Calibration Book
Calibration Book
Calibration Book
DOC 213538
PUBLISHED BY
Vaisala Oyj
P.O. Box 26
FIN-00421 Helsinki
Finland
Phone (int.):
Fax:
(+358 9) 894 91
(+358 9) 8949 2227
Visit our Internet pages at http://www.vaisala.com/
Vaisala 2006
No part of this book may be reproduced in any form or by any means, elec-
tronic or mechanical (including photocopying), nor may its contents be
communicated to a third party without prior written permission of the
copyright holder.
The contents are subject to change without prior notice.
Please observe that this book does not create any legally binding obliga-
tions for Vaisala towards the custormer or end user. All legally binding
commitments and agreements are included exclusively in the applicable
supply contract or Conditions of Sale.
PREFACE
We at Vaisala have worked many years manufacturing and calibrating
measurement instruments. We have gained lots of calibration experi-
ence, and working with our clients has revealed a need to increase
common knowledge of what calibration is all about.
We put this book together to share some of our knowledge and some
commonly known basics. We hope our readers find these pages use-
ful.
Please feel free to send comments, questions and improvement sug-
gestions to calibration@vaisala.com
April 2006
Calibration book project team
Janne Kivilaakso
Antero Pitkkoski
Jori Valli
Mike Johnson
Nobuo Inamoto
Arja Aukia
Masaki Saito
CONTENTS
SCOPE.......................................................................... 1
INTRODUCTION........................................................... 2
1.CALIBRATION REQUIREMENTS............................. 9
1.1.Quality management standards ........................ 9
1.2.Traceability........................................................ 10
1.3.Calibration documentation .............................. 11
Validity of calibration.....................................................................12
2.METROLOGY AND CALIBRATION SERVICES..... 14
2.1.International cooperation................................. 15
Legal metrology..............................................................................15
Metrology ........................................................................................17
Accreditation ..................................................................................18
2.2.National measurement standard laboratories 19
2.3.Commercial calibration services..................... 20
Accredited laboratories .................................................................20
Non-accredited calibration services and laboratories................21
2.4.In-house calibration.......................................... 21
Organization and management .....................................................21
Technical documentation..............................................................22
Choosing reference equipment ....................................................22
3.CALIBRATION ACTIVITIES.................................... 23
What should we do with the calibration results?........................25
3.1.Choosing calibration method .......................... 26
When calibration is needed...........................................................26
Laboratory and field calibration....................................................26
Field spot checking........................................................................30
3.2.Determining the calibration interval................ 31
Lengthening the calibration interval.............................................32
Shortening the calibration interval ...............................................32
3.3.Choosing calibration points ............................ 33
3.4.Calibration methods by the user ..................... 33
Temperature equilibrium...............................................................35
Stabilization and sampling............................................................35
Uncertainty estimation...................................................................36
Presenting the results....................................................................37
4.CALIBRATION IN PRACTICE................................. 39
4.1.Humidity calibration ......................................... 39
Choosing reference equipment ....................................................39
Relative humidity calibration ........................................................46
Dewpoint temperature calibration ................................................53
4.2.Temperature calibration................................... 58
ITS-90 Temperature Scale .............................................................59
Choosing reference equipment ....................................................60
Temperature calibration methods ................................................68
4.3.Pressure calibration ......................................... 71
Choosing reference equipment ....................................................72
Pressure calibration methods.......................................................76
5.VAISALA CALIBRATION SERVICES..................... 79
APPENDIX A: TERMINOLOGY.................................. 83
APPENDIX B: ABBREVIATIONS............................... 95
APPENDIX C: UNCERTAINTY CALCULATION........ 97
REFERENCES.......................................................... 111
1 SCOPE
SCOPE
In today's knowledge driven world we want to understand and control things
based on real data. Performing measurements with measurement equipment
is one part of this quest in various fields. However, having measurement
equipment in place is only part of the picture. One should always make sure
that the data produced by the measurement equipment is reliable and accu-
rate. Naturally the measurement equipment must be fit for the purpose and
used in a correct way.
This book was written to help benefit the readers as much as possible in the
measurements they perform. This book aims to help readers and their organi-
zations determine the most appropriate activities that ensure their measure-
ment quality requirements. We hope this book provides frameworks to help
the readers think in relation to one's own activities.
This book serves as a generic introduction to calibration. We discuss the
rational behind calibration, and the factors that effect the need to calibrate. It
also provides some specific information on calibration of relative humidity,
dewpoint temperature, temperature and barometric pressure.
CALIBRATION BOOK
INTRODUCTION 2
INTRODUCTION
WHAT TIME IS IT?
It is a simple question but the answer is not so simple. What time is it exactly
and how do you know it?
Most people are used to calibrating and adjusting their watches whenever
necessary. Working standards (i.e. clocks) are visible almost everywhere and
making a comparison calibration is easy and almost an unconscious act. If
the watch is drifted, we adjust it according to the reference that we trust. An
official time is often available via television or Internet.
Calibration and adjustment against official time provides us the traceability
for time. Imagine how the world would operate if we did not have a common
source for time? Everybody would have his or her own interpretation of
3 INTRODUCTION
time. Trains and planes would leave by the definition of time the operating
companies use, and passengers would either catch or miss their carriage
depending on time on their wristwatches.
So perhaps calibration is not such a difficult topic. We actually do it in our
private and working life all the time, and its important, isn't it?
The International System of Units (SI)
From global perspective all measurements are based on the globally agreed
International System of Units (SI). This ensures that we use the same quanti-
ties and that measurements performed with various types of equipment in
various locations are comparable. The further we are from the International
System of Units (SI) the higher uncertainty we have in the measurement in
terms of absolute accuracy.
To learn more visit the website of International Bureau of Weights and
Measures (BIPM).
http://www.bipm.org/en/si/
Why the measurements are needed
The key factor about measurement, is to understand when it is important to
truly know the reliability of measurement results.
Things are measured for the information the measurement provides, not for
the sake of measuring itself.
The value of information determines the requirements for appropriate metro-
logical confirmation processes. These requirements influence the choice of
the measurement equipment and calibration practices.
How then do we define the value of information obtained? It comes from
why you need the information the measurement provides. The following are
some examples.
CALIBRATION BOOK
INTRODUCTION 4
Measurement results have high economical
impact
Example: Running parameters of a process are well known. A temperature
difference of 0.1 C from the optimum of 48 C produces 1 % more unac-
ceptable process outcome (i.e. scrap). It is quite easy to calculate financial
effect of the error in the measurement.
The above example is also good for explaining importance of traceability.
The optimum temperature of the process should be based on known temper-
ature, i.e. not just based on the displayed value of the particular thermometer
in question. The knowledge of optimum process conditions must be based on
traceable measurements. This is highly important in the event that the ther-
mometer fails and needs to be replaced with a new one.
In volume based trade the economical impact is simple: If you measure
incorrectly, you also invoice incorrectly and may also end up with costly dis-
cussions with your customer.
5 INTRODUCTION
Legislation or other industry authorities may
require measurement
Whether you buy potatoes for dinner or gasoline for your car, the companies
who sell their products charging by volume are required to verify their
instrumentations that act as basis for their invoicing. This protects the cus-
tomers rights to get the correct volume of product, but also the supplier is
getting the money for everything supplied.
There are also several standards and industry specific regulations that give
advice and sometimes direct requirements for calibration.
CALIBRATION BOOK
INTRODUCTION 6
Measurement results are connected to health,
safety or environmental risks
Measurements may be in place to protect employees for occupational health
hazards. There are various quantities measured such a toxic concentrations
for different gases. For example, working conditions must be kept under cer-
tain limits. Reliable measurements in this area are vitally important and no
compromises should be made.
An example of a health risk is the manufacturing of food. The product must
be sterilized in certain temperatures to kill bacteria. The measurements to
prove this must be reliable.
Many health, safety, and environmental risk-related measurements are also
required by legislation or industry standards.
Measurement results are used to obtain research
results
Researchers are working on creating new knowledge. In the scientific world
one of the key factors is to get the desired results, but to also understand
why, and how the results are accomplished. In many fields of research the
ambient and process conditions, as well as end results are measured and doc-
umented. After series of tests and trials, lots of data are analyzed to under-
stand various phenomena and relations between them. Since reproducibility
of tests, or whatever is performed, may not be achieved it is quite clear that
false assumptions (such as faulty measurement results which are thought to
be correct) can jeopardize a whole research. In research calibration plays a
vital role before, during and after tests.
Distributed manufacturing
If you produce products in multiple locations and find optimal setups for the
highest possible yield and quality yet, have a hard time doing the same in
some other locations or other machines. Maybe the measurement results are
not the same?
7 INTRODUCTION
What if your subcontractors sends you mechanical components that do not
fit into where they are supposed to. Operating on tight tolerances requires
that all participants in the chain have calibrated equipment. Otherwise you
end up adjusting, taking a little bit away, then things start to fit. But what
happens when you decide to change subcontractors? You start all over again.
A baking company tried to bake their popular bread in another bakery.
The recipe is the same, the raw materials used are the same, and the
oven was set to the same temperature. However, the taste and struc-
ture of the bread, was not the same. This could be because, the mea-
surement information from the scales were different, and the
temperature sensors controlling the ovens were showing different val-
ues.
Traditionally, process industries would try to achieve the desired end
result by trial and error. Changing various parameters until the end
result is acceptable. If the measurement equipment is calibrated prop-
erly, and the results are taken into account when using the recipes, the
desired results could be reached immediately.
CALIBRATION BOOK
INTRODUCTION 8
Calibration practices in a nutshell
To put an effective calibration system in place you have to:
Understand the value of information the measurements provide.
Identify your measurement equipment.
Set up appropriate processes for calibration of your measurement equip-
ment.
9 CALIBRATION REQUIREMENTS
1.CALIBRATION
REQUIREMENTS
Requirements for calibration systems are usually set locally by legislation
and regulations, customer expectations, or own internal needs.
In case the requirements are legally set the calibration system must be
designed to fulfill these requirements.
In case the customer expectations or own internal needs are to be fulfilled
there are several Quality Management Standards (QMS) from which to
choose from. A few of them are: ISO 9000:2000, QS 9000, ISO/TS
16949:2002 and Good Laboratory Practice (GLP). These all state the mini-
mum requirements and guidance for the maintenance of measurement equip-
ment.
Under the selected QMS the measurement equipment maintenance system
and actual calibration system is built.
In case more effective measurement equipment maintenance system is
needed the ISO 10012, ANSI/NCSL Z540 or ISO/IEC 17025 is selected.
1.1.QUALITY MANAGEMENT
STANDARDS
Quality Management Standards like ISO 9000:2000, QS 9000,
ISO/TS 16949:2002 and Good Laboratory Practice (GLP) all
state the minimum requirements for the maintenance of measure-
ment equipment.
ISO10012 Measurement Management Systems - Requirements
for Measurement Processes and Measuring Equipment is spe-
cially designed for measurement equipment maintenance.
ISO/IEC 17025 General Requirements for the Competence of
Testing and Calibration Laboratories, is a laboratory accreditation
standard used globally.
CALIBRATION BOOK
CALIBRATION REQUIREMENTS 10
ANSI/NCSL Z540 General Requirements for Calibration Labora-
tories and Measuring and Test Equipment, is a laboratory accredi-
tation standard used alternatively in USA.
MIL-STD-45662A Calibration Systems Requirements, has been
cancelled on February 27, 1995 and ISO 10012 or ANSI/NCSL
Z540 is preferred if these requirements apply.
1.2. TRACEABILITY
Each calibration service provider must maintain an effective traceability
chain. At the very least, the primary standard must be calibrated at an outside
laboratory and then used for calibrations. In case the calibration service
maintains working standards, all of them must be calibrated using primary
standards including all supportive measurements.
For instance, temperature of pressure balance is measured and the
temperature correction is used for the pressure calculation. The
thermometer used to measure this value must be calibrated.
Another example is when measuring the analog output of pres-
sure transmitter with multimeters. The multimeter must be cali-
brated. To fulfill the definition of traceability all these
measurements must also have valid uncertainty estimations.
41 CALIBRATION IN PRACTICE
The measurement range is limited as the enhancement factor is
known only up to 2 MPa (20 bar, 290 psi). In cases where the sat-
urator and measurement temperatures are at 23 C and the mea-
surement pressure is one atmosphere (1013.25 hPa) the
minimum dewpoint temperature of the generator would be
-16 C frostpoint or -17.9 C dewpoint.
Combined two temperature (2t), two pressure
(2p) generators
In combined two temperature, two pressure generators, both the temperature
and pressure of the saturator are adjustable. With this arrangement the range
of the generator may be extended with reasonable saturator pressures. Dew-
point temperature is calculated using formula 1.
These generators are using the same principle where gas is saturated in a sat-
urator at pressure psat and at temperature tsat and dewpoint temperature td,sat =
tsat. Dewpoint temperature at measurement chamber (at pressure pmeas) is
then calculated:
EXPLANATIONS
f(psat,td,sat) the enhancement factor of moist gas at psat and td,sat
ew(td,sat) the saturation vapor pressure of moist gas at td,sat
f(pmeas,td,meas) the enhancement factor of moist gas at pmeas and td,meas
ew(td,meas)
the saturation vapor pressure of moist gas at td,meas
FORMULA 1
) t ( e ) t , p ( f
p
p
) t ( e ) t , p ( f
meas , d w meas , d meas
meas
sat
sat , d w sat , d sat
=
CALIBRATION BOOK
CALIBRATION IN PRACTICE 42
Divided flow generators
In divided flow generators, dry gas is separated into two or more flow paths
and one of them is then fed through a saturator. The measured gas is then a
mixture of the saturated and dry gas.
To reach low dewpoint temperatures, the mixing can be done
several times by adding more dry gas into the path. This is called
dilution method.
In very low dewpoint ranges, the saturator can be replaced with
a dilution element which produces constant flow of water mole-
cules into the gas flow.
In very high dewpoint ranges the saturator can be replaced with
an evaporation element where water is heated to produce steam
which is then added to the gas flow.
A divided flow generator response is fast.
Dry gas supplies
A dry gas supply is needed for these generators. Different types of high pres-
sure or drying agent (desiccant) dryers are available. It is important to
choose a supply having a lower dewpoint than the lowest measured dew-
point value and with the flow capacity needed for the generator.
To avoid saturator contamination a filter is recommended after
the gas supply.
43 CALIBRATION IN PRACTICE
Saturated salt solutions
This method generates air of a desired humidity by equilibrating air with a
saturated aqueous solution of salt kept at a constant temperature within a
closed container. The relative humidity of the air in the equilibrium state
with the saturated aqueous solution of salt is determined by the kind of salt
and the temperature of the solution. Air of a desired humidity can be gener-
ated by choosing the salt.
Climate chambers
A climate chamber is usually a chamber with an air circulator and heat and
moisture control systems. It is usually easy to use and does not need to be
filled with liquid. However, stability and uniformity of temperature and
humidity inside the chamber are usually not so good.
Example of salt solution calibrator
CALIBRATION BOOK
CALIBRATION IN PRACTICE 44
Reference equipment
Gravimetric hygrometers are the most accurate reference equipment. 2t
generator are commonly used in national laboratories. 2p and 2t/2p genera-
tors are usually not classified as reference equipment.
Dewpoint meters or condensing hygrometers are the most commonly used
reference equipment. In this meter the gas sample is fed into the measure-
ment chamber where the sensing element is cooled until dew/frost occurs.
The temperature of the surface is then measured with Pt-100 sensor element
installed into the sensing element.
Dewpoint meters are generally stable and accurate equipment.
Dewpoint meters are quite slow in stabilization after humidity
changes.
Sometimes dewpoint meters do not find the dewpoint at all and
need the operator to fix the problem.
Example of condensing hygrometer
45 CALIBRATION IN PRACTICE
In ranges from 0 to -20 C the dew may be in the form of water, or
ice, or both, which may cause significant error if it is not notified.
Dewpoint meters need periodic cleaning.
Dewpoint meters may need an additional cooling system for the
lowest measurement points.
The temperature of the additional coolant may affect the dew-
point meter reading causing significant errors.
Comparison of the generators and references
In some cases, the generators may be used as references with extra careful operation and a separate control
equipment monitoring the output of the generator.
Good ... very good
No good ... not suitable
... Information
...Remarkable point
Accu-
racy
Stability Use Automa-
tization
Mainte-
nance
Price
Generators
2t generator
2p generator
2t/2p generator
Divided flow
generator
Saturated salt
solution
Climate cham-
ber
Reference Meters
Gravimetric
hygrometer
Dewpoint meter
CALIBRATION BOOK
CALIBRATION IN PRACTICE 46
Relative humidity calibration
Relative humidity (U)
Relative humidity is the ratio of the partial water vapor pressure (pw ) to the
water vapor saturation pressure (pws ) at a particular temperature. It is mea-
sured as a percentage:
Relative humidity is strongly temperature-dependent. Pressure will also
change the relative humidity. For example, if a process is kept at a constant
temperature, the relative humidity will increase by a factor of two if the pres-
sure is doubled.
Other definitions of humidity:
Absolute humidity (a)
Absolute humidity refers to the mass of water in a unit volume of moist air at
a given temperature and pressure.
Usually expressed as grams per cubic meter (or grains per cubic foot) of air,
it can easily be confused with mixing ratio.
Mixing ratio (r)
Mixing ratio is the ratio of the mass of water vapor to the mass of dry gas. It
is dimensionless but often expressed in grams per kilogram (or grains per
pound) of dry gas. It is mainly used in drying processes or ventilation sys-
tems for calculating water content when the mass flow of gas is known.
FORMULA 2
[ ] 100
p
p
RH % humidity lative Re
ws
w
=
47 CALIBRATION IN PRACTICE
Saturation vapor pressure of water (pws)
The maximum pressure that water vapor can exist at a particular tempera-
ture. The higher the temperature, the more water vapor the gas can hold.
Dewpoint temperature (td)
Dewpoint is the temperature at which air becomes saturated when cooled
and begins to condense, forming dew. At 100 % relative humidity the ambi-
ent temperature equals the dewpoint temperature. The lower the dewpoint
temperature as compared to the ambient temperature, the less the risk of con-
densation and consequently, the drier the gas. Dewpoint is not temperature
dependent, but it is affected by pressure.
Frostpoint temperature (tf)
If the dewpoint temperature is below freezing, the term frostpoint tempera-
ture is sometimes used. Frostpoint temperature is always higher than dew-
point temperature for the same humidity. This is because the saturation vapor
pressure of ice is smaller than the saturation vapor pressure of water.
Relative humidity calibration methods
Preparations
Perform a chemical purge if the sensor has this function. Allow the humidity
sensor to stabilize to laboratory conditions.
Using a moist air (gas) generator as reference
Place the UUC into the chamber of a humidity generator, or, supply moist air
(gas) generated by a humidity generator into the UUC. This enables compar-
ing the indicated value of the UUC in order to calibrate it to the value of the
humidity generator.
CALIBRATION BOOK
CALIBRATION IN PRACTICE 48
Example: Using reference generator (Relative humidity and dewpoint)
ATTENTION:
Consider temperature and humidity distribution, and air-
flow inside the chamber, place the hygrometer in an
effective location.
Pay attention to heat generation of equipment that will be
brought into the chamber simultaneously.
49 CALIBRATION IN PRACTICE
Using a dewpoint meter or hygrometer as
reference
Dewpoint meter
Place the UUC into the chamber of a dewpoint generator, or, supply moist air
(gas) generated by a dewpoint generator into the UUC. This enables compar-
ing the indicated value of the UUC in order to calibrate it to the value of the
dewpoint and temperature generator. When using a dewpoint meter as refer-
ence for a relative humidity calibration, a reference thermometer is needed.
Unit conversion
When calibrating a relative humidity meter by comparing it to a dewpoint
meter, it is necessary to convert the dewpoint values to relative humidity val-
ues.
Temperature values and pressure values in the chamber are indispensable for
calculation. Enhancement factor [f] is often handled as f = 1.
FORMULA 3
% 100
) t ( e ) t , p ( f
) t ( e ) t , p ( f
U
t s t t
d s d t
w
=
CALIBRATION BOOK
CALIBRATION IN PRACTICE 50
Hygrometer
Place both the UUC and the reference hygrometer into the chamber of a
humidity generator, or, supply moist air (gas) generated by a humidity gener-
ator to both the UUC and the hygrometer. This enables comparing the indi-
cated value of the UUC to the value of the reference hygrometer.
Example: Using reference dewpoint meter (Relative humidity)
51 CALIBRATION IN PRACTICE
One-point calibration
In a one-point calibration the reference sensor and calibrated sensor are
placed closely together in a stable environment. After stabilization the read-
ings can be taken. A one-point calibration may also be done in a process
where the reference sensor is placed near the UUC sensor in actual process
conditions.
Example: Using reference hygrometer (Relative humidity)
Consideration before calibration work:
Shorten the connecting tube from the generator
to the hygrometer as much as possible.
When calibrating two or more hygrometers
simultaneously, connect moist air supply tubes
from the generator directly to each hygrometer.
Keep flow rates constant.
If the dewpoint of the air generated by a genera-
tor becomes higher than the room temperature,
apply heat insulation to the piping to avoid con-
densation.
CALIBRATION BOOK
CALIBRATION IN PRACTICE 52
In case the one-point calibration is made in room conditions the reference
and calibrated sensor must be protected from direct light sources, like light-
ing or sun, and stabilization should be ensured with a fan circulating air to
the sensors.
Full calibration
To perform a full range calibration, controlled temperature, and humidity
generation equipment are needed. They may be a humidity generator, cli-
mate chamber or a saturated salt solution calibrator.
In a full calibration, the measurement points (usually 3 or more points) are
selected equally spaced throughout the measurement range and usually per-
formed from the lowest humidity to the highest humidity. These measure-
ments are then repeated backwards from the highest humidity to the lowest
humidity.
Common mistakes
Temperature equilibrium is not reached:
In case the Unit Under Calibration (UUC) has been recently moved from
some other environment into the measurement environment, it may not have
had sufficient time to stabilize to the temperature of the measurement condi-
tions. This may cause up to 6 %/ C error in the relative humidity value.
Stabilization time is not sufficient:
After changing the humidity value of the reference, the UUC must have
enough stabilization time at the new humidity value (sometimes the equip-
ment may have very different response or stabilization times).
53 CALIBRATION IN PRACTICE
Hysteresis is not taken into account:
Some sensors have significant hysteresis behavior. Significant errors may
occur if the measurements are carried out by only changing the humidity val-
ues in one direction.
The temperature or humidity is measured in a
different location than the UUC sensor:
An error will occur if there is temperature difference between the reference
sensor and the UUC sensor.
Dewpoint temperature calibration
Dewpoint temperature (td) and frostpoint temperature (tf) are used to present
the amount of water in a gas, usually air, but also in other gases. Typically
the lowest measured tf values vary from -100 to -60 C and highest measured
td values vary from 60 to 85 C.
The thermodynamic dewpoint temperature td of moist air, at pressure p, and
mixing ratio r, is the thermodynamic temperature where the mixing ratio rw
of the saturated air (against water) are equivalent.
CALIBRATION BOOK
CALIBRATION IN PRACTICE 54
The correspondence between dewpoint temperature td, mixing ratio r and
pressure p is:
EXPLANATIONS
e'w(td) saturation vapor pressure of saturated air (against water) at
dewpoint temperature td
e'w(tf) saturation vapor pressure of saturated air (against ice) at
frostpoint temperature tf
Mv molar mass of water vapor
Ma molar mass of dry air
xv mole fraction of the water vapor
FORMULA 4
) t , p ( r r
d w
=
FORMULA 5
p x p
r
M
M
r
) t ( e or p x p
r
M
M
r
) t ( e
v
a
v
f w v
a
v
d w
=
+
= =
+
=
55 CALIBRATION IN PRACTICE
Dewpoint temperature calibration methods
Dewpoint temperature calibration is a typical comparison calibration where
the reading of the UUC is compared to the value of reference generator or
reference meter at selected dewpoint temperatures.
Preparations
Before calibration the entire measurement system must be purged of water
vapor. Usually, this is done by flushing the system with dry gas. The drying
process can be accelerated by heating the tubing during flushing.
The measurement system, tubing and fittings must be of a suit-
able material for the measurement range. For the lowest dew-
points, use electro-polished stainless steel tubing with a
minimum number of fittings, preferably welded connections or
leak free fitting types.
If the measured dewpoint temperature is near or above room
temperature, heat the system before starting humidity generation
to avoid condensation in the system.
Calibration
Select the measurement points (usually 3 or more points) equally spaced
throughout the measurement range. The calibration is usually performed
beginning with the lowest dewpoint temperature and proceeding to the high-
est dewpoint temperature. The measurement of hysteresis with condensing
type dewpoint meters is not necessary. Other type sensors would need the
hysteresis measurement but it is difficult to produce at the lowest dewpoint
temperatures due to extremely long stabilization times. In these cases the
hysteresis should be estimated and added into the uncertainty estimations.
After changing the dewpoint temperature the stabilization time must be suf-
ficient to allow the measurement system, reference and the UUC to reach
equilibrium.
CALIBRATION BOOK
CALIBRATION IN PRACTICE 56
Common mistakes
Condensation in the system
If condensation occurs the dewpoint temperature reading, after
condensation, is lower than the true reading.
When condensed water remains in the system, the dewpoint tem-
perature readings, after condensation, are higher than the true
reading.
To avoid these errors - always heat the complete system at least 5
degrees Celsius above the highest generated dewpoint tempera-
ture before starting humidity generation.
Faulty condensation in the dewpoint meter
Sometimes condensation in a dewpoint meter forms a large crys-
tal and part of the mirror has no condensation at all.
Sometimes condensation is water or ice or a mixture of both.
How to avoid these errors - always use the mirror microscope to
investigate the dew layer on the mirror. It should be constant and
smooth over the whole surface. Ensure the microscope covers the
full mirror and not just a part of it. In case the dew is not satisfac-
tory, the mirror should be heated until it dries, cleaned if needed
and re-cooled to get a new dewpoint value.
57 CALIBRATION IN PRACTICE
Condensation occurs over
half of mirror, one large
crystal and rest without
condensation. This was
measured at -60 C dew-
point and this fault was
about 1.5 C error in
dewpoint.
Condensation occurs over
half of mirror, one large
crystal and rest without
condensation. This was
measured at -60 C dew-
point and this fault was
about 1 C error in dew-
point.
TWO EXAMPLES OF FAULTY CONDENSATION
CALIBRATION BOOK
CALIBRATION IN PRACTICE 58
4.2. TEMPERATURE CALIBRATION
Thermodynamic Temperature (T90) is one of the basic units in The Interna-
tional System of Units (SI) and the Kelvin [K] is a basic unit.
Kelvin is defined using the following equation:
EXPLANATIONS
Ttp the thermodynamic temperature at the Triple Point of
Water [K]
Celsius and
Fahrenheit (t)
derived quantities in The International System of Units
(SI) and they are defined using the following equations
(formula 7 and 8)
FORMULA 6
16 . 273
T
K 1
tp
=
59 CALIBRATION IN PRACTICE
As the thermodynamic temperature itself is not a practical unit of measure-
ment, the realization of temperature is made using the International Temper-
ature Scale, ITS-90. The scale is based on so called fixed points like triple
points, freezing points or melting points of pure materials. The thermody-
namic temperatures at these points are determined experimentally and the
values are agreed upon by all that are using this scale. Between these points
so called interpolation equipment are used, in range from -259 to 962 C a
25.5 ohm Standard Platinum Resistance Thermometer (SPRT) is used. This
is a specially designed and manufactured platinum thermometer that follows
closely the interpolation equations presented in the ITS-90. Typically SPRT
25 is used up to 420 C or 660 C and a specially designed High Tempera-
ture Platinum Resistance Thermometer (HTPRT) is used at the higher tem-
peratures.
ITS-90 Temperature Scale
Between 0.65 K and 5.0 K, T90 is defined in terms of the vapor-pressure tem-
perature relations of He and He.
Between 3.0 K and the triple point of neon (24.5561 K), T90 is defined by
means of a helium gas thermometer calibrated at three experimentally realiz-
able temperatures having assigned numerical values (defining fixed points)
and using specified interpolation procedures.
[ ] [ ] K 15 . 273 K T C t =
FORMULA 7
FORMULA 8
[ ] [ ] 32 C t 8 . 1 F t + =
CALIBRATION BOOK
CALIBRATION IN PRACTICE 60
Between the triple point of equilibrium hydrogen (13.8033 K) and the freez-
ing point of silver (961.78 C) T90 is defined by means of Standard Platinum
Resistance Thermometers calibrated at specified sets of defining fixed points
and using specified interpolation procedures.
Above the freezing point of silver (961.78 C) T90 is defined in terms of a
defining fixed point and the Planck radiation law.
Choosing reference equipment
The reference equipment needed depends on the accuracy needed and the
calibration method chosen. In the case of a one-point calibration only a refer-
ence thermometer is needed. In case of a fixed-point calibration or a full cal-
ibration, temperature generation equipment is also needed.
Lots of different thermometers are available. Typically resistive sensors,
either platinum sensors or thermistors are used as the sensor, and they are
attached to a display unit or digital multimeter.
Liquid-in-glass thermometers may also be used. Thermocouples are used as
references only at higher temperatures.
Radiation thermometers are developing rapidly and can already be used
from room temperature up to extremely high temperatures. The accuracy of
those is however limited and in this book we are not considering them as ref-
erence equipment.
Temperature generation methods
Fixed points
Fixed point calibration should be chosen when the best available accuracy is
needed.
61 CALIBRATION IN PRACTICE
In a full fixed-point calibration, the points needed for each range
are defined and the interpolation equations are given in the ITS-
90 scale documentation.
Sometimes it is practical to use one or a few fixed points as regu-
lar in-house stability test. If drift in the sensor is observed, then
send the sensor for a full calibration.
In cases where fixed-point calibration was chosen, the full sys-
tem should be chosen to support the highest accuracy calibra-
tions.
The best available accuracy is achieved with Fixed Points.
Fixed Points are expensive and complex to use.
Calibration Baths
Calibration baths are usually specially designed baths or tanks
with a deep chamber and high circulation using alcohol, water or
oil as a medium, depending on the temperature. Salt is also used
at the highest temperatures. Specially designed, so-called, Micro
Baths are also available for smaller thermometers.
The best available stability and uniformity of temperature is
achieved with the best calibration baths.
The stability of the bath may be improved with a specially
designed temperature stabilization block.
Each sensor should be tested for optimum immersion. Test is
done by simply calibrating the end points while immersing the
sensor, for example, at 5 cm increments. Once the results remain
the same for the next immersion level, the correct immersion
level has been found for this kind of sensor.
Some thermometer sensors are not immersible into a liquid
medium without proper protection.
CALIBRATION BOOK
CALIBRATION IN PRACTICE 62
Climate chamber
A climate chamber is usually a chamber with an air circulator
and a heat control system. Sometimes, humidity may also be
controlled.
A climate chamber is usually easy to use and does not need any
liquid filling.
A climate chamber is suitable for the calibration of large ther-
mometers. With a window on the door they also can be used for
chart recorders or thermometers having only a visual display.
Stability and uniformity of temperature inside the chamber is
usually poor.
Stability and uniformity of temperature inside the chamber may
be improved by placing a special measurement chamber inside
the climate chamber.
METHANOL is highly toxic:
Most bath manufacturers recommend methanol, but
good industrial grade ethanol is usually suitable for all
baths, please ask your local supplier.
If methanol is used the work space should be
ventilated and the bath operators or other peo-
ple should not be exposed to the fumes during
filling, operation or changing of the fluid.
Storage and disposal of all the bath fluids
should be done according to the local regula-
tions.
63 CALIBRATION IN PRACTICE
Dry block calibrators
A dry block calibrator is a small calibration furnace with a verti-
cal well for thermometer sensors and they usually have a very
low immersion depth. The measurement range is usually from
room temperature up to 650 C but some equipment can go
down to -40 C.
The dry block calibrator is portable, usually easy to use and does
not need any liquid filling.
Low immersion depth, suitable only for very thin sensors.
Ovens
Ovens are used at higher temperatures. Only specially designed
vertical calibration ovens with several temperature controlled
zones should be used for calibration.
Ovens reach the highest calibration temperatures.
An oven without air circulation will have high temperature gradi-
ents and the gradients should be investigated carefully before
use.
Temperature sensing equipment
SPRT Thermometers
SPRT thermometers are resistive sensors with typically 25.1 to 25.5
nom-
inal resistance to used in the range from -259 to 962 C.
The best available temperature measurement accuracy is
achieved with an SPRT-25 thermometer calibrated at fixed
points.
CALIBRATION BOOK
CALIBRATION IN PRACTICE 64
The best available temperature measurement accuracy is
achieved with an SPRT-25 thermometer calibrated at fixed
points.
An SPRT thermometer is an extremely fragile piece of equip-
ment and needs careful operation.
An SPRT-25 thermometer usually requires the use of the triple
point of water.
Calculations of SPRT-25 thermometer are complex.
Needs an accurate resistance measurement bridge.
Pt-100 sensor or Precision Thermistor
Pt-100 sensors or precision thermistors are generally used in the range from
-100 to 200 C.
Pt-100 sensors or precision thermistors are usually robust and
easy to use.
Stability of a Pt-100 sensor is not known before it has undergone
several calibrations.
Stability of the sensors may be monitored with regular calibra-
tions at ice-point (0.00 C).
Liquid-in-glass thermometers
Liquid-in-glass thermometers may be used in the range from
-200 to 500 C.
In liquid-in-glass thermometers, the expansion of a selected liq-
uid in comparison to temperature is used to measure temperature.
The liquid may be an organic liquid in the lowest temperatures,
for example mercury/thallium down to -56 C and mercury down
to -38 C.
65 CALIBRATION IN PRACTICE
Liquid-in-glass thermometers are generally stable allowing up to
a three year calibration interval.
The use of mercury is not allowed in several countries.
Liquid-in-glass thermometers are fragile and the measurement
range is limited.
Liquid-in-glass thermometers are usually used as a pair of two
thermometers.
Different kinds of liquids are used, but only mercury or mercury/
thallium thermometers are reliable.
Liquid-in-glass thermometers are difficult to read and require a
trained observer.
Temperature display units
In cases where the sensor has an electrical output, it is usually measured with
a resistance bridge, thermometer display unit or digital multimeter.
Resistance bridges
In a resistance bridge, the measured resistance is compared to a reference
resistance, either internal or external.
A conventional resistance bridge is manual but modern bridges
are possible to automate.
Most accurate resistance measurement method.
Does not give direct temperature readings.
Needs calibrated reference resistance.
CALIBRATION BOOK
CALIBRATION IN PRACTICE 66
Thermometer display units
There are many different specially designed thermometer display units to
choose from.
If the Pt-100 sensor or thermistor is connected to a thermometer,
they should be calibrated as a pair, and the calibration coeffi-
cients stored in the memory of the thermometer.
Gives direct temperature reading, no additional calculations
needed.
Digital multimeters
A digital multimeter may be used to measure the resistance of the tempera-
ture sensor.
If the resistance of the Pt-100 sensor or thermistor is measured
during the calibration with multimeter and the coefficients for
the calibration equation are given on the certificate, the following
should be taken into consideration:
Proper calibration of the resistance range of the multimeter.
The measurement current should not exceed the recommended cur-
rent of the sensor to avoid self-heating.
Comparison of the calibration methods, generators and
references
Accu-
racy
Stability Use Automa-
tization
Mainte-
nance
Price
Calibration methods
Full fixed point
calibration
67 CALIBRATION IN PRACTICE
Good ... very good
No good ... not suitable
... Information
...Remarkable point
Comparison cali-
bration in bath
Temperature generation
Fixed points
Calibration baths
Climate chamber
Dry block
calibrator
Ovens
Reference sensor
SPRT thermom-
eter
Pt-100 sensor or
precision ther-
mistor
Liquid-in-glass
thermometer
Display unit
Resistance
bridge
Thermometer
Digital multimeter
Accu-
racy
Stability Use Automa-
tization
Mainte-
nance
Price
CALIBRATION BOOK
CALIBRATION IN PRACTICE 68
Temperature calibration methods
A temperature calibration may be a fixed point calibration, or, a comparison
calibration, where the reference value and the UUC value are compared at
selected temperatures.
A temperature calibration may be done as a one-point calibration, or, a full
range calibration. Sometimes it is also practical to calibrate the UUC for
only part of the measurement range, if the overall range is larger than the
temperature range used.
Fixed point calibration
In a fixed point calibration, the reference is a so-called fixed point cell which
when operated properly produces a fixed temperature value. The cell has a
thermometer well into which the sensor is placed and the reading taken.
Several fixed point values may be measured and the coefficients solved for
the correction equation.
The most common fixed point is the triple point of water which produces
temperature of 0.01 C. Traditionally ice-point (0.00 C) is used like a fixed
point but it does not have that status in ITS-90 scale.
One-point calibration
Traditionally the ice-point (0.00 C) is used as a control or adjustment point
for some thermometers.
The stability of liquid-in-glass thermometers and platinum sensors are con-
trolled with frequent ice-point measurements and appropriate corrections
calculated.
In one-point calibration the reference sensor and UUC sensor are placed
closely together in a stable temperature environment. After stabilization the
readings are taken. A one-point calibration may also be done in a process
where the reference sensor is placed near the UUC sensor in actual process
conditions.
69 CALIBRATION IN PRACTICE
In cases where the one-point calibration is made at room temperature the ref-
erence and calibrated sensor must be protected from direct light sources, like
lighting or sun, and stabilization should be ensured with a fan circulating air
to the sensors.
Full calibration
To perform a full range calibration, a controlled temperature generator is
needed. This may be a calibration bath, climate chamber or dry block cali-
brator.
In full calibration the measurement points (usually 3 or more points) are
selected equally spaced throughout the measurement range. These are usu-
ally performed beginning with the lowest temperature and proceeding to the
highest temperature. Hysteresis of modern temperature sensors is negligible
and does not need to be measured.
After changing the temperature set-point, the stabilization time must be suf-
ficient to allow the medium, reference and the UUC to reach equilibrium.
Calibration in a fixed point cell
The UUC sensor is immersed into the thermometer well of the fixed cell, the
cell is prepared and the reading of the UUC sensor is taken.
Sensor construction and dimensions should be suitable to fixed
point calibration.
Calibration in calibration bath
The reference and UUC sensor are immersed into the bath, and after stabili-
zation, the reading of the reference and UUC sensor are taken.
Sensor construction and dimensions should be suitable for bath
calibration.
The sensor may have to be protected before immersing into the
bath liquid.
CALIBRATION BOOK
CALIBRATION IN PRACTICE 70
Calibration in climate chamber or dry
block calibrator
The reference and UUC sensor are placed into the calibration chamber and
after stabilization, the reading of the reference and UUC sensors are taken.
In this case, the thermal contact between air and the sensor is weak, in com-
parison to a calibration in liquid, and heat conducted through the connecting
wires may cause large errors.
Common mistakes
System not stabilized before measurement
In cases where system is not stabilized before taking measure-
ments, the reference and the UUC reading may differ signifi-
cantly as the sensors have different time constants and follow the
change at different rates.
To avoid these errors, carefully wait for the system to stabilize
before taking any measurements.
Heat conducted via sensor wires
In cases where the sensor is not immersed deep enough into the
temperature chamber, heat is conducted via the wires and signifi-
cant errors can occur. This may happen in baths, dry wells, ovens
and climate chambers.
To avoid these errors, calibrate the sensor at end point tempera-
tures while immersing the sensor, for example, at 5cm incre-
ments. Once the results remain the same for the next immersion
level, the correct immersion level has been found for this kind of
sensor.
71 CALIBRATION IN PRACTICE
4.3.PRESSURE CALIBRATION
The measurement scale of pressure is very wide (from 10
-8
to 10
8
Pa). The
nature of pressures itself and the measurement methods vary depending on
the scale. Pressure can also be measured using different gases or liquids.
This makes the measurement of pressure very different. The amount of pres-
sure may need to be known as an absolute pressure, gage pressure, positive
or negative differential pressure and can be expressed using various units
like Pa, psi, mmHg, Torr, atm etc.
In the lowest pressure ranges, we are speaking about detecting a few parti-
cles in the measurement system. In the highest pressure ranges we are speak-
ing about large and even dangerous forces generated inside the measurement
system.
This chapter is concentrating on a small part of the pressure range used in
Vaisala Barometers and Pressure Transmitters from 50 to 1300 hPa.
CALIBRATION BOOK
CALIBRATION IN PRACTICE 72
The tendency of expansion of a compressed gas or liquid is called pressure p
[Pa] and it is defined using equation:
In a system the pressure p is the fraction of the force F [N] caused by the ten-
dency of expansion of the compressed gas (or liquid) against surface and the
area of that surface A [m
2
].
Most pressure equipment in this pressure range is measuring force effecting
the pressure sensor and calibrated for pressure.
Choosing reference equipment
Pressure Balance (known also as Piston Gage), Mercury Manometer or Elec-
trical Transfer Standard may be used as reference equipment in the pressure
range from 50 hPa to 1300 hPa.
Conventional pressure balance
In conventional pressure balance weights are loaded on top of a piston. The
mass together with the local gravity then that produces downward force.
This force causes pressure relative to the area of the piston against the bot-
tom of the piston. To measure pressure, the balance pressure supply is con-
nected to the bottom of the pressure balance and adjusted so that the piston is
floating - at this point the pressure in the system is equal to the pressure pro-
duced with the weights and piston.
A
F
p =
FORMULA 9
73 CALIBRATION IN PRACTICE
The best available accuracy is achievable with the best Pressure
Balances.
Pressure Balances are extremely stable equipment allowing even
three year calibration interval depending on the accuracy needed.
The local gravity has to be measured for pressure calculation
(local gravity can be calculated instead of measurement if the
accuracy demand is not critical).
Pressure Balance is temperature dependent and needs stable con-
ditions.
When operating Pressure Balance in absolute pressure mode a
calibrated Vacuum Meter is needed.
The operation of the Pressure Balance is manual, therefore a
trained operator is needed.
Needs periodical cleaning.
The pressure calculations are very complex (residual pressure,
gravity and temperature corrections and uncertainty estimation).
Digital pressure balance
In so called digital pressure balance the piston is placed on a load cell and
the force is measured with the load cell.
Needs daily gain calibration with a calibration mass.
Needs periodical cleaning.
Mercury manometer
In mercury manometer the measured pressure is lifting mercury in column
and the height of the mercury column is measured with various means. Tra-
ditionally, a scale is attached and the readings are observed manually. Mod-
CALIBRATION BOOK
CALIBRATION IN PRACTICE 74
ern mercury manometers use ultrasonic or laser measurement systems for
the measurement height of the column.
Mercury manometers are generally stable equipment allowing
even three year calibration intervals depending on the construc-
tion (so called dual cistern manometers).
Mercury is highly toxic and needs to be installed in a ventilated
room.
Mercury gets contaminated and needs to be periodically cleaned.
The density of mercury changes due to the amount of dissolved
air, therefore, the dissolved air needs to be removed periodically.
The local gravity has to be measured for pressure calculations
(local gravity can be calculated instead of the measurement if the
accuracy demand is not critical).
Mercury is very temperature dependent and needs stable condi-
tions.
The pressure calculations are very complex (gravity and temper-
ature corrections).
Mercury evaporates slowly and it needs to be refilled periodi-
cally (so-called single cistern manometers). As the mercury
evaporates the readings will drift accordingly and it needs to be
recalibrated after refilling. Due to the evaporation these manom-
eters should be calibrated annually.
The vacuum on the dual cistern manometer should be periodi-
cally pumped to keep it low enough.
The reading of the Mercury Manometer is manual, and needs a
trained observer.
Mercury Manometers are extremely difficult to transfer for cali-
bration and are not suitable as traveling standards.
75 CALIBRATION IN PRACTICE
Electrical transfer standard and electrical
transfer standard integrated into a
pressure controller
Electrical transfer standards have some sort of sensor attached with the dis-
play unit or with the digital output.
Electrical transfer standards are generally easy to use and easy to
transport.
Best electrical transfer standards are as accurate as high class
pressure balances.
Electrical transfer standards integrated into pressure controllers
are easy to automate.
The reference should not be sensitive to damage during transpor-
tation.
The reference adjusted for optimum accuracy during calibration.
At least two references are needed for cross-checking and check-
ing before and after transportation.
Comparison of the references
Accu-
racy
Stability Use Automa-
tization
Mainte-
nance
Price
Conventional
pressure balance
Digital pressure
balance
Mercury
manometer
Electrical trans-
fer standard,
low accuracy
Electrical trans-
fer standard,
high accuracy
CALIBRATION BOOK
CALIBRATION IN PRACTICE 76
Good ... very good
No good ... not suitable
... Information
...Remarkable point
Pressure calibration methods
Pressure calibration is a comparison calibration where the reference value
and the UUC value are compared at selected pressures.
Pressure calibration may be performed as one-point calibration or full range
calibration. Sometimes it is also practical to calibrate the UUC for a part of
the measurement range if the range is larger than the used pressure range.
One-point calibration at atmospheric
pressure
In one-point calibration, no pressure generating system is needed, the refer-
ence and the UUC are just placed at same level and readings are taken at sta-
ble conditions.
Mercury manometers or electrical transfer standards may be used as refer-
ences in a one-point calibration.
Electrical trans-
fer standard inte-
grated to
pressure control-
ler, low accuracy
Electrical trans-
fer standard inte-
grated to
pressure control-
ler, high accu-
racy
CALIBRATION BOOK
CALIBRATION IN PRACTICE 78
The result of full calibrations are usually correction curves from
where the correction at measurement points are taken and added
to the reading of the UUC. Some UUC's can be adjusted using
offset and gain-corrections leaving the unlinearity not corrected
while some units can be adjusted for optimum linearity and accu-
racy.
Common mistakes
Leak in pressure system
In case leaks occur in the system significant errors may occur.
How to avoid these errors - make a leak test at highest and lowest
measured pressure each time new equipment is added to the sys-
tem before starting the calibration. A leak test may be performed
by adjusting the pressure, closing system and monitoring the ref-
erence reading if the pressure remains. In case leaks occur they
should be fixed before calibration.
+
=
+
FORMULA 10
101 APPENDIX C: UNCERTAINTY CALCULATION
EXAMPLE 1:
75.0, 75.0, 75.0, 75.0, 75.0, 75.0, 75.1, 75.1, 75.0, 75.1
The average of the observed values is 75.03
The standard deviation of the observed values is 0.05
In this case the standard deviation would give acceptable estimate
for the uncertainty. However, in a case where the measured values
are all the same, the type B should be used.
EXAMPLE 2:
75.0, 75.0, 75.0, 75.0, 75.0, 75.0, 75.0, 75.0, 75.0, 75.0
The average of the observed values is 75.00
The standard deviation of the observed values is 0.00 that is of
course not true as we know the measured values are somewhere
between 74.95 and 75.05 and that why the type B should be used. In
this case the calculation would be:
In this case the minimum value for uncertainty would be 0.023.
( )
023 . 0
3
05 . 0
3
) 05 . 0 ( 05 . 0
2
1
u = =
+
=
FORMULA 11
CALIBRATION BOOK
APPENDIX C: UNCERTAINTY CALCULATION 102
Typical uncertainty factors
Typically uncertainty is composed from the uncertainties of the reference,
calibration and unit under calibration. Refer to the following terms below:
Reference:
Calibration uncertainty from certificate
Long-term stability
Short-term stability + effect of environmental conditions
Resolution, linearity, hysteresis
Calibration:
Deviation of the measurement results
Effect of environmental conditions
Unit under Calibration:
Resolution
Short-term stability + effect of environmental conditions
Hysteresis
Linearity
Repeatability
103 APPENDIX C: UNCERTAINTY CALCULATION
Examples of determining uncertainty
factors
Long-term stability of the reference equipment
The reference must have at least two calibrations before the long-term stabil-
ity can be determined.
For example, the reference resistor was first calibrated at a 6 month interval.
To get the first uncertainty estimation, the following will be calculated:
6 month drift was converted to 12 month drift:
5.4 ppm / Time between calibrations 1 year = 10.4 ppm / year
This is type B uncertainty and can be converted to a standard uncertainty by
dividing it by the square root of three
In table below the uncertainties are calculated from the actual measurement
data:
Long-term uncertainty of the reference resistor
Calibration Time
[years]
Time between
calibrations
[years]
Observed
drift [ppm]
Drift/year
[ppm]
Uncertainty
[ppm]
1 0.0 0.0
2 0.5 0.52 5.4 10.4 6.0
3 1.6 1.12 4.2 3.8 2.2
4 2.8 1.15 0.8 0.7 0.4
5 3.8 1.02 -1.1 -1.1 0.6
6 4.6 0.75 2.8 3.8 2.2
7 5.6 1.09 0.2 0.2 0.1
10.4 ppm / 3 = 6.0 ppm
FORMULA 12
CALIBRATION BOOK
APPENDIX C: UNCERTAINTY CALCULATION 104
Sometimes it is difficult to say if the variation is due calibration uncertainty
or long-term stability.
After several calibrations the long-term drift can be estimated from the mea-
surement data (see the seven latest results in the figure below).
When this kind of stable situation is reached there is no need to update the
uncertainty estimations annually as long as the drift remains smaller in reca-
librations.
8 8.2 2.53 0.1 0.1 0.0
9 9.4 1.18 -1.2 -1.0 0.6
10 10.3 0.94 0.6 0.6 0.4
11 12.4 2.12 -0.1 -0.1 0.0
12 14.4 2.02 0.4 0.2 0.1
13 16.4 1.95 -0.1 -0.1 0.0
14 18.5 2.07 0.5 0.2 0.1
15 21.6 3.08 0.2 0.1 0.0
Calibration Time
[years]
Time between
calibrations
[years]
Observed
drift [ppm]
Drift/year
[ppm]
Uncertainty
[ppm]
105 APPENDIX C: UNCERTAINTY CALCULATION
Uncertainty of the reference equipment caused
by temperature
There are three sources of uncertainty caused by temperature:
1. At the time of calibration the temperature of the reference resistor is
given with an estimation of 0.05 C. This uncertainty was not included
in the calibration uncertainty. Therefore, the uncertainty due to the cali-
bration temperature is:
2. The uncertainty caused by the uncertainty of the temperature coefficient
of the reference resistor. The coefficient = 0.75 10
-6
C is given by
the manufacturer without any estimation of uncertainty. To define the
uncertainty, the coefficient was measured and the uncertainty estimated,
the measured coefficient was found to be = 0.82 10
-6
C
-1
0.03
10
-6
C
-1
.
The calibration temperatures vary from 22.4 to 23.7 C and the tempera-
ture during use may vary from 19.5 to 20.5 C. This means that the max-
imum temperature difference is 4.2 C. The resistance uncertainty due to
the uncertainty of the temperature coefficient is:
4.2 C 0.03 10
-6
C
-1
= 0.13 10
-6
.
3. The uncertainty caused by the temperature uncertainty of the reference
resistor during use. The temperature is measured but the temperature var-
ies according to room temperature (from 19.5 to 20.5 C). It is estimated
that the uncertainty of the measured temperature value is 0.3 C. The
resistance uncertainty due to the uncertainty of the temperature is:
0.3 C 0.82 10
-6
C
-1
= 0.25 10
-6
.
= = =
8 1 6
10 1 . 4 C 10 82 . 0 C 05 . 0 C 05 . 0 u
Where is the temperature coefficient of the reference resistor.
FORMULA 13
CALIBRATION BOOK
APPENDIX C: UNCERTAINTY CALCULATION 106
Correlation of uncertainty factors
When estimating the uncertainty factors one must also estimate if the factors
are correlated. In case the factors correlate it must be taken into account by
using appropriate correlation factors.
In these examples all uncertainty factors are considered not to be correlated.
Combining uncertainty factors
The 'old' uncertainty calculation method is the square root of the sums of
squares of the components:
EXPLANATIONS
Measurement Model
The 'modern' uncertainty calculation is based on measurement model where
all the uncertainty factors are presented as corrections. The uncertainties of
these corrections are multiplied with the appropriate sensitivity coefficients
before calculating the square root of the sums of squares of the components:
u1 ...un
the uncertainty components determined using the methods A or B
u
the combined uncertainty representing 68 % confidence level
(k = 1)
2
n
2
2
2
1
u ... u u u + + =
FORMULA 14
107 APPENDIX C: UNCERTAINTY CALCULATION
EXPLANATIONS
After all the corrections are determined the uncertainty is calculated using
uncertainty budget.
Uncertainty Budget
After all uncertainty factors are estimated, a uncertainty budget must be
built.
Normal probability means type A uncertainty and Rectangular means type B
uncertainty.
treference and treading the corrections
( ) ( )
reading reading reference reference correction
t t t t t + + =
FORMULA 15
FORMULA 16
Example of a measurement model used in temperature calibration:
( ) ( ) [ ]
( ) ( ) [ ]
rnd dev hom stab
n
1 i
read i , read ref i , ref
hom stab
n
1 i
read i , read ref i , ref
rnd dev
t t t t
n
t t t t
b
t t
n
t t t t
t t b
+ +
+ +
=
+ +
+ +
= + +
=
=
CALIBRATION BOOK
APPENDIX C: UNCERTAINTY CALCULATION 108
EXAMPLE
EXPLANATIONS
EXPLANATIONS
Rcal the value given in calibration
Rcal,t the correction due temperature uncertainty in calibration
Rstab the correction due stability of the reference resistor
R the correction due uncertainty of the temperature coefficient
Rt the correction due uncertainty of the temperature of the reference resistor
tcal
the temperature during calibration, tcal = 23.45 C
t the measured temperature, tcal = 20.28 C
the temperature coefficient of the reference resistor,
= 0.82 10
-6
C
-1
t stab t , cal cal t
R R R R R R + + + + =
FORMULA 17
= ) t t ( R
cal t
FORMULA 18
109 APPENDIX C: UNCERTAINTY CALCULATION
Uncertainty budget
Expanded Uncertainty
The combined uncertainty (u) is multiplied with a coverage factor (k) to
get the expanded uncertainty (U).
The value for coverage factor k = 2, means that the confidence level of the
expanded uncertainty is 95 %. The expanded uncertainty is given with the
measurement result and coverage factor.
EXAMPLE:
75.5 %RH 2.0 %RH, (k = 2)
Quan-
tity
Xi
Estimate
xj
Standard
uncertainty
u (xj)
Probability
distribution
Sensitivity
coefficient
cj
Uncertainty
contribution
u(yi) []
Rcal
25.000017
5.0 10
-6
normal 1
5.0 10
-6
Rcal, t
0.000000 0.05 C
normal
0.82 10
-6
C
-1
4.110
-8
Rstab
0.000000
1.8 10
-6
rectangular 1
1.8 10
-6
R
0.000000
0.03 10
-6
C
-1
3.17 C
special 1
9.5 10
-
7
Rt
-0.0000026 0.3 C
rectangular
0.82 10
-6
C
-1
2.5 10
-
7
Rt
25.000014
Combined uncertainty
5.0 10
-5
Expanded uncertainty (k=2)
1.0 10
-4
CALIBRATION BOOK
APPENDIX C: UNCERTAINTY CALCULATION 110
Presenting Uncertainty
No rounding is made in sub-calculations. The uncertainty is usually given
with two significant digits after the decimal point:
1000.22 hPa 0.15 hPa instead of 1000.22 hPa 0.15127 hPa.
The expanded uncertainty may be rounded downwards if the rounded
amount is less than 5 % of the uncertainty value. All other values should be
rounded upwards.
0.106 hPa should be rounded to 0.2 hPa instead of 0.1 hPa, which as
5 % of 0.106 hPa is 0.0053 hPa and if rounded to 0.1 hPa the rounded part
0.006 > 0.0053 hPa.
111 REFERENCES
REFERENCES
1. Japan Industrial Standard / JIS Z 8806. 2001
2. Japan Industrial Standard / JIS B 7920. 2000
3. Humidity Measurement by Sensor Research Society
4. Humidity Measurement & Sensor Manual / October, 1989
5. Japan Testing Machinery Association
6. Standardization of Measurement & Control Technology of Environmen-
tal Testing Machinery / 1994
7. A guide to the measurement of humidity / ISBN 0-904457-24-9, NPL,
1996
8. Expression of the Uncertainty of Measurement in Calibration / EA-4/02
9. International Vocabulary of Basic and General Terms in Metrology / ISO
1993
10. Guide to Meteorological Instruments and Methods of Observation. /
WMO No. 8. World Meteorological
11. Secretariat of the World Meteorological Organization / Geneva, Switzer-
land, 1983 Fifth edition.
12. International Organization for Standardization (http://www.iso.org/iso/
en/ISOOnline.frontpage) / accessed on 20.03.2006
13. Bureau International des Poids et Mesures (http://www.bipm.fr/en/home/
) / accessed on 17.03.2006
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