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    Polymer Treatment To R.C.C.: FIRM: Pentacle Consultants Pvt. Ltd. TRAINING SUPERVISOR: Prof - Shweta Sagole

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    yo5208
    This document describes the process of applying a polymer cement mortar (PCM) to repair damaged reinforced concrete. The key steps are: 1) Prepare the repair area by chiseling and cleaning exposed rebar. 2) Apply a bond coat of cement/corrosion inhibitor. 3) Mix the PCM with a ratio of polymer:cement:sand and apply it over the bond coat and rebar in two layers up to 20mm thickness. The PCM forms an impermeable layer that prevents further corrosion and leakage while matching the strength of the original concrete. Though it requires skilled labor and has a higher cost, PCM is an effective technique for repairing reinforced concrete structures.

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    Polymer Treatment To R.C.C.: FIRM: Pentacle Consultants Pvt. Ltd. TRAINING SUPERVISOR: Prof - Shweta Sagole

    Uploaded by

    yo5208
    312 views12 pages
    This document describes the process of applying a polymer cement mortar (PCM) to repair damaged reinforced concrete. The key steps are: 1) Prepare the repair area by chiseling and cleaning exposed rebar. 2) Apply a bond coat of cement/corrosion inhibitor. 3) Mix the PCM with a ratio of polymer:cement:sand and apply it over the bond coat and rebar in two layers up to 20mm thickness. The PCM forms an impermeable layer that prevents further corrosion and leakage while matching the strength of the original concrete. Though it requires skilled labor and has a higher cost, PCM is an effective technique for repairing reinforced concrete structures.

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    power point presentation for civil engineering student..........

    Original Title

    Polymer Treatment

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    This document describes the process of applying a polymer cement mortar (PCM) to repair damaged reinforced concrete. The key steps are: 1) Prepare the repair area by chiseling and cleaning exposed rebar. 2) Apply a bond coat of cement/corrosion inhibitor. 3) Mix the PCM with a ratio of polymer:cement:sand and apply it over the bond coat and rebar in two layers up to 20mm thickness. The PCM forms an impermeable layer that prevents further corrosion and leakage while matching the strength of the original concrete. Though it requires skilled labor and has a higher cost, PCM is an effective technique for repairing reinforced concrete structures.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    312 views12 pages

    Polymer Treatment To R.C.C.: FIRM: Pentacle Consultants Pvt. Ltd. TRAINING SUPERVISOR: Prof - Shweta Sagole

    Uploaded by

    yo5208
    This document describes the process of applying a polymer cement mortar (PCM) to repair damaged reinforced concrete. The key steps are: 1) Prepare the repair area by chiseling and cleaning exposed rebar. 2) Apply a bond coat of cement/corrosion inhibitor. 3) Mix the PCM with a ratio of polymer:cement:sand and apply it over the bond coat and rebar in two layers up to 20mm thickness. The PCM forms an impermeable layer that prevents further corrosion and leakage while matching the strength of the original concrete. Though it requires skilled labor and has a higher cost, PCM is an effective technique for repairing reinforced concrete structures.

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    POLYMER TREATMENT TO R.C.C.

    Akshada Pawar
    704848
    FIRM: Pentacle Consultants Pvt. Ltd.
    TRAINING SUPERVISOR: Prof.Shweta Sagole

    POLYMER CEMENT MORTAR

    It is impermeable material.

    Plastic based chemical, once it is hardened gives plastic coated


    surface.

    It is used to avoid leakages.

    PROCEDURE
    Mark the portion to apply polymer with chalk.
    Remove the marked portion with chisel and hammer.
    Break the plaster such as the corroded steel get exposed
    fully in concerned repair area.
    The exposed bars are cleaned with water and rubbed by
    wire brush.

    Apply Rusticide (Anticrrss) over the cleaned bars with


    brush and allow to dry before continuing.

    BOND COAT

    Apply the slurry of cement


    and corrosion inhibitor with
    brush in the ratio of 1:1 in
    2 coats. It is known as bond
    coat. It is also known as
    Passivator.

    It is used to bond PCM to


    the old concrete.

    Second coat is applied 4hrs.


    after 1st coat
    Bond coat

    PREPARATION OF P.C.M
    Polymer mortar of ratio
    1:5:15 (Polymer: cement:
    quartz sand) and addition
    of water is made with
    proper mixing.
    As the mortar is in less
    amount to get mixed
    properly, PCM is mixed
    with hands.

    The mortar is applied


    tightly on steel with
    hands to get the grip.
    Reinforcement steel is
    covered completely with
    PCM.

    The rough surface is


    created for the first coat
    plastering.

    Polymer is done upto


    20mm thickness. It
    should be applied in 2
    coats if more than
    20mm.

    Curing should be done


    for 3 days.
    7

    ADVANTAGES
    PCM gives the strength that equal to concrete to the
    damaged RCC members.
    It prevents leakages from the RCC members.

    Prevents the reinforcement steel to get corrode.

    DISADVANTAGES
    Application of PCM requires skilled labors.
    The chemical required should be the waterproofing
    chemical only ( Master Plaster)

    High cost.

    TECHNICAL INFORMATION

    Compressive strength: 35N/mm2 after 28 days.


    Tensile strength: 6N/mm2 after 28 days.

    10

    REFRENCES
    Concrete Technology- M.S. Shetty

    11

    THANK YOU

    12

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