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DOC NR. : 36009-912-03-013
INSPECTION &TEST PLAN
ARAB STEEL FABRICATION CO.
C
QUALITY CONTROL DEPT.
O
PROJECT : SIDI KRIR / ELATF POWER STATION
N
PROJECT NO : 36009
T
ITEM : STRUCTURAL STEEL
R
CLINET : NEM HENGELO
O
1-FABR.(ASF QC)
2- NEM (NEM supervision)
L Inspected By
3- NEM client
P
4- OWNER
AWS D1.1- 2004 (STEEL)
L
AWS D1.6 - 1999 (STAINLESS STEEL)
A Reference Codes
NEM SPECS
ASME B30.20 (LIFTING STRUCTURE)
N
Applicable Procedures
FOR MAIN STEEL
REV : 0
DATE : 10/05/2008
ASME II -PART C- 2004

EN10204 - 2004
EN10025
VISUAL TEST PROCEDURE (ASF-VT)
RADIOGRAPHIC TEST PROCEDURE (ASF-RT)
BENDING /FORMING PROCEDURE(ASF-BF)
MAGNETIC TEST PROCEDURE (ASF-MT)
LIQUID PENETRANT TEST PROCEDURE (ASF-PT)
ELECTRODE HANDLING PROCEDURE(ASF-EHP)
ULTRASONIC TEST PROCEDURE (ASF-UT)
PAINTTING PROCEDURE(ASF-PP)
MATERIAL RECIVING PROCEDURE(ASF- MRP)
HP : Hold Point
DR : Dimentional Report
MT : Magnetic Test
PT : Penetrant Test
WP : Witness Point
VR : Visual Report
HT : Hydro Test
NDT :NonDestructive Testing
RI :Random inspection
MIR:Material Inspection Report
VT : Visual Testing
PO : Purchase Order
RD : Review Document
BVR :Becking/Holding Verification Report
RT : Radiographic Test
PWHT : Post Weld Heat Treatment
Identefication Of Inspection Points
Remarks
REV.NO.
PREPARED BY
Eng :
AMR ZIDAN
REVIEWED BY
Eng :
Hossam Moustafa
APPROVED BY
Eng :
DATE : 10/05/2008
SIGN :
SIGN :
SIGN :
DATE :
DATE :
DATE :
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DOC NR. : 36009-912-03-013
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CLIENT
N : NEM HENGELO
STRUCTURE
CODE : AWS D1.1
T
ITEM : STRUCTURAL STEEL
R
O
No
DESCRIPTION
Procedure
L.
P Pre-inspection meeting
PIM agenda
L
A
1 Review of Traveller
N
preparation of WPS & Supporting
2
AWS D1.1
DATE : 10/05/2008
Check completeness order

documentation
Material Certification Review
Re-stamping of cut certified

materials
Storage &handelling of materials

and/or welding consumable
Eng/ AMR ZIDAN
DATE : 10/05/2008
REVIEWED BY
Eng/ Hossam Moustafa
REV NO :0
1
Acceptance criteria
Verifying document
MINUTES OF MEETING
INSP.
POINTS
SIG.
2
DATE
HP
INSP.
POINTS
SIG.
HP
3
DATE
INSP.
POINTS
SIG.
4
DATE
INSP.
POINTS
HP
HP
Engineering & Materials Review And Pre-commencement approval

SIGNATURE ON
TRAVELLER
HP
RD
HP
HP
AWS D1.1SEC.4
NEM APPROVD WPS&

PQR & weld typical
HP
RD
HP/RD
HP/RD
NEM APPROVED
PROSEDURE
HP
RD
HP
HP
AWS D1.1SEC.4
VALID CERTIFICATES
HP
RI
SNT-TC-1A
LEVEL II OPERATOR
VALID CERTIFICATES
HP
RD
RD
RD
PURCHASING
REQUISITION
COMPLETE
PO. ACCEPTANCE FORM
HP
RD
HP
HP
ASF-MRP4
EN10204&MATERIAL
SPECS
3.1&2.2
CERTIFICATES&MIR
HP
RD
RD
RD
INDELIABLE MARK
HP
RI
BVR
HP
RI
Welders Qualification Incl.

4 Identification on welds (Welders
list)
PREPARED BY:
APPROVED BY:
Review / Approval OF procedures

3 (Material&NDT&Conservation&fabri
cation& painting&Repiar procedure)
Nondestructive testing personal

qualification
REV : 0
NEM SPECS
PQR & weld typical
FOR MAIN STEEL
UNIQUE NUMBER WHICH
NEM APPROVED REFER TO CERTIFICATE/

HEAT NO.
ASF-EHP
ASME II -C /
SUPLLIERS STD
fabrication sequences
I
Cutting & drilling of hot rolled beams
10 DT/VT
ASF-DT/ASF-VT
APPLICABLE
DWG.&NEM SPECS
SIGNATURE ON
TRAVELLER
HP
WP
RI
RI
ASF-DT/ASFVT/ASF-BF5
APPLICABLE
DWG.&NEM SPECS
SIGNATURE ON
TRAVELLER
HP
WP
RI
RI
II Cutting Webs & flanges for B.U.S

11 DT/VT
261498084.xls
Remarks
SIG.
DATE
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DOC NR. : 36009-912-03-013
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IV WELDING ALL B.U.S PLATES (PREHEAT ACCORDING TO WPS BEFOR TACK WELDING AND WELDING)
N
welding according to
13 welding
reviewed wps s
reviewed wps s
nem reviewed wps s
T
APPLICABLE
SIGNATURE ON
14 DT/VT
ASF-DT/ASF-VT
DWG.&NEM SPECS
TRAVELLER
R
All butt joint in plate sections of
O main columns are 100%UT and ASF- RT & ASF15
AWS D1.1 -PART 6C
RT & UT REPORT
butt jointes for top and bottom
UT
L girders shall be 100% RT OR UT
III Fit up of B.U.S
P
APPLICABLE
16 DT/VT
ASF-DT/ASF-VT
DR
L
DWG.&NEM SPECS
IV WELDING ALL B.U.S (PREHEAT ACCORDING TO WPS BEFOR TACK WELDING AND WELDING)
A
N
17 welding
reviewed wps s
reviewed wps s
nem reviewed wps s
,
18 DT/VT
19
All Fillet joints shall be 10% PT or

MT
FOR MAIN STEEL
REV : 0
DATE : 10/05/2008
HP
WP
RI
RI
HP
WP
RI
RI
HP
RD
RD
RD
HP
WP
RI
RI
HP
WP
RI
RI
ASF-DT/ASF-VT
APPLICABLE
DWG.&NEM SPECS
SIGNATURE ON
TRAVELLER
HP
WP
RI
RI
ASF -PT OR
ASF- MT
AWS D1.1 -PART 6C
PT OR MT REPORT
HP
RI
RD
RD
DR
HP
WP
RI
RI
INTER PASS TEMERATURE

WILL BE CHECKED

WILL BE CHECKED
V FIT UP FOR COLUMNS BASE PLATE, STIFFNER &ATTACHMENT

20 DT/VT
ASF-DT/ASF-VT5
APPLICABLE
DWG.&NEM SPECS
VI COLUMNS BASE PLATE, STIFFNER &ATTACHMENT WELDING 9 , 10

21 welding
reviewed wps,s
nem reviewed wps,s
reviewed wps,s
HP
WP
RI
RI
22 DT/VT
ASF-DT/ASF-VT
APPLICABLE
DWG.&NEM SPECS
VR
HP
WP
RI
RI

23
MT
ASF -PT OR
ASF- MT
AWS D1.1 -PART 6C
PT OR MT REPORT
HP
RI
RD
RD
24 all full penetration joints 100%UT
ASF- UT
AWS D1.1 -PART 6C
UT REPORT
HP
RD
RD
RD
ASF-DT/ASF-VT
APPLICABLE
DWG.&NEM SPECS
SIGNATURE ON
TRAVELLER
HP
WP
RI
RI
ASF-DT/ASF-VT
APPLICABLE
DWG.&NEM SPECS
SIGNATURE ON
TRAVELLER
HP
WP
RI
RI
HP
WP
RI
RI

WILL BE CHECKED
VII Cutting of welded plate girders

25 DT/VT
VIII fit-up of welded plate girders
26 DT/VT
IX welding of welded plate girders
6 , 9 , 10
27 welding
reviewed wps,s
nem reviewed wps,s
28 DT/VT
ASF-DT/ASF-VT
APPLICABLE
DWG.&NEM SPECS
SIGNATURE ON
TRAVELLER
HP
WP
RI
RI

29
MT
ASF -PT OR
ASF- MT
AWS D1.1 -PART 6C
PT OR MT REPORT
HP
RI
RD
RD
butt joint in top and bottom girders

30
are 100% RT OR UT
ASF- RT & ASFUT
AWS D1.1 -PART 6C
RT & UT REPORT
HP
RD
RD
RD
full penetration K- joints shall have

31
UT -examination
ASF- UT
AWS D1.1 -PART 6C
UT REPORT
HP
RD
RD
RD
reviewed wps,s
261498084.xls

WILL BE CHECKED
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DOC NR. : 36009-912-03-013
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X trial fit up of first goal post (TRIAL FIT OF FIRST GOAL POST AND A SECAND TRIAL FIT OF A PORTAL SHALL BE POINTED OUT BY NEM QC)
N
APPLICABLE
32 DT/VT
ASF-DT/ASF-VT
DR
HP
HP
DWG.&NEM SPECS
T
XI Surface Treatment
R Surface preparation prior to
NEM
NEM SPECS(ikz09 20533
PAINTING REPORT
HP
RI
ACCEPTANCE&
10&21003-784-01)
ASF-PP
O painting or coating
NEM SPECS
Surface protection for steel(Dry film
NEM SPECS(ikz09 20534
PAINTING REPORT
HP
RD/RI
(225999-784L
thickness of painting)
10&21003-784-01)
01)&ASF-PP
XII Backing & Final inspection and documentation
P
Final visual and inspection of
NEM
L
35 packing and shipping condition
PACKING LIST
HP
WP
ACCEPTANCE(I NEM ACCEPTANCE
+shipping release
KZ09-713-10)
A Document Review & Certificate of NEM
TRAVELLAR&
36
NEM ACCEPTANCE
HP
RD
conformity
ACCEPTANCE
CERTIFICATE
N NEM QC WRITTEN RELEASE
NEM
TRAVELLAR&
FOR MAIN STEEL
REV : 0
DATE : 10/05/2008
37
NOTE
ACCEPTANCE
NEM ACCEPTANCE
CERTIFICATE
HP
HP
HP
HP
RD
RD
HP
HP
HP
HP
HP
HP
REMARKES
1-DURING INITIAL 10%EXAMINATION,ANY WELDS ARE REGECTED,ADDITIONAL 20%OF PRODUCTION SHALL BE EXAMINED,IF THIS REVEALS AN ADDITIONAL DEFECT THEN REMAINDER OF(WELDER ,S)DAY-PRODUCTION
SHALL BE 100%EXAMINED.FIRST SUBSEQUENT(WELDER ,S)BATCH SHALL BE 20%EXAMINED.
2-REPAIRS SHALL REEXAMINED BY THE SAME TECHNIQUE THAT REVEALED THE INITIAL DEFECT.
3-LIFTING AND HANGING LUG WELD SHALL BE 100%MT.
4-MATERIAL CERTIFICATES SHALL BE BUNDLED AND ACCOMPANIED BY A SUMMARIZING COVER SHEET,BEARING REFERANCE BETWEEN REQUISITION ITEM NUMBER AND HEAT / CERTIFICATE NUMBER .
5-TWO SHOP-WELDED SPLICE ARE ALLOWED IN MAIN COLUMN
6-FOR THICKNESS GREATER THAN 8 mm,RT MAY BE REPLACED BY UT AFTER BUYER PRIOR CONSENT
7-IF THE TRIAL FIT FOR ONE PORTAL IS FOUND SUCCEFULL NO OTHER TRIAL FITS ARE REQUIRED,IF MAJER REPAIRS ARE REQUIRED THE TRIAL FIT IS REJECTED.AFTER REPAIRS A RE-TRIAL FIT FOR THE FIRST
PORTAL IS REQUIRED AND A SECOND TRIAL FIT FOR THE OTHER SHALL BE DONE ,AND SO ON ,THE RE-TRIAL WILL NOT BE REIMBURSED BY NEM
8-ASF WILL SUBMITE THERE PROCEDURE FOR UT ,BASED ON DIGITAL READ OUT
9-WELD CROSSING AND T CROSSING WELDS 10% RT and All butt joint in main columns shall be 100% UT
10-AFTER REMOVALE OF TEMPORARY WELDED ATTACHMENTS , THE AFFECTED AREA 100% MT.
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DOC NR. : 36009-912-03-013

INSPECTION &TEST PLAN

ARAB STEEL FABRICATION CO.

FOR MAIN STEEL

ASME II -PART C- 2004

VISUAL TEST PROCEDURE (ASF-VT)

RADIOGRAPHIC TEST PROCEDURE (ASF-RT)

BENDING /FORMING PROCEDURE(ASF-BF)

MAGNETIC TEST PROCEDURE (ASF-MT)

LIQUID PENETRANT TEST PROCEDURE (ASF-PT)

ELECTRODE HANDLING PROCEDURE(ASF-EHP)

ULTRASONIC TEST PROCEDURE (ASF-UT)

MATERIAL RECIVING PROCEDURE(ASF- MRP)

NDT :NonDestructive Testing

MIR:Material Inspection Report

BVR :Becking/Holding Verification Report

PWHT : Post Weld Heat Treatment

Identefication Of Inspection Points

DOC NR. : 36009-912-03-013

INSPECTION &TEST PLAN

ARAB STEEL FABRICATION CO.

Check completeness order

Material Certification Review

Re-stamping of cut certified

Storage &handelling of materials

Eng/ AMR ZIDAN

Eng/ Hossam Moustafa

Engineering & Materials Review And Pre-commencement approval

NEM APPROVD WPS&

PO. ACCEPTANCE FORM

Welders Qualification Incl.

Review / Approval OF procedures

Nondestructive testing personal

PQR & weld typical

FOR MAIN STEEL

UNIQUE NUMBER WHICH

NEM APPROVED REFER TO CERTIFICATE/

Cutting & drilling of hot rolled beams

II Cutting Webs & flanges for B.U.S

DOC NR. : 36009-912-03-013

ARAB STEEL FABRICATION CO.

All Fillet joints shall be 10% PT or

INSPECTION &TEST PLAN

FOR MAIN STEEL

AWS D1.1 -PART 6C

INTER PASS TEMERATURE

INTER PASS TEMERATURE

V FIT UP FOR COLUMNS BASE PLATE, STIFFNER &ATTACHMENT

VI COLUMNS BASE PLATE, STIFFNER &ATTACHMENT WELDING 9 , 10

All Fillet joints shall be 10% PT or

AWS D1.1 -PART 6C

24 all full penetration joints 100%UT

AWS D1.1 -PART 6C

INTER PASS TEMERATURE

VII Cutting of welded plate girders

All Fillet joints shall be 10% PT or

AWS D1.1 -PART 6C