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RECTIFIER DIVISION
SYSTEM DESCRIPTION
AS-BUILT
CUSTOMER
PROJECT
CONSULTANT
LTD.(DCPL)
CUST. P.O. NO
: PPEL/ANG/ONS/PO/BCDC/001
&ANG/ONS/BCDC/LOI/001 Dt:24-07-09 & 17-06-09
JOB NO
: TP-09-3-3107
TYPE OF UNIT
QUANTITY
: 6 N0'S.
PRPD BY:
CHECKED BY:
APPRD BY:
SYSTEM CONFIGURATION
The system consists the following:
1)
2)
Both the chargers are connected to input ON/OFF MCCB through change over switch with
fuses +Contactor + TOV. The charger consists of three-phase full wave full controlled
thyristor bridge with fast acting semiconductor fuses.
On the DC side, both chargers are provided with out put ON/OFF MCCB. Battery is made
parallel during normal condition to both the chargers. A battery to load contactor (K3) is
provided to operate both the chargers parallel.
All the alarms are annunciated by HBL make WINDOW Annunciator with associated Alarm
ACK, Reset and Test push buttons provided on the front panel with audible Hooters. One
pair of potential free summary contact terminals is provided in each charger for common
fault.
FCBC is provided with two positions Auto/Manual (SW6) and Mode select switches (SW7)
whose positions are as follows
Position 1: AUTO
Position 2: MANUAL
Position 1: FLOAT
Position 2: BOOST
PEE/P 88122
2
28.01.10
1 of 2
RECTIFIER DIVISION
TECHNICAL SPECIFICATION
CUSTOMER
CONSULTANT
PROJECT
AS-BUILT
: M/S. POWER PLANT ENGINEERS LTD.,.,
: DEVELOPMENT CONSULTANTS PRIVATE LTD.(DCPL)
: 220V DC BATTREY CHARGER PACKAGE FOR
PO No.
JOB NO.
TYPE OF UNIT
QUANTITY
: TP-09-3 3107
: 220 TP 660 FC & 220 TP 660 FCBC
: 6 N0'S
CHECKED:
APPRD BY:
PREPARED:
EFFICIENCY
Power factor
Ripple voltage
SPECIFICATION
220 TP 660 FC & FCBC
415V10%, 3Phase,4 Wire.
50 Hz,5%
Nominal : 220 Volts DC
Float
: 240.8Volts DC (ADJ.)
Boost : 292.4Volts DC (ADJ.) (Applicable FOR FCBC)
660A FC & 660A FCBC
AC to DC by means of a three phase full wave full
Controlled bridge rectifier consisting of Thyristors.
1% of set voltage for 10% input voltage variations and
0 100 % load variations.
80% to 85% (at full load I.e at rated current &max
voltage)
0.8 to 0.85 lags
1% RMS (without battery connected)
Switchgear:
a) Input side
MCCB+Changeover switch+contactor+TOV
b) Output side
MCCB
Protection
a) Surge suppressors
b) Soft start
c) Battery charger current limit
d) Control circuit & Voltmeter fuses
e) Rectifier protection fuses
f) HRC fuses
1
2
3
10
AC input voltage
AC input frequency
DC output voltage settings:
12
13
14
15
16
17
PEE/P 88122
2
28.01.10
2 of 2
PARAMETER
METERS
SPECIFICATION
(96 Sqmm 1.0%ACC 90 Deg Deflection Analog Type)
I/P VOLTMETER
O/P VOLTMETER
O/P AMMETER(WITH EXT SHUNT)
BTY AMMETER(WITH EXT SHUNT)
BTY VOLTMETER
LOAD AMMETER
INDICATIONS
I/P ON LED'S
OUTPUT ON LED'S
CHARGER ON FLOAT
CHARGER ON BOOST
FOR FC
FCBC
ALARMS
AC MAINS FAILURE
AC MAINS FAILURE
DC UNDER VOLTAGE
DC UNDER VOLTAGE
DC OVER VOLTAGE
DC OVER VOLTAGE
DC EARTH FAULT
DC EARTH FAULT
SCR FUSE FAIL
CHARGER OVER LOAD
FILTER FUSE FAIL
BATTERY LOW
CHARGER FAIL
SCR FUSE FAILURE
CHARGER OVER LOAD
FILTER FUSE FAIL
DC O/P MCCB TRIP/OFF
CHARGER FAIL
DC O/P MCCB TRIP/OFF
All Visual Alarms will be provided through HBL make Window type Annunciator. Audio alarm
through Hooter. Alarm ack,reset and Led test provision through Push Buttons. One pair of
potential free summary contacts terminals is provided grouping all the faults for remote
annunciation.
Operating Temperature
0- 50 C
PANEL
Dimensions
2200(H)X1800(W)X1000(D) FOR FC
2200(H)X1800(W)X1000(D) FOR FCBC
Protection Grade
IP- 42
Paint shade
RAL 7032
Paint Thickness: 50 microns
MAGNETICS
Insulation class
Class F
Average winding temp. Rise
70 Deg. C
over ambient
Insulation break down voltage 2.5KV for 1 Min
Type of cooling
Natural air cooling
CABLES:
1100 V(1.1 K.V) grade PVC insulated copper cables are
used. Ferrules will be provided at both ends of each control
wire for identification.
CUSTOMER
PROJECT
CONSULTANT
CUST. P.O. NO
: PPEL/ANG/ONS/PO/BCDC/001 &ANG/ONS/BCDC/LOI/001
Dt:24-07-09 & 17-06-09
JOB NO
: TP-09-3-3107
TYPE OF UNIT
QUANTITY
: 6 N0'S.
PRPD BY:
CHECKED BY:
SL.
PART NO.
NO.
CONSOLE
1.
DESCRIPTION
SEPCIFICATION
MAKE
QTY
CONSOLE
2200(H)X1800(W)X1000(D) FC
2200(H)X1800(W)X1000(D) FCBC
HBL
1
1
CHOKE (FC)
CHOKE (FCBC)
234 KVA
PRI: 415V 10%, 325.4A
SEC: 228 V, 592.4A
278 KVA
PRI: 415V 10%, 386.8A
SEC: 271 V, 592.5A
50 VA
PRI: 415V 10%
SEC1: 18V, 1A
SEC2 & SEC3: 15V, 1A
10VA
PRI: 230V 10%
SEC: 0-10V, 1A
0.21 mH AT 660A DC
0.25 mH AT 660A DC
FILTER
CAPACITORS
4700MFD/450V
(14 IN PARALLEL)
3.
T6
MAIN XMER
(FCBC)
4.
T2 (FC), T7
(FCBC)
CONTROL XMER
5.
T3-5 (FC),
T8-10 (FCBC)
SYNCH.XMER
6.
L1
7.
L2
CAPACITORS
8.
C1,C2
APPRD BY:
1
HBL
1
2
6
1
1
SARADA
28
SL.N
PART NO.
DESCRIPTION
THYRISTORS & HEAT SINKS
9. V1-6,
THYRISTORS WITH
V9-14
SUITABLE HEAT SINK
SEPCIFICATION
REF.NO.PEE/P81222
REV: 2, DT: 28.01.10
SHEET 2 OF 5
MAKE
QTY
HIRECT
12
11. V8-8C,
V16-16C
BLOCKING DIODES
WITH SUITABLE HEAT
SINK
12. V17-20
ABB
ABB
MCCB'S
13. Q1 (FC)
14. Q3(FCBC)
15. Q2,Q4
(FC&FCBC)
16. Q5-5A
SWITCHES
17. SW1
18. SW2
19. VS1
22. SW7
23. SW6
AUTO/MANUAL,
SWITCH
PANEL LTG. ON/OFF
SWITCH
20. AS1-2
24. SW4,4A
1
1
2
2
1
L&T
(SALZER)
1
2
2
1
1
IEC
SL
THERMAL OVERLOAD
RELAY
ABB
28. K2 (FCBC)
I/P CONTACTOR
29. K3
BTY TO LOAD
CONTACTOR
SEPCIFICATION
SUITABLE FOR 282-400A
(TI450DU-400)
3P, 580A, 415V AC COIL ,
AUX. 1NO+1 NC (AF-580-30)
3P,580A, 415V AC COIL
AUX. 1NO+1 NC (AF-580-30)
3P, 580A, 220 V DC COIL
AUX. 1NO+1 NC ( AF-580-30)
MAKE
27. K1 (FC)
DESCRIPTION
THERMAL OVERLOAD
RELAY
I/P CONTACTOR
30. K3A
AUX. CONTACTOR
2
2
2
2
1
1
1
1
22
PART NO.
26. TH2 (FCBC)
RELAYS
31. RL1, 4
32. RL2, 5
33. RL3
SUMMARY CONTACT
RELAYS
BOOST RELAY
34. RL6
35. RL7-8
AUX.CHARGER
FAILRELAY
CURRENT TXRS
CURRENT TXRS
36. CT1-6
37. CT7-12
FUSES
38. F11-16
F32-37
RECTIFIER FUSES
39. F20, 38
CAPACITOR FUSES
40. F7,25
41. F1-3
42. F22-24
INPUT FUSES
710A HRC
SEMICONDUCTOR
USES(710MMT)
315A, WITH SUITABLE BASE
(315NHG2B)
6 A, WITH SUITABLE BASE
(NSD6)
630A WITH SUITABLE BASE
(630NHG3B)
630A WITH SUITABLE BASE
(630NHG3B)
SHEET 3 OF 5
QTY
1
1
ABB
1
1
SALZER
(L&T)
KAPPA
6
6
12
BUSMANN
2
2
2
3
3
BATTERY FUSES
REF.NO.PEE/P81222
REV: 2, DT: 28.01.10
1000A WITH SUITABLE BASE
2
(GG1000)
1A GLASS FUSE WITH
C.W
34
HOLDER
PART NO.
RISHAB
SHEET 4 OF 5
MAKE
QTY
DESCRIPTION
SEPCIFICATION
O/P VOLTMETERS
O/P AMMETERS
BATTERY VOLTMETER
LOAD AMMETER
BTY AMMETER
INPUT AMMETER
CHARGER &BTY SHUNT
0-400VDC,
0-750A,
0-400VDC,
0-750A, DC,
750-0-750ADC,
0-400A AC
750A, 75mV
INPUT ON LAMPS
22.5mm 240V AC
ESBEE
CLUSTER LAMPS
22.5mm 220V DC
CLUSTER LAMPS
10mm RED LEDS
KWALITY
WITH METAL HOLDER
5 mm RED LEDS WITH
SL.
46. P2, 4
47. P3, 5
48. P6
49. P7
50. P8
51. P9-10
52. SH1-4
LED'S & OTHERS
53. VD1-3
21-23
54. VD4, 24
55. VD25, 26
56. VD1A-4A,
21A-26A
57. VD5,27
58.
59.
60.
61.
FA1-4
PS1, 2
DS1-6
IL1-6
62. BZ1, 2
63. SPH1-2
64. TSC1-2
65. PT1-5
PCB'S
66. A1, 17
67. A2, 18
68. A3, 19
69. A4, 20
O/P ON LAMPS
CHARGER ON FLOAT &
BOOST LEDS
MIMIC PLATE LEDS
RISHAB
2
2
1
1
1
2
4
6
2
2
10
METAL HOLDER
CONTROL SUPPLY ON
LEDS
VENTILATION FANS
POWER SOCKET
DOOR SWITCHES
ILLUMINATING LAMP
HOOTER
SPACEHEATER
THERMOSTAT
POTENTIOMETERS
MOTHER BOARD
FIRING CARD
CONTROL CARD
POWER SUP. CARD
69-00242
69-00319
69-00118
69-00120
2
VBM
ANCHOR
ELMECO
REPUTED
4
2
6
6
CAPTAIN
REVATHI
ELCON
BOURNS
2
2
2
5
2
2
2
2
SL.
AUX.CARD
R C CARD
PULSE XMER CARD
WINDOW ANNUNCIATOR
TIME DELAY CARD
MAINS FAIL CARD
GEN. RELAY CARDS
DC-DC CONVERTER
FUSE FAIL CARD
VOLT SENSING CARD
69-00141 (220V)
69-00003 (220V)
69-00140
3 R X 4C
69-00169
69-00251
69-00333
69-00076(220V)
69-00123
69-00325 (220V)
VOLTAGE
TRANSDUCERS
0-300V/4-20 mA AUX
SUPPLY 180-300V DC
(DUAL OUTPUT)
PART NO.
81. Ctr1-2
DESCRIPTION
CURRENT
TRANSDUCERS
82. CABLES
83.
TERMINALS
84. X/1-4
85. X/5-8
86. X/9-10
INPUT TERMINALS
INPUT TERMINALS
LOAD TERMINALS
87. X/11-12
BATTERYTERMINALS
88. X/13
TAPCELL TERMINAL
89. X14-17
INTERLOCK TERMINALS
(POWER)
SUMMARY CONTACT
TERMINALS
90. X18-21,64-67
SEPCIFICATION
75-0-75mV/4-12-20 mA
AUX SUPPLY
180-300 DC (DUAL
OUTPUT)
25X6 CU BUS BAR
25X6 CU BUS BAR
25X6CU BUS BAR
50X6 CU BUS BAR
60X6 CU BUS BAR
60X6 CU B US BAR
2.5 Sqmm (GREY)
2.5 Sqmm (BLACK)
0.75 Sqmm (GREY)
0.75 Sqmm (BLACK)
50x6 CU BUS BAR
M16 X 100 L
M16 X 100 L
M16 X 100 L
(2 IN PARALLEL)
M16 X 100 L
(2 IN PARALLEL)
M16 X 100 L
2
2
4
2
2
2
4
2
4
1
HBL
SETO
MAKE
SETO
SHEET 5 OF 5
QTY
2
REPUTED
REPUTED
CAPI
REPUTED
4
4
4
REPUTED
4
1
M16 X 100 L
KUT 2.5
INTERLOCK TERMINALS
(CONTROL)
KUT 2.5
16
ELMEX
TRANSDUCERS
TERMINALS
INTERLOCK TERMINALS
KUT2.5
16
KUT2.5
16
94.
BOM FOR RS-485
95. A32A,33A
96. A32, 33
97. T11-16
SPARE TERMINALS
KUT 2.5
20
PORT CARD
PORT CARD
SYNCH.XMER
98. SL1-6
99. R1A-6A
100 CDM 20416
CT SHORT LINKS
RESISTORS
LCD DISPLAY
RS 485 COM.PORT
356 CARD
10VA
PRI: 230V 10%
SEC: 0-10V, 1A
6 Sq.mm CDTTU
0.22 Ohms AT 5W
20X4
93. X/64-79
HBL
2
2
6
C.W
6
ARM
6
CRYSTALONICS 2