What Is ?: Combined Technology of Activated Sludge Process and Membrane Separation Process

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What is MBR ?

Combined Technology of
Activated Sludge Process
and
Membrane Separation Process

What is MBR?

Comparison with Conventional


<Conventional
SystemSystem>
Recycle

Influent
Screen
GC

Primary
Clarifier

Deni

Effluent

Nitri

Sedimentatio
n

RAS

<MBR System>
Influent

Recycle

SF

UV

Excess
Sludge
Effluent

Screen
GC

MLSS: 10000-15000ppm
Fine
Scree
n

Deni

Nitri

Excess Sludge

MBR Enables High Quality Treated Water,


2
Smaller Footprint & Simple system

What is MBR?

Schematic Diagram of MBR


Coarse
Screen
Feed
Pum
p

Fine
Screen

Membran
e Unit

Grit
Chambe
r

Blower

Sludge
Storag
e Tank

Balancin
g Tank
Denitrificatio
n Tank
Nitrificatio
n Tank

Disinfectio
n Tank

What is MBR?

Comparison of Footprint
Attractive for limited land projects:
Retrofits (increased capacity and/or stricter consent)
Decentralised or Industrial

MBR

5,600 m3/d, 0.7 ha

Conventional

6,000 m3/d, 4.5


ha
4

Introduction of typical SMU

Membrane Cartridge
Chlorinated
Nozzle
polyethylene
Panel
Micro Filtration Membrane
Spacer
Pore size : 0.4m Membrane Sheet
0.5m1.0m
0.8m2/Cartridge

Micro scope

Introduction of typical SMU

Structure of typical SMU


Manifold

Tube
Membrane case
Membrane cartridge
Diffuser case

Diffuser
6

Features of Typical MBR

Simple system Less equipment


Energy saving
Easy operation
Long Lifetime
Worlds market leader
7

Features of typical MBR

Simple System Less Equipment Sodium


Hypochlorite
Dosing Tank

No permeate pump
No chemical cleaning
tank

Membrane Unit
M

Membrane tank

No backwash pump

Blower

Simple piping design

Permeate tank

Features of typical MBR

Simple System Gravity Filtration Filtration at low pressure is possible.


(Typical pressure: 5 10 kPa)

Wate
r
Head

Small water head is applicable


to collect permeate.

Suction pump is not


required.

Typical gravity
filtration
9

Features of typical MBR

Simple System In Situ Cleaning Cleaning Timing


Periodically 3 6 month
Increase of
Trans-membrane Pressure (TMP)

Clean membranes
in aeration tanks !
Chemical
Dosing Tank

Chemical
Sodium hypochlorite 0.5%

for organic fouling


Oxalic acid 1.0%
for inorganic fouling

Chemical Volume : 3L/cartridge


Cleaning Duration
Pouring 5min. cleaning 60
120min.

MBR Tank

Permeate
Tank

10

Features of typical MBR

Energy Saving Membrane Aeration Aeration plays two roles for


energy conservation !
1. Membrane Scouring
Coarse bubble aeration under
the
membrane enables the
membrane surface clean
2. Oxygen supply for biomass
This air is also used to transfer
the

Upward airflow among membranes

11

Features of typical MBR

Long Lifetime
4% failure in 10 years!
% of Membranes Replaced
Age
Year

# of Panel
Used in
Study

Failures
Excluding
Repairs

Annual %
Excluding
Repairs

Cumulative
%
Excluding
Repairs

Annual %
Including
Repairs

Cumulative
%
Including
Repairs

175796

0.00

0.00

0.00

152696

394

0.26

0.26

0.27

0.27

112221

530

0.47

0.73

0.58

0.85

79386

669

0.84

1.57

0.91

1.76

64486

1388

2.15

3.73

2.34

4.10

35636

33

0.09

3.82

0.32

4.42

15386

55

0.36

4.18

0.36

4.78

4286

20

0.47

4.64

0.47

5.25

686

4.64

0.00

5.25

10

386

4.64

0.00

5.25

12

Reference Plants

Design Parameters of
<Design flow rate>
Peak 78,000m3/d
Flux=0.80m3/m2/d
Ave. 55,000m3/d
<Design
water
3
2
Flux=0.56m
/mquality>
/d
Influent

Effluent

BOD

312

10

SS

228

10

NH4-N

35

NO3-N

T-N

50

10

F.colifom
s

2.2
c/100mL

Turbidity

2NTU

13

Reference Plants

System Flow of STP


Fine
Screen
(1mm
bar)

Coagulant Blower

Sodium
Hypochlorite

Permeate
Reuse

RAS
(2Q)
Pump
Statio
n

Equalizati
on Tank
(4.6hrs)

Anoxic
Tank
(3.0hrs)

Aerobic
Tank
(3.0hrs)

Excess
Sludge
Membrane
Unit
14

15

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