CNSC Isuzu HILander

TBR
Pub. No.: WSM 0104

HNG DAN SA CHA
XE ISUZU HI-LANDER

CONG TY O TO ISUZU-VIET NAM

6uon 8arh huong dan sua rhua xa I80Z0 hILkhE nay bIan soan Iu
ruon Workshop ManuaI T8 nham rung rap rho ky IhuaI vIan rar Ihong so ky
IhuaI, rarh kIam Ira, rhan doan, dIau rhnh va sua rhua xa I80Z0 hILkhE
duor san xuaI IaI rong Iy o Io I80Z0VIaI nam. Iang phan hop so Iu dong
kW087ZLE duor noI o quyan sarh khar.
6uon sarh nay bao gom rar Ihong so ky IhuaI rua rar ha Ihong rhnh rua rar xa
noI Iran. 6ung ro Iha Iham khao nguyan ban IIang knh qua rarh Irnh bay, so do,
hnh va da hIau ro Iham.
hhung Ihong so ky IhuaI rua xa ro Iha Ihay doI ma khong Ihong bao Iruor.

M06 L06

Fhkh 80
O
1
8
4
5
G
G0 va G01
7
8

h0I 0h
0iJi thieu chung
he thong dieu hoa nhiet do
he thong lai, he thong treo
Cau chu dong
he thong hanh (thang)
Bong cJ
Bien dong cJ
ho so MS0
he thong dien than xe

Trong cuon sach nay, nhung ky hieu sau duJc dung de chi thao tac sua chua trong cac hinh
minh hoa:

hE Th0h0 LAhh h LAh0ER 1- 1

00h 0h k Lkhh 60k hE Th0h








Th0h 80 kY Th0kT hE Th0h Lkhh

MAY hEh

Loai
0ung tich lam viec cc
Loai dau boi trJn
LuJng dau boi trJn cc
Ly hJ dien tu mm

CuM 0Ah LAhh TRu0C
Kich thuJc mm
Cong suat dan lanh w
Bien trJ hu cho toc do quat gio

CuM 0Ah LAhh SAu
Kich thuJc mm
Cong suat dan lanh w
Bien trJ hu cho toc do quat gio

0A LAhh
Loai / luJng ga quy dinh
(g)

1OFA15
155,8
h08
1GO
14O

(0ai x Cao x Rong) 225,7 x 215 x 58
545O
Lohi 2,21
Me1hi O,O7
Me2hi O,85

(0ai x Cao x Rong) 28O x OO x 14O
185O
Lohi 1,21
Mehi O,8O

R 184a / 87O 5O




60h VIE6 80k 6h0k
L00 Y Eh hE Th0h Lkhh 0h k 184a
Cac he thong lanh dung ga R12 va ga R184a doi hoi cac
loai dau boi trJn khac nhau.. Cac chi tiet va bo han duJc
thiet ke chi dung 1 loai ga va 1 loai dau khong duJc dung lan
cho cac chi tiet va bo han duJc thiet ke dung 1 loai ga va 1
loai dau khac.
a 184a.
+ 0a R184a hoan toan khac vJi ga R12 ve thanh han cau
tao va vi vay 2 loai ga nay khong bao giJ duJc hoa lan vJi
nhau. Fhai luon luon dung loai ga quy dinh R184a.
+ Cac duJng dac tinh ve a suat cua ga R184a cung khac vJi
ga R12. 0 a suat tha thi tha hJn, con J a suat cao thi
cao hJn.
6arh su dung ga 184a
Cac he thong lanh dung ga R184a.
Bay la 1 hJ chat hoa hoc can quy trinh thao tac dac biet de
tranh gay tai nan.
+ Luon dung kinh va gang tay bao ho lao dong.
+ Luon lam viec J cho thoang khi. Khong han hoac dung hJi
nong lam ve sinh J gan duJng ong hoac cac bo han he
thong lanh gan tren xe.
+ heu ga R184a dinh vao nguJi thi hai rua bang nuJc lanh
va hai den ngay tram y te.
+ heu can hai van chuyen ga R184a tren xe, thi khong duJc
de ga J khoang hanh khach.
+ heu hai lay ga tu binh lJn vao binh nho, thi khong bao giJ
duJc na day binh. Fhai de khoang trong de moi chat long
dan nJ.
+ Khong bao giJ duJc dung chung ga R184a va ga R12 vi
chung co thanh han cau tao khac nhau.
+ 0au FA0 cho ga R184a co xu huJng hut am nhanh hJn dau
khoang chat cho ga R12, vi vay, can su dung can than hJn.
+ Bao quan ga R184a J nhiet do duJi 4O
O
C.
6h0 Y.
+ hE0 k 184a 8kh Vk0 MkT Th FhkI T0I hkY 8k6 8.
+ kh0h Lk0 MkT Mk FhkI 0h hhIE0 h006 MkT 0I Vk0 E
hkh kh hhIET 0 6h0 hh k.
+ hE0 60 k 184a hh Vk0 k Th 6kh FhkI Eh TkM Y TE
6kh 80M 6kh T0T E IE0 T[ hh0 T00h h0F k 8[
80h Lkhh.

au may nan 184a.
+ he thong R184a yeu cau dau may nen nhan tao (FA0),
con he thong R12 yeu cau dau may nen la dau khoang tu
nhien. hai loai dau nay khong duJc hoa tron vJi nhau.
+ 0au may nen R184a (FA0) thay doi tuy thuoc vao tun loai
may nen. Fhai chac chan rang su dung dau rieng cho tung
loai may nen.
LoaI dau. h0IL8
+ 0au may nen FA0 cho he thong R184a co xu huJng hut
am nhanh hJn dau khoang. Khi cac chi tiet cua he thong
lanh duJc thao ra sua chua, thi tat ca cac chi tiet va bo
han hJ ra ngoai hai duJc bit kin de tranh nhiem ban.
+ 0au mamy nen FA0 hai duJc bao quan trong cac binh
chua kim loai, khong duJc chua trong binh nhua.

Van nap ga.
+ BuJng kinh cua van na ga doi vJi he thong ga R184a
duJc lam lJn hJn so vJi he thong ga R12 de tranh can
ban gay ket. hgoai ra, khJ noi loai van vit cua he thong
ga R12 duJc thay bang khJ noi nhanh trong he thong ga
R184a.
+ KhJ noi nhanh duJc dung de tranh ro ri ga khi thao, la
ong na.
hoi: An manh cho tJi khi khoa chan chan (nghe thay tieng
keu cach)
+ Fhai dung bo dong ho kiem tra va nhung dung cu khac
chuyen dung cho he thong R184a khi sua chua he thong
lanh dung ga R184a.


+ Khong dung cung 1 bJm chan khong chung cho ca he
thong R184a va R12
+ BJm chan khong R184a hai co 1 van cat
Luu y. khong duor dung bom rhan khong rho ra ha
Ihong 184a va 1Z v ro Iha gay ra kaI do ran ban
Irong dau may nan.
Thu hoI ga, IaI rha va nap ga
+ Be tranh xa ga R184a ra moi truJng, dung he thong thu
hoi ga, tai che va na (ACR
4
) de thu hoi va tai che ga
R184a. Can nhJ rang ACR
4
khong dung lan cho R12.


kIam Ira ro r ga
+ Khong the dung may kiem tra ro ri loai su dung ngon lua
doi vJi ga R12 de dung cho R184a.
+ May kiem tra ro ri dien doi vJi ga R12 khong the dung
cho R184a vi nhung han tu R184a nhJ hJn nhieu
nhung han tu R12, do do khong the kiem tra duJc. Fhai
dung may kiem tra ro ri rieng cho R184a.
Trnh Iu sua rhua rhung
Co nhung trinh tu, thao tac va chu y nhat dinh can hai
tuan thu khi sua chua he thong lanh:
+ 0iu sach nJi lam viec.
+ Luon deo kinh va gang tay bao ho khi lam viec vJi he
thong lanh.
+ Than trong vJi chat doc C0 khi no may.
+ Than trong vJi ga lanh thoat ra J cho kem thong gio.
+ Luon thao coc am binh dien, xa va thu hoi ga lanh moi khi
sua chua he thong lanh.
+ Khi xa va thu hoi ga lanh, khong duJc de ga xa qua nhanh
vi no se hut theo dau may nen khoi he thong.
+ Tranh hJi am va can ban lan trong he thong. Khi thao bat
ky ong hoac chi tiet, hai dung nut hoac na day de lam
kin ngay cho noi, chi thao nut hoac na day khi da noi
ong hoac la chi tiet.
+ Khi thao hoac noi lai duJng ong, hai dung 2 cle det de
ong bi xoan hoac hu hong.
+ Luon dung vong cao su mJi de la lai.
+ TruJc khi noi bat ky 1 duJng ong nao, can hai boi dau
may nen vao vong cao su.
+ Khi thao va thay bat ky 1 chi tiet nao ma can hai xa ga,
thi hai lam nhu sau:

1) 0ung he thong thu hoi, tai che va na lai ga ACR
4
de xa
va thu hoi ga 1 cach ky luJng.

2) Thao va thay cac chi tiet hu hong
8) Sau khi rut chan khong, na ga vao he thong va kiem
tra ro ri.


80k 6h0k 0 k
hoI ong ga
La vong dem cao su mJi neu can. Khi thao hoac noi ong,
dung 2 cle det de tranh lam xoan hoac hu hong doan noi.

Khi la ong ga vao cho noi tren dan nong, hai gai chac
chan han dau vao lo de xiet bang bu long.

Boi dau may nen vao vong dem cao su truJc khi la.

6h0 Y.
au may nan Fk duor dung Iuy Ihao IoaI may nan.
FhaI rhan rhan boI dung IoaI dau.

vong dem cao su hai duJc gan sat vJi vJi han nho len
cua ong lanh.

0ai dai oc (1) vao dau noi (2). TruJc tien, van dai oc bang
tay cang nhieu cang tot. Sau do xiet tJi luc xiet quy dinh.


0 TkI 6h0 h0I 0h Lkhh
1) Kiem tra luc xiet tai cho noi ong lanh, neu qua long hai
xiet tJi luc xiet quy dinh.
+ 0ung 2 cle det de tranh xoan va lam hu hong ong.
+ Khong xiet qua luc xiet quy dinh.
2) Kiem tra ro ri tai cho noi ong.
8) heu van con ro ri, thi xa va thu hoi ga.
4) Thay vong dem cao su.
+ vong dem cao su hai thay mJi, khong duJc dung lai.
+ Fhai boi dau may nen vao vong dem cao su mJi.
5) Rut chan khong, na ga va kiem tra lai he thong.

kIEM Tk 00h 0h
heu ong vao va ra cua may nen bi ro ri, thi hai thay ca ong.
Khong duJc cat hoac van ong khi sua chua.
1) Xac dinh cho ro ri.
2) Xa va thu hoi ga.
8) Thao ong.
+ Bay kin ngay cac cho noi.
4) hoi ong mJi.
+ Xiet lai cho noi tJi luc xiet xac dinh.
5) Rut chan khong, na ga va kiem tra lai he thong.

0 MkY hEh
heu cho ro ri duJc xac dinh quanh vo hoac hJt dan truc may
nen, thi thay may nen.


Thay rhI IIaI hoar rum rhI IIaI
Khi thay cac chi tiet hoac bo han cua he thong lanh,
can ca luJng dau cho cac bo han la dat nhu sau:

6hu y.
o dau may nan dung rho ga hF6 184a (184a).
au Ihuong dong Irong rar bnh rhua 40 rr.
cc

Bo han duJc la dat LuJng dau
1 0an lanh truJc 4O
2 0an nong 4O
8 Fhin loc 1O
4 BuJng ong 1O (moi duJng ong)
5 May nen Theo trinh tu duJi day
G 0an lanh sau 4O

kIEM Tk k0 T0h MkY hEh kh
May nen khi mJi co san dau ben trong. vi vay, trong
truJng hJ thay may nen mJi can rut dau thua ra
(luong dau thua bang AB nhu trong hinh).

6hu y.
au may nan dung rho ga hF6 184a (184a) raI
da hap Ihu hoI am. V vay, ran day kn bnh rhua
ngay sau khI dung.
0au dung boi trJn may nen khi duJc van chuyen tuan
hoan cung vJi moi chat lam mat.
Khi thay bat ky 1 bo han nao cua he thong lanh
hoac ro ri nhieu ga, can bo sung de duy tri du luJng
dau.

Luong dau rr

Tong luJng dau cua he thong h00L8 15O
May nen (may mJi) h00L8 15O
kIam Ira va dIau rhnh may nan kh da dung.
(1) Cho he thong lam viec de hoi dau.
(Xem han hoat dong hoi dau)
(2) Xa ga va thao may nen.
(8) Xa dau may nen va do luJng dau can rut ra.
(4) Kiem tra xem dau may nen co bien chat khong.
(Xem han dau may nen bien chat)

(5) Bieu chinh luJng dau theo trinh tu sau:
cc

Loai LuJng thu duJc LuJng bo sung
LJn hJn OO bang luJng thu duJc
h00L8
hho hJn OO OO
(G) La may nen, sau do rut chan khong, na ga va
thuc hien hoat dong hoi dau.
(7) Kiem tra hoat dong cua he thong.

khI khong Iha Ihur hIan hoaI dong hoI dau, ran
kIam Ira dau may nan Ihao Irnh Iu sau.
(1) Xa ga va thao may nen.
(4) heu luJng dau h00L8 duJc rut ra tu may nen
lJn hJn OO cc, thi can bo sung vao may nen 1
luJng dau bang luJng dau da rut ra.
heu luJng dau h00L8 duJc rut ra tu may nen
nho hJn OO cc, thi can kiem tra theo trinh tu sau:
(5) Bo OO cc dau h00L8 vao may nen va la may
nen vao he thong.
(G) Thuc hien hoat dong hoi dau.
(7) Thao may nen va kiem tra luJng dau.
(8) Bieu chinh muc dau may nen.

kIam Ira va dIau rhnh khI Ihay may nan
May nen mJi co chua 15O cc dau h00L8 va can
thiet hai xa luJng dau thich hJ.
(1) Thuc hien hoat dong hoi dau.
(2) Thu hoi ga va thao may nen.
(5) Bieu chinh luJng dau theo trinh tu sau:
cc

Loai LuJng thu duJc LuJng bo sung
LJn hJn OO bang luJng thu duJc
h00L8
hho hJn OO OO
(G) Rut chan khong, na ga va thuc hien hoat dong
hoi dau.
(7) Kiem tra hoat dong cua he thong.

k0 MkY hEh 8[ 8IEh 6hkT
Khong giong nhu dau dong cJ, dau may nen khong the
lam sach bang cach cho chat hu gia vao. hgay ca khi
may nen lam viec trong 1 thJi gian dai (khoang 1 mua)
thi dau cung khong bao giJ bi bien chat tru khi co truc
trac trong may nen hoac do su dung khong dung.
kIam Ira Iuong dau ran ruI doI voI baI ky hIan Iuong
nao duoI day.
Luong dau Iang Ian
au bIan mau Ihanh mau do.
6o ran ban, maI muoI kIm IoaI .v.v.
hau xuaI hIan 1 Irong nhung hIan Iuong Iran va khI
phaI hIan ra dau may nan bIan rhaI Ih ran phaI Ihay
phIn Ior.
h0kT 0h h0I k0
Co 1 su giong nhau giua dau va moi chat lam lanh. Trong
qua trinh lam viec binh thuJng, mot han cua dau boi
trJn tuan hoan trong he thong lanh cung vJi moi chat lam
lanh.
Khi kiem tra luJng dau trong he thong, hoac thay 1 bo
han nao do cua he thong, may nen hai duJc chay va
he thong lanh hai lam viec de thuc hien hoat dong hoi
dau. Trinh tu nhu sau:
(1) MJ tat ca cac cua va na ca bo.
(2) KhJi dong dong cJ va bat AC J vi tri 0h, de can gat
quat gio J toc do cao nhat.
(8) Be may nen lam viec hJn 2O hut J toc do
8OO1 OOO v/ va he thong lam viec.
(4) 0ung dong cJ.
Th0 h0I k
0ung he thong xa ga, thu hoi, tai che va na lai ga ACR
4

(R184a Rerigerant Recovery / Recycling / Recharging
System) truJc khi thao hoac la cac chi tiet may lanh:
ACR4 (115V 60Hz) : 5-8840-0629-0 (J-39500-A)
ACR4 (220-240V 50/60Hz)
: 5-8840-0630-0 (J-39500-220A)
1) hoi ong na cao a va tha a cua he thong ACR
4

nhu hinh ve.
2) Thu hoi ga theo huJng dan cua may ACR
4
.
8) Khi thao 1 chi tiet, can day kin ngay cho noi de tranh
bui, hJi am lan vao.

hkF k
Co nhieu cach na ga vao he thong. Be na ga da duJc
thu hoi can lam theo huJng dan su dung may ACR
4
.
1 Chac chan rang qua trinh rut chan khong duJc thuc
hien dung.
2 hoi ong J giua dong ho vJi binh ga.
` van tay van cua van na nguJc chieu kim dong ho de
lua sach duJng na va khong khi co trong ong.
8 MJ van ben tha a va na khoang 2OO gam ga.
` Chac chan rang van ben cao a duJc khoa.
` Tranh na ga vJi binh ga lon nguJc.
4 Khoa van ben tha a cua dong ho.
` Kiem tra chac chan rang he thong dang J dieu kien
khong na.
5 Kiem tra ro ri ga (dung dung cu kiem tra ro ri)

` heu co ro ri thi kiem tra cac cho noi va lam lai tu viec
bat dau rut chan khong.
G heu khong tim thay cho ro ri, thi mJ ben tha a cua
dong ho. Sau do tie tuc na ga vao he thong.
` Khi viec na ga vao he thong trJ nen kho hJn thi tien
hanh nhu sau:
1) Cho dong cJ chay J toc do 15OO v/, dong tat ca
cac cua xe.
2) Bat cong tac may lanh (A/C)
8) Bat quat gio J vi tri cao nhat.

6h0 Y. FhaI IuyaI doI khong duor mo van ban rao ap,
nau khong Ih ga Ianh Iu ban rao ap sa dI nguor vao
bnh va ro Iha gay no bnh ga.
7 Khi ga trong binh na da het, thi thay binh ga mJi theo
trinh tu sau:
1) Khoa van ben tha a.
2) Thao van.
8) Thay binh ga mJi vao, la van.
4) Lua sach khi trong ong noi vJi dong ho.

8 ha du ga vao he thong va thao van ben tha a.
LuJng ga quy dinh: Twh 87O 5O gam.

` he thong duJc na du co the quan sat qua mat kinh
J bau loc ga ( xem hinh ve va quan sat bot)
` Kiem tra dong ho ben cao a va tha a.
` Kiem tra su ro ri ga (dung dung cu kiem tra ro ri).

hgay sau khi ket thuc viec na ga, a suat ca 2 ben cao a
va tha a se tang len chut it, nhung sau do a suat se on
dinh nhu sau:
` hhiet do moi truJng : 8O 85
O
C
` A suat quy dinh:
Ben cao a: 14 17 kg/cm
2

Ben tha a: 1,8 2,5 kg/cm
2

O Khoa van tha a va van na J binh ga.
1O Tat he thong lanh va tat dong cJ.
11 Thao ong cao a va tha a ra khoi he thong.


kIEM Tk MkT khh
hhiet do
ong cao
a va
tha a
0ng cao a nong,
ong tha a lanh
hhiet do chenh
lech dang ke giua
ong cao a va tha
a.
0ng cao a am,
ong tha a mat.
hhiet do chenh
lech khong dang
ke giua ong cao a
va tha a
hhiet do chi
chenh lech chut it
giua ong cao a va
tha a.
0ng cao a nong
nhieu, ong tha
a hJi am.
Co chenh lech
nhiet do giua ong
cao a va tha a.
0uan sat
mat kinh

0an nhu trong
suot, thinh thoang
co the nhin thay
dong bong bong,
nhung chung bien
mat khi tang ga.
Luon nhin thay
dong bong bong,
xuat hien doi khi
trong suot va doi
khi mJ
Thinh thoang nhin
thay duc nhu suJng
mu.
Khong the nhin
thay bot ngay ca
khi chay cam
chung, quat chay
toc do cao nhat,
mJ tat ca cac cua.
Tinh
trang
cua may
lanh

T0T Kh0h0 BAT
(Thieu ga)
Kh0h0 BAT
(gan nhu khong
co ga)
Kh0h0 BAT
(qua nhieu ga)

Chi vJi dieu kien duJi day thi chan doan qua viec quan sat mat kinh mJi chinh xac. heu xe duJc kiem tra vJi
nhung dieu kien nay, thi tien hanh quan sat qua mat kinh va so sanh vJi bang.
+ Bong cJ chay toc do 1 5OO v/.
+ Bat A/C.
+ Chay quat gio J toc do cao nhat.
+ Can chon nguon gio J (RECRC) (lay gio trong)
+ Can chon nhiet do J vi tri lanh nhat.
+ hhiet do moi truJng duJi 85
O
C, do am duJi 7O%.
+ A suat ben cao a tha hJn 17 kg/cm
2
.
Chu Y:
1 heu xe khong the chay tJi nJi kiem tra de dat duJc nhung dieu kien nay, thi khong the chan doan
qua quan sat mat kinh duJc. Fhai xa va thu hoi ga, na lai ga vJi luJng ga quy dinh. Sau do tie tuc kiem tra
hoat dong cua he thong.
2 heu a suat ben cao a lJn hJn quy dinh thi khong the dung cach chan doan qua mat kinh. Fhai xa
ga va thu hoi ga, na lai vJi luJng ga quy dinh, sau do tie tuc kiem tra hoat dong cua he thong.




Thao Iar quan Irong Lap

6. 8u Iong gIa do may nan
5,5 G,5 Kg.m

4. 0ng mam noI voI may nan
O,G O,O kg.m

8. 6u roa
Kiem tra luc cang cu roa dan dong.
An 1 luc 1O kg vao giua cu roa thi cu roa hai vong
14 17 mm.


Trnh Iu Ihao
4. Moay o Iy hop dIan Iu
1) 0ung kim giu chac de ly hJ khong quay.
6hu y. Tranh Iam Iray xuor moay o Iy hop.
2) Thao bu long.
8) Thao moay J ly hJ va vong dem.

6. o Io Iy hop dIan Iu
1) 0ung dung cu thao he gai.
6hu y. Tranh Iam Iray xuor nap phoI vong bI khI
Ihao.
2) Thao ro to.

8. 8IaIo Iy hop dIan Iu
1) 0ung dung cu thao he gai.
2) Thao giac noi day dien, sau do thao stato.


Trnh Iu Iap
8. 8IaIo Iy hop dIan Iu
1) Bat dung chot cua staot vJi may nen, sau do mJi la.

2) La stato, sau do la giac noi dien va day mat.
8) 0ung dung cu la he gai mJi ranh quay len.
6hu y. Tranh Iam pha gaI b} rong ra.

6. o Io Iy hop dIan Iu
1) La ro to.
2) 0ung dung cu la he gai mJi ranh quay len.
6hu y.
+ Tranh Iam pha gaI b} rong ra.
+ Tranh Iam Iray xuor nap phoI vong bI khI Iap.

4. Moay o Iy hop dIan Iu
1) La vong dem.
2) La moay J ly hJ dien tu, sau do dung kim giu chat
de moay J ly hJ khong quay.
6hu y. Tranh Iam Iray xuor moay o Iy hop.
8) Xiet bu long tJi luc xiet quy dinh: 1,85 kg.m

kIam Ira kha ho Iy hop dIan Iu
1) Be dong ho so thang goc vJi moay J ly hJ dien tu.
2) hoi giac noi day mat cua ly hJ dien tu va day duJng
binh dien vao may nen.
8) Bo khe hJ khi ly hJ dien tu 0h va 0FF.

Khe hJ mm
O.5O.15
heu khong dung quy dinh, thi thao moay J ly hJ dien
tu de dieu chinh cac tam dem dieu chinh.
Cac tam dem dieu chinh co san do day nhu sau:

Bo day
O.1mm Ma so.: 18857O8OOO
O.8mm Ma so : 18857O8O1O

O.5mm Ma so: 18857O8O2O






Z. 6am bIan nhIaI dIan Iu
1) La cam bien nhiet dien tu vao vi tri xac dinh J loi
dan lanh bang mieng ke.
2) Cam bien nhiet khong duJc dong vao loi dan lanh.


1. Lap bang dong ho
Bieu chinh ca dieu khien quat gio
Xem CuM CAh BEu KhEh J han nay.




Thao Iar quan Irong Thao
7. Tam maI dIau khIan ha Ihong dIau hoa

8. Iar noI rong Iar may Ianh va quaI gIo
Keo cum can dieu khien ra va thao giac noi dien.

10. 6ap.



9. 6um ran dIau khIan
Bieu chinh ca dieu khien.
Ca dieu khien nguon gio (Cum quat gio)
(1) 0at can dieu khien ve ben trai.
(2) hoi ca dieu khien J vi tri CRC (lay gio trong) va
co dinh bang moc gai.

Ca dieu khien nhiet do (Bo suJi)
(1) 0at can dieu khien ve ben trai.
(2) hoi ca dieu khien J vi tri C0L0 (lanh) va co dinh
bang moc gai.

Ca dieu khien chon nguon gio (Bo suJi)
(1) 0at can dieu khien ve ben hai.
(2) hoi ca dieu khien J vi tri 0EFR0ST (xong kinh)
va co dinh bang moc gai.

Kiem tra hoat dong.


kIEM Tk Vk 80k 6h0k
Ian Iro
Kieu he thong lanh duJc dan J mat ben hai cua dan
lanh.
hau ruon dIan Iro b} duI marh hoar saI Iarh gIa Ir}
dIan Iro so voI gIa Ir} IIau rhuan Ih ran phaI Ihay.

Mo Io quaI gIo
Kiem tra mo tJ quat gio xem co quay nhe nhang khong.
hoi day (+) binh dien vao cuc (+) mo tJ quat gio va cuc
() vao () mo tJ. Kiem tra xem quat quay co tot khong.

Chan giac noi 0ia tri dien trJ
2 G O.85
2 1 O.O7
2 8 2.21


6ong Iar nhIaI
(1) Thao cam bien nhiet ra khoi dan lanh.
(2) Be A/C 0h
(8) Be nhiet do moi truJng cua cam bien nhiet theo dieu
kien nhu sau.
(4) Chac chan rang rJ le cong tac nhiet duJc kich hoat
khi dieu kien dat duJc:

O
C
hhIaI do 6ong Iar nhIaI
0uJi 1O
O
C 0FF
Chenh lech 8,5
O
C 0h

6ong Iar ap suaI
Kiem tra thong mach cac chan cua giac noi cong tac a
suat.



Trnh Iu Ihao
1. 0ng cao a
2. 0ng tha a.
8. 0ng xa nuJc
4. Bien trJ quat gio.
5. vo dan lanh
G. Cum dan lanh
7. van tiet luu (van dan nJ nhiet)
8. vo dan lanh
O. vo dan lanh
1O. 0uat gio
11. Cum mo tJ quat gio

Trnh Iu Iap
Trinh tu la nguJc lai vJi trinh tu thao



X0 LY T06 Tk6











X0 LY T06 Tk6 TEh hE Th0h Lkhh

Trur
Irar
hguyan nhan ro Iha 6arh xu Iy
Khong
lanh
hoac
khong
du lanh
1 Ly hJ may nen khong chay

2 May nen khong quay du vong quay
Cu roa long hoac dut
Be mat tie xuc ly hJ khong sach hoac bi
truJt
Khe hJ giua be mat ma sat va uly khong
dung
Ro ri dau tu truc hoac vo may nen
May nen bi ket Thieu ga hoac qua nhieu ga

4 Ro ri ga

50an nong ket hoac tan nhiet khong tot

GCan noi dieu khien nhiet do bo suJi truc trac
7Lam viec khong on dinh do co vat chen trong
van tiet luu
8van thermostat dien tu lam viec khong tot
Xem han xu ly truc trac tren ly hJ
may nen

Chinh hoac thay cu roa
Lam ve sinh be mat hoac thay the

Bieu chinh khe hJ

Thay may nen.
Thay may nen
Xa, thu hoi ga. Sau do na lai tJi
muc quy dinh.
Kiem tra ro ri va sua chua khi can.
Xa, thu hoi ga va na lai.
ve sinh dan nong hoac thay khi can.
Kiem tra quat gio ket nuJc hoac
quat dan nong
Sua chua can noi
Thay van tiet luu

Kiem tra van thermostat va thay khi
can
Toc do
thoi
gio
lanh
yeu
10an lanh bi ket hoac bo bang

2Lot gio tu dan lanh hoac ong dan gio.

8Mo tJ quat gio dan lanh chay khong tot
Kiem tra khe gio dan lanh, lam ve
sinh hoac thay the
Kiem tra dan lanh, cho noi ong dan
gio, sua chua khi can
Kiem tra day dan , dien trJ va mo
tJ.


kIam
Ira
hIan Iuong Irur Irar hguyan nhan ro Iha 6arh xu Iy
t hoac khong co gio lam mat
qua dan nong
0an nong ban, tan nhiet kem
0uat dan nong hoac quat ket
nuJc khong hoat dong
ve sinh ben ngoai dan
nong.
Kiem tra quat gio
Mat kinh khong thay bot khi
dung nuJc lam mat dan nong
0ua nhieu ga trong he thong Kiem tra mat kinh
Xa, thu hoi ga va na lai
tJi muc quy dinh
A suat
ben cao
a cao
khong
binh
thuJng
Sau khi tat may lanh, a suat sut
2 kg/cm
2
rat nhanh
Co khong khi trong he thong Rut chan khong va na
ga
Khong du lanh, xuat hien nhieu
bot J mat kinh
Thieu ga Kiem tra mat kinh
Kiem tra ro ri
Xa va na lai ga.
Bong ho ben tha a bao chan
khong
Tac hoac hong van tiet luu Thay van
Tuyet bam hia truJc va sau loc
ga, van tiet luu. Bong ho ben
tha a bao chan khong
Bi tac do can ban hoac hJi am Kiem tra xem co bi tac
khong va thay loc ga
A suat
ben cao
a tha
khong
binh
thuJng
Sau khi tat A/C, a suat ben cao
va tha a can bang rat nhanh
FhJt may nen bi hu hong
0ioang may nen bi hu hong
Thay hoac sua chua may
nen
A suat ben tha a ha xuong
sau khi dan nong duJc lam mat
bang nuJc.
0ua nhieu ga trong he thong Xa, thu hoi va na lai ga
hhiet do ong tha a gan cho
noi vao may nen tha hJn cho
noi gan dan lanh

van tiet luu lam viec khong tot
do cam bien nhiet do bi hong
van tiet luu mJ qua lJn
Thay van tiet luu
Sau khi tat A/C, a suat ben cao
va tha a can bang rat nhanh
0ioang may nen bi hu hong Thay the
A suat
ben
tha a
cao
khong
binh
thuJng
A/C ngat sJm truJc khi ca bin du
lanh
Thermostat dien tu bi truc trac Kiem tra thermostat dien
tu va thay neu can


kIam
Ira
hIan Iuong Irur Irar hguyan nhan ro Iha 6arh xu Iy
0an nong khong nong va co
nhieu bot J mat kinh
Thieu ga

Kiem tra mat kinh.
Kiem tra ro ri
Xa, thu hoi va na ga
Bo bang J duJng vao van tiet luu Tac van tiet luu Thay van tiet luu
Chenh lech nhiet do ro ret giua
dau vao va ra loc ga
Tac loc ga Thay loc ga
Bau ra van tiet luu khong lanh.
Bong ho ben tha a bao chan
khong
Cam bien nhiet do van tiet luu
bi hong, van khong dieu tiet
dung dong ga di qua
Thay van tiet luu
hhiet do cua gio dan lanh tha
va gio ra bi nghet
Bo bang dan lanh Kiem tra thermostat dan
lanh va thay khi can
A suat
ben
tha a
tha
khong
binh
thuJng
A suat ben tha a tha hJn
binh thuJng va doi khi co chan
khong
Tac duJng ong ga Thay duJng ong
Khong co bot xuat hien J mat
kinh sau khi dan nong duJc lam
mat bang nuJc
0ua nhieu ga trong he thong Kiem tra mat kinh
Xa va na lai ga.
t gio lam mat dan nong Khe thong gio dan nong bi
nghet do ban
0uat dan nong, quat ket nuJc
khong quay
ve sinh dan nong
Kiem tra quat gio
A suat
ca 2
ben cao
va
tha a
deu cao
khong
binh
thuJng
0ng tha a khong lanh Co khong khi trong he thong Rut chan khong va na
ga
A suat
ca 2
ben cao
va
tha a
deu
tha
khong
binh
thuJng
Khong du mat va nhieu bot J
mat kinh
Thieu ga trong he thong Kiem tra mat kinh
Kiem tra ro ri
Xa, thu hoi va na lai ga


X0 LY T06 Tk6 LY h0F MkY hEh

he thong may lanh (A/C) gom dan lanh, dan nong, thermostat dien tu , cong tac A/C quat gio va rJ le.
Khi dong cJ lam viec, neu bat dong thJi 2 cong tac A/C va quat gio dan lanh thi A/C bat dau lam viec, ly hJ
may nen duJc ca dien qua rJ le thermostat va no ngung khi tat cong tac A/C hoac cong tac quat gio dan
lanh. hgoai nhung cong tac nay, A/C cung ngung lam viec do ly hJ may nen bi ngat tam thJi vJi dieu kien
dinh truJc:
A suat ga trong he thong khong binh thuJng lam ngat cong tac a suat
Thermostat dien tu ngat dien tJi rJ le de tranh bo bang.

hE Th0h0 LA h LAh0ER 8 1

hE Th0h TE0, LkI
Thong so ky IhuaI

Thong so ky IhuaI Ia Ir}

vet banh truJc mm
0oc lai
Banh trong do
Banh ngoai do
Bo chum, goc nghieng
Bo chum mm
Camber do
Caster do
Kingin do
1445

87
88

2 2
O
O
8O GO

1
O
8O 45
1O
O
GO

6um Iro Iur IaI

Thong so ky IhuaI

Ia Ir}
Loai
Ty so truyen
A suat dau kg/cm
2

Loai dau
Loai van quay lien khoi
15,8 : 1
1O5
ATF 0EXR0h


kIam Ira dIau rhnh Iran xa.
KEM TRA
hhung diem liet ke duJi day can hai duJc kiem tra
truJc khi kiem tra cac yeu to lai
+ A suat va do mon khong binh thuJng cua lo (vo)
+ Khe hJ doc truc cua vong bi banh xe truJc
+ Bo dJ rotuyn lai.
+ hoat dong cua giam xoc
+ Bo chat cac chi tiet he thong treo

6k8TE
0ia tri tieu chuan: 1
O
8O
6hu y. 6hanh Iarh gIua ban IraI va ban phaI nam
Irong gIoI han 86.
0oc caster co the duJc dieu chinh bang thay doi
chieu dai thanh chong (dieu chinh dai oc khoa) va
khong dung tam dem de dieu chinh.
Mo men xiat dai oc khoa: 127,5 12,8 h.m

6kM8E
0ia tri tieu chuan: 8O GO
6hu y. 6hanh Iarh gIua ban IraI va ban phaI nam
Irong gIoI han 46.

kIh FIh
0ia tri tieu chuan: 1O GO
o do IruoI ngang banh xa
Khi viec kiem tra va dieu chinh cac goc toein,
camber, caster, kingin duJc hoan tat thi tien hanh
kiem tra do truJt ngang banh xe bang thiet bi kiem
tra do truJt ngang (Side sli Tester).
Be cac banh xe chay tren thiet bi cang cham cang
tot va doc gia tri do duJc. heu do truJt ngang vuJt
qua 5 mm/1m thi can kiem tra lai cac yeu to lai (cac
goc neu tren)

0 6h0M 8khh XE (Ioa In)
viec do duJc thuc hien vJi xe do tren nen hang, cung
1 Be thang 2 banh truJc J vi tri chay thang
2 Chinh dau thuJc do do chum bang do cao bang tam
moay J banh xe.
8 Banh dau tam vao tung banh xe (tam hoa lo), sau
do do khoang cach A giua 2 tam banh truJc
4 0i chuyen cham xe ve hia sau tJi khi dau tren banh
xe bang do cao dau thuJc do.
5 Bo khoang cach B giua 2 tam banh truJc.
Toein = B A

6hEhh LE6h 0 6k0 TkY 0h
h0k6 0 6k0 Eh Fhk

Chenh lech do cao tay don: (Z) = B A.
Z = 5G 5 mm.
6hu y.
6o Iha do do rao dan pha Ihay rho vIar do rhanh Iarh
do rao Iay don.
o rao dan pha
Bo do cao tam den ha tJi nen. Bo cao giua den hai va
den trai khong duJc lJn hJn 1O mm.
Banh xe 185R14GFR 7O7 mm
Banh xe 2O5R14GFR 787 mm


Iau rhnh
Bieu chinh do cao tay don bang cach dieu chinh bu long
J tay dieu khien do cao.
1. Kiem tra va dieu chinh a suat banh xe
2. 0ung xe tren nen bang hang va nang hia truJc xe
len, xuong vai lan de on dinh he thong treo.
8. hJi dai oc J dau truJc thanh chong.

4. Bieu chinh bu long dieu chinh 1 cach thich hJ tren
tay dieu khien do cao.

8o IIau Iham khao. 66,6 mm

Thkhh 6h0h
XIaI rhar rhan rar daI or Ihanh rhong
Luc xiet dai oc thanh chong

Luc xiet h.m Khoang cach (C) mm
127,5 12,8 5G,O


hE Th0h T0 L06 LkI

BJm dau va he thong trJ luc lai.
BJm dau co la 1 van hoi an toan va 1 van tran.
van hoi an toan tranh a suat qua cao trong he thong thuy luc.
van tran se dieu khien luJng dau trong he thong. ho tranh cho he thong co qua nhieu luJng dau di
vao do do se tranh qua nhiet.

Khi toc do dong cJ tang tJi 1 5OO v/, vanh tay lai bi khoa J ca 2 hia thi a suat thuy luc do duJc la
1OO 1O5 kg/cm
2
.

kIEM Tk hE Th0h T0 L06 LkI

Chuan bi:
+ Kiem tra binh dau xem co du dau khong
+ Kiem tra xem do cang day cu roa co dung khong.

Trinh tu kiem tra he thong:
1 0ung 1 binh chua hung dau duJi bJm khi thao, la ong
dau.

2 Khong no may, la dong ho do a suat giua cum trJ luc
lai va dau ra cua bJm dau.
Bong ho hai duJc la J giua van chan va bJm dau.
0ung cu chuyen dung: bo dung cu do 5884OO185O
8 Kiem tra muc dau. Bo dau 0exron tJi muc Full, kiem
tra ro ri J cho noi vJi dong ho.
4 MJ hoan toan van chan va xa khong khi he thong.
5 KhJi dong dong cJ va cho dong cJ chay J toc do 15OOv/
de nhiet do dau trJ luc lai dat 5O GO
O
. Kiem tra lai muc
dau. Bo them dau 0exron tJi muc Full neu can.
G 0iu vanh tay lai cho banh xe J vi tri chay thang.
Bong hoan toan van chan, ghi lai gia tri cao nhat cua a
suat dau.
6h0 Y
khong kao daI vIar Ihu nay. VIar Ihu nay rh Ihur hIan
Irong vong 10 gIay, nau khong Ih nhIaI do dau sa Iang
qua mur va gay ra Irur Irar.
A suat lam viec tieu chuan: 1OO 1O5 kg/cm
2

+ heu a suat duJc ghi lai nam trong giJi han cho he
thi he thong lai la binh thuJng
+ heu a suat duJc ghi lai cao hJn giJi han cho he thi
van hoi bJm dau truc trac.
+ heu a suat duJc ghi lai tha hJn giJi han cho he thi
bJm dau hoac van hoi truc trac

7 MJ hoan toan van chan va cho dong cJ chay vJi toc
do 15OO v/.
Xoay va giu vanh tay lai het ve ben trai va ghi gia tri
cao nhat cua a suat dau.
Xoay va giu vanh tay lai het ve ben hai va ghi gia tri
cao nhat cua a suat dau.
6h0 Y
Khong keo dai viec thu nay. viec thu nay chi keo dai
trong vong 5 giay.
A suat lam viec tieu chuan: 1OO 1O5 kg/cm
2

+ heu a suat duJc ghi lai nam trong giJi han cho he
thi he thong lai la binh thuJng
+ heu a suat duJc ghi lai tha hJn giJi han cho he
thi cum trJ luc lai bi ro ri ben trong can hai tien
hanh sua chua.
hE Th0h0 TRE0, LA h LAh0ER 3 - 7


hkhh Thh T0 0 Vkhh TkY LkI
kIam Ira
1. Kiem tra hanh trinh tu do vanh tay lai bang cach quay
vanh tay lai theo ca 2 chieu cho tJi khi banh xe bat
dau nhich di.
6hu y.
kIam Ira hanh Irnh Iu do khI no may.
hanh trinh tu do: 1O mm
2. Kiem tra hanh trinh tu do vanh tay lai ket hJ vJi kiem
tra do long theo huJng truJc, sau va 2 ben.
8. Khi lai xe, kiem tra xem lai co nang khong, co giat lai
khong va lai co xu huJng di lech ve 1 ben hay khong.

Iau rhnh
1. Be thang cac banh xe truJc.
2. hJi long dai oc dieu chinh cum lai.
8. Xoay vit dieu chinh theo chieu kim dong ho de giam
hanh trinh tu do va nguJc chieu kim dong ho de tang
hanh trinh tu do.
4. Sau khi kiem tra hanh trinh tu do, xiet dai oc tJi luc
xiet quy dinh.
Luc xiet dai oc: 4,2 O,G kg.m

XA Kh0h0 Kh hE Th0h0 TR0 LuC LA
Bo dau mJi 0exron vao binh dau va danh het lai mot
cach nhe nhang nhieu lan sang ben hai va ben trai de
muc dau trong binh chua xuong tha.
6h0 Y
0 dIau kIan nay, khong kh ron Irong duong ong sa duor
IhoaI ra bnh dau roI ra ngoaI voI nhung boI khong kh
Ion
Bo dau vao binh chua tJi muc xac dinh va khJi dong dong
cJ.
6h0 Y
khong da dau Iran ra ngoaI.
1. KhJi dong dong cJ va cho dong cJ chay cam chung.
Banh het lai mot cach nhe nhang 8,4 lan sang ben
hai va ben trai. Khong co tieng keu trong duJng dau.
2. Be banh xe J vi tri chay thang va tat may.
Muc dau trong binh chua khong tang.

6h0 Y
ThoI gIan ran IhIaI da gIu IaI o haI va 1 ban nan I hon
6 gIay (nau qua 6 gIay sa Iam nhIaI do dau Iang Ian
dang ka).
hau ro IIang kau khong bnh Ihuong (tI tI ) Irong
duong ong, Iur Ia ro Iha ron khong kh Irong duong
ong rhua xa duor haI. Trong Iruong hop nay, IIap
Iur danh haI IaI sang ra Z ban phaI va IraI rho IoI
khI nhIaI do daI 60 80
0
6. khI da daI IoI nhIaI do
nay, dung dong ro khoang 6 phuI (Irong 6 phuI,
boI kh ro Iha duor IhoaI ra). khoI dong dong ro
va Iam IaI rar buor Iran nhIau Ian.
8 Sau khi xa khong khi xong, kiem tra muc dau
trong binh dau va kiem tra cho noi co ro ri khong.

CAu Chu B0h0 h LAh0ER 4 1

6k0 6h0 0h
Th0h 80 kY Th0kT

Kich thuJc banh rang vanh chau mm 1O4
Loai cau chu dong sau Banjo, giam tai 1/2
Loai truyen dong cuoi cung 0iam toc dJn (1 ca)
Loai banh rang hyoid
Ty so truyen cau chu dong 4.1 (M/T), 4.777 (A/T)
Mo men bat dau quay truc chu dong (tac dong vao dai oc)
Kgcm
G.511.5
FhuJng ha dieu chinh dat tai truJc Co the thut lai duJc
Khe hJ an khJ banh rang vanh chau chu dong mm O.18O.18
Trong luJng cum bo vi sai (kho) kg 21.2
LuJng mJ moay J g 8O
Loai dau cau chu dong 0L5
LuJng dau cau lit 1.5


80 VI 8kI
Thk0

Thh T0 Thk0
1 ha o dJ
2 Ca bi ngoai cua vong bi dJ vi sai
8 Cum bo vi sai
4 vong bi dJ vi sai
5 Tam dem dieu chinh khe hJ va
dat tai truJc
G Bai oc
7 Mat bich
8 Cum truc banh rang chu dong
O vong bi trong

1O Tam dem dieu chinh do sau banh rang
chu dong
11 Truc banh rang chu dong
12 0ng can co the thut duJc
18 FhJt
14 vong bi ngoai
15 Ca bi ngoai cua vong bi trong.
1G Ca bi ngoai cua vong bi ngoai

Thk0
1 ha dJ vong bi: Be bo vi sai tren gia dJ, danh dau na
dJ vong bi va bo vi sai

2 Ca bi ngoai cua vong bi dJ vi sai: Sau khi thao, de rieng
vong bi ben hai va ben trai.

4 Ca bi trong cua vong bi dJ vi sai.
5 Tam dem dieu chinh khe hJ va dat tai truJc

G Bai oc va vong dem.


8. Cum truc chu dong

O. vong bi trong

15. Ca bi ngoai vong bi trong

1G. Ca bi ngoai vong bi ngoai


LkF

Thh T0 Thk0
1 Ca bi ngoai cua vong bi ngoai
2 Ca bi ngoai cua vong bi trong
8 Tam dem dieu chinh do sau banh rang
chu dong
4 vong bi trong
5 0ng can co the thut lai duJc
G Bia ma sat
7 vong bi ngoai
8 FhJt dau
O Cum mat bich truc banh rang chu dong

1O Bai oc va vong dem
11 Tam dem dieu chinh khe hJ va dat tai truJc
12 vong bi dJ vi sai
18 Ca bi ngoai cua vong bi dJ vi sai
14 Banh rang vanh chau va cum vi sai.
15 ha o dJ.
1G Bu long
17 Cum bo vi sai


4. Vong bI Irong

6. 0ng ran ro Iha IhuI IaI duor

8. FhoI dau

10. aI or va vong dam
Xiet dai oc tJi luc xiet quy dinh: 18 28 kg.m


aI IaI Iruor rho vong bI banh rang rhu dong
Mo men dat tai truJc: G,5 11,5 kg.m

11. am dIau rhnh kha ho an khop va daI IaI
Iruor
1) La vong bi vao bo vi sai (khong co dem dieu
chinh). 0ung ong lot de dJ ben kia de tranh lam
hong vong bi.

2) La vi sai vao vo bo vi sai.

8) 0ung 2 thuJc la, gai tung la co du chieu day vao
giua ca bi ngoai va vo bo vi sai de loai bo khe hJ J
2 dau. ThuJc la hai duJc an xuong sat day o dJ.
0an dong ho so vao vo bo vi sai sao cho dau do
vuong goc vJi mat rang cua banh rang vanh chau.

4) Bieu chinh do day thuJc la tung ben de khe hJ an
khJ dat tieu chuan.
Khe hJ an khJ tieu chuan: O,18 O,18 mm
Khi khong con do jJ doc truc va khe hJ an khJ dat
tieu chuan, thi lay thuJc la ra, xac dinh do day dem
dieu chinh cong them O,O5 mm cho moi ben de
kiem tra dat tai truJc. Luon dung dem dieu chinh
mJi.

5) Thao vong bi dJ bo vi sai.

La 2 vong bi dJ bo vi sai co cac dem dieu chinh da
chon.

ha o dJ.

Bu long

Bo do dao banh rang vanh chau J mat sau.
Bo dao:
Tieu chuan: O,O2 mm
0iJi han: O,O5 mm


kIam Ira vaI an khop banh rang rhu dong va banh
rang vanh rhau.
+ Boi 1 lJ mong sJn do len be mat an khJ cua 7 8
rang cua banh rang vanh chau.
+ Kiem tra vet an khJ banh rang tren banh rang vanh
chau va dieu chinh khi can thiet neu banh rang an
khJ khong binh thuJng.


VaI an khop Tnh Irang 6arh dIau rhnh

Banh rang
chu dong qua
xa banh rang
vanh chau
1 0ich chuyen banh rang chu dong
ve hia banh rang vanh chau
bang cach giam be day tam dem
dieu chinh.
2 0ich chuyen banh rang vanh
chau ra xa banh rang chu dong

Banh rang
chu dong qua
gan banh
rang vanh
chau
ra xa banh rang vanh chau bang
cach tang be day tam dem dieu
chinh.
chau ve hia banh rang chu
dong

Banh rang
vanh chau
qua gan
banh rang
chu dong
bang cach giam be day tam dem
dieu chinh.
chau ra xa banh rang chu dong

Banh rang
vanh chau
qua xa banh
rang chu
dong
bang cach tang be day tam dem
dieu chinh.
chau ve hia banh rang chu
dong

hE Th0h0 FhAhh h LAh0ER 5 1

hE Th0h Fhkhh (Thkh)

ha bau dau hanh co mang cao su.


hE Th0h Fhkhh Th0Y L06 0h Vkh TY LE kET h0F


Fhia : van F
Fhia : van nhanh
van nhanh chan kin duJng va bang
cach dung hJt J dau iston .
hgoai ra, lo xo e iston va de lam
kin duJng va , lo xo e hJt
ty len be mat cuoi xy lanh.

hinh trai la bieu do duJng cong dac tinh a
suat dau hanh

BEu Chhh FhAhh (ThAh0)
Toan bo hanh J cac banh xe deu duJc tu dong dieu chinh.
Fhanh duJc dieu chinh bang cach da ban da hanh nhieu lan. (Sau khi da va nha, bo tu dong
dieu chinh hanh banh sau se co tieng keu click. Lam lai cach lam do nhieu lan cho den khi het
tieng keu)
Thuc hien cac buJc duJi day sau khi dai tu cum hanh sau.
1 hha hoan toan can hanh tay.
2 Ba va nha hanh nhieu lan cho tJi khi khong nghe thay tieng keu click. heu chenh lech duJng
kinh trong tang trong va ma hanh duJc dieu chinh la O,5 mm thi so lan da ban da co the duJc
giam xuong.
8 hJi long dai oc khoa (A)

4 Ba va nha hanh nhieu lan cho tJi khi bo dieu chinh tu dong hanh banh sau ngung lam viec.
5 Xoay dai oc dieu chinh (B) cho tJi khi ca long ra.
G Chac chan rang dai oc (A) khong bi keo hoac xiet chat.
Can hanh tay di chuyen binh thuJng va keo duJc 812 nac vJi luc keo 8O kg.
heu khong dieu chinh duJc can hanh tay de keo vJi so nac quy dinh thi tien hanh nhu sau
7 Thao tang trong
Bo duJng kinh trong tang trong va duong kinh ma hanh
Khe hJ ma hanh: O,25 O,4O mm
heu khong dat yeu cau thi can kiem tra he thong dieu chinh hanh tu dong.

Trnh Iu xa khong kh ha Ihong phanh.
heu trong duJng ong dau co khong khi, thi he
thong hanh se bi truc trac va can hai xa khong
khi moi khi dau trong binh chua xuong qua tha
hoac ong dau da duJc thao ra.
viec xa khong khi he thong can su ket hJ cua 2
nguJi.
Keo hanh tay khi xa khong khi.
h0 MAY khi xa khong khi de tranh lam hong
hJt ty day, can do xe nJi thoang khi.
Bo dau tJi muc quy dinh khi xa khi.
Xa khi bat dau tu banh sau xa nhat so vJi tong
hanh.
A : van cam tai (neu co)

1. Bo dau vao binh chua.
Tranh lam vai dau hanh ra be mat sJn.
6hu y. kh bo sung hoar Ihay dau phanh Iranh
da rar vaI Ia roI vao. hau mang rao su o nap
do dau b} dan ra Ih nan daI IaI dung v} Ir rua
no va van rhaI.

2. hoi ong nhua vao vit xa khi J xy lanh banh xe
va dau ong kia dua vao binh nhua trong suot.
8. Ba vai lan va da giu nguyen ban da hanh.
hJi vit xa khi de xa bot khi. Xiet chat vit xa
truJc khi a suat sut xuong hoan toan
4. La lai buJc 8 cho tJi khi het hoan toan bot khi.
Xiet chat vit xa.
5. La lai buJc 4 doi vJi nhung banh xe con lai.
Xa khi bat dau tu banh sau xa nhat so vJi tong
hanh.
G. Bo dau tJi muc quy dinh va tranh tao bot khi
do.
7. heu mang cao su J na do dau bi dan ra thi nen
dat lai dung vi tri cua no va van chat.

6hu y.
khong duor dung IaI dau ru.

B0h0 C0 4JA1 h LAh0ER G 1

Th0h 80 kY Th0kT

Bong cJ
Thong so
41k1hk

41k1L
Loai dong cJ 4 ky, 0hv, lam mat bang nuJc
Loai buong dot Fhun truc tie
Loai nong xylanh Loai kho, ma crom, the khong ri
he thong truyen dong cam Truyen dong banh rang
BuJng kinh x hanh trinh iston mm 4 x O8 x O2
0ung tich lam viec cua xylanh cm
8
2.44O
Ty so nen 17,O : 1 18,5:1
A suat nen kg/cm
2
8O vJi 2OO v/ 81 vJi 2OO v/
ThJi diem hun do 1O
O
TBCT 12
O
TBCT
Toc do cam chung vong/hut 75O (MT) 85O (AT)
Thu tu hun 1 8 4 2
Loai nhien lieu 0au diesel SAE ho.2
Khe hJ xua (luc nguoi): hut mm O,4
Xa mm O,4
he thong boi trJn
FhuJng ha boi trJn Loai a luc tuan hoan
Loai dau nhJt AFC0 hoac cao hJn
Loai bJm nhJt BJm banh rang
Loai loc nhJt Loai giay (dung 1 lan)
LuJng nhJt (gom ca loc nhJt) lit G,5
Loai bo lam mat nhJt Lam mat bang nuJc
he thong nhien lieu
Loai bJm cao a Loai bJm roto (kieu Bosch)
Loai bo dieu toc CJ khi
Loai voi hun Lo (5 tia hun)
A suat mJ voi hun kg/cm
2
185
Loai loc nhien lieu chinh Loc giay va bo tach nuJc
Loai loc gio Loc giay kho
May hat dien v A 12 5O
May khJi dong v
kw
12 2.O
he thong lam mat Lam mat bang nuJc tuan hoan cuJng buc
A suat mJ na ket nuJc kg/cm
2
O,8OO 1,1OO

hE Th0h Fh0h hhIEh LIE0 T06 TIEF
0u dIam rua dong ro phun Irur IIa p (so voI dong ro phun gIan IIap)
1 hieu suat nhiet cao hJn, muc tieu hao nhien lieu tha hJn 1O% so vJi dong cJ hun gian tie.
2 0e khJi dong. Khong can xong may J nhiet do binh thuJng.
8 hieu suat nhiet rat cao trong khi ton that nhiet lai rat tha. 0o vay, ket nuJc duJc thiet ke nho lai.
4 So chi tiet it va ket cau dJn gian.
ar dIam rIang rua ha Ihong phun nhIan IIau Irur IIap.
1 A suat chay cao hJn va ty le tang a suat la lJn. Bieu nay gay tieng on lJn hJn.
2 Bieu kien chay hu thuoc han lJn vao tinh nang lam viec cua voi hun.
8 Can su dung dung loai nhien lieu, bJi vi dong cJ hun truc tie rat nhay vJi dac diem cua nhien lieu.
4 CuJng do xoay loc thay doi theo toc do dong cJ va de sinh khoi den J toc do tha do hon hJ khi
nhien lieu ngheo.
X0 LY T06 Tk6
1 kh0 kh0I 0h
1. kh0h kh0I 0h 006
8o phan
kIam Ira
hguyan nhan
6arh khar phur
Long coc binh dien.
Cac cho noi bi set gi, tie xuc kem
Lam sach moi noi.
Xiet lai coc ca binh dien.
Binh dien bi hong dien hoac yeu. ha lai binh dien hoac thay mJi.
Binh dien
0ay Cu roa chung hoac dut. Bieu chinh hoac thay the day Cu roa.
Cau chi But cau chi. Thay cau chi
Cong tac khJi
dong
hu hong cong tac hoac RJ le khJi dong. Thay cong tac hoac RJ le khJi dong.
hu hong cong tac hoac RJ le khJi dong Sua chua hoac thay the cong tac tu Mo tJ khJi
dong
hu hong motJ khJi dong. Sua chua hoac thay motJ khJi dong.
Z. M0 T0 kh0I 0h 0kY hh0h kh0h kE0 h0I 0h 60
Long coc binh dien Lam sach hoac xiet lai coc binh.
Cac moi noi bi set gi, tie xuc kem. ha lai hoac thay binh dien.
Binh dien bi hong dien hoac yeu.
Binh dien
0ay Cu roa bi chung hoac dut. Bieu chinh hoac thay day Cu roa.
Banh rang khJi dong truc trac Thay banh rang khJi dong.
Cong tac tu bi truc trac Sua chua hoac thay cong tac tu.
Mo tJ khJi
dong
Mon choi than, lo xo choi than yeu. Thay choi than hoac lo xo choi than.
Bong cJ Fiston, bac co truc khuyu bi bo cung
hoac bo han khac bi hu hong.
Sua chua hoac thay cac bo han co
lien quan.

8. 0h 60 0kY hh0h kh0h h0 006
8o phan
kIam Ira
hguyan nhan
6arh khar phur
Bo han tat
may.
hu hong van dien tu cat nhien lieu. Thay van khac.
Truong hop nhIan IIau khong duor rung rap IoI bom rao ap
hhien lieu het nhien lieu. Bo nhien lieu vao thung.
0ng nhien lieu. 0ng nhien lieu tac hoac bi hu hong,
long cho noi ong.
Sua chua hoac thay ong nhien lieu.
Xiet chat lai cho noi.
Loc nhien lieu. van tran J loc nhien lieu khong kin
(0verlow).
Sua chua hoac thay the van tran J loc
nhien lieu.
BJm cung ca
nhien lieu.
BJm cung ca nhien lieu bi hu hong. Sua chua hoac thay the bJm cung ca
nhien lieu.
Truong hop nhIan IIau da duor rung rap dan bom.
Su dung sai loai nhien lieu. Su dung dung loai nhien lieu yeu cau. hhien lieu.
Co lan nuJc trong nhien lieu. Thay toan bo nhien lieu.
he thong
nhien lieu.
Co khong khi (gio) trong bJm cao
a.
Xa het khong khi (gio) khoi bJm cao a.
Ket voi hun nhien lieu. Bieu chinh hoac thay voi hun. voi hun.
A luc mJ voi hun qua tha.
Khong dam bao do hun suJng.

voi hun bi hu hong gay nen nho
giot nhien lieu sau khi dut hun.
Thay van han hoi.
Cum Xilanh, Fiston bJm bi mon hoac
ket.
Thay the cum Xilanh Fiston bJm.
Truc dan dong bJm bi ket hoac cac
bo han khac bi ha huy
Thay truc dan dong bJm.
BJm cao a.
Lo xo dieu toc bi ket. Thay lo xo bo dieu toc .
Z. T06 0 6kM 6h0h kh0h 0h [hh
8o phan kIam Ira hguyan nhan 6arh khar phur
Toc do cam chung. Bieu chinh toc do cam chung Bieu chinh lai toc do cam chung.

khong thich hJ.
Toc do cam chung
nhanh.
hu hong thiet bi dieu khien toc
do cam chung nhanh.
Sua chua hoac thay the thiet bi dieu
khien cam chung nhanh.
he thong dieu khien ga. he thong dieu khien ga dieu
chinh khong dung.
Chinh lai he thong dieu khien ga.
he thong nhien lieu bi ro ri
hoac tac nghen.
Sua chua hoac thay nhung chi tiet
lien quan
Co khong khi (gio) trong he
thong nhien lieu.
Xa het khong khi khoi he thong
nhien lieu.
he thong nhien lieu.
Co lan nuJc trong he thong
nhien lieu.
Thay toan bo nhien lieu
Loc nhien lieu. Loc nhien lieu bi nghet. Thay loc nhien lieu hoac ruot giay loc
nhien lieu.
BJm cung ca nhien
lieu.
hu hong bJm cung ca nhien
lieu.
Sua chua hoac thay bJm khac.
voi hun bi ket Thay voi hun khac. voi hun.
Khong bao dam do hun suJng
nhien lieu.
Bieu chinh hoac thay voi hun khac.
hu hong van han hoi dan
den viec nho giot nhien lieu khi
dut hun.
Thay van han hoi.
Bieu chinh sai thJi diem hun
nhien lieu.
Bieu chinh lai thJi diem bat dau hun
nhien lieu.
Fhun khong du luJng Chinh lai luJng nhien lieu
Lo xo toc do cam chung truc
trac
Thay lo xo toc do cam chung.
hu hong bo dieu toc. Sua chua hoac thay bo dieu toc.
Bieu chinh sai van dieu tiet
nhien lieu.
Bieu chinh lai hoac thay van dieu
tiet nhien lieu.
0ay lo xo cum Xilanh Fiston
bJm.
Thay lo xo cum Xilanh Fiston bJm.
BJm cao a.
Cum Xilanh Fiston bJm bi mon. Thay cum Xilanh Fiston bJm.

Bia cam bi mon. Thay dia cam.
Khe hJ Xua. Bieu chinh sai khe hJ Xua. Bieu chinh lai khe hJ Xua.
A suat nen dong cJ. Thoi gioang quy lat, mon thanh
Xilanh, ket Xec mang
Thay cac bo han co lien quan.
8 0h 60 8[ IkM 60h 80kT

Loc gio. Loc gio bi nghet. Lam sach hoac thay loc gio.
hhien lieu. Co lan nuJc trong nhien lieu. Thay mJi nhien lieu
Loc nhien lieu. Loc nhien lieu bi nghet. Thay loc nhien lieu hoac ruot giay loc
nhien lieu.
BJm cung ca nhien
lieu.
hu hong bJm cung ca nhien
lieu.
Sua chua hoac thay bJm cung ca
nhien lieu.
voi hun bi ket. Thay voi hun. voi hun.
Khong dam bao do hun suJng
nhien lieu.
Bieu chinh hoac thay voi hun.
0ng nhien lieu cao a. 0ng nhien lieu cao a bi hong
hoac bi tac nghen.
Thay ong nhien lieu cao a.
hu hong van dieu tiet. Sua chua hoac thay van dieu tiet.
hu hong van han hoi. Thay van han hoi.
hu hong bo dinh thJi gian. Sua chua hoac thay bo dinh thJi
gian.
BJm cao a.
Bia cam bi mon. Thay dia cam.
hoat dong cua can dieu khien
khong dung
Bieu chinh hoac thay the can dieu
khien
Lo xo bo dieu toc yeu. Thay lo xo bo dieu toc.
BJm cao a
Mon cum Fiston, Xilanh bJm Thay cum Xilanh, Fiston bJm
A suat nen. Thoi gioang quy lat, mon thanh
Xilanh, ket Xec mang
Thay cac bo han lien quan.

Khe hJ Xu a. Bieu chinh khe hJ Xu a
khong thich hJ.
Bieu chinh lai khe hJ Xu a.
Lo xo Xu a. Lo xo Xu a yeu hoac gay. Thay lo xo Xu a.
he thong xa. Tac ong xa. Thong sach ong xa.
Ca chi cua vit ham
dieu chinh toan tai.
Ca chi cua vit ham dieu chinh
toan tai bi mJ va dieu chinh
khong dung.
Chinh va xiet lai vit ham dieu chinh.

4 0h 60 TIE0 Th0 0k hhIE0 hhIEh LIE0

he thong nhien lieu. hhien lieu bi ro ri Sua chua hoac thay cac bo han co
lien quan cua he thong nhien lieu.
Loc gio. Loc gio bi tac. Lam sach hoac thay loc gio

Toc do cam chung. Bieu chinh toc do cam chung
khong dung.
Bieu chinh lai toc do cam chung.
voi hun. A luc mJ voi hun qua tha.
Khong dam bao su hun suJng
nhien lieu.
Bieu chinh hoac thay the voi hun.
ThJi diem hun nhien
lieu.
ThJi diem hun khong dung. Bieu chinh lai thJi diem hun.
BJm cao a. hu hong van han hoi dan
den viec nho giot nhien lieu sau
khi hun.
Thay van han hoi.
Khe hJ Xu a. Bieu chinh sai khe hJ Xu a. Bieu chinh lai khe hJ Xu a.
A suat nen. Thoi gioang quy lat, thanh
Xilanh bi mon, ket Xecmang
Thay cac bo han co lien quan.
Lo xo Xu a. Lo xo Xu a yeu hoac gay. Thay lo xo Xu a.
6 0h 60 TIE0 Th0 0k hhIE0 hh0T
8o phan kIam Ira hguyan nhan 6ar khar phur
hhJt dong cJ. 0ung nhJt khong thich hJ.
Bo qua nhieu nhJt vao d/c.
Thay dung loai nhJt d/c.
Bo dung muc nhJt d/c.
FhJt chan nhJt va
gioang
hhJt bi ro ri do gioang hoac
hJt chan nhJt.
Thay gioang va hJt
Bo han thong khi cac Tac bo han thong khi cac te. Lam sach bo han thong khi

te.
Xu a hut va xa. Be Xu a & ong dan huJng Xu
a bi mon.
Thay be Xu a va ong dan huJng
Xu a.

6 0h 60 0k h0h.

huJc lam mat. Thieu nuJc lam mat. Bo du nuJc lam mat.
Ly hJ quat gio ket
nuJc
Ly hJ quat gio bi ro ri dau. Thay ly hJ quat gio.
0ay Curoa quat gio 0ay Curoa quat gio bi chung
hoac ran nut gay nen truJt day
Curoa.
Thay day Curoa
Bo giai nhiet (Ket nuJc). hu hong ket nuJc hoac tac cac
duJng tan nhiet.
Thay na ket nuJc hoac lam sach
cac duJng tan nhiet.
BJm nuJc. hu hong bJm nuJc Sua chua hoac thay bJm nuJc
ha chan nuJc J quy lat
va than may
hu hong na chan nuJc lam
nuJc bi ro ri
Thay na chan nuJc
van hang nhiet (van
dieu tiet nhiet
thermostat).
hu hong van hang nhiet. Thay van hang nhiet.
he thong lam mat. he thong lam mat bi tac do
cac vat ben ngoai vao
Lam sach cac vat ben ngoai khoi he
thong lam mat.
ThJi diem hun. Bieu chinh sai thJi diem hun Bieu chinh lai thJi diem hun

7 kh0I Xk 60 Mk0 Tkh

huJc lam mat Thieu nuJc lam mat Bo day nuJc lam mat
hhien lieu Co lan nuJc trong nhien lieu Thay toan bo nhien lieu.
ThJi diem hun. ThJi diem hun bi tre. Chinh lai thJi diem hun.
A suat nen. Thoi gioang quy lat, mon thanh
Xilanh, ket Xec mang.
Thay the cac bo han co lien quan.
FhJt ong dan huJng Xu
a hut va xa.
hu hong hJt ong dan huJng
Xu a, be Xu a va ong dan
huJng Xu a bi mon.
Thay hJt ong dan huJng Xu a va
ong dan huJng Xu a.
8 kh0I Xk 60 Mk0 Eh

Loc gio. Loc gio bi tac. Lam sach hoac thay loc gio.
voi hun. A luc mJ voi hun qua tha.
Khong dam bao do hun
suJng.
Bieu chinh lai hoac thay voi hun.
ThJi diem hun. Bieu chinh sai thJi diem hun

Chinh lai thJi diem hun.
hu hong van cung ca lam
cho nhien lieu bi nho giot sau
khi hun.
Thay van cung ca. BJm cao a.

LuJng nhien lieu hun qua
nhieu.
Chinh lai luJng nhien lieu hun.

9 kF 80kT k0 80I T0h kh0h LEh

hhJt dong cJ hhJt dong cJ co do nhJt
khong thich hJ.
Thieu nhJt dong cJ
Thay nhJt dong cJ.

Bo du luJng nhJt dong cJ
Bong ho nhJt hoac
num bao nhJt.
Ben bao a luc nhJt.
Bong ho nhJt hoac num bao
nhJt truc trac.
Ben bao nhJt truc trac.
Sua chua hoac thay dong ho, num bao nhJt.
Thay den bao.

Loc nhJt. Loc nhJt bi tac. Thay loc nhJt hoac loi loc.
van hoi va van
nhanh.
van bi ket dinh hoac lo xo yeu Thay van hoac lo xo van.
BJm nhJt. Tac luJi loc bJm nhJt. Lam sach luJi loc bJm nhJt
Cac chi tiet cua bJm nhJt bi
mon.
Thay the cac chi tiet mon.
Truc co mo. Bac truc co mo mon. Thay bac truc co mo.
Truc cam. Truc cam va bac cam bi mon. Thay truc cam va bac cam.
Truc khuyu va bac
lot truc khuyu.
Truc khuyu va bac lot truc
khuyu bi mon.
Thay truc khuyu va bac lot truc khuyu.

10 0h 60 60 TIEh kE0 kh0h 8hh Th00h
1. 60 TIEh 0 0h 60. 6har rhan rang dong ro da rhay nong Iruor khI IIan hanh kIam Ira.

hhien lieu. hhien lieu khong thich hJ. Thay nhien lieu thich hJ.
ThJi diem hun nhien
lieu
Bieu chinh sai thJi diem hun
nhien lieu.
Bieu chinh lai thJi diem hun nhien lieu.
voi hun. A luc mJ voi hun khong
thich hJ va khong dam bao
do hun suJng.
Bieu chinh hoac thay voi hun.
A suat nen. Thoi gioang quy lat, gay
Xecmang.
Thay quy lat hoac Xecmang.
Z. 60 TIEh 0 kh
0ng bo Cho noi ong bo bi long hoac
gay ong bo
Xiet lai cho noi ong bo
voi hun va Bugi xong voi hun va Bugi xong xiet
khong chat vao dong cJ
Thay vong dem, xiet chat voi hun va Bugi
xong
Co lech tJ xa Co lech tJ xa bi long Xiet lai
0ioang quy lat. 0ioang quy lat bi hJ Thay gioang quy lat
8. 60 TIEh 0 LIEh T06
Cu roa quat gio ket
nuJc
Curoa quat gio bi long Bieu chinh lai do cang curoa, xiet lai canh
quat gio.
vong bi bJm nuJc. vong bi bJm nuJc bi mon Thay vong bi bJm nuJc.

hoac bi hu hong.
May hat dien hoac
bJm chan khong.
hu hong may hat dien hoac
bJm chan khong.
Sua chua hoac thay may hat dien hoac
bJm chan khong.
4. 0h 60 60 TIEh 0 hhE
Co mo Co mo truc trac. Thay co mo
Banh da. Long bu long banh da. Xiet lai bu long banh da.
Truc khuyu va bac lot
truc khuyu.
Truc khuyu va bac lot truc
khuyu bi mon.
Thay truc khuyu va bac lot truc khuyu
Bac dau nho thanh
truyen va ac Fiston.
Bac dau nho thanh truyen va
ac Fiston bi mon.
Thay bac dau nho thanh truyen va ac Fiston.
Fiston va Xilanh. Fiston va Xilanh bi mon hoac
hu hong.
Thay the cum Xilanh, Fiston.











hE Th0h LkM MkT 0h 60 T06 Tk6
Muc nuJc lam mat tha Bo day nuJc lam mat
van hang nhiet (van dieu tiet
nhiet) hu hong
Thay
Ket nuJc bi nghet Lam sach hoac thay ket nuJc.
ha ket nuJc hu hong. Thay
Muc nhJt boi trJn tha hoac
dung loai nhJt khong dung.
Cham du nhJt dong cJ hoac thay toan bo
nhJt.
hJ gioang quy lat Thay gioang quy lat
he thong xa bi tac nghen. Lam sach he thong xa hoac thay the cac
bo han hu hong.
Long curoa quat gio
Bieu chinh.
hhien lieu hun qua nhieu. Bieu chinh.
Bong cJ qua nong.

Sai thJi diem hun dau. Bieu chinh.
Bong cJ qua lanh. van hang nhiet truc trac Thay
van hang nhiet truc trac Thay ThJi gian ham nong
dong cJ qua dai.
Bo cam bien nhiet truc trac Thay


hE Th0h hhIEh LIE0
Trnh Iu xa nuor
Khi muc nuJc trong bo tach nuJc vuJt qua muc quy dinh
thi den bao se sang len.
1. La ong nhua trong vao num duJi bo tach nuJc.
2. Thao van xa .
3. An bJm nhieu lan de xa nuJc.
4. Sau khi xa nuJc, xiet chat van xa .
5. BJm tie nhieu lan de kiem tra ro ri.
6. Kiem tra den bao bo tach nuJc: den hai tat.

kIam Ira voI phun
1 0ung thiet bi kiem tra voi hun de kiem tra a suat
mJ voi hun. heu a suat mJ voi hun lJn hJn hoac nho
hJn a suat quy dinh thi can hai thay hoac dieu chinh
voi hun.

kp suaI mo voI phun 186 kglrm
Z

2 Kiem tra tia hun (xem hinh ve)
1 Tot
2 Khong tot (ket lo hun)
3 Khong tot (nho giot)
heu tia hun khong dat yeu cau, can hai thay hoac
dieu chinh voi hun.

Iau rhnh
1 Ke gia dJ voi hun 1 vao e to 2.
2 Thao dai oc giu voi hun 3


8 Thao gia dJ voi hun khoi e to
4 Thao voi hun 4, tam dem 5, de lo xo 6, lo xo 7
va tam dem dieu chinh 8.
5 La tam dem dieu chinh mJi, lo xo, de lo xo, tam
dem, voi hun va dai oc.
G Ke gia dJ voi hun len e to.
7 Xiet dai oc giu voi hun tJi luc xiet xac dinh.
Mo men xiet: 8,5 kg.m.
8 Thao voi hun khoi e to.
O 0an voi hun vao thiet bi kiem tra voi hun.
1O Keo can day de tao a suat kiem tra a suat mJ
voi hun.
heu voi hun khong mJ J a suat quy dinh thi dieu
chinh bang cach thay tam dem dieu chinh.

Thao hoac la 1 tam dem dieu chinh se lam tang hoac
giam a suat mJ voi hun khoang 8,77 kg/cm
2
.

Tam dem dieu chinh co san mm

Fham vi kich thuJc

O,5 1,5
Chenh lech do day 1 tam dem

O,O25
So luJng tam dem

41

Trnh Iu ra voI phun
1. Boi hon hJ gom o xyt crom va dau dong vat, sau do
ra kim hun vao than voi hun .
Chu y: Khong boi qua nhieu hon hJ vao de van kim
hun.
2. Rua can than van kim hun va than voi hun trong
dau diesel sach sau khi ra.


Xa khong kh
1. hJi long bu long xa khi hi tren bJm cao a.
2. An bJm xa khi cho den khi het bot khi.
3. Xiet lai bu long xa khi.
4. Tie tuc an bJm vai lan xem co ro ri khong.

hE Th0h LkM MkT
kIam Ira mur nuor Iam maI
Kiem tra muc nuJc lam mat va bo sung vao binh nuJc hu
neu thieu nuJc.
heu muc nuJc tha hJn muc Mh thi kiem tra xem he
thong lam mat co ro ri khong. Sau do bo sung du nuJc tJi
muc MAX.

ha Ihong Iam maI ong ro 41k1hk


ha Ihong Iam maI ong ro 41k1L

Trnh Iu Iap kaI nuor.

1 Ket nuJc
2 0uat gio
8 Chu quat gio

kam Ira ro r ha Ihong
Bit lai can than binh nuJc hu va kiem tra su ro ri cua he
thong lam mat bang thiet bi kiem tra na ket nuJc, tang
a suat tJi 2 kg/cm
2
.
vi ket nuJc co 1 van a suat, van se mJ khi a suat cao
hJn a suat mJ van quy dinh , tru khi ong bi tac.

kIam Ira van nap kaI nuor
0ung thiet bi kiem tra na ket nuJc de kiem tra a suat
mJ van.
heu a suat mJ van nam ngoai gia tri tieu chuan thi thay
na mJi.
A suat mJ van a suat: O,O 1,2 kg/cm
2
A suat mJ van chan khong: O,O1 O,O4 kg/cm
2
Thao na ket nuJc va mJ van chan khong nam J giua.
heu van chan khong khong lam viec nhe nhang thi lam ve
sinh hoac thay mJi.
Sau khi da la lai na ket nuJc thi kiem tra xem co ro ri
khong.

kIam Ira hoaI dong rua van hang nhIaI (IharmosIaI)
1 hgam hoan toan van hang nhiet trong nuJc.
2 Bun nong nuJc (tranh nguon nhiet truc tie truyen vao
van).
8 Kiem tra nhiet do bat dau mJ van.
Tieu chuan
O
C
hhiet do bat dau mJ 82

4 Kiem tra nhiet do mJ hoan toan cua van
Tieu chuan
O
C
hhiet do mJ hoan toan O5
Bo cao van khi mJ hoan toan mm O,5


IE0 khIEh 0h 60
kIam Ira Ior do ram rhung
1 Keo hanh tay va chen cac banh xe chu dong.
2 Be can so J vi tri so O.
8 ho may va de may nong len 7O 8O
O
C.
4 Kiem tra num dieu khien toc do cam chung co J vi tri
chay cam chung khong, tat het hu tai dien
5 0an dong ho do toc do dong cJ.
G Kiem tra toc do cam chung:
Tieu chuan: 75O 25 v/ (So thuJng)
85O 25 v/. (So tu dong)
Bieu chinh neu khong dung tieu chuan.

Iau rhnh Ior do ram rhung
1 hJi long dai oc khoa bu long dieu chinh toc do cam
chung tren bJm cao a.
2 Bieu chinh toc do cam chung.
8 Xiet chat dai oc khoa.


IE0 6hhh khE h0 X0 FkF

1 Be iston so 1 J BCT cuoi ky nen, kiem tra dau tren
u ly dau may.

2 Kiem tra khe hJ xu a hut va xu a xa so 1, neu co
khe hJ thi xi lanh so 1 J BCT cuoi ky nen.
heu xu a hut va xa cua xi lanh so 1 dang bi day thi
xi lanh so 1 dang J cuoi ky xa dau ky hut.
Bieu chinh khe hJ xu a hut va xa cua xi
lanh so 1 khi iston so 1 dang J BCT cuoi
ky nen.

Khe hJ tieu chuan (khi nguoi) : O,4 mm

8 hJi long vit dieu chinh cua tung xu a (theo mui ten
trong hinh)

xilanh so 1: hut, xa.
xilanh so 2: hut.
xilanh so 8: xa.

4 Bat thuJc la O,4 mm vao khe hJ xu a.
5 Bieu chinh khe hJ bang vit dieu chinh.
G Xiet dai oc khoa.
7 0uay truc khuyu 8GO
O
.
8 Kiem tra trung dau u ly.
O Bieu chinh cac xu a con lai nhu trong hinh ve.


IE0 6hhh Th0I IEM Fh0h
kIam Ira dau daI bom rao ap

1 Be iston so 1 J BCT cuoi ky nen.
2 Thao ong cao a.
8 Thao bu long hia sau bJm, noi dong ho so (5884O
O145O) (hinh ve) va de kim nho nhich 1 mm.

4 0uay truc khuyu ve 8O 4O
O
truJc BCT (T0C) cuoi
ky nen.
5 Chinh kim lJn dong ho so ve O

G 0uay truc khuyu xuoi, nguJc 1 chut va chac chan
rang kim dong ho van con J vi tri O

7 0uay xuoi truc khuyu cho tJi
1O
O
truJc BCT (T0C) (dong cJ 4JA1hA)
12
O
truJc BCT (T0C) (dong cJ 4JA1L)
va doc gia tri tren dong ho.
Ia Ir} IIau rhuan. 0,6 m

heu thJi diem hun khong dung thi lam nhu sau:

8 hJi dai oc bat bJm va bu long bat gia dJ,
O Bieu chinh goc dat bJm.
Khi lJn hJn tieu chuan: 0uay theo huJng R
Khi nho hJn tieu chuan: 0uay theo huJng A.


0 kF 80kT hEh
1. KhJi dong va de dong cJ chay cam chung tJi khi
nhiet do dat 7O 8O
O
C.
2. Thao cac chi tiet sau.
+ 0iac noi van cat nhien lieu.
8. 0an dong ho do a suat nen vao lo bu gi xong xy
lanh so 1.
4. 0uay dong cJ bang khJi dong va doc tri so:

5. La lai trinh tu 8 va 4 vJi cac xy lanh con lai.

Kg/cm
2
Bong cJ 4JA1hA Bong cJ 4JA1L
Tieu chuan 8O 81
0iJi han 21 22

0 00h khh XY Lkhh
0ung dong ho so de do duJng kinh xy lanh J vi tri do
theo chieu doc truc va chieu .
vi tri do khoang 2O mm.
heu gia tri do duJc vuJt qua giJi han cho he, thi hai
thay nong xy lanh.

BuJng kinh xy lanh
Tieu chuan: O8,O21 mm
0iJi han: O8,1OO mm

kIEM Tk Vk 80k 6h0k
Trong qua trinh kiem tra, neu hat hien thay hu hong
hoac mon qua muc thi can dieu chinh, sua chua hoac
thay chi tiet.
1 Bo gioang hoac cao keo dinh J be mat hia tren than
may.
2 Tranh de vat rJi vao trong than may va lam tray xuJc
than may. Thao can than bJm dau, hJt dau duoi truc
khuyu v.v.
8 Lau sach than may.

kIEM Tk 0 hh0 LEh 60k XI Lkhh
+ 0ung thuJc hang dat len hia tren xi lanh.
+ 0ung thuJc la do do nho len cua xi lanh.
Tieu chuan: O O,1 mm
Chenh lech do nho len giua cac xi lanh khong vuJt qua
O,O8 mm.

Thay nong xIIanh
Thao
1 Be dung cu thao vao xi lanh (hinh ve).
2 Kiem tra xem mieng chan co tie xuc chac chan vao
gJ duJi xi lanh hay khong (tu mat duJi cua than may).
0ung cu thao xi lanh: O884O2O8OO
8 0ung may nen thuy luc e tu tu xy lanh ra khoi than
may.
6hu y. 6an Ihan Iranh Iam Iray xuor ba maI Iran nong
xI Ianh Irong khI Ihao.

Lap Iua rhon gIua nong xI Ianh va Ihan may
Be co so lieu dung sai la ghe, lay duJng kinh trung binh
lo xy lanh J than may tru di duJng kinh ngoai trung binh
cua nong xy lanh.
0ung sai la ghe:
Tieu chuan: O,O1O O,O1O mm
0au () chi ra rang: BuJng kinh ngoai nong xy lanh lJn
hJn duJng kinh lo tren than may.

o duong knh Io Iran Ihan may
1. Bo J diem cac vi tri , , , .
Khoang cach la O8 mm.
2. Tinh toan gia tri trung binh cua 4 gia tri do de xac dinh
dung nhom xy lanh.


o duong knh ngoaI xy Ianh
1. Bo 2 gia tri tai cac diem , va 3
Biem do cach dinh: 2O mm
Biem do cach dinh: 8O mm
Biem do 3 cach dinh: 14O mm
2. Tinh gia tri trung binh cua G lan do de xac dinh dung
nhom la ghe cua xy lanh.

Lap Iua rhon va dung saI Iap ghap
La lua chon xi lanh va than may sau khi da do chinh xac
la cuc ky quan trong. heu khe hJ duJng kinh ngoai xi
lanh va lo than may lJn qua thi hieu qua lam mat dong cJ
rat kem.
heu khe hJ duJng kinh ngoai xi lanh va lo than may nho
qua thi viec la se rat kho khan.
Chu y:
0au duJc danh J hia tren than may ( xem hinh ve) khi
san xuat de chi ra cach la lua chon. (hhom 1, 2, 8, 4).

hhom
lo xi lanh
than may
BuJng kinh lo
tren than may
hhom xy
lanh
BuJng kinh ngoai xi
lanh
1 O5,OO1O5,O1O 1 O5,O11 O5,O2O
2 O5,O11O5,O2O 2 O5,O21 O5,O8O
8 O5,O21
O5,O8O
8 O5,O81 O5,O4O
4 O5,O81 O5,O4O 4 O5,O41 O5,O5O


Lap xI Ianh
1) 0ung dau hoa hoac dau diesel de lam that sach nong
xi lanh va lo xi lanh than may.
2) Sau do dung khi nen thoi kho nong xi lanh va lo xi
lanh than may.
6hu y. 6an phaI IoaI bo IhaI ky nhung vaI dnh bam
vao nong xI Ianh va Io xI Ianh Iran Ihan may Iruor
khI Iap.
8) But xi lanh vao than may tu tren xuong va dat dung
cu e xi lanh len dinh cua xi lanh, sau do e bang
may e.
0ung cu e xi lanh: 5884O2O4OO
4) 0ung may e thuy luc de e xy lanh vJi luc ban dau
5OO kg.
5) E hoan toan xy lanh vao than may vJi luc 25OO kg.
G) Sau khi e xong xy lanh, tien hanh do do nho len cua
xy lanh. (Xem cach do J han truJc)

Lua rhon nhom pIsIon
Bo duJng kinh xy lanh sau khi da e xy lanh vao than
may de chon iston thich hJ.
1. Bo duJng kinh xy lanh
Biem cach dinh 2O mm
Biem cach dinh 14O mm

6hu y.
Luon do xy Ianh va rhon pIsIon Ihao nhom, nau khong
Ih dong ro ro Iha da b} Irur Irar.

Z. o duong knh pIsIon
Biem do (nhu hinh ve):
Bong cJ 4JA1hA 7O mm
Bong cJ 4JA1L 78 mm

Khe hJ gua iston va xy lanh:
O,O41 O,O71 mm

6hu y.
kha ho rum xy Ianh da duor xar d}nh Iruor. Tuy
nhIan, qua Irnh Iap xy Ianh ro Iha Iam rho kha ho
nay gIam xuong. o do, Iuon Iuon phaI do IaI xy
Ianh sau khI Iap da dam bao do rhnh xar.

BuJng kinh trong xy lanh mm
AX O8.O85O8.O5O
hhom
CX O8.O51O8.OGG

hhom iston mm
AX O2.O7OO2.OO4
hhom
CX O2.OO5O8.O1O

kIam Ira do rong Irur khuyu
1 Be dong ho so vao co giua truc khuyu (hinh ve)
2 0uay nhe truc khuyu theo chieu quay thuan.
Boc ket qua tren dong ho so khi quay truc khuyu.
heu gia tri do duJc vuJt qua giJi han cho he thi
thay truc khuyu.
Bo cong truc khuyu mm

kIam Ira do gang rua bar o do Irur (paIIa) va bar
bIan
0ung thuJc ca do do gang cua bac alie (hinh ve).
heu gia tri do duJc nho hJn giJi han cho he thi thay
bac mJi.
0iJi han cho he:
Bac o dJ truc (alie): G4,5 mm.
Bac bien: 5G,5 mm.
Tieu chuan O,O5
0iJi han O,O8

kIam Ira duong knh ro bIan va ro Irur khuyu
1 0ung an me de do duJng kinh co truc qua cac diem
, .
2 0ung an me de do duJng kinh co truc qua cac diem
, .
8 La lai buJc 1 va 2 vJi co bien.
heu gia tri do duJc nho hJn giJi han thi thay mJi.

4-

o kha ho dau gIua ro Irur khuyu va bar
heu khe hJ giua duJng kinh trong cua bac alie va duJng
kinh ngoai co truc khuyu vuJt qua giJi han cho he, thi
truc khuyu va bac hai duJc thay.
Khe hJ:
Tieu chuan: O.O81 O,OG4 mm
0iJi han: O,11O mm

uong knh Irong bar bIan
mm
Tieu chuan 0iJi han
Co truc khuyu 5O,O2 5O,O8 5O,O1
Co bien 52,O2 52,O8O 52,OO
Bo con, o van O,O5 0,O8
1. La bac vao dau to thanh truyen.
2. Xiet bu long tJi luc xiet xac dinh.
Luc xiet: 8,5 O,5 kgm.
8. 0ung dong ho so de do duJng kinh trong bac bien.


kha ho ro bIan va bar
heu khe hJ giua duJng kinh trong bac bien va duJng kinh
co bien lJn qua muc, thi thay bac bien va/hoac truc
khuyu.
Khe hJ:
Tieu chuan: O,O2O O,OGG mm
0iJi han: O,1OO mm

o kha ho dau ro Irur khuyu (dung soI day nhua)
1 Thao na o dJ theo trinh tu nhu trong hinh. Sa xe
cac na o dJ da thao ra theo thu tu xi lanh.
2 Lay truc khuyu ra, thao bac.
8 Lam ve sinh than may, truc khuyu, na o dJ, bac, be
mat la bac.
4 Kiem tra xem bac co mon, hu hong khong.
5 La bac, truc khuyu vao than may.
G Bat sJi day nhua (mui ten) vao co truc vJi chieu dai
sJi day nhua bang chieu rong bac.
7 La na o dJ vao dung vi tri.
8 Xiet bu long tJi luc xiet quy dinh.
Luc xiet quy dinh: 17 kgm.

Chu y: Khong duJc quay truc khuyu khi dang
la va xiet bu long.

O Thao na o dJ.
1O So sanh chieu rong sJi nhua da duJc e tren co truc
khuyu hoac tren bac bang cac thang do tren vo giay.
Khe hJ dau co truc khuyu. mm
Tieu chuan 0iJi han
O,O81 O,OG1 O,11

11 heu gia tri do vuJt qua giJi han thi tien hanh cac
buJc sau:
+ 0ung an me do duJng kinh ngoai co truc
chinh (co alie).
+ 0ung dong ho so do duJng kinh trong bac alie.
heu khe hJ vuJt qua giJi han cho he thi thay truc
khuyu va/hoac thay bac.
12 Thao truc va bac.

o kha ho dau ro bIan (dung soI day nhua)
1 Thao na bac dau to bien.
2 Thao bac.
8 Lam ve sinh bac, be mat la bac.
4 Kiem tra xem bac co mon, hu hong khong.
5 La bac vao dau to bien..
G Bat sJi day nhua vao co truc vJi chieu dai sJi day
nhua bang chieu rong bac.
7. La na vao dung vi tri.
8. Xiet bu long tJi luc xiet quy dinh.
Luc xiet quy dinh: 8,5 O,5 kgm.

Chu y: Khong duJc quay truc khuyu khi dang
la va xiet bu long.

O. Thao na dau to bien.
1O. So sanh chieu rong sJi nhua da duJc e tren co truc
khuyu hoac tren bac bang cac thang do tren vo giay.
Khe hJ dau co bien. mm
Tieu chuan 0iJi han
O,O2O O,OGG O,1OO

11. heu gia tri do vuJt qua giJi han thi tien hanh cac
buJc sau:
+ 0ung an me do duJng kinh ngoai co bien.
+ 0ung dong ho so do duJng kinh trong bac bien.
heu khe hJ vuJt qua giJi han cho he thi thay truc
khuyu va/hoac thay bac.
12 Thao truc va bac.

B0h0 C0 4JA1 h LAh0ER G - 39

Lap Iua rhon bar ro Irur (paIIa)
Xem bang duJi day khi thay truc khuyu hoac bac alie.

Chon bac alie dua tren duJng kinh co truc va lung bac
da do.
hhom la ghe cua bac va co truc hai thich hJ theo
bang duJi day de xac dinh dung kich thuJc bac.

Ma mau duJc danh J lung bac.

mm
Than may Co truc Bac alie
Ky
kieu
BuJng kinh
Ky
hieu
BuJng kinh
Ky
hieu
Kich thuJc,
ma mau
Khe hJ dau
1 5O,O27 5O,O82 4 2,O12 2,O15/nau O,O2OG O,O4O
2 5O,O22 5O,O27 4 2,O12 2,O15/nau O,O84G O,O54

1

G8,OO1G G4,OOOO
8 5O,O17 5O,O22 5 2,O15 2,O18/vang O,O88G O,O58
1 5O,O27 5O,O82 2 2,OOG 2,OOO/den O,O821 O,O521
2 5O,O22 5O,O27 8 2,OOO 2,O12/xanh O,O81G O,O515

2 G8,OO8G G8,OO15
8 5O,O17 5O,O22 4 2,O12 2,O15/nau O,O8OG O,O5O5
1 5O,O27 5O,O82 1 2,OO82,OOG/xanhcay O,O81 O,O4O5

8 G8,OO8G G8,OO15


0Y LkT

1. |ap Jay quy |at
?. 0c mc va truc cc mc
3. |ap Jay vai |ai i|ict
4. Ui iucc i|ai|
5. Uuy |at
6. Lua Jay
7. Vci p|ui va ia Jc

0uy lat la 1 bo han chinh de cung vJi than may va iston tao thanh buong dot. Tren do co gan cJ cau han
hoi khi va voi hun.
0uy lat duJc lam bang gang co cuJng do chiu luc va kha nang chiu nhiet cao. ho hai chiu tac dong cua khi
chay J nhiet do cao va do vay no hai kin de chiu duJc a suat nen va no.
0o xu a xa va voi hun hai chiu nhiet do cao, nen no co cac duJng nuJc bao quanh de lam mat.
0uy lat duJc la tren than may qua lJ gioang quy lat. Be dam bao cho khi chay khong bi ro ri va gioang
khong bi hu hong, can xiet deu bu long quy lat theo dung trinh tu. 0o quy lat duJc duc bang gang, nen co
nhieu truJng hJ su dung lau ngay mat quy lat bi cong venh. vi vay, moi khi thao la mat quy lat can kiem
tra do hang cua mat quy lat.

MaI quy IaI va gIoang quy IaI
0ioang quy lat duJc xac dinh bang do nho cao len
cua iston so vJi mat hang hia tren than may de
nang cao tinh nang cua dong cJ.
Co 8 loai gioang khac nhau ve do day. Chon loai
gioang thich hJ theo trinh tu sau. TruJc khi do, can
cao muoi cac bon tren dinh iston va thanh xi lanh va
han la gioang quy lat.

Iam do do nho rao rua pIsIon
0ung dong ho so de do khoang nho len cua
iston.
hinh ve chi ra vi tri do. Tat ca vi tri do Bo ca 4 diem
de lay duJc chenh lech va cho
moi xi lanh. Tinh toan gia tri trung binh cua viec do
tren cho moi xi lanh.
Lay gia tri lJn nhat trong 4 xi lanh.

6hu y. 6hanh Iarh khong qua 1,0 mm

Chon gioang dua vao gia tri lJn nhat cua viec do theo
bang duJi.


Lur xIaI bu Iong quy IaI
- 8ucc 1. 49 |m
- 8ucc ?. 60
0
- 75
0

- 8ucc 3. 60
0
- 75
0

Ni long bu long quy lat theo so th t moi lan mot chut. Khi thao bu long quy lat ra can kiem tra
xem bu long co b nt v g khong.
Bu long quy lat duJc xiet theo so thu tu va huJng ha xiet neu trong hinh.

0au Bo nho cua
iston (mm)
0ioang day
(mm)

O,718O,778

1,GO

O,778O,81O

1,G5

O,81OO,874

1,7O

0ioang quy lat hai co tac dung dong thJi lam kin khi chay, dau nhJt boi trJn va nuJc lam mat. 0ioang quy
lat la loai 4 lJ kim loai co do day duJc nhan dang ngay ca khi quy lat da la vao than may.
Bo day cua gioang quy lat co the duJc tim thay tu 8 dau khac nhau duJc gan duJi ong hut. Trong truJng hJ
sua chua lJn dong cJ, do day gioang co the duJc xac dinh bang cach do do nho len cua iston.

kIam Ira

Do do phang mat qay /at

ung ru. Thuor phang, Ihuor Ia
Ticu c|uai. 0,05 mm
IoI han. 0,Z0 mm

Do do cao mat qay /at

ung ru. Thuor do do rao
Ticu c|uai. 91,95 9?,05 mm
Sici |ai. 91 55 mm

Do do phang mat /ap ong hat

Ticu c|uai. 0,05 mm
IoI han. 0,Z0 mm

Do do phang mat /ap ong xa

Ticu c|uai. 0,05 mm
IoI han. 0,Z0 mm

Thao phoI dau duoI Irur khuyu
La dung cu chuyen dung de thao hJt dau.
Cao hJt dau: 5884O28GOO
Chu y: Can than de tranh ha huy be mat lam kin
tam chan sau va truc khuyu khi thao hJt dau.

Lap phoI dau duoI Irur khuyu.
0ung dung cu chuyen dung: 5884O285OO
Chu y: Lam sach bui ban va vet tray xuJc J han e hJt
dau.
1) La doan noi dung cu chuyen dung vao duoi truc
khuyu bang 2 bu long.
2) La hJt dau vao duJng kinh ngoai cua doan noi.
8) An chu ngoai vao doan noi va xiet bu long M12 tJi
khi chu ngoai cham vao doan noi.
4) Thao dung cu chuyen dung. Kiem tra viec do sau khi
la hJt dau:
0ia tri tieu chuan: 12,2 12,8 mm

LkF kT 8khh kh

1. 8ai| rai truc k|uyu
?. 8ai| rai trui iai A
3. 8ai| rai truc cam
4. 8ai| rai trui iai 8
5. 8ai| rai |cm cac ap
Bong cJ 4JA1hA dung he thong dan dong cam va bJm cao a loai banh rang. uu diem he thong dan dong banh rang la:
Cau tao gon va cung vung.
Khong hai bao duJng
Truyen dong truc tie
he thong truyen dong gom 5 banh rang, trong do co 1 banh rang trung gian co gan banh rang hu
giam va da. Banh rang dac biet nay khu do jJ (khe hJ an khJ) cua banh rang va lam giam tieng
on.

1. Lau |ai| rai truc k|uyu X-X
va |ai| rai trui iai A X
?. Lau |ai| rai truc cam -
va |ai| rai trui iai A
3. Lau |ai| rai trui iai 8 Z
va |ai| rai trui iai A X-X

Banh rang truc khuyu (8O rang) co dau XX tuJng ung vJi dau tren banh rang trung gian A.
Banh rang trung gian A la banh rang truyen luc quay tJi banh rang trung gian B va banh rang cam.
0 dJ duJc ca dau bang duJng dau qua lo J truc.
0au Y tuJng ung vJi dau tren banh rang cam, va dau ZZ tuJng ung vJi dau tren banh rang
trung gian B, dau X tuJng ung vJi dau tren banh rang truc khuyu.
Banh rang trung gian A co 42 rang.

1, F|ai| (p|c) ai
?. Vci Jcm cci Jai |ci
3. 8ai| rai p|u c|ci va Jap
4. 0|ct
5. Lc xc.
6. F|ai| (p|c) ai
7. Vci |i
8. 0|ct
9. 8ai| rai trui iai 8
Banh rang trung gian B la loai banh rang hu chong va da duJc la tren truc.
0au Z tuJng ung vJi dau tren banh rang trung gian A, va dau vv tuJng ung vJi dau tren banh
rang bJm cao a.
Banh rang trung gian B co 52 rang.

Cum banh rang loai chong va da gom: 1 banh rang chinh, banh rang hu, chot va vong dem dan
hoi hinh e li.

1. 8ai| rai c|u Jci
?. 8ai| rai c|i|
3. 8ai| rai p|u
4. Luc |c xc
5. 0|icu quay
6. Lc xc
Banh rang hu duJc gan vJi banh rang chinh bang cac chot, vong dem dan hoi hinh e li duJc dinh
vi giua cac chot.
Banh rang hu va banh rang chinh duJc mJ ghi nhJ luc cang cua vong dem dan hoi giua cac
banh rang an khJ de khu khe hJ an khJ.

1. Lau |ai| rai trui iai 8 V-V
va |ai| rai |cm cac ap V
Banh rang bJm cao a duJc gan co dinh vJi bJm bang bu long J tam va duJc dinh vi bang 1 then
tren truc bJm cao a.
Fu ly bJm cao a co 1 dau v tuJng ung vJi dau tren banh rang trung gian B.
Banh rang bJm cao a co GO rang.

Trong truJng hJ thao na chu banh rang, co the nhin thay 2 hoac 8 dau khac nhau tren cac banh
rang.
Tren na chu banh rang co cac lo de kiem tra hoac dat dau banh rang. Binh thuJng thi cac lo
kiem tra nay co na day kin. Khi thao na co the nhin thay dau thu 2 cua banh rang. Cac dau nay
duJc dung de dat dau lien quan tJi cac chi tiet khong doi hoi hai thao na chu.
Can chu y rang khi dat theo dau duJc thay J hinh tren, can hai quay truc khuyu de iston so 1 J
diem chet tren de kiem tra dat dau dung qua cac lo kiem tra.
Biem chet tren (BCT) co the duJc xac dinh qua cac dau tren u ly truc khuyu va na day hia
truJc.

hE Th0h T0806hkE

EngIna modaI 41k1L
Loai turbocharger h RhF 4h
Loai turbine 0ong khi vao huJng tam
Loai may nen 0ong khi ra huJng tam
Toc do cho he lJn nhat v/ 1OO,OOO
Trong luJng kg 4.2
h : shikawama harima heavy ndustries., Ltd.


I0I ThIE0 6h0h

Cau tao ben trong cua turbocharger gom canh turbine, canh cong tac (canh bJm) va cac vong bi dJ. hhung
chi tiet nay duJc dJ bang vo dJ vong bi.
Cau tao ben ngoai cua turbocharger gom cua na khi cua vo bJm va cua xa khi cua vo turbine.
Turbocharger lam tang hieu qua na va lam tang cong suat dong cJ, giam muc tieu hao nhien lieu va giam
tieng on dong cJ.
Turbocharger lam viec J toc do va nhiet do rat cao. vat lieu che tao chi tiet duJc luc chon rat can than va gia
cong vJi do chinh xac rat cao.
viec sua chua turbocharger doi hoi hai co kinh nghiem va het suc can than.
heu tinh nang hoat dong bi giam dang ke thi kiem tra xem dong cJ co bi hu hong va mon khong. heu dong
cJ khong co dau hieu hu hong hoac mon thi turbocharger co the bi truc trac.


6hkh 0kh hhkhh T06 Tk6 0 T0806hkE
6hu y.
8au khI dong ro dung Ih Iurborhargar raI nong. a Iranh b} bong, rh kIam Ira sau khI dong ro da
nguoI.
Trnh Iu kIam Ira
1. Tang toc do dong cJ va kiem tra bang mat dong cJ va turbocharger. Kiem tra dieu kien lam viec binh
thuJng va xac dinh chi tiet hu hong.
2. Bac biet kiem tra cac ong vao va ra cua turbocharger. Kiem tra xem co ro ri dau hoac vong giu co bi
long khong.
8. Xem bang Cac hien tuJng truc trac (1. Ro ri dau. 2. Tieng keu khong binh thuJng.
8. May yeu (tang toc kem), khong du cong suat)
1. o r dau

|6ho kIam Ira]
+ 0ng vao/ra khi xa J vo turbocharger co hJ khong.
+ vong noi giu chu v co hJ khong.
|hguyan nhan]
+ Mon o dJ truc turbine do kem boi trJn.
|6arh khar phur]
+ Xem han Kiem tra khi na turbocharger

|6ho kIam Ira]
+ BuJng nhJt vao turbochager co xi khong.
|hguyan nhan]
+ Mon hJt dau va long bu long bat turbo..
|6arh khar phur]
+ Xiet chat bu long va thay hJt dau

|6ho kIam Ira]
+ vo turbine may nen.
|hguyan nhan]
+ Ro ri dau tu cho noi ong do hut khi thua tu cac te
|6arh khar phur]
+ Turbocharger la binh thuJng.



Cv


kIam Ira ap suaI Iurborhargar
1. Thao cong tac a suat tu ong hut.
2. hoi dong ho do a suat.
3. KhJi dong dong cJ va tang dan toc do dong cJ (xe
hai dung yen khong khong co tai tac dong vao dong
cJ)
4. Kiem tra xem a suat turbocharger co tang tJi khoang
8OO mmhg khong.
0ung cu chuyen dung do a suat: 5884OOO75O

kha ho dor Irur bom
0ung dong ho so de do khe hJ doc truc.

Bay 1 luc 1,2 kg vao dau canh bJm, sau do vao dau canh
turbine.
Khe hJ dau truc:
Tieu chuan: O,O8 O,OG mm
0iJi han: O,OO mm

Khe hJ truc bJm va bac
0ung dong ho so de do khe hJ truc bJm va bac
Khe hJ truc bJm va bac:
Tieu chuan: O,O5G O,127 mm
0iJi han : O,127 mm


hE Th0h 80I T0h

ong ro 41k1hk, 41k1L
Loai bJm nhJt BJm banh rang
A suat lam viec cua cong tac a suat nhJt kg/cm
2
O.2 O.5
Loai loc nhJt Loc giay toan han
A suat mJ van hoi kg/cm
2
4.8 4.7
A suat mJ van an toan kg/cm
2
O.8 1.2
Loai bo lam mat nhJt Lam mat bang nuJc
A suat mJ van an toan kg/cm
2
2.8 2.7

80M hh0T

L06 hh0T

1. Lor nhoI
Z. 8o Iam maI nhoI ro rar ranh Ian nhIaI

Bong cJ 4J la dong cJ co he thong boi trJn loc toan han.
A: Ben bao 0: van dieu tiet h: Bac bien
B: van an toan h: 0ng hun nhJt lam mat iston 0: 0 dJ truc cam
C: Loc nhJt : Truc banh rang trung gian F: Truc co mo
0: Bo llam mat nhJt K: 0ng dau 0: Co mo
E: BJm nhJt L: Banh rang cam R: Turbo Charger
F: LuJi loc M: Bac a li e S: BJm chan khong

hE Th0h0 BEh B0h0 C0 4JA1 h LAh0ER G0 1

hE Th0h0 hAF
he thong na cJ ban la he thong na dung tiet che C. Cac chi tiet ben trong duJc noi nhu hinh sJ do mach
dien na.
May hat dien dung tiet che C duJc gan ben trong may hat. Tat ca cac linh kien cua tiet che duJc gan kin
vJi nhau va tiet che nay co cum gia dJ choi than duJc gan vao khung vanh truJt.
Bien a dinh truJc cua may hat dien la khong the dieu chinh duJc.
Tren dong cJ 4JA1 co trang bi may hat dien 7O A do hang 0EhS0 che tao.

6hkh 0kh
kIEM Tk T0h 0kT TEh XE

Tinh trang hoat dong cua he thong na duJc hien thi bang den bao na. Ben bao na sang khi chia khoa
cong tac bat J vi tri 0h. Khi dong cJ chay, neu den tat thi he thong na hoat dong binh thuJng. heu den
sang khong binh thuJng hoac neu nghi ngJ tinh trang binh dien, na yeu hoac na dong qua lJn thi tien
hanh chan doan bang cach kiem tra he thong na nhu sau:

1 Kiem tra cu roa va cac giac noi.
2 0ung dong cJ va de chia khoa cong tac J vi tri 0h va quan sat den bao na.
+ heu den bao na khong sang: 0o long giac noi J may hat, giac noi mat, cuc
L J giac noi.
+ heu den sang: Sua chua hoac thay may hat dien.

1. 8cm c|ai k|ci
?. Vt
3. Lai cc
4. 0um Jay Jai
5. 8u |ci suct
6. 0um pu |y
7. Lai cc pu |y
8. Fu |y
9. Uuat
10. 0um rc tc
11. 8i
1?. 0um iap trucc
13. Vt
14. Tam Jcm vci |i
15. Vci |i
16. |ap trucc
17. Lai cc
18. |ap sau
19. 0um 5tatc
?0. 0um Ji ct
?1. 8u |ci ccc 8
??. 8u |ci
?3. Tu Jici
?4. Tam ici
?5. 0um ia Jc c|ci t|ai
?6. Li ct
?7. 0cc ici
?8. Tict c|c I0

Thk0 MkY FhkT IEh
1 Thao bom rhan khong.
1) hJi long bu long co dinh bJm chan khong.
2) BJ mieng chan giua bJm chan khong.
8) Thao can than bJm chan khong.

6 8u Iong suoI.

6 6um pu Iy.

10 6um ro Io

1Z hap Iruor

17 aI or
18 hap sau
19 8IaIor
Z0 6um dI oI
hgat day noi stato giua tung han chinh luu va cuc h bang
cach nha moi han dien.

6h0 Y .
Iu day dan dIan gIua moI han va bo rhnh Iuu bang
km mo nhon.
Bieu nay se tranh nhiet truyen vao va gay ha hong bo
chinh luu.

Z8 TIaI rha I6
1 hha moi han chan giac noi gia dJ tiet che C.
2 Thao cum tiet che C

Thao tam dJ trung tam, ro to va canh vang cua bJm chan
khong.

kIEM Tk Vk 80k 6h0k
Can hai dieu chinh, sua chua va thay the chi
tiet neu trong qua trinh kiem tra hat hien thay mon
va hu hong qua muc.
0 T0
1 Kiem tra xem be mat co go co bi mon va hu hong
khong.
Lau rua bui ban va rua sach bang con.
2 Bo duJng kinh co go

mm
Tieu chuan 0iJi han
84,8 88,8

heu duJng kinh co go nho hJn giJi han cho he
thi can thay co go.
8 Kiem tra dien trJ cuon day ro to

Tieu chuan ()
2,45

4 Kiem tra xem cuon day ro to va loi sat co cach dien
khong.
heu thong mach thi thay ca cum ro to.

hE Th0h0 BEh B0h0 C0 4JA1 h LAh0ER G0 G

8TkT0
1 Kiem tra dien trJ giua h va dau cua tung ha cuon day
stato vJi gia tri tieu chuan: O,O7

2 Kiem tra xem cuon day stato va loi sat co cach dien
khong. heu thong mach thi thay stato.

80 6hhh L00, TIET 6hE I6, Ik 0 6h0I Thkh

Thao
1 hgat tiet che C va bo chinh luu bang cach nha moi
han.
2 hJi long bu long cuc noi de thao bo chinh luu.


8 hgat tiet che C, gia dJ choi than va tu dien bang cach
nha moi han.
4 Thao tiet che C khoi cac tam noi day.
5 Thao cac bu long noi day.
6h0 Y.
hau dung IaI rhoI Ihan, gIa do rhoI Ihan va Iu dIan Ih
khong Ihao bu Iong noI day.
G Thao gia dJ choi than.
kIam Ira
6hoI Ihan
Tren moi choi than co ke 1 duJng de bao choi than
con dung duJc hay khong.
heu duJng do khong con nhin thay thi can thay choi than.

mm
Tieu chuan 0iJi han
Chieu dai choi than 2O G
8o rhnh Iuu
1 Kiem tra thong mach duJng di tu binh dien tJi moi cuc
day dan cua stato. heu co su thong mach tu binh dien
tJi tung cuon day thi bo chinh luu la binh thuJng. heu
khong thong mach thi can thay bo chinh luu.
Kiem tra thong mach giua mat va moi cuc day dan cua
stato. heu co su thong mach tu mat tJi tung cuon day
thi bo chinh luu la binh thuJng. heu khong thong mach
thi can thay bo chinh luu.
2 Bao dau que do.
heu khong co su thong mach thi bo chinh luu la binh
thuJng.
heu thong mach thi can thay bo chinh luu.

TIaI rha I6
Co the kiem tra tiet che C bang 2 von ke.
Be thang von ke tu O 5O v
Can 2 binh dien 12 v
Can 1 bien trJ.
Bien trJ nay la loai 1OOw / 8

kIam Ira IIaI rha I6
Tham khao sJ do may hat dien khi kiem tra tiet che C.
1 Bau noi tie 2 binh dien.
2 Bo dien a nguon dien:
2O 2G v
8 hoi dong ho dien v1, v2 nhu trong hinh.
4 Chinh bien trJ R
5 Tang dan dien trJ cua bien trJ len tJi diem cao nhat.
Bo dien a giua E va F.
Khi dien trJ cua bien trJ len gan tJi diem cao nhat,
dien a hai on dinh va nho hJn 2 v.
Khi dien trJ dat tJi diem cao nhat, dien a hai bang
hoac lJn hJn 2 v.
heu a khong vuJt qua 2 v sau khi dien trJ dat tJi
diem cao nhat thi hai thay C.
G Bieu chinh bien trJ R ve khong.
7 hoi dong ho dien v1, v2 nhu hinh ve.
8 Bo dien a tai cuc S, L va E.
O Tang dan dien trJ cua bien trJ
Luu y tJi diem ma tai do dien a tang nhanh trong
khoang tu 2 Gv. Bieu nay se bao diem ma tai do bo
tiet che dien a bat dau lam viec.
heu dien a do duJc nam ngoai khoang xac dinh thi
can thay tiet che.

1O La lai tu buJc 8 tJi buJc 5 de do dien a giua B, L va
E.
Xem sJ do dien.
Bien a tiet che hai cao hJn tu O,5 v tJi 8 v so vJi
dien a do duJc. heu dien a tiet che nam ngoai
khoang nay thi hai thay tiet che.

hE Th0h kh0I 0h

Thong so
May khoI dong
Loai 0ung rJ le
Bien a dinh muc v 12
Cong suat dinh muc kw 2.O
Bac tinh tai
Bien a cuc v 8,7G
0ong dien tai A 8OO

he thong khJi dong dung may khJi dong loai giam toc co cong tac dien tu, trong do truc mo tJ cung duJc
dung la truc banh rang khJi dong.
Khi bat cong tac khJi dong, cac tie diem cua cong tac dien tu duJc dong lai va ro to quay.
Bong thJi, iston duJc hut va banh rang duJc day ve hia can gat de an khJ vJi vanh rang banh da. Sau
do vanh rang banh da quay va khJi dong dong cJ.
Tren dong cJ 4JA1 co trang bi may khJi dong cong suat 2,O kw do hang 0EhS0 che tao.


ThIET 8[ IEh
MkY kh0I 0h


1. Lay Jai
?. 0um cci tac Jici tu
3. 8u |ci suct
4. Vc
5. Vt
6. |ap sau
7. Sia Jc c|ci t|ai
8. Fc tc
9. Vci Jcm
10. Vt
11. |ap trucc
1?. Ly |cp
13. 8i
14. 8ai| rai trui iai
15. 0ci |ai
16. Mici Jcm
17. Lc xc |ci


kIEM Tk Vk 80k 6h0k
Can tien hanh dieu chinh, sua chua va thay the chi tiet neu
mon va hu hong qua quy dinh.

0 T0
1 Bo do dao co go. Thay co go neu do dao vuJt qua
giJi han cho he.
Bo dao co go mm
Tieu chuan 0iJi han
O,O2 O,O5
2 Kiem tra thanh dong co go xem co mon qua khong.
8 Bo do sau ranh ngan cach.
heu do sau ranh ngan cach nho hJn gia tri tieu
chuan nhung lJn hJn giJi han thi can ra lai co go.
heu do sau ranh ngan cach nho hJn gia tri giJi han
thi hai thay the.
Bo sau ranh ngan cach mm
Tieu chuan 0iJi han
O,7 O,O O,2

4 Bo duJng kinh ngoai co go.
heu duJng kinh ben ngoai do duJc nho hJn gia tri giJi
han thi can thay the.
BuJng kinh ngoai co go mm
Tieu chuan 0iJi han
85 84

5 Kiem tra ngan mach ro to.
a Bat ro to len gia thu chuyen dung.
b Be 1 luJi cua sat len loi sat ro to. heu ro to bi
ngan mach thi luJi cua se rung dong, can tien
hanh thay the.


G 0ung dong ho dien de kiem tra ro to xem co cham mat
khong.
1) Cham 1 dau que do vao thanh dong co go.
2) Cham dau que do kia vao loi sat.
heu dong ho bao thong mach thi ro to bi cham mat va
can hai thay.

7 0ung dong ho dien de kiem tra thong mach cuon day ro
to.
1) Cham 2 dau que do vao 2 thanh dong co go.
2) Lam nhu buJc 1 vJi tat ca cac thanh dong khac cua co
go.
heu khong co su thong mach giua cac thanh dong thi thay
ro to.

8TkT0

1 0ung dong ho dien kiem tra cham mat cuon day stato.
1) Cham 1 dau que do vao cuon day hoac choi than.
2) Cham dau que do kia vao vo stato.

Bong ho bao khong thong mach thi tot. heu thong mach thi
cuon day bi cham mat va hai thay stato.

2 0ung dong ho dien do thong mach cuon day.
Bong ho bao thong mach thi tot. heu khong thong
mach thi cuon day bi dut va hai thay stato.

hE Th0h0 BEh B0h0 C0 4JA1 h LAh0ER G01 G

6h0I Thkh Vk Ik 0 6h0I Thkh

1- 0ung thuJc ca do chieu dai choi than (do ca 4 choi)
Thay choi than neu chieu dai nho hJn giJi han quy dinh.

Chieu dai choi than mm
1G 1O

2- 0ung dong ho kiem tra cach dien cua gia dJ choi than.
Cham 1 que do vao tam bat gia dJ choi than va dau que do
kia vao gia dJ choi than duJng.
heu khong thong mach thi tot.

3- Kiem tra cac choi than xem co qua mon khong.
- heu choi than am qua mon thi thi can thay toan bo cum
gia dJ choi than.
- heu choi than duJng qua mon thi chi hai thay choi than.

1) 0ung dung cu cat day dan khoi choi than.
2) 0ua sach han noi day dan.
8) Thao choi than khoi gia dJ.
4) La choi than mJi.
5) han thang han bi cong cua cho noi.
G) 0ua sach cho noi da nan thang.


7) Bat day dan vao cho noi
8) uon ga cho noi lai.
O) han cho noi.
1O) La lai trinh tu tren doi vJi cac choi than khac.

LY h0F M0T ChEu

1 Kiem tra xem rang cua banh rang ly hJ co mon
qua hoac hu hong khong. Thay the neu can
2 0uay banh rang theo chieu kim dong ho . Banh rang
hai quay nhe nhang.
8 Thu quay banh rang theo chieu nguJc lai. Banh rang
se bi khoa.

v0h0 B
Kiem tra vong bi xem co mon qua hay hu hong khong.
Thay bi neu can.

0 LE h0T 8khh kh
Khi may khJi dong da duJc la lai hoan toan hai duJc kiem
tra nhu sau:
0ay dan hai duJc noi tu coc C nhu trong hinh.
Be tranh lam chay cuon day, thJi gian kiem tra cang ngan
cang tot (trong vong 8 5 giay)
hoi tam rJ le may khJi dong giua ly hJ va vo de kiem tra.
hoan tat viec kiem tra trong vong tu 8 5 giay.

1 Kiem tra cuon hut.
hoi cuc am nguon dien vJi vo rJ le may khJi dong va coc
C. Khi co dong dien tu cuc duJng binh dien tJi coc 5O
(trong hinh) thi banh rang khJi dong duJc hut.


Z kIam Ira ruon gIu
hgat day dan J coc C . Banh rang van tie tuc duJc
giu J vi tri an khJ vJi vanh rang banh da.

8 kIam Ira vIar hoI IaI rua banh rang.

hoi cuc am () binh dien vJi vo may khJi dong va coc
5O. hoi cuc duJng (+) binh dien vJi coc C cua may
khJi dong. Banh rang se duJc nha ra. Khi ngat day dan
tJi cuc C thi banh rang se la tuc hoi lai vi tri dung yen
ban dau.

LY h0F, h0F S0 MS0 h LAh0ER 7 1

LY h0F

Loai ly hJ

Mang dan hoi, dia dJn kho
Kich thuJc mm 225
Luc e kg(lb) 5OO (11O8)
(h) (4OO8)
Ban e
BuJng kinh ngoai mm(in) 225 (8.858)
BuJng kinh trong mm(in) 154 (G.OG8)
Bia ly hJ
Bo day mm(in)
Khi tu do 8.2 (O.828)
Khi e 7.8 (O.8O7)
Loai dieu khien ly hJ Thuy luc
hanh trinh tu do ban da mm(in) 5.O15.O (O.2O.G)
Bo cao ban da mm(in) 1GG17G
Xy lanh tong
BuJng kinh x hanh trinh mm(in) 15.87 85 (O.G25 1.88)
Xy lanh cong tac
BuJng kinh x hanh trinh mm(in) 2O.G4 1G (O.818 O.G8)




6k6h X0 LY T06 Tk6
(Ly hop)

Hien tng
hguyan nhan 6arh khar phur
Ly hop Iar
dung rham,
kho vao so
1Ro ri dau tren duJng ong
2Co khong khi trong duJng ong

8Cu en xilanh cai (tong) hoac xilanh cong tac (xilanh
con) bi mon.
4Bia ly hJ (la con) mon
5Mang dan hoi yeu hoac dau tie xuc vJi vong bi cua
mang dan hoi bi mon.
G Bia ly hJ bi ket tren then hoa truc sJ ca ho so
7 vong bi nha ly hJ (bi te) mon hoac bi hu hong
8 hanh trinh tu do ban da ly hJ qua lJn
1Sua chua
2Xa gio va kiem tra xem co truc trac
khong
8Sua chua.

4 Thay dia ly hJ mJi.
5Thay ca cum ban e

GThao, lam ve sinh de dia ly hJ truJt
nhe nhang
7Thay vong bi nha ly hJ
8Bieu chinh lai
TruoI Iy hop 1 Be mat ma sat dia ly hJ bi mon hoac bi ngam dau
nhJt.

2 Mang dan hoi yeu.
8 Ban e hoac mat tie xuc banh da bi chay, ran nut.
4 Khong co hanh trinh tu do ban da ly hJ.
1Thay dia ly hJ va khac huc nguyen
nhan ngam dau nhJt
2Thay ca cum ban e.
8Sua chua hoac thay.

4 Bieu chinh lai.
IaI xa 1 Chan may long hoac bi vJ.
2 Mat ma sat dia ly hJ bi chay, gJn.
8 Mat ma sat dia ly hJ bi bien cung
4 Mat ma sat dia ly hJ bi ngam dau nhJt.

5 Lo xo giam chan dia ly hJ yeu hoac gay
G Ban e hoac mat tie xuc banh da bi chay, ran nut.
1Xiet chat hoac thay.
2Thay dia ly hJ
8Thay dia ly hJ
4Thay dia ly hJ va khac huc nguyen
nhan ngam dau nhJt
5Thay dia ly hJ.
GThay dia ly hJ.

XuaI hIan IIang
kau
1 vong bi nha ly hJ bi ket

2 vong bi nha ly hJ bi mon hoac bi vJ
8 vong bi nha ly hJ khong duJc boi trJn
4 Lo xo giam chan dia ly hJ yeu hoac gay
5 vong bi duoi truc khuyu mon hoac vJ
G Ri ve tan dia ly hJ bi long
7 Khong co hanh trinh tu do ban da ly hJ
8 Truc ban da ly hJ khong duJc boi trJn
1 Lam ve sinh v a boi trJn hoac thay neu
bi hu hong
2 Thay
8 Boi trJn hoac thay
4 Thay dia ly hJ
5 Thay
G Thay dia ly hJ
7 Bieu chinh lai
8 0ung mJ boi trJn
8an dap Iy hop
raI nang khI
dap
1 Tac duJng dau thuy luc
2 Truc ban da ly hJ khong duJc boi trJn
1 Lam ve sinh hoac thay
2 0ung mJ boi trJn.


h0F 80 M86

Th0h 80 kY Th0kT
LoaI hop so MS05 5 toc do
Kieu an khJ banh rang So 12845 : an khJ co dong toc
So lui: an khJ khong dong toc
Loai dieu khien So san, gian tie
Ty so truyen So 1: 4,122
So 2: 2,48O
So 8: 1,5O4
So 4: 1,OOO
So 5: O,855
So lui: 8,72O
Loai dau nhJt SAE 15w4O
LuJng nhJt lit

Khoang 1,55


6k6h X0 LY T06 Tk6
(hop so)

Hien tng
hguyan nhan 6arh khar phur
XuaI hIan IIang
kau khong bnh
Ihuong
1 hhJt thieu, bien chat hoac khong thich hJ
2vong bi duoi truc khuyu bi mon
8vong bi truc chinh hoac truc trung gian mon hoac
vJ
4Mieng dem giam va da bi truc trac.
5Mat tie xuc cac banh rang bi mon hoac bi tray
xuJc (truc chinh, truc trung gian hoac banh rang
trung gian so lui)
GRanh bo dong toc bi mon
7Ket banh rang, vanh gat dong toc hoac mieng dem
doc truc.
8 Khe hJ giua cac banh rang an khJ nho (cuJi rang)
1 Bo sung hoac thay.
2 Thay
8 Sua chua hoac thay

4Sua chua hoac thay the
5Sua chua hoac thay the

GThay
7Thay

8Thay

kho vao so 1 hanh trinh tu do cua ban da ly hJ khong dung.
2 Su dung khong dung loai nhJt.
8 Bieu chinh sai can noi dieu khien ho so.
4 vau truJt can chuyen so bi mon.
5 Mat truJt ho dieu khien, can gai so bi mon
G Cang gat so hoac vanh dong toc bi mon
7Cac chi tiet cua bo dong toc bi mon hoac yeu.
8 Cac vong dem doc truc cho cac banh rang tren
truc chinh va truc trung gian bi mon.
1Bieu chinh lai

2 Thay nhJt dung loai.
8 Bieu chinh lai
5 Sua chua hoac thay.
G Thay
7 Thay
8 Thay
hhay so 1 Bieu chinh sai can noi dieu khien ho so.
2 Cac mieng dan hoi J bo dong toc yeu hoac vJ, me.
8 Cac mieng ham bi mon
4 vau truJt can chuyen so bi mon.
5 Mat truJt ho dieu khien, can gai so bi mon
G Cang gat so hoac vanh dong toc bi mon
7 Cac chi tiet cua bo dong toc bi mon hoac yeu.
8 Cac vong dem doc truc cho cac banh rang tren
truc chinh va truc trung gian bi mon.
O Ranh bo dong toc bi mon
1Ovong bi bi mon hoac bi vJ
1Bieu chinh lai.
2Thay

8 Thay
G Thay
7 Thay
8 Thay

O Thay
1O Thay


6k6 6hI TIET h0F 80
V0 h0F 80

1. Vai| truct va |i i|a |y |cp
?. 0ai at |y |cp
3. 0am |ici tcc Jc
4. 8ai| rai |i Jci cam |ici tcc Jc
5. 0um |cp Jicu k|ici
6. |ap trucc va p|ct Jau
7. F|ai| (p|c) |am |ai| rai trui iai
8. F|ai| (p|c) |am vci |i
9. |ap sau va p|ct Jau.
10. Vc |cp sc
11. Tam ici trui iai va cum |ai| rai

T06 80 6kF, T06 6hhh Vk T06 T0h Ikh

1. F|ai| (p|c) |am truc sc cap 15. 8i Jua
?. Truc sc cap 16. Vai| Jci tcc sc 1
3. Vci |i 17. ||cp ici Jci tcc sc 1 ?.
4. Vci |i Jua 18. Vai| Jci tcc sc ?
5. Vai| Jci tcc sc 4 19. 8ai| rai sc ?.
6. F|ai| (p|c) truc c|i|. ?0. Vci |i Jua.
7. ||cp ici Jci tcc sc 3 4. ?1. Truc c|i|
8. Vai| Jci tcc sc 3 ??. Vci |i sau
9. 8ai| rai sc 3 ?3. F|ai| (p|c) |am vci |i
10. Vci |i Jua ?4. Vci |i trucc
11. Vci |i truc c|i| ?5. 8ai| rai trui iai
1?. Vci Jcm |ai| rai sc 1
13. 8ai| rai sc 1
14. Ui |ci |i Jua


T06 80 6kF

Truc sJ ca co cau tao truc va banh rang lien khoi, rang cua khJ noi dong toc an khJ vJi banh rang truc
qua cac rang hinh rang cua.

1. F|ai| (p|c) |am
?. Vci |i
3. Truc sc cap
4. Vci |i Jua
Bau truJc cua truc duJc dJ bang vong bi duoi truc khuyu, con dau sau duJc dJ bang vong bi vo ho so.
Mo men quay cua dong cJ duJc truyen qua ly hJ tJi truc sJ ca ho so roi tJi truc trung gian.

T06 T0h Ikh

Ca 2 dau cua truc trung gian duJc dJ bang vong bi tren vo ho so va tam noi trung gian.

1. F|ai| (p|c) |am
?. Vci |i trucc
3. 8ai| rai trui iai
4. Vci |i sau
Banh rang trung gian so lui va banh rang trung gian so 5 doi vJi hoo so 5 so duJc e chat vao hia sau
cua truc trung gian bang 1 dai oc khoa.
Moi banh rang an khJ vJi banh rang truc chinh de truyen luc quay tJi truc chinh.

T06 6hhh

1. Tam ici trui iai
?. F|ai| (p|c) |am vci |i
3. Vci Jcm
4. 8ai| rai sc |ui
5. Ui |ci |i Jua
6. Vci |i Jua
7. ||cp ici Jci tcc sc |ui 5
8. Lai cc k|ca, vci Jcm
9. Vai| Jci tcc sc 5
10. 8ai| rai sc 5
11. Vci |i Jua
1?. Vci Jcm va |i k|ca
13. Vci Jcm
14. F|ai| (p|c) |am vci Jcm
15. Vci |i Juci truc c|i|
16. Lcm cai vci |i
17. 8ai| rai Jci |c tcc Jc,
|i k|ca
18. F|ai| (p|c) |am vci |i
1. F|ai| (p|c) |am truc c|i|
?. Vai| Jci tcc sc 4
3. ||cp ici Jci tcc sc 3 4
5. 8ai| rai sc 3
6. Vci vi truc c|i|
7. Truc c|i|
8. 8ai| rai sc ?
9. Vci |i Jua.
10. Vai| Jci tcc sc ?
11. ||cp ici Jci tcc sc 1 ?
1?. Vai| Jci tcc sc 1
13. 8ai| rai sc 1
14. Vci |i Jua
15. Ui |ci |i Jua
16. Vci Jcm |ai| rai sc 1
17. Vci |i truc c|i|
Bau truJc cua truc chinh goi len vong bi dua cua truc sJ ca, dau sau goi len vong bi tam noi trung gian. Truc
chinh cua ho so 5 toc do duJc dJ J vong bi tam tam noi trung gian va vong bi na sau.
Banh rang so 8 duJc e cung vJi vong bi dua vao hia truJc cua gJ truc chinh, vanh dong toc va khJ noi
dong toc so 8 / 4 duJc giu J hia truJc cua cung gJ do cung vJi vong ham.

Bo dong so 1 / 2, 2 vanh dong toc va cac banh rang so 1 va 2 duJc la giua gJ va tam noi trung gian cung
vJi vong bi dua e vao hia sau cua tam noi trung gian bang 1 dai oc. Boi vJi ho so 5 toc do, bo dong toc
so lui / 5 duJc e bang 1 dai oc, roi den vanh dong toc, banh rang so 5 va vong bi dua qua vong ham va
vong dem.

8khh kh T0h Ikh 80 L0I

1. Truc trui iai sc |ui
?. Vci Jcm
3. 8ai| rai trui iai sc |ui
4. Vci Jcm
5. Lai cc k|ca |ai| rai trui iai sc |ui

Bau truJc duJc e bang bu long vao tam noi trung gian va dau sau duJc bat bang dai oc de tranh cho bbanh
rang bat ra khoi truc.

IE0 khIEh Vk0 80

1. Tam c|ai |c xc va icai.
?. Lc xc
3. 8i
4. Truc truct sc 5 / |ui
5. 0ai at sc 5 / |ui
6. Truc truct sc 1 / ?
7. Truc truct sc 3 / 4
8. 0ai at sc 3 / 4
9. 0|ct truc sc 1 / ?
10. 0|ct k|ca |ici Jci
11. Tam ici trui iai va cum |ai| rai

CJ cau truc dieu khien banh rang la 1 thiet bi dieu khien lam di chuyen cac vanh dieu khien tren truc chinh
de an khJ vJi 1 banh rang thich hJ.
ho gom truc truJt, cang gat so, bi chan de dieu khien thich hJ truc truJt di so, chot khoa lien dong de tranh
vao 2 so 1 luc, cong tac den so lui, , cong tac bao vi tri, cac chi tiet ben trong ho so, ho dieu khien va
can so.

80 0h T06

Bieu khien vao so co the thuc hien mot cach em, de dang va nhanh chong nhJ thiet bi dong toc va rat can
thiet khi tang toc va giam toc.
hJn nua, tuoi tho cua ho so co the duJc keo dai, giam thieu truc trac vi tranh duJc nhung luc qua manh tac
dong len banh rang va cac chi tiet khac.

6k0 Tk0
CJ cau dong toc loai co chot khoa gom 1 moay J, cac manh ham dinh vi, lo xo, khJ noi, vanh dong toc va
cac rang an khJ tren truc chinh.
Moay J duJc la tren cac ranh then hoa cua truc chinh. Co 8 ranh khoa J han then hoa hia ngoai cung
cua moay J. Cac manh ham dinh vi duJc gai vao cac ranh khoa nay va khJ noi duJc la tren chung.
Cac khJ noi duJc la tren moay J qua cac ranh then hoa. Cang gat so duJc gai vao ranh vong theo chu vi
va di chuuyen theo chieu doc truc. 0 han trong cua khJ noi co nhung ranh J giua de han loi cua manh
ham dinh vi duJc gai vao.
8 manh ham dinh vi duJc la vao tung ranh tren moay J, va han loi J giua duJc gai vao ranh tren khJ
noi. Cac manh ham dinh vi duJc bung ra nhJ lo xo ty vao khJ noi. Ca 2 dau cua manh ham dinh vi gan vao
han xe ranh cua vanh dong toc, truyen chuyen dong cua khJ noi tJi vanh dong toc.
vanh dong toc co cac ranh then hoa J han ngoai cung, be mat tie xuc doi dien vJi khJ noi duJc lam
vat de de vao so. Mat trong vanh dong toc co dang hinh con va duJc xe cac ranh nho. Khi vao so, mat trong
vanh dong toc tie xuc vJi mat con cua banh rang, tao ra mang dau va viec vao so duJc de dang.

h0kT 0h

Bu0C 1:
BuJc 1 gom cac hoat dong di chuyen cua khJ noi nhJ cang gat so tJi khi bat dau qua trinh dong toc.
1) KhJ noi cung vJi manh ham dinh vi di chuyen tren moay J.
2) Bau cua manh ham dinh vi day vanh dong toc theo chieu truc.
8) vanh dong toc duJc day tJi han con vat me cua banh rang va vanh dong toc quay nhJ luc ma sat tao
ra khi vanh dong toc e len han con cua banh rang.
Cac vi tri lien quan cua rang then hoa vanh dong toc va khJ noi duJc the hien tren hinh ve.

Bu0C 2:
BuJc 2 gom cac hoat dong tu khi bat dau tJi khi ket thuc qua trinh dong toc.
1) Khi khJ noi di chuyen them nua nhJ cang gat so, 8 vanh ham dong toc e lo xo va tut xuong va gJ rang
cua vanh dong toc va khJ noi tie xuc vJi nhau.
2) KhJ noi co xu huJng di chuyen them nua bang viec day vanh dong toc. Tuy nhien, vi co su chenh lech
lJn ve toc do giua banh rang va bo dong toc, nen 1 luc tac dong nguJc khi khJ noi tac dong vao vanh dong
toc khong cho he khJ noi di chuyen them nua.
vi vay, luc cua cang gat so co xu huJng llam di chuyen khJ noi e vanh dong toc ty len han hinh con
manh hJn, lam cho luc ma sat tang len.
8) Ket qua la, bo dong toc duJc tang hoac giam toc cho tJi khi toc do can bang vJi toc do banh rang.

Bu0C 8:
BuJc 8 gom cac hoat dong tu qua trinh dong toc tJi khi vao so.
1) Khi toc do cua vanh dong toc duJc bat ki toc do cua banh rang thi luc co xu huJng llam quay vanh
dong toc se yeu di lam cho khJ noi day vanh dong toc ra xa.
2) KhJ noi an khJ vJi rang truc chinh mot cach de dang vi toc do cua chung da bang nhau.

ThIET 8[ Tkhh hhkY 80
Khi xe tang hoac giam toc do, cac banh rang da an khJ co the di chuyen mot cach tu nhien va bat ra. Bieu
nay thuJng goi la nhay so va co the la do cac nguyen nhan sau:
- Khong du luc e khJ noi vao so.
- Truc chinh va truc trung gian khong song song.
- Su di chuyen lech tam cua truc chinh.
- Rang an khJ khong tot.
- Rang mon
- Khong du do dao dong.
hau het nhung nguyen nhan nay deu gay ra nhay so trong mot so truJng hJ nhat dinh, tuy nhien, trong mot
vai truJng hJ khac cung co the khong xay ra hien tuJng nhay so. 0 hau het cac ho so dang su dung hien
nay thi rang noi truc chinh va khJ noi hoac han ma sat moay J la dieu kien vao so va hien tuJng nhay so
do anh huJng tu ben ngoai. hoi chung, banh rang an khJ trung gian, khJ noi hoac moay J co the gay ra
nhay so do mot vai ly do thuJng la khJ noi va han tie xuc di chuyen, cac banh rang bi nhay ra.

60 6k0 Tkhh hhkY 80

Tru han duJc la chat, 1 khe hJ duJc duy tri tren han da duJc la cua moi truc.
Tuy nhien, lam giam khe hJ se khong co lJi lam bang cac dung cu gia cong bJi vi khe hJ nhu vay se tang
len do mon.
vi vay, noi chung, huJng ha tranh nhay so duJc duung ngay ca neu banh rang hoac khJ noi da bi
nghieng. hhung huJng ha sau thuJng duJc su dung:

1) Fhuong phap dung Iur Io xo da d}nh v}.

Truc di so bi lo xo e vJi luc lJn de truc nay khong de dang di chuyen. Tuy nhien, Luc e lo xo khong the
tang vuJt muc nhat dinh do can 1 luc lJn de di so.

Z) Fhuong phap Iao ra bar o phan IruoI

vi banh rang duJc gai vao so nhJ viec di chuyen khJ noi tren truc chinh, cho nen then hoa tren moay J
hoac truc duJc tao ra 1 bac va moay J hoac khJ noi duJc gan vao nhau tren bac do trong khi vao so de
tranh viec truJt xay ra de dang.
hinh tren chi ra 1 han cua ranh then hoa moay J. Trong hinh nay, a la do day rang binh thuJng, va b la
do day rang da duJc lam mong di thanh bac. Ranh then hoa khJ noi duJc lam vat di de vao bac nay nham
tranh nhay so.

8) Fhuong phap Iang ap suaI nan don v} o phan an khop.

Khi chac chan rang mot luc khong doi tac dong vao han an khJ, a suat nen dJn vi co the duJc tang len
bang viec giam dien tich an khJ va do vay luc ma sat co the duJc tang len.
Khi luc nay lJn hJn luc co xu huJng lam nha banh rang thi cac banh rang se khong tach ra. Bay la mot
huJng ha co nhieu uu diem.
Theo huJng ha nay, so rang an khJ giam.
Be mat cua 7O 8O% tong so rang tie xuc vJi rang cua ca an khJ khi thang dong cJ co hieu luc bi cat
hia duJi de rang khong tie xuc vJi nhau.
0 han trai cua hinh tren, a chi rang binh thuJng, va b chi rang bi cat han duJi (cat chan). Khi xe chay,
cong suat duJc truyen qua ca rang a lan b, khi thang dong cJ tac dong, thi cong suat chi duJc truyen qua
rang b thoi.
Theo huJng ha nay, dien tich tie xuc cua 1 trong nhung rang an khJ giam.
Trong huJng ha nay, rang cua mot hia co dang nhu a J han trai hinh lam cho chung tie xuc vJi
rang cua ca an khJ. Sau do, mot luc ma sat lJn co the duJc duy tri va ngan can viec nhay so.
hoi chung, ca 2 mat rang giu truyen luc keo va thang dong cJ duJc tao dang nhu tren de co the co a suat
nen dJn vi cao doi vJi be mat tie xuc. Ke den, mot bac cung duJc tao thanh tren banh rang ca an khJ de
lam tang hJn nua luc giu de tranh nhay so.

4) Fhuong phap Iranh Iam gIam do sau an khop

Khi do sau an khJ cua 1 banh rang la it, thi a suat nen dJn vi tren cac rang an khJ tang len, do mon
tang, banh rang de dang bat ra. Co nhieu ly do khac nhau giai thich tai sao do sau an khJ giam.
Mot trong nhung ly do do la do sau an khJ khong du luc vao so do cac ranh giua khJ noi va cang gat bi
mon. Khi do sau an kho81 khong du, thi banh rang an khJ hoac han vat nghieng khJ noi ty vao truc
chinh va khJ noi co xu huJng di chuyen. Khi chieu cua di chuyen nay bi nguJc vJi chieu vao so thi xay ra
hien tuJng nhay so. Tuy nhien, neu chieu cua di chuyen nay lai cung chieu vJi chieu vao so thi de xay ra ket
so (giat so), mot luc ma sat lJn tac dong vao han tie xuc cua ranh khJ noi va cang gat va lam cho mai
mon tang len.
Be tranh nhung hien tuJng khong mong muon neu tren, cac rang dung de tie xuc khi vao so cua 1 banh
rang duJc che tao 1 diem giJi han, hoac truc di so duJc che tao 1 diem khong che khi banh rang vao so de
khong cho luc ma sat lJn tac dong vao han tie xuc.

80 Fhkh Tkhh Vk0 Z 80 60h L06

Thong thuJng, khi dieu khien ho so, vao so hJi nang doi vJi banh rang so 5 va so lui, va cac so khac thi de
dang hJn. vi ly do nany 2 ca banh rang co the truc trac khi vao so. Tuy nhien, tren thuc te, mot bo han
khong che duJc la dat de tranh vao 2 so cung luc.
Bo han nay gom cac truc di so, cac chot khoa lien dong duJc gan vao tam noi trung gian va tren cac truc
di so co cac ranh cho cac chot khoa lien dong.
Khi J vi tri so O, khong co cac khe hJ giua cac chot khoa lien dong va cac truc di so. Khe hJ nay bang do
sau cua ranh tren truc di so va khong the di chuyen duJc.
Khi truc duJc gai so, thi cac chot khoa lien dong duJc day ba82ng truc di so, chot khoa lien dong nay se di
vao ranh cua truc di so ben canh, va do do, chot do se khoa truc di so. 0ua nhung hoat dong nay, cac truc
di so khac duJc khoa lai de tranh vao 2 so cung luc.

kIEM Tk Vk 80k 6h0k
kIam Ira

o o day cang gat so
Dung cu: Pan me
Ticu c|uai. 9,6 9,8 mm (sc 1 sc ?)
6,95 - 7,? mm (sc 3 sc 4)
6,8 6,9 mm (sc 5 |ui)
Sici |ai. 9,0 mm (sc 1 sc ?)
6,5 mm (sc 3 sc 4)
6,3 mm (sc 5 |ui)
o do daI Iu do Io xo d}nh v}
ung ru. Thuor rap
Ticu c|uai. ?5,6 mm
Sici |ai. ?6,3 mm

o kha ho ranh va vanh dong Ior
ung ru. Thuor Ia
Ticu c|uai. 3,46 3.74 mm (sc 1, sc ?)
3,51 3,79 mm (sc 3, sc 4, sc 5)
Sici |ai. 4,0 mm

o rang vao so va vanh dong Ior
ung ru. Thuor Ia
Ticu c|uai. ?,0 mm (sc 1, sc ?)
1,5 mm (sc 3, sc 4, sc 5)
Sici |ai. 1,3 mm (sc 1, sc ?)
0,8 mm (sc 3, sc 4, sc 5)

o Iur rang Io xo d}nh v}
ung ru. ung ru ap Ihu Io xo
Bo cao lo xo da nen: 22,1 mm
Ticu c|uai. 61,8 65,7 mm
Sici |ai. 55,9 mm


o kha ho ranh va moay o
ung ru. Thuor Ia
Ticu c|uai. 0,01 0,019 mm
Sici |ai. 0,3 mm

o kha ho Irur Irung gIan va Irur so IuI
ung ru. ong ho so, Thuor rap
Ticu c|uai. 0,041 0,074 mm
Sici |ai. 0,150 mm

o duong knh Irong banh rang
ung ru. ong ho so
Ticu c|uai. 45,00 45,01 mm (sc 1, |ui)
41,00 41,01 mm (sc ?, sc 3)
34,03 34,04 mm (sc 5)
Sici |ai. 45,10 mm (sc 1, |ui)
41,10 mm (sc ?, sc 3)
34,10 mm (sc 5)
o do rong Irur rhnh
ung ru. ong ho so, khoI V
Sici |ai. ||c |ci 0,03 mm

o kha ho ranh Ihan hoa moay o
ung ru. ong ho so
Ticu c|uai. 0,019 mm
Sici |ai. 0,?00 mm


o do do vong bI
ung ru. ong ho so
Sici |ai. 0,? mm

6hon phanh (pha) ham Irur rhnh
ung ru. Thuor Ia
0|ci p|ai| (p|c) |am Jc cc k|c |c i|c i|at
Sici |ai. 0,0 - 0,05 mm
0ac |cai p|ai| (p|c) cc sai. 1,50 (1), 1,55 (?),
1,60 (3), 1,65 (4)


Thk0 h0F 80 M8

Thao ca () binh dien

Thao can so

hang xe

Xa nhJt.

Thao ong xa

Thao cac dang
Thao mat bich 1
Thao cac dang khoi then hoa duoi ho so


Thao giac noi dien
Thao xy lanh cong tac ly hJ (xy lanh con)

Treo dong cJ
Thao may khJi dong.

Thao ho so

Thao ho so khoi dong cJ

Thao mieng so 8

Can than khi keo ho so hia duJi xe.


6h0 Y khI LkF

La ho so

La may khJi dong

La xy lanh cong tac ly hJ.

0iac noi dien

La truc cac dang sau.

La ong xa

La can so


Thk0 60M 6hI TIET 6hhh

6ar buor Ihao.
1 Bi dinh vi
2 Chot khoa dinh vi va cum cang gat
8 Cum banh rang so 5 va so lui
4 Cum banh rang trung gian
5 Cum truc chinh va sJ ca

LkF
60M 6hI TIET 6hhh

6ar buor Iap.
1 Cum truc chinh va sJ ca
2 Cum banh rang trung gian
8 Cum banh rang so 5 va so lui
4 Chot khoa dinh vi va cum cang gat
5 Bi dinh vi

LkF 8khh kh T06 80 6kF, T06 6hhh Vk 8khh kh T0h Ikh

1. Truc c|i| 15. ||cp ici Jci tcc
?. Vci |i Jua. 16. F|ai| (p|c) truc c|i|.
3. 8ai| rai sc ?. 17. Vci |i Jua
4. Vai| Jci tcc sc ? 18. Vai| Jci tcc sc 4
5. ||cp ici Jci tcc sc 1 ?. 19. Truc sc cap
6. Vai| Jci tcc sc 1 ?0. Vci |i
7. Ong long bi ua ?1. F|ai| (p|c) |am truc sc cap
8. sc 3 4. 8i Jua ??. Banh rang trung gian
9. Banh rang so 1 ?3. Vong bi trc
10. Vci Jcm |ai| rai sc 1 ?4. F|ai| (p|c) |am vci |i
11. Vci |i truc c|i| ?5. Vci |i sau
1?. Vci |i Jua
13. 8ai| rai sc 3


LkF 8khh kh 80 6 Vk 80 L0I


LkF 60M 6kh kT Vk 8I [hh V[


LkF 6k6 80 Fhkh 6hhh


0h 60 6h0YEh 0h

986Z9ZZ010
0ung cu thao chot dan hoi

6884000180
Cao banh rang

68840Z0010
0ia dJ cum banh rang trung gian

68840086Z0
0ung cu mJ dai oc truc chinh

6884000160
Cao vong bi

6884000Z60
0ung cu la hJt dau truJc

686ZZ00600
0ung cu la hJt dau sau


6884000160
0ung cu la vong dem truc chinh

hE Th0h0 BEh h LAh0ER 8 1

6k6 6hI TIET Mk6h IEh
kY IEh
Mau day
Tat ca cac day deu duJc cach dien va co mau day quy dinh
khac nhau.
0ay dien thuoc ve cac mach dien chinh cua he thong se chi co 1
mau. 0ay dien thuoc ve mach dien hu cua he thong se duJc
danh them soc mau khac.
0ay dien co ky hieu de chi kich thuJc va mau day.
vi du: O,5 0/R
0 day: O,5 nghia la O,5 mm
2
.
0: mau cJ ban xanh (0reen)
R: soc do (Red)
6hu vIaI IaI da rh mau day Irong so do dIan
Ma mau hgha Ma mau hgha
B Ben BR hau
w Trang L0 Xanh cay nhat
R Bo 0R Xam
0 Xanh cay F hong
Y vang LB Xanh bien nhat
L Xanh bien v Tim
0 Cam

Fhan bIaI marh dIan bang ma mau
Mau cJ ban Loai mach dien Mau cJ ban Loai mach dien
B Mach dien khJi dong Y Mach dien bang dong ho
w Mach dien na
R Mach dien anh sang
0 Mach dien tin hieu
L, 0 ,BR, L0,0R, F,
LB, v

Cac mach dien khac

kY hIE0 Ik6 h0I
Ky hieu giac
noi
Ten bo han Ky hieu giac noi Ten bo han
B Than xe (Body harness) L Ben tran
0 Cua (0oor) h San
E Bong cJ (Engine) F Binh dien
h hoi giua cac bo han R Than sau xe
J Khung truJc va khung sau


kY hIE0 Vk 6h0 VIET TkT
kY hIE0
ky hIau Y ngha ky hIau Y ngha
Cau chi

Bong den
Cau chi (dong lJn)

Bong den 2 toc
Cau noi

Mo tJ
Cong tac

Bien trJ
Cong tac

Cuon day, solenoid,
van dien tu
Cong tac (thuJng dong)

Cho noi day

Binh dien

RJ le
Bi ot

0iac noi
Transistor

Bi ot hat quang
(LE0)
Bien trJ

Cong tac luJi ga
Loa

Tu dien

Coi ve

Coi

Cau dao (CB)

van chan khong


ky hIau 6hu IIang knh hgha IIang VIaI
STARTER RELAY RJ le may khJi dong
SEAT hEATER SuJi ghe
TuRh, BACK Xi nhan, den lui
ELEC. 0h. ELECTRCAL 0hT0h Chia khoa cong tac
FRT wFER Ah0 wAShER 0at nuJc va rua kinh truJc
RR wFER Ah0 wAShER 0at nuJc va rua kinh sau
h/LAMF wFER 0at nuJc den ha
Ehh0hE Bong cJ
0h. C0L Bo bin cao a
METER, 0Au0E Bong ho ta lo
Au00, MRR0R Bai , guJng chieu hau
C0ARETTE Moi thuoc
AhTThEFT Chong trom
ST0F, A/T C0hT. 0ung, ho so tu dong
TELEFh0hE Bien thoai
CL0CK, R00M Bong ho giJ,
RR 0EF00. SuJng mu sau
000R L0CK Khoa cua
BL0wER 0uat thong gio
AR C0h. May lanh
SRS (AR BA0) Tui khi an toan


ky hIau 6hu IIang knh hgha IIang VIaI
A Amere Am e
ABS AntiLock Brake System he thong hanh chong khoa cung banh xe.
ASM Assembly Cum chi tiet (la thanh cum)
AC Alternating current 0ong dien xoay chieu
A/C Air Conditioner Bieu hoa nhiet do (may lanh)
ACC Accessories Thiet bi hu
A/T Automatic Transmission ho so tu dong
A/B Circuit Breaker Bo ngat dien (do qua tai)
CS0 Cold Start 0evice Thiet bi khJi dong lanh
0S 0irect gnition System he thong danh lua truc tie
EBCM Electronic Brake Control Module To hJ dieu khien hanh bang dien tu
EC0 Electronic Control 0asoline njection he thong hun xang dieu khien dien tu
ECM Electronic Control Module To hJ dieu khien dien tu
ECu Electronic Control unit To hJ dieu khien dien tu
EFE Early Fuel Evaoration Bo boc hJi nhien lieu sJm
4A/T 4Seed Automobile Transmission ho so tu dong 4 toc do
4X4 Fourwheel 0rive Xe 2 cau
FL Fusible Link Cau chi (dong lJn)
FRT Front Fhia truJc
h/L headlight Ben ha
C ntegrated circuit C (Mach tich hJ)
0 gnition Banh lua
kw Kilowatt Ki lo oat
Lh Let hand Ben trai
LwB Long wheel Base Xe than dai
M/T Manual Transmission ho so thuJng
00 0ver 0rive So vuJt toc (sieu toc) J ho so
0FT 0tion Tuy chon (thiet bi chon them)
00S 0uick 0n Start he thong xong may cuc nhanh
Rh Right hand Ben hai
RR Rear Fhia sau
RwAL Reear wheel AntiLock Brake System he thong hanh chong khoa cung banh sau
ST Start KhJi dong
ST0 Standard Tieu chuan
Sw Switch Cong tac
SwB Short wheel Base Xe than ngan
TCM Transmission Control Module To hJ dieu khien ho so
8A/T 8Seed Automobile Transmission ho so tu dong 8 toc do
v volt von
vSv vacuum Switch valve van cong tac a suat
w watt 0at
w0T wide 0en Throttle BuJm ga mJ rong
w/ with Co (trang bi)
w/0 without Khong (khong trang bi)

8kh h00h kh 0 LE Vk 6k0 6h

6au rh Tr} so ky hIau 6ar bo phan rhnh
E1 1OA STARTER Chia khoa cong tac, rJ le khJi dong.
E2 1OA h/L0hT Lh
Ben ha trai, Ben bao ha, Cong tac den nhay ha.
E8 1OA h/L0hT Rh
Ben ha hai, Ben bao ha, Cong tac den nhay ha.
E4 15A h0Rh hAZAR0 Cong tac den bao nguy hiem (ha/ard), Cum nhay, Cong
tac coi, Coi.
E5 15A F00 L0hT Ben suJng mu
EG
E7
E8 15A 0/L0CK Cong tac khoa cuahai nguJi lai, Thiet bi cong tac khoa
cua.
EO 15A Au00 (B) 00ME L. Bai, Bong ho giJ, Ben tran.
E1O 1OA ST0F L0hT Cong tac den hanh, Ben hanh.
E11 1OA TAL L0hT
Ben hau, Ben kich thuJc, RJ le den hau, Ben bien so,
Cac den soi, Cong tac den.
E12 1OA A/C
Cong tac A/C, RJ le may nen A/C, Cong tac a suat,
Cam bien nhiet dien tu, Ly hJ dien tu, Cong tac van
chan khong, van nang chan ga may lanh, RJ le cat ly
hJ.
E18 2OA BL0wER Mo tJ quat gio, RJ le A/C, Bien trJ hu quat gio, Cong
tac quat gio.
E14 2OA RR C00LER Mo tJ quat gio sau, Bien trJ hu quat gio sau, Cong tac
quat gio sau.

C1 1OA METER
Cam bien toc do xe, Bong ho cay so, Ben chi dan va
canh bao.
C2 15A Eh0hE Chia khoa cong tac, van dien tu cat nhien lieu, May hat
dien AC.
C8 2OA FT. wFER
Cong tac bJm nuJc va gat nuJc truJc, Mo tJ gat nuJc
truJc, Mo tJ bJm nuJc truJc, RJ le gat nuJc gian doan.
C4 1OA RR. wFER Cong tac gat nuJc sau, Mo tJ gat nuJc sau.
C5 15A TuRh, BACK
Cong tac den bao nguy hiem (ha/ard), Cuc nhay, Cong
tac den xin duJng, Cong ttac den lui, Ben lui.
CG 15A Au00 (ACC),
C0AR
Bai, Moi thuJc la.
EB2 4OA 0hB1 Cong tac khJi dong
EB8 8OA MAh May hat dien AC, RJ le khJi dong.
EB5 8OA (F0wER wh00w) Cong tac khoa cua va len xuong kinh, Mo tJ len xuong
kinh, RJ le len xuong kinh.

0h h0 T06 0 XE Vk 0h h0 T06 0
0h 60
kIam Ira dong ho Ior do xa Iran xa.
Kiem tra do chinh xac cua dong ho toc do tren may kiem
tra, Tien hanh mot cach can than theo huJng dan cua
nha che tao.
Bong ho tren xe (km/h) May kiem tra (km/h)
(Cho he)
20 17.5-22.5
40 37.5-42.5
60 57.5-62.5
80 77.5-82.5
100 97.6-103.4
120 117.6-123.4
140 137.6-143.4
160 157.2-163.8

kIam Ira dong ho Ior do xa khI Ihao ra.
Thao dong ho toc do xe khoi ta lo va do dien trJ va
dong dien tieu thu giua tung giac.
Bien trJ dong ho toc do xe
ky hIau rhan asIsIanra
COS - COS (-) 222 10%
SIN - SIN (-) 268 10%
6hu y. 0ung dong ho dien loai kim (thang X1k)

0ong dien tieu thu qua dong ho toc do xe
ky hIau rhan ong dIan IIau Ihu
0h 0h0
()
1G 8GmA
(Khi dien a 12 1 v)
6hu y. 1. 0ung dong ho dien loai kim
2. vi dong dien tieu thu dao dong khi dien a
nguon thay doi, kiem tra de chac chan rang
dien a la 12 1 v



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Pub. No.: WSM 0104

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