28
E562-PU-18
E565-BU-18
191-WH-16
G
R/L
R
BR
B
B
L29
L33
ATCH TOOLE +B
PRESS.
SIGNAL
SENSOR
GROUND
000-0000
A588-GN
200-BK-18
L968-OR-18
168-RD-18
E965-BU-18
E966-YL-18
1
2
235-BK-18
L13
200-BK
200-BK
E480-WH-18
200-BK-18
200-BK-18
892-BR-18
892-BR-18
893-GN-18
893-GN-18
4
6
5
3
2
1
4
6
5
3
2
1
K850-BR-18
K852-GN-18
K851-BU-18
K849-YL-18
893-GN-18
892-BR-18
L68
K849-YL-18
L81
184-RD
L62
L24
L62
L38
954-GN
K849-YL-18
L39
607-PK
169-PK-18
L26
L33
L29
L33
L37
892-BR-18
893-GN-18
K849-YL-18
K851-BU-18
K852-GN-18
607-PK-18
607-PK-18
235-BK-18
L62
L46
L38
L40
L973-GN
L48
L47
L39
L46
L45
308-YL
147-PU
235-BK-16
506-PU-18
200-BK
487-OR-18
496-WH-18
405-GY-18
C468-BU-18
L973-GN
893-GN-18
892-BR-18
403-GN-18
F889-WH-18
763-BU-18
788-YL-18
A762-PU-18
M740-PK-18
M737-WH-18
M738-OR-18
321-BR-18
M739-YL-18
495-GN-18
K904-GN-18
491-PK-18
T967-YL-18
H446-PK-18
F774-WH-18
F773-OR-18
E554-PK-18
K906-GN-18
A768-BU-18
A769-GY-18
998-BR-18
L44
L31
K867-YL-18
K855-PK-18
E469-YL-18
308-YL
235-BK-18
L983-WH-18
A701-GY-18
235-BK-18
763-BU-18
K906-GN-18
235-BK-18
1
2
L969-WH-18
M736-BU-18
F889-WH-18
1
3
200-BK-18
607-PK
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
235-BK-18
F774-WH-18
F773-OR-18
329-YL-18
ATCH PUMP 2
FLOW CONT SOL
171-0114
L31
L22
HYD LOCK
SOL
121-1491
1F
L976-GN-18
329-YL-18
L31
L22
L76
INJECTOR
SOL 2
1
2
2
1
K907-BU-18
A770-PK-18
365-YL-18
L976-GN-18
L976-GN-18
L976-GN-18
E963-BK-18
E964-WH-18
SWING
BRAKE SOL
121-1491
TRAVEL
SPEED SOL
121-1491
INJECTOR
SOL 3
1
2
F
169-PK-18
103-RD
168-RD-18
E963-BK-18
E964-WH-18
235-BK-18
M740-PK-18
2
1
2
998-BR-18
F
BACKUP GOV SW
163-6711
1
2
G853-OR-18
G833-PK-18
INJECTOR
SOL 4
1
2
TRAVEL
STRAIGHT SOL
121-1491
A537-PK-18
ATCH
SEAT WITH
SEAT HEATER
164-0505
2
1
1
3
5
6
4
2
ATCH UPPER RADIO
A580-GN-14
A579-OR-14
118-GY-14
118-GY-14
A
120-YL
L24
C569-YL-14
211-BK-16
2
1
G853-OR-18
INJECTOR
SOL 5
1
2
R
A702-PU-18
L983-WH-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
325-PK-18
995-BU-18
G833-PK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
M740-PK-18
K906-GN-18
763-BU-18
A588-GN
200-BK-18
200-BK-18
200-BK-18
G CONN 26
A580-GN-14
A579-OR-14
118-GY-14
118-GY-14
E472-GN-18
E473-GY-18
K843-GN-18
K847-PU-18
235-BK-18
235-BK-18
F
L14
L14
L7
2
1
F441-GN-18
G833-PK-18
G833-PK-18
995-BU-18
K853-GY-18
K867-YL-18
135-BU-14
210-BK-14
1
4
2
3
F441-GN-18
G833-PK-18
G833-PK-18
A
C
B
586-BR
E554-PK-18
9
10
11
4
12
8
6
5
7
3
1
2
G829-GN-18
R746-PK-18
G828-WH-18
1
2
L984-OR-18
A703-BR-18
G849-BR-18
G828-WH-18
R746-PK-18
YL-18
BR-18
BK-18
L18
235-BK-18
235-BK-18
235-BK-18
235-BK-16
G849-BR-18
INJECTOR
SOL 6
A704-GN-18
L984-OR-18
G828-WH-18
G828-WH-18
P
G828-WH-18
R747-GY-18
G829-GN-18
G829-GN-18
P
G829-GN-18
G828-WH-18
R747-GY-18
G829-GN-18
G829-GN-18
L985-YL-18
A705-BU-18
6
8
7
5
4
10
9
3
2
12
11
1
G827-BU-18
C991-PK-18
G826-BR-18
C991-PK-18
+B
SIGNAL
GROUND
L35
L38
L21
L74
G826-BR-18
P
G826-BR-18
C990-YL-18
G827-BU-18
G826-BR-18
C990-YL-18
G827-BU-18
C
A
B
L81
CONN 1
A706-GY-18
L985-YL-18
L985-YL-18
L985-YL-18
A705-BU-18
A704-GN-18
L984-OR-18
L984-OR-18
L984-OR-18
A703-BR-18
A702-PU-18
L983-WH-18
L983-WH-18
L983-WH-18
A701-GY-18
BR-18
YL-18
BK-18
184-RD
184-RD
430-BU-18
G976-BU-18
412-BU-18
K850-BR-18
892-BR-18
893-GN-18
K849-YL-18
K851-BU-18
K852-GN-18
E480-WH-18
H473-BR-18
H476-WH-18
H475-BU-18
H474-GN-18
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
M741-GY-18
M742-PU-18
M734-BR-18
308-YL
L39
L62
L69
A706-GY-18
L985-YL-18
SIGNAL
+B
GROUND
L37
L16
615-YL
615-YL
168-RD-18
L976-GN-18
ATCH PUMP 1
FLOW CONT SOL
171-0114
L43
Z
487-OR-18
496-WH-18
405-GY-18
C468-BU-18
235-BK
235-BK
308-YL
235-BK-18
H473-BR-18
H476-WH-18
H475-BU-18
H474-GN-18
E562-PU-18
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
F773-OR-18
F774-WH-18
M736-BU-18
K907-BU-18
L969-WH-18
L968-OR-18
A769-GY-18
A768-BU-18
K906-GN-18
326-RD
F889-WH-18
998-BR-18
E565-18-BU
H466-BU-18
H465-GN-18
M741-GY-18
M742-PU-18
M734-BR-18
H467-WH-18
410-WH-18
893-GN-18
892-BR-18
310-PU
578-BU
506-PU-18
403-GN-18
L973-GN
E480-WH-18
L55
ATCH NEGATIVE
CONT PRESS.
SENSOR 2
157-3128
1
2
L42
ATCH NEGATIVE
CONT PRESS.
SENSOR 1
157-3128
C987-RD-18
G850-BU-18
LL
CHASSIS
LL
A
235-BK-18
2
H474-GN-18
1
TRAVEL RIGHT PRESS. SW
167-3466
H473-BR-18
H475-BU-18
H474-GN-18
L16
ATCH HAMMER
FOOT SW.
138-4653
1
2
L7
325-PK-18
365-YL-18
IAP CONTROL VALVE

IAPCV COMMON
229-BK-14
200-BK-18
E562-PU-18
235-BK-18
235-BK-18
TIMING CAL PROBE +

TIMING CAL PROBE -
L21
GROUND STRAP
128-8886
L43
STARTER
MOTOR
104-7040
103-RD
103-RD
103-RD
200-BK-18
200-BK-14
200-BK
235-BK-18
235-BK-18
235-BK-18
BOTTOM CAM S/T BOTTOM CAM S/T +
L82
MOTOR
STRAP
200-BK-18
101-RD-4
109-RD-4
168-RD-10
304-WH-8
607-PK
A588-GN
130-RD-14
616-BU
322-GY
779-WH-18
780-PU-18
H705-BR-18
E562-PU-18
E565-BU-18
304-WH-8
101-RD-4
AA
RD-00
GG
RD-00
CONN 21
A
G
ATCH
2
12V 7A SOCKET
1
121-0987
21
20
200-BK-14
200-BK-14
200-BK-14
14
200-BK
200-BK-14
12
200-BK-14
6
ATCH
7
12V 7A SOCKET
8
121-0987 (NOTE F)
9
147-PU
18
200-BK
5
8630-BU
A537-PK-18
4
199-OR
307-OR
307-OR
15
L11
16
310-PU
235-BK-18
L26
A580-GN-14
L973-GN
3
A579-OR-14
123-WH-18
19
118-GY-14
17
10
118-GY-14
A579-OR-14
607-PK
11
13
607-PK
607-PK
A580-GN-14
169-PK-18
G CONN 22 G
A
607-PK
1
638-WH
1
638-WH
2
200-BK
2
8630-BU
A
G
199-OR
615-YL
9
123-WH-18
13
169-PK-18
615-YL
16
CONN 23
646-RD-18
5
L25
113-OR-18
12
129-BU
7
H466-BU-18
103-RD
H465-GN-18
1
645-RD-18
14
M741-GY-18
L9
147-PU
2
M742-PU-18
120-YL
11
M734-BR-18
118-GY-14
10
646-RD-18
H467-WH-18
8
118-GY-14
120-YL
E480-WH-18
15
4
113-OR-18
17
18
H466-BU-18
3
586-BR
L10
H465-GN-18
6
A537-PK-18
M741-GY-18
A
G CONN 24
M742-PU-18
2
410-WH-18
M734-BR-18
7
129-BU
L12
H467-WH-18
1
403-GN-18
410-WH-18
3
506-PU-18
893-GN-18
8
645-RD-18
892-BR-18
235-BK-18
12
310-PU
893-GN-18
10
506-PU-18
9
892-BR-18
403-GN-18
6
E480-WH-18
5
L973-GN
4
586-BR
11
103-RD
103-RD
103-RD
CONN 25
KK
G
A
M744-PK-18
L68
L32
B
M746-YL-18
C
M747-PU-18
CONN 18
235-BK-18
TOP CAM S/T TOP CAM S/T +
788-YL-18
A762-PU-18
235-BK-16
101-RD-4
304-WH-8
A762-PU-18
788-YL-18
C468-BU-18
E554-PK-18
403-GN-18
109-RD-4
893-GN-18
892-BR-18
F774-WH-18
F773-OR-18
405-GY-18
130-RD-14
F889-WH-18
308-YL
998-BR-18
H705-BR-18
A588-GN
763-BU-18
K906-GN-18
M740-PK-18
200-BK
616-BU
322-GY
607-PK
168-RD-10
147-PU
780-PU-18
A768-BU-18
A769-GY-18
L973-GN
496-WH-18
487-OR-18
K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
491-PK-18
495-GN-18
321-BR-18
200-BK-18
H446-PK-18
779-WH-18
E562-PU-18
E565-BU-18
506-PU-18
1
2
L77
L76
MTR BAT
L42
L76
B
WH-18
BK-18
L82
235-BK-18
C468-BU-18
L42
2
1
ENG SPEED
PICKUP
189-5746
G
L77
ENG OIL
LEVEL SW
111-4759
130-RD-14
200-BK-18
E554-PK-18
CONN 16
L69
L75
INTAKE AIR TEMP
B
2
1
L28
LL
E565-BU-18
506-PU-18
E554-PK-18
F773-OR-18
F774-WH-18
A769-GY-18
A768-BU-18
K906-GN-18
E562-PU-18
998-BR-18
235-BK-18
L20
COOLANT TEMP
200-BK-4
J1
49
6
44
34
35
15
3
25
24
17
4
37
36
27
26
7
8
5
52
51
38
42
32
41
40
14
2
50
54
13
1
48
47
31
18
43
33
28
45
46
16
53
29
30
39
11
9
10
19
20
22
12
21
23
B
L65
OIL TEMP
ENG TEMP SENSOR RTN
A/C CLUTCH
SOL
113-3499
229-BK-14
403-GN-18
OPTION V SW(2)
SWING BK CANCEL SOL
SW RETURN
PS CONT PRV
PRV RETURN(1)
AEC MODE IND
TRAVEL ALM CANCEL IND
TRAVEL MODE IND
FAULT ALM
BKUP SW
ALT R TERM
CREEPER TRAVEL FUNCTION SW
FREE SWING
AIR HEATER CONTROLLER
GOV COMMAND
TRAVEL SP CHG SOL
SP SNSR(-)
SP SNSR(+)
TRAVEL STR SOL
OPTION SW
FLOW LIMIT PRESS PRV
OPTION SW
PRIM NFC PRESS PRV
AUTO LUB FAILURE
TRAVEL ALM
SPL FLTR PLUGGED
PRV RETURN(2)
F SEC FLTR PLUGGED
FUEL LEVEL
F PRIM FLTR PLUGGED
PUMP DISCH (1) PRESS SNSRCAPSULE FLTR PLUGGED
HYD OIL TEMP SNSR
HYD. OIL LEVEL SW
PUMP DISCH (2) PRESS SNSR
ENG OIL PRESS SW
O.L.W.D PRESS SNSR
ENG OIL LEVEL SW
GOV FDBK
GND
GND
OPTION V SW(1)
OPTION CONT PRV(1)
OPTION CONT PRV(2)
+B
PRV RETURN(3)
+B
FAN MOT CONT PRV
ACL PLUGGED
PRV RETURN(4)
WTR SEPARATOR LEVEL SW
SNSR RETURN
COOL. LEVEL SW
ATCH STEM 2 SWING CANCEL
HEATER RLY/STARTER RLY
CAT DATA LINK(-)
CAT DATA LINK(+)
ANLG SNSR RETURN
COOL TEMP SNSR
+12V SPLY
OVER LOAD ALM CANCEL SW
OPTION PWM IN(1)
TRAVEL STR PRESS SW
JOYSTICK PRESS SW
TRAVEL LEFT PRESS SW
TRAVEL RIGHT PRESS SW
ONE TOUCH LO IDEL SW
THRT POS 1
THRT POS 2
THRT POS 3
THRT POS 4
TRAVEL ALM CANCEL SW
AEC MODE SW
TRAVEL MODE SW
KEY SW ON
H473-BR-18
H476-WH-18
H475-BU-18
H474-GN-18
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
M741-GY-18
M742-PU-18
M734-BR-18
308-YL
E480-WH-18
L66
L29
ENG/PUMP CONT
157-3165
F889-WH-18
L973-GN
M736-BU-18
403-GN-18
K907-BU-18
L969-WH-18
L968-OR-18
H466-BU-18
H465-GN-18
H467-WH-18
410-WH-18
892-BR-18
893-GN-18
L81
TURBO OUTLET PRESSURE
892-BR-18
L30
L71
INJ ACTUATION PRESSURE
ALT
K868-BR-18
K860-BU-18
K861-GN-18
K869-BU-18
K862-GY-18
K863-OR-18
K859-BR-18
K858-YL-18
K857-WH-18
K856-PU-18
ENG PRESS SENSOR +5V

ATMOSPHERIC PRESSURE
ENG PRESS SENSOR RTN
L65
FUEL PRESSURE
893-GN-18
L30
L30
184-RD
892-BR-18
893-GN-18
893-GN-18
893-GN-18
892-BR-18
892-BR-18
L69
ALTERNATOR
185-5294
130-RD-14
H705-BR-18
998-BR-18
893-GN-18
892-BR-18
F773-OR-18
F774-WH-18
405-GN-18
F889-WH-18
308-YL
403-GN-18
BATTERY
3T-5760
L73
OIL PRESSURE SENSOR +5V

ENG OIL PRESSURE
OIL PRESSURE SENSOR RTN
F889-WH-18
F889-WH-18
L973-GN
L973-GN
403-GN-18
403-GN-18
L48
L73
INJECTOR 1
430-BU-18
AIH
HEATER
RELAY
109-RD-4
229-BK-14
229-BK-14
229-BK-14
130-RD-14
130-RD-14
130-RD-14
K907-BU-18
L969-WH-18
L968-OR-18
H466-BU-18
H465-GN-18
H467-WH-18
410-WH-18
M736-BU-18
403-GN-18
L973-GN
F889-WH-18
763-BU-18
788-YL-18
A762-PU-18
M740-PK-18
M737-WH-18
M738-OR-18
321-BR-18
M739-YL-18
495-GN-18
K904-GN-18
491-PK-18
T967-YL-18
H446-PK-18
615-YL
G
1
2
2
1
ATCH STR PRESS.SW

167-3466
CONSOLE(RH)
CAB
AG
AG
200-BK-18
E562-PU-18
BUZZER AS
113-4683
18
37
23
24
34
35
38
6
5
45
32
31
4
3
2
33
7
11
12
13
14
10
9
8
46
47
48
44
43
42
30
22
36
29
20
19
15
16
17
21
49
41
40
53
51
50
52
28
25
26
27
54
1
39
L40
L40
J2
17
4
7
19
14
24
15
23
47
35
6
44
2
16
25
1
8
9
13
20
30
37
39
45
46
36
3
26
11
12
21
10
22
40
28
5
18
31
29
52
54
48
34
33
43
49
50
51
32
41
42
53
38
27
B
CONN 20
184-RD
184-RD
NEG POS
L78
INJECTOR 3
INJECTOR 2
INJECTOR COMMON 1&2
L45
L55
K867-YL-18
E470-BR-18
E471-BU-18
K853-GY-18
K854-OR-18
K867-YL-18
235-BK-18
308-YL
INJECTOR 5
INJECTOR 4
INJECTOR COMMON 3&4
L17
L68
I
235-BK-18
235-BK-18
A
235-BK-18
H473-BR-18
L70
L39
892-BR-18
893-GN-18
F889-WH-18
L973-GN
403-GN-18
M736-BU-18
K907-BU-18
L969-WH-18
L968-OR-18
H466-BU-18
H465-GN-18
H467-WH-18
410-WH-18
A
CONN 35
509-WH-18
508-PU-18
ATCH SPEAKER (L)

7Y-5505
L46
147-PU
A893-OR-18
L39
L55
RENR5383-00
INJECTOR 6
INJECTOR COMMON 5&6
L47
F889-WH-18
101-RD-4
AA
NEG POS
ENG BLOCK
9
12
15
30
63
10
11
8
13
4
55
46
5
54
39
45
6
38
37
44
7
36
17
47
41
24
42
19
29
16
31
20
21
26
28
2
14
3
33
1
27
67
53
43
40
50
51
52
25
34
18
56
57
32
60
69
35
64
65
49
48
66
59
58
68
22
23
70
61
62
235-BK-18
308-YL
147-PU
L45
RD-00
RD-00
BB
CC
ATCH BATTERY
3T-5760
ENG CONT GND
INLET AIR HTR RLY COMMON

INLET AIR HTR RLY
893-GN-18
892-BR-18
403-GN-18
L973-GN
L76
L77
GG
NEG POS
G850-BU-18
C987-RD-18
L82
FUEL PUMP RELAY

THROTTLE RETURN
CAT DATA LINK +
CAT DATA LINK THROTTLE BACKUP (ACCEL)
THROTTLE BACKUP (DECEL)
LOW OIL PRESSURE OUTPUT
THROTTLE
IGNITION KEY SW
HH
RD-00
NEG POS
2
1
L43
L76
101-RD-4
304-WH-8
A762-PU-18
788-YL-18
C468-BU-18
E554-PK-18
403-GN-18
109-RD-4
235-BK-14
235-BK-14
235-BK-18
200-BK-18
200-BK-4
235-BK-14
200-BK-18
235-BK-16
235-BK-14
235-BK-18
200-BK-18
-B
-B
-B
+B
+B
+B
L44
L65
USER DEFINED SHUTDOWN
L39
L55
JJ
L42
BK-00
NOT AVAILABLE-USED ON J2
L77
RD-00
SHARED WITH TDC CAL

SHARED WITH TDC CAL
ACL SW
154-0498
L46
511-BR-18
512-GN-18
A
235-BK-18
2
H475-BU-18
1
TRAVEL LEFT PRESS. SW
167-3466
L80
L38
147-PU
L46
BK-00
NOT AVAILABLE-USED ON J2
CAB
L36
B
1
2
3
4
6
7
10
11
12
13
14
15
16
17
18
20
21
24
25
26
27
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
49
50
51
54
55
56
57
58
59
60
62
64
67
61
63
65
48
52
53
68
69
19
5
8
9
22
23
28
66
70
L26
607-PK
200-BK-14
175-RD-14
124-GN-14
191-WH-16
L24
WASHER
7T-8890
MOTOR
L36
169-PK-18
113-OR-18
147-PU
120-YL
646-RD-18
124-GN-14
638-WH
607-PK
103-RD
175-RD-14
307-OR
191-WH-16
8630-BU
118-GY
199-OR
189-RD
105-RD
154-RD
151-GN
320-RD-18
615-YL
645-RD-18
A770-PK-18
123-WH-18
129-BU
235-BK-18
308-YL
147-PU
147-PU
235-BK-14
A893-OR-18
184-RD
892-BR-18
893-GN-18
L18
L26
L62
L41
L44
ANALOG SENSOR POWER

ANALOG SENSOR RETURN
THROTTLE POWER
L18
308-YL
954-GN
L41
893-GN-18
235-BK-14
892-BR-18
184-RD
A893-OR-18
L62
1
2
B
506-PU-18
L36
L41
ENG CONT
157-3165
607-PK
607-PK
MOTOR
L15
L61
L80
CONN 39
E472-GN-18
E473-GY-18
K843-GN-18
K847-PU-18
F CONN 38
12
235-BK-18
11
200-BK-18
8
607-PK
5
L972-BU-18
1
A755-PK-18
2
A757-GY-18
A756-BU-18
3
4
A758-BR-18
7
F773-OR-18
6
F774-WH-18
10
169-PK-18
9
M736-BU-18
F CONN 37
1
998-BR-18
2
F889-WH-18
F CONN 36
5
A537-PK-18
6
K907-BU-18
11
A770-PK-18
8
L969-WH-18
9
L968-OR-18
3
A769-GY-18
2
A768-BU-18
1
K906-GN-18
10
308-YL
7
326-RD
12
307-OR
4
105-RD
F
1
150-OR-18
2
780-PU-18
F
ATCH LOWER
WIPER MOTOR
186-5763
A
200-BK-74
1
A580-GN-14
2
A579-OR-14
3
118-GY-14
4
235-BK-18
235-BK-18
235-BK-18
1
2
3
4
169-PK-18
A770-PK-18
105-RD
307-OR
308-YL
607-PK
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
F773-OR-18
F774-WH-18
M736-BU-18
K907-BU-18
L969-WH-18
L968-OR-18
A769-GY-18
A768-BU-18
K906-GN-18
326-RD
998-BR-18
F889-WH-18
A537-PK-18
307-OR
235-BK-16
L36
A770-PK-18
105-RD
307-OR
307-OR
E476-PU-18
ATCH RIGHT
FOOT PEDAL Z
1
2
L44
308-YL
L16
200-BK-18
L34
L61
A
235-BK-18
2
H476-WH-18
1
JOYSTIC PRESS. SW
167-3466
M743-GN-18
308-YL
308-YL
L62
L62
FAULT ALARM
132-1829
780-PU-18
779-WH-18
E562-PU-18
E565-BU-18
A588-GN
101-RD-4
109-RD-4
168-RD-10
304-WH-8
130-RD-14
616-BU
322-GY
H705-BR-18
308-YL
308-YL
L16
2
1
5
4
3
6
L15
L61
A893-OR-18
200-BK-18
200-BK-18
200-BK-18
L70
L56
607-PK
147-PU
147-PU
200-BK
L36
L70
L76
L70
235-BK-18
H476-WH-18
H473-BR-18
H475-BU-18
H474-GN-18
L35
L25
2
1
235-BK-18
E472-GN-18
E472-GN-18
E472-GN-18
E472-GN-18
E472-GN-18
NEUTRAL START
LIMIT SW
163-6785
RD-18
WH-18
BK-18
L80
CHASSIS
L76
CONN 15
L35
A
A
B
C
3
4
5
2
1
6
235-BK-16
235-BK-18
E472-GN-18
ATCH LEFT
FOOT PEDAL Z
L15
235-BK-18
E
CONSOLE(LH)
235-BK-18
235-BK-18
235-BK-18
235-BK-18
ATCH LOWER RADIO
L59
L34
235-BK-16
235-BK-18
235-BK-18
235-BK-18
E472-GN-18
E474-OR-18
K844-GY-18
K848-WH-18
L63
L15
169-PK-18
169-PK-18
638-WH
8630-BU
123-WH-18
615-YL
118-GY
646-RD-18
113-OR-18
129-BU
120-YL-16
103-RD
645-RD-18
147-PU
199-OR
308-YL
124-GN-14
175-RD-14
191-WH-16
607-PK
607-PK
CONN 14
L15
512-GN-18
511-BR-18
L49
DISCONNECT SW.
7N-0718
7N-0719 (NOTE D)
L26
L17
L34
320-RD-18
154-RD
151-GN
189-RD
L17
508-PU-18
509-WH-18
L51
CONN 13
200-BK-18
A579-OR-14
118-GY-14
A580-GN-14
235-BK-18
307-OR
L70
CONN 9
638-WH
L49
GROUND STRAP
167-3583
AF
CONN 8
JJ
199-OR
A588-GN-18
320-RD-18
154-RD
151-GN
189-RD
169-PK-18
A770-PK-18
307-OR
105-RD
L38
L56
CC
154-RD
189-RD
H705-BR-18
607-PK
320-RD-18
A893-OR-18
615-YL
645-RD-18
118-GY
ATCH BEACON RELAY

161-3128
8630-BU
200-BK-18
4
2
1
3
12
7
11
1
4
2
6
10
5
3
9
8
L77
120-YL
147-PU
113-OR-18
169-PK-18
646-RD-18
L62
ATCH SPEAKER (R)

7Y-5505
412-BU-18
G976-BU-18
147-PU
A893-OR-18
200-BK
506-PU-18
780-PU-18
779-WH-18
E562-PU-18
E565-BU-18
A588-GN
119-PK-18
199-OR
123-WH-18
124-GN-14
179-BU
120-YL
147-PU
113-OR-18
129-BU
152-BU
191-WH-16
307-OR
A893-OR-18
5
1
8
7
12
3
4
2
6
10
9
11
124-GN-14
MOTOR
4
2
1
3
188-WH-18
L49
BK-00
BK-00
L51
L49
308-YL
103-RD
175-RD-14
154-RD
189-RD
320-RD-18
607-PK
615-YL
645-RD-18
H705-BR-18
118-GY
A893-OR-18
L58
11
8
1
10
5
6
9
4
3
2
12
7
L59
CONN 7
L58
168-RD-10
L58
147-PU
607-PK
A588-GN
105-RD
184-RD
130-RD-14
322-GY
616-BU
892-BR-18
893-GN-18
235-BK-14
304-WH-8
109-RD-4
101-RD-4
168-RD-10
638-WH
8630-BU
151-GN
646-RD-18
A770-PK-18
169-PK-18
B
101-RD-4
ATCH WTR
SEPARATOR
LEVEL SNSR
178-2345
235-BK-18
147-PU
G976-BU-18
L49
L51
235-BK-14
235-BK
235-BK
235-BK-16
L49
L51
L60
FUEL PUMP RELAY

161-3128
H705-BR-18
229-BK-18
L50
L51
L50
1
2
4
3
5
6
L59
L59
L70
L50
638-WH
8630-BU
L50
COOLANT
LEVEL SW
096-0744
306-GN
307-OR
175-RD-14
103-RD
607-PK
FUEL PUMP
188-6121
B
L50
L58
308-YL
LL
B
101-RD-4
B
109-RD-4
CONN 4 BLOCK AS.

121-1023
B
A
C
CONN 3
235-BK-18
200-BK
200-BK-18
200-BK-18
200-BK
229-BK-18
200-BK-18
L60
151-GN
169-PK-18
A770-PK-18
646-RD-18
638-WH
8630-BU
168-RD-10
DD
307-OR
191-WH-16
307-OR
L57
EE
304-WH-8
L76
101-RD-4
304-WH-8
NN
M748-OR-18
H792-BR-18
M745-BU-18
M744-PK-18
M743-GN-18
M747-PU-18
M746-YL-18
L77
109-RD-6
109-RD-4
L60
L53
L52
151-GN
151-GN
Z
KK
PP
7
9
1
10
11
8
6
2
5
4
3
12
B
A
C
L59
2
1
6
5
4
7
3
8
CONN 2
105-RD
184-RD
130-RD-14
A588-GN
147-PU
322-GY
607-PK
616-BU
892-BR-18
893-GN-18
235-BK-14
308-YL
C987-RD-14
151-GN
L79
M744-PK-18
M743-GN-18
M748-OR-18
M747-PU-18
M746-YL-18
H792-BR-18
M745-BU-18
TT
L54
235-BK-14
200-BK-18
200-BK-18
200-BK
235-BK-14
TT
L57
4
1
3
2
5
6
A768-BU-18
A769-GY-18
K904-GN-18
147-PU
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
487-OR-18
491-PK-18
496-WH-18
495-GN-18
235-BK-18
321-BR-18
325-PK-18
L57
NEUTRAL START RELAY

161-3128
200-BK-18
638-WH
L36
L36
189-RD
154-RD
8630-BU
118-GY-14
199-OR
L62
L25
189-RD
189-RD
L51
ATCH
JOYSTICK
000-0000
+12V
PWM+
SWITCH 1
SWITCH 2
COMMON
GND
HORN SW
128-2134
A588-GN-18
200-BK-18
L80
A
11
8
6
9
2
3
4
1
12
10
7
5
L26
HYD LOCK SOL RELAY

161-3128
200-BK-18
D
A588-GN
A588-GN
A588-GN
151-GN
199-OR
124-GN-14
179-BU
120-YL
147-PU
113-OR-18
129-BU
152-BU
123-WH-18
119-PK-18
A588-GN
322-GY
EE
109-RD-4
ALT BREAKER
171-2210
L54
320-RD-18
B
308-YL
129-BU
191-WH-16
123-WH-18
A770-PK-18
645-RD-18
615-YL
320-RD-18
151-GN
154-RD
105-RD
189-RD
L35
114-RD
114-RD
114-RD
E475-PK-18
1
3
5
6
4
2
200-BK-18
320-RD-18
L62
L80
L18
L52
L57
A
PLATFORM
CHASSIS
199-OR
199-OR
199-OR
HORN RELAY
161-3128
QUICK COUPLER
80A
615-YL
180-GN
SS
GROUND STRAP
7G-1060
L25
101-RD-4
FF
101-RD-4
115-RD
115-RD
115-RD
AUX CKT
E
E472-GN-18
E474-OR-18
K844-GY-18
K848-WH-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
2
1
CONN 19
E
1
2
3
M743-GN-18
4
M743-GN-18
KK
Z
200-BK-18
200-BK
200-BK-18
200-BK-14
200-BK-14
200-BK-14
L35
L18
DD
CAB LAMP RELAY

161-3128
646-RD-18
BEACON LAMP
200-BK-18
320-RD-18
200-BK-18
200-BK-18
L17
L80
130-RD-14
114-RD
110-RD
115-RD
105-RD
149-RD
184-RD
C987-RD-14
103-RD
175-RD-14
168-RD-10
191-WH-16
199-OR
5
1
2
3
4
6
CONN 40
200-BK
L24
L68
L53
ENG CONT
HORN
TIMER RELAY
CAB LAMP
KEY SW
BOOM LAMP
E/P CONT
ATCH V CONT
DOME LAMP/MEMORY
A/C BLOWER
REFUELING PUMP
AUX CKT
INSP LAMP
FUEL PUMP
WIPER/WASHER
CHASSIS LAMP
BACKUP/MONITOR CONT
SEAT HEATER
LOWER WIPER/WASHER
CIGAR LIGHTER
SW PANEL/RADIO
ATT SOL
12V 7A CONVERTOR 1
12V 7A CONVERTOR 2
A/C
147-PU
30A
15A
10A
10A
10A
10A
10A
10A
15A
10A
15A
30A
10A
607-PK
607-PK
119-PK-18
196-BU
188-WH-18
118-GY
160-PU
169-PK-18
123-WH-18
152-BU
129-BU
113-OR-18
147-PU
120-YL
179-BU
124-GN-14
L62
L53
114-RD
115-RD
149-RD
L60
184-RD
105-RD
130-RD-14
L54
A623-BU-18
BOOM FLOAT
412-BU-18
L52
CHASSIS LAMP RELAY

161-3128
160-PU
160-PU
160-PU
D
143-BR-18
235-BK-14
235-BK-18
235-BK-18
L54
L52
L53
L54
IN
GND
+B
OUT
5A
5A
10A
10A
5A
10A
10A
5A
5A
10A
10A
5A
10A
10A
10A
15A
5A
10A
5A
10A
235-BK-18
E472-GN-18
E474-OR-18
K844-GY-18
K848-WH-18
L63
SIGNAL
GROUND
+B
SIGNAL
L53
E565-BU-18
780-PU-18
L54
FF
A588-GN
147-PU
322-GY
L52
607-PK
616-BU
BOOM LAMP RELAY
161-3128
149-RD
645-RD-18
149-RD
149-RD
616-BU
D
CONN 41
Z
196-BU
200-BK
112-PU-6
START RELAY
125-1302
4
2
1
3
114-RD
115-RD
149-RD
L52
D
CONN 6
304-WH-8
PP
RR
308-YL
200-BK
110-RD
189-RD
INSP LAMP SOCKET

9R-7941
CONN 12
646-RD-18
646-RD-18
A623-BU-18
L51
MAIN RELAY
165-4026
ET CONN
A
D
E
B
D C
F
TIMER
G
RELAY
H
163-6703
J
CONN 10
DIODE
121-1022
308-YL
893-GN-18
892-BR-18
235-BK-18
L53
200-BK
306-GN
2
1
RR
109-RD-8
109-RD-6
NN
SS
L79
BACKUP RESISTOR
7Y-8242
D
D
169-PK-18
169-PK-18
A770-PK-18
169-PK-18
L53
L52
L53
112-PU-6
200-BK
200-BK
200-BK
AF
E564-PK-18
E564-PK-18
E564-PK-18
E564-PK-18
308-YL
200-BK
L79
308-YL
308-YL
308-YL
308-YL
306-GN
306-GN
306-GN
200-BK
DIODE
121-1022
AF
AF
779-WH-18
DIODE
121-1022
D
AF
E562-PU-18
E562-PU-18
E562-PU-18
E562-PU-18
779-WH-18
E565-BU-18
780-PU-18
A588-GN
235-BK-14
AF
AF
AF
E564-PK-18
E562-PU-18
CONN 5
AF
D
1 A588-GN-18
2 235-BK-14
AF
E564-PK-18
E564-PK-18
ATCH BOOM FLOAT

DISABLE RELAY
149-5050
143-BR-18
M743-GN-18
143-BR-18
143-BR-18
TT
M744-PK-18
L60
L52
H792-BR-18
E564-PK-18
TT
M746-YL-18
M746-YL-18
E562-PU-18
M745-BU-18
M744-PK-18
M743-GN-18
M748-OR-18
M747-PU-18
M746-YL-18
H792-BR-18
M745-BU-18
ATCH-QC SAFETY LEVER "ON"

ATCH-QC SAFETY
RELAY COIL
LOCK RELAY 2 SW
ATCH-QC SAFETY LEVER
ATCH-QC SAFETY
PRIORITY RELAY
LOCK RELAY 1 SW
R3
R4
R1
R2
RELAY
RELAY
RELAY_1
RELAY_2
ATCH SMART BOOM

UP/DOWN RELAY2
149-5050
200-BK-18
235-BK-18
A588-GN-18
ATCH SMART BOOM

UP/DOWN RELAY1
149-5050
200-BK-18
M746-YL-18
M746-YL-18
M748-OR-18
M746-YL-18
TT
M747-PU-18
OPERATOR STATION
L63
L6
C537-GN-18
C538-OR-18
L15
200-BK-18
200-BK
200-BK-14
200-BK
201-BK-18
200-BK
607-PK-18
607-PK-18
A537-PK-18
123-WH-18
200-BK-18
200-BK-18
10
RELAY PANEL
200-BK-18
365-YL-18
11
147-PU
147-PU
147-PU
147-PU
12
+ ATCH
REFUELING PUMP
123-3929
NOTE
NOTE
NOTE
NOTE
NOTE
NOTE
NOTE
A:
B:
C:
D:
E:
F:
G:
USE
USE
NOT
USE
USE
USE
NOT
WITH SHORT BOOM.

WITH CAB GUARD.
USE ON THIS VEHICLE.
WITH COLD WEATHER.
WITH CONFIG 3.
WITH 12V 7A X 2 CONVERTE R.
USE WITH HEATER UNIT.
325C 183-1009 V00

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Wire

Sensor Negative Cont Pressure 1

Sensor Negative Cont Pressure 2

Sensor OLWD Pressure

Sensor Squeeze Pressure

ATCH Beacon Relay

Sensor Turbo Outlet Pressure

Sensor WTR Separator Level

Module Identifiers (MID)

Component Identifiers (CID) For

The CID is a diagnostic code that indicates which component is faulty.

Component Identifiers (CID) For

Component Identifiers (CID) For

Switch Panel to Boom Lamp Relay

Main Power Relay Output

Switch Panel to Cab Lamp Relay

Solenoid 1Way/2Way Cont

Control Engine / Pump

Solenoid Boom Down Line Out Off

Switch Panel to Chassis Lamp Relay

Solenoid Fine Swing

Travel Speed Solenoid+G45

Solenoid Flow Limit

Low Pressure ATCH Quick Coupler Solenoid

Quick Coupler SW to Solenoid

Solenoid High Pressure Quick Cpl (A2)

12V 10A Converter 1

Solenoid High Pressure Quick Cpl (A1)

Engine Speed Pickup

Solenoid Hyd Lock

Solenoid Low Pressure Quick Cpl (A3)

Solenoid Power Shift Cont

Coolant Temp Sensor

Solenoid Primary NFC

Solenoid Pump 2 Flow Cont

Solenoid Pump Flow Cont

Solenoid Relief Boom 1

Solenoid Relief Boom 2

Solenoid Relief Check 1

Solenoid Relief Check 2

Solenoid Stem 1 Cont (A)

Solenoid Stem 1 Cont (B)

Solenoid Stem 2 Cont (A)

Motor Fuel Pump

Solenoid Stem 2 Cont (B)

Motor Lower Wiper

Solenoid Stem 3 Cont (A)

Solenoid Stem 3 Cont (B)

Solenoid Stem 4 Cont (A)

Switched Conveter Output

12V Mem Out

Neutral Start Limit Switch

Backup EPR SW Valve to Power Switch Sol

Neutral Start Limit Switch

Backup EPR SW Valve to Power Switch Sol

Electronic Pump Control Bypass Switch to Resistor

Fuel Pump Relay

12V 10A Converter 2

ATCH Boom Start Boom Up/Down Relay 1