Valve Tray

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Valve

trays
In valve trays, perforations are covered by liftable
caps. Vapour flows lifts the caps, thus self creating
a flow area for the passage of vapour. The lifting
cap directs the vapour to flow horizontally into the
liquid, thus providing better mixing than is possible
in sieve trays.

Each of the trays also has a 'WEIR' that maintains the liquid level on the tray. As the liquid flows over
the weir, it enters a 'DOWNCOMER' - (a short pipe), that carries the liquid down to the tray below.
The downcomer outlet is below the surface of the liquid on the tray below, acting as a seal to
prevent gas from bypassing the tray above. The liquid is prevented from dumping through the
perforations by the velocity of the up-flowing gas passing through them. The 'WEIR' maintains the
liquid level on the tray and the gas is forced to bubble through the liquid. This gives intimate contact

between

the

gas

and

liquid.

With the 'VALVE' tray, a non-return valve is fitted over each hole. This will close due to the weight of
liquid at times of low gas velocity. THE VALVE TRAY is similar to the sieve type but, each hole is fitted
with a flapper valve which opens as vapour passes through the hole. This type is used where vapour
velocity is not constant and the valves prevent liquid from dumping through the holes at times of
low gas velocity.

There are five types of trays that have each advantages and disadvantages. The
principal for selection type of tray which used consider to their cost, capacity, operating
range, efficiency and pressure drop. Here the principal when select type of tray.
1. Cost: Sieve tray and dual flow tray are relatively inexpensive, valve trays are slightly
more expensive than sieve tray, and bubble cap is the most expensive. The
relative cost depend on the material construction used, for the mild steel the
ratios of bubble cap, valve and sieve are 3 : 1.5 : 1.
2. Capacity: The diameter of the column required for a given flow rates either the
capacity. The highest capacity is the sieve follow with dual flow, valve and
bubble cap.
3. Operating range: Bubble cap have a positive liquid seal therefore can operate
efficiently at very low vapor rates. Sieve tray relies on the flow of vapor

through the holes to hold the liquid on the tray and cannot operate at very low
vapor rates. But, with good design, sieve tray can be designed to give a
satisfactory operating range, typically, from 50 to 120% of design capacity.
Valve tray is intended to give greater flexibility than sieve tray.
4. Efficiency: The Murphree efficiency of all types of trays are almost the same when
operating over their design flow range.
5. Pressure drop: Pressure drop depend on the detail design of the tray. Generally,
sieve trays give the lowest pressure drop followed by valves and the highest
is bubble cap.

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