MT600B
MT600B
MT600B
MT600B
Barry O Shea
Sales Engineer / Marketing Specialist
February 2005
TABLE OF CONTENTS
CHALLENGER MT600B SERIES
INTRODUCTION.................................................................................
GENERAL .........................................................................................................1
DESCRIPTION OF PRODUCT ........................................................................2
SPECIFICATIONS ..............................................................................
MT635B .................................................................................................... 3 - 10
MT645B .................................................................................................. 11 - 18
MT655B ..................................................................................................19 26
MT665B .................................................................................................. 27 - 34
85
86
87
88
89
90
91
92
93
94
Field Office
A large field office is located under a
convenient cover directly behind the instructor
seat. Incorporated into the field office cover is
a molded drink holder designed to retain your
drink over the roughest terrain.
95
96
Batteries
The MT600B series Challenger tractors incorporate two 12 volt batteries on the right side of
the tractor. The batteries have been positioned in an open area directly below the exhaust stack. This provides easy access for
routine maintenance. A plastic shield protects
the batteries from dirt and debris during
operation. Removal of the shield does not
require tools.
79
80
81
Engine Tachometer
Coolant Temp
Hydraulic Level
82
Fuel Level
Xenon Lights
The optional Xenon lighting package replaces
the four standard fixtures in the cab roof with
Xenon fixtures. The Xenon package provides
up to 30% greater visibility by not only
providing more light on the work area, but by
also producing a more pure white light which
is easier on the eyes than the standard
halogen package.
83
Rotating Beacons
Up to two rotating beacons can be installed on
the MT600B series. These lights swing down
below the cab line when height is an issue.
84
Independent PTO
The PTO clutch can be engaged and
disengaged independently of the main
transmission clutch. This allows starting and
stopping of PTO equipment at any time
without disturbing the tractor movement,
providing time savings and increased
productivity.
77
PTO STOP
Ground Level PTO Disengage Switch
This exterior switch provides safe, quick
access to disengage the PTO clutch without
climbing back in the cab. Furthermore, to
ensure operator safety, the PTO can only be
engaged from the operator cab.
Economy PTO
When operating equipment that does not
require maximum horsepower, economy PTO
allows the engine speed to be reduced 23%
from 2000 rpm to 1550 rpm, yet maintain full
PTO shaft speed. Slower engine speeds
reduce fuel usage, noise, and vibration. The
economy PTO helps to increase tractor
utilization while reducing fuel expense.
PICTURE NUMBER
78
66
67
Memory Button
On/Off Button
68
Roll-over Locks
Each electronic lever remote is equipped with
roll-over locks. When the locks are rolled to
the right, the valves can be locked in a continuous flow position. The valves will operate
at full flow unless the PPD III monitor is used
to control the flow. When the locks are rolled
to the left, a float lock-out is engaged. However, PPD III is required to obtain a float position in the lever remotes.
69
Radar
All MT600Bs tractors are equipped with radar.
70
71
72
Height Limit
Draft Sensing
Direction Indicator
Rate of Drop
Error Indicator
Transport Lock
Raise/Lower Rocker Switch
Depth Control
74
75
Cultivators
Blades
Plow
76
Front Weights
Fertilizer Tank
Bale Spear
Pallet Fork
65
63
60
61
62
The following pages will help you become an expert on the TechStar CVT Transmission. The focus is on the relationship between hydraulic and mechanical power
and their respective pathways from the engine to the tires. The TechStar transmission is designed for heavy tillage work, as well as fast and efficient roading applications. Use this information to familiarize yourself with the TechStar technology and
to inform your customers about the reality of the TechStar CVT!
40
PUMP
MOTOR
MOTOR
FT90127
The TechStar transmission is comprised of two elements: a hydraulic and a mechanical section. A torsional vibration dampener at the gearbox input absorbs shock
loads.
Hydraulic Section:
A variabledisplacement axial piston pump (6) supplies variable hydraulic motor(s)
(7). The pump and motor(s) (axial piston units) are connected and move together.
Mechanical Section:
The mechanical section consists of a set of planetary gears (2) and a range control
(9). The collecting shaft (8), which accommodates the hydraulic motor(s), is rigidly
connected to the mechanical section via pinions (collecting shaft).
41
R ing G ear
H ydraulic Pow er
C arrier
Engine Pow er
Sun G ear
M echanical Pow er
FT90122
Planetary
Feature:
gear set
Advantage: On the transmission input side, engine torque is transmitted by the carrier at a constant
ratio, either to the mechanical drive unit by the sun gear or to the hydrostatic unit via the ring gear.
This is the same as in any planetary gear set for an axle. The planetary gear distributes the engine
output variably to the mechanical and hydrostatic sections (POWER SPLITTING).
In the hydrostatic section the ring gear drives the variable displacement pump. The angle of the
pump body determines the amount of oil that is delivered to the motor. This in turn determines the
speed of the hydraulic motor(s). Thus, the speed of the collecting shaft is altered accordingly.
Planetary gear set.
In the mechanical section the residual torque is transmitted via pinions and the sun gear to the collecting shaft, where the torque values of the hydrostatic and mechanical drive trains are added together.
Benefit: The planetary gear set provides optimum efficiency for the TechStar power-splitting between mechanical and hydraulic power.
Feature: Two speed ranges.
Advantage: To achieve maximum efficiency at very low speeds and high power requirements in the
field, as well as at high haulage
Forward
Reverse
speeds on the road, the transmission
Range X
mph/kph
mph/kph
has two ranges.
Range 1
0-20/0-32
0-12/0-19
Range 2
Range 1 Reverse Station
Range 2 Reverse Station
42
0-31/0-50
0-20/0-32
0-31/0-50
0-23/0-37
0-9/0-14.5
0-15.5/0-25
PUMP
MOTOR
MOTOR
FT90130
STANDSTILL
If the tractor is at a stand still while the engine is running, the pump is at its zero position, and no oil is delivered. The motor(s) on the other hand are fully displaced (45 degrees) and blocked by the pump. The collecting shaft, and therefore the tractor, is stationary (and cannot freewheel).
43
PUMP
MOTOR
MOTOR
FT90129
OPERATION
To begin moving the tractor forward, the pump is displaced which causes it to start delivering oil. This drives the hydraulic motor(s), the collecting shaft starts rotating, and
the tractor is set in motion. The major part of the engine output is initially transmitted
via the hydraulic section. The hydraulic pump and hydraulic motors are connected and
are displaced together as follows.
Shortly before the pump reaches its maximum angle, displacement of the motor approaches zero degrees. As the motor swings back, (increasing resistance on the ring
gear), the power is incrementally transferred to the sun gear, or mechanical section.
This action results in higher ground speeds. Now, the motor cant take up any more
oil, which blocks the pump, therefore, blocking the entire hydraulic section. The full engine output is now transmitted via the sun gear (mechanical section) on the input side
of the transmission.
44
PUMP
MOTOR
MOTOR
FT90131
REVERSE
The pump can be angled in either direction. For reverse, starting from 0 degrees,
the pump is angled in a negative direction of travel, and displaced in the opposite
direction of rotation. The angle of the motors remains fixed, allowing the delivery of
oil to be dictated by the angle of the pump. As the pump angle increases in the
negative direction, the ground speed increases in reverse.
45
FT90122
Hydraulic
Engine
Carrier
Ring Gear
Pump
Motor
Collecting Shaft
Mechanical
Engine
Carrier
Sun Gear
Collecting Shaft
Tires
Gear Speed %
Ring Gear Speed
FT9012
46
Tires
0 mph
4.2 mph
13.2 mph
19.2 mph
VAR0015
RANGE 2
0 mph
7.2 mph
22.8 mph
30 mph
VAR0014
VAR0013
VAR0001
Feature: Power-splitting.
Advantage: A planetary gear set at the transmission input enables the engine output to be distributed (split) in varying proportions to the mechanical and hydrostatic branches. The amount of
power transmitted via the hydrostatic drive unit decreases with increasing speed. At top speed,
the entire engine output is transmitted mechanically.
Benefit: This means maximum efficiency even at high driving speeds, especially since in range
two the speed of 30 miles per hour can be reached at considerably reduced engine speed. In
this case, the diesel engine is running at optimum consumption.
0 kph
12 kph
38 kph
50 kph
VAR0014
48
ADVANTAGE
BENEFITS
328 ft/hour at 1800 engine
rpms
Stepless, smooth start-up and
driving
O ptimum adaptation of speed
to all operating conditions
Extreme versatility
Low fuel consumption thanks
to range one
Stepless D rive
A utomated operation
Tw o cruise control memories
A utomatic maximum output
control
Transmission ratios for
shuttle control
Programmable acceleration
rates
Vario Program
m ing
TechStar
Programming
Power splitting
H igh-performance
hydrostatic units
45 displacement angle
M axim um Efficiency
Service Friendly
49
TECHstar CVT
Transmission
The TECHstar CVT transmission is the most highly respected transmission in the world. The Chal
lenger TechStar CVT (continuously variable transmission) is standard so you can fully exploit
the power and efficiency of the Challenger Endurance engines.Think a powershift transmission
is the answer in high-horsepower convenience and efficiency? Think again! Challenger
MT600B Series tractors take performance to a totally new level by including the industry leading
TechStar CVT (continuously variable transmission) as standard equipment. Through the combi
nation of proven hydrostatic transmission technology with conventional mechanical efficiency,
the TechStar CVT provides the operator with an unsurpassed level of economy and productivity
through stepless transmission technology.
50
Speed Ranges
The TECHstar CVT has the advantage of offering the highest
speed range in the industry. Range 1 provides 0-17 mph (028km) for heavy field work, while Range 2 provides 0-25 (040) for transport. A large speed range allows precise speed
selection, which results in increased efficiency . If slower
speeds are demanded, the TECHstar CVT can provide infinite
creep speeds down to 60 ft/hr (18 m/hr).
Ecomomy
The TECHstar CVT provides a feature which allows the
operator to save fuel during transport. Being able to operate a
tractor at a speed of 25 mph @ 1600 rpm makes transport
much more economical. The benefit is reduced fuel costs as
well as less operating time. It will also improve the life of the
engine and decrease the amount of maintenance.
51
Service Friendly
The CVT transmission is very easy to access for maintenance.
The tractor does not need to be split. As well pressure and
diagnostic tests can be preformed to allow the mechanic to
solve the issue without disassembling the tractor. The benefit
would be less time in the shop. Which means fewer
maintenance costs.
Ease Of Operation
Controlling the tractor can be done with the left or right hand.
You may accelerate or decelerate as well as change direction.
A third option is the drive pedal mode, commonly used in
loader work and applications demanding a lot of speed
variation. The operator now has the option to control the
tractor according to the job.
52
Fewer Parts
The CVT transmission contains the least amount of moving
parts compared to other powershift transmissions in the industry. Fewer moving parts greatly decreases the potential
for problems due to less points of wear. This creates a product that has a longer life span, increased resale value, and
less maintenance cost. In fact, the only clutch in the entire
system is used to engage the powered front axle.
53
Forager Mode
Forager mode allows operators to maintain a specified engine speed while using the foot pedal to adjust ground
speed. This feature is beneficial in applications where a
constant engine speed is required to maintain PTO speed or
hydraulic flow.
54
Engine Supervisor
Automatically engaged, the engine supervisor reacts when
the engine drops under load. For example, the tractor hits a
tough spot while working ground causing the engine to lug
down. The supervisor kicks in when the engine lugs below
the percentage set by the operator. It will react by decreasing the ground speed to keep the engine speed from dropping further. When the tractor is through the tough spot,
the speed will then increase back up to the initial setting.
Since this is done automatically, the operator doesnt have
to concentrate on keeping power to the ground.
Time and fuel are saved and lessen the risk of overthrottling and keeping maximum ground speed. The engine supervisor also works well in a PTO application when
engine speed is very important.
55
56
Park Lock
MT600B series tractors are equipped with a park lock. The park
lock is operated by a simple slide switch located on the shuttle
lever. This engages a hydraulic ram located on the transmission
housing. This same switch also locks the shuttle lever in place.
57
58
59
ENGINE
The Challenger MT600B series features a two strong, reliable Challenger Endurance engines.
The Challenger 7.4L engine is featured in the MT635B & MT645B and the Challenger 8.4L
engine is featured in the MT655B & MT665B models.
Bosch rotary fuel systems provide the fuel for the high-efficiency engine. The Challenger
engines are equipped with the Bosch VP44 Electronic Fuel Injection Pump. In addition, the
engines are Tier II emissions compliant.
The Challenger Endurance 7.4L and 8.4L engine features many changes and modifications
that make them even more reliable and more efficient through a wide range of tough
applications. One noticeable change is the use of 4 valve per cylinder technology at increases
power and torque over previous MT600 series tractors.
In addition, the engine has seen dramatic improvements in noise reduction. Improvements in
engine materials and the redesign of noise contributing components have made dramatic
improvements. In fact, the MT600B series engines help to create an operator environment
with only 71 decibels inside the cab.
Model
PTO
Horsepower
Engine
Engine
Horsepower
Aspiration
Injection
MT635B
180
Challenger Endurance
451 CID (7.4L)
200
Turbocharged
and Inter-cooled
Electronic
Bosch VP44
MT 645B
200
Challenger Endurance
451 CID (7.4L)
220
Turbocharged
and Inter-cooled
Electronic
Bosch VP44
MT 655B
220
Challenger Endurance
512 CID (8.4L)
240
Turbocharged
and Inter-cooled
Electronic
Bosch VP44
MT 665B
240
Challenger Endurance
512 CID (8.4L)
260
Turbocharged
and Inter-cooled
Electronic
Bosch VP44
37
38
39
40
35
Model
PTO Horsepower
Engine Type
TECTstar CVT
Engine Aspiration
Injection
MT635B
180
Challenger Endurance
Standard
Electronic
MT645B
200
Challenger Endurance
Standard
MT655B
220
Challenger Endurance
Standard
MT665B
240
Challenger Endurance
Standard
Electronic
Electronic
Electronic
MT600B Series Challenger tractors are available in a wide range of configurations to suit almost any application. Powerful Challenger Endurance engines, coupled with the TECHstar
CVT transmission, will provide increased performance to your operation. The proven performance of Challenger tractors and the reliability of proven parts, ensure that the Challenger
tractor will provide superior performance in extreme conditions.
36
SPECIFICATIONS
CHALLENGER MT665B TECHSTAT CVT
GENERAL
ENGINE GENERAL
Model ................................................................................................... Challenger Endurance
Type .......................................................................... In-Line, 6-Cycle, Direct Injection, Diesel
Cylinder Head Design ................................................. Two Piece, Cast Iron, Overhead Valve
Number of Cylinders...............................................................................................................6
Bore in (mm).............................................................................................................. 4.4 (111)
Stroke in (mm)........................................................................................................... 5.7 (145)
Displacement CID (L) .............................................................................................. 512 (8.4L)
Compression Ratio........................................................................................................16.5: 1
Aspiration ..........................................................................Turbocharged - Charge Air Cooled
Starting Aid........................................................................................................... Thermostart
Block Heater...................................................................1000 Watt Coolant Heater (Optional)
27
SPECIFICATIONS
CHALLENGER MT665B TECHSTAT CVT
ENGINE SYSTEMS
Cooling System
Type ........................................................................ Pressurized Liquid, Forced Circulation
Temperature Control ..........................................................................................Thermostat
Fan
Number of Blades......................................................................................................8
Diameter in (mm)........................................................................................... 26 (660)
Drive ............................................ Multi-Groove Belt from Crankshaft, Viscous Clutch
Air Intake System
Intake Location................................................................................................. Under Hood
Air Cleaner
Type................................................................. Dry Donaldson Exhaust Dust Extraction
Number of Elements ........................................................ 2: 1 Primary and 1 Secondary
Material ..................................................................................................... Pleated Paper
Restriction Indicator ...................................................................................Warning Light
Exhaust System
Type ................................................................................ Vertical, at Right, Front Cab Post
Muffler Location .............................................Integral w/External Elbow and Vertical Stack
Fuel Injection System
Type of Injection......................................................................................................... Direct
Injection Pump ...........................................................................................................Bosch
Type...........................................................................................Electronic Rotary VP 44
Drive ............................................................................................................ Timing Gear
Injectors ...............................................................................................................Multi-Hole
Governor
Type.................................................................................................................Electronic
Governed Speed Range rpm .........................................................................800 2350
Rated Engine rpm ........................................................................................................2200
Lubrication System
Type ................................................................ Full Pressure, Full Flow w/Bypass & Cooler
Filter .......................................................................................................... Spin-on Canister
Number of Filters ...............................................................................................................1
Pump Type...................................................................................................................Gear
Pump Drive ........................................................................................................ Crankshaft
28
SPECIFICATIONS
CHALLENGER MT665B TECHSTAT CVT
ENGINE SYSTEMS (Cont.)
Crankcase, Cylinder Block, & Cylinder Head
Cylinder Block .................................................... Cast Iron, Six-Cylinder Parent Bore Block
Cylinder Head .............................................................. One-Piece, Cast, Overhead Valves
Pistons ...........................................................Cast Aluminum Alloy, Controlled Expansion,
Top Ring Insert, Re-Entrant Bowl
Crankshaft............................................................................................... Cold Drop Forged
Number of Main Bearings ..................................................................................................7
POWER TRAIN
Transmission
TECHstar CVT
Type..............................................................................................Continuously Variable
PowerShuttle.......................................................................... Left Side of Steering Column
Speeds @2200 rpm (rated Engine speed) ................................... 60fph-25mph (40kph)
Ranges .................................................................................. (2) 1 Working, 1 Transport
Creeper............................................................................................ (0.03mph) or 60 fph
Differential and Final Drive
Type ........................................................ Primary Reduction - Spiral Hypoid Ring & Pinion
Secondary Reduction Planetary Gear Set
Differential Lock
Type.......................................................................... Sliding Collar, Engage On-The-Go
Engagement ........................................................................................ Electro-Hydraulic
Final Drive............................................................................................... Inboard Planetary
29
SPECIFICATIONS
CHALLENGER MT665B TECHSTAT CVT
POWER TRAIN (Cont.)
Rear Axle
Type .........................................................................................................(HA260) Bar Axle
Axle Lenght .................................................................................................................. 118
Diameter in (mm) ................................................................................................ 4.33 (110)
Tread Settings
Cast Semi Dish Minimum w/18.4R42 .......................................................................60.6
Maximum Permissible Rear Tire Diameter in (mm).............................................. 84 (2142)
Maximum Permissible Axle Static Load Limit lb (kg).................................... 17,044 (7,731)
4WD Front Axle
Type .........................................................................AG 280, High Pivot, Mechanical Drive
Steering Angle degrees....................................................................................................55
Drive.............................................................................................. Centerline Splined Shaft
Drive Ratio ..................................................................................................................1.351
Method of Engagement....................................... Electro-Hydraulic, Wet, Multi-Disc Clutch
Differential Lock
Type............................................................................................................Sliding Collar
Method of Engagement ............................Electro-Hydraulic, Simultaneous w/Rear Axle
Tread Settings in (mm)................................................................ 59.9 (1521) 87.9 (2232)
Maximum Permissible Axle Static Load Limit lb (kg)..................................... 10,861 (4926)
30
SPECIFICATIONS
CHALLENGER MT665B TECHSTAT CVT
Filters
Number ..............................................................................................................................2
Type ............................................................... External Suction Strainer and Canister Filter
Remote Auxiliary Hydraulic Valves
Number .........................................................................................4 Standard, 5/6 Optional
Type ............................Closed Center, Zero Leak, Connect and Disconnect under presure
31
SPECIFICATIONS
CHALLENGER MT665B TECHSTAT CVT
OPERATOR AREA
Cab and Controls
Type ................................................................Isolation-Mounted Cab with A/C and Heater
Glass Area sq ft ...............................................................................................................61
Sound Level in Cab dB (A)...............................................................................................71
Pedals ..................................................................................................................Pendulum
Steering Wheel ............................................................................................. Tilt/Telescope
Roll Over Protective Structure (ROPS) .........................................................Integral w/Cab
Seat....................................................... Semi-active Air Suspension, Swivel and Seat Belt
Instructors Seat ...........................................................................w/Backrest and Seat Belt
Instrumentation
Gauges ...........................................Tachometer, Fuel, Temperature (Coolant), Hourmeter
Digital Readouts..........................PTO Speed, Ground Speed, Engine Speed, Set Speeds
Warning Lights ................. Alternator Charge, Engine Oil Pressure, Air Cleaner Restriction
Differential Lock Engage, High Beam, Directional & Hazard Lights,
Parking Brake, Transmission Oil Low Pressure,
Hydraulic Filter, 4WD Engage, Transmission High Range,
PTO Engage 540, 1000, Economy
ELECTRICAL SYSTEM
Starting and Charging
Type of System ............................................................................ 12-Volt Negative Ground
Alternator .............................................................................................................. 150 Amp
Starter ......................................................................................................................... 3 kW
Battery......................................................................................................... Two - 640 CCA
Lighting
Front......................................................................... 2 Front Grille Hi/Lo Beam Headlights,
2 Double Element Field Lights Above Windshield,
2 Field Lights on Hand Rail
Rear ................................................... 2 Double Element Field Lights Above Rear Window
Hazard Flashers...............................Red Tail Lights, Flashing Safety/Turn Indicator Lights
Trailer Plug....................................................... Standard, Rear-Mounted 7 Terminal ASAE
Horn ...................................................................................................................... Standard
32
SPECIFICATIONS
CHALLENGER MT665B TECHSTAT CVT
CAPACITIES
Engine
Crankcase w/Filter qt (L) ........................................................................................... 20(19)
Fuel Tank gal (L)
Standard ....................................................................................................... 158.5 (600)
Cooling System Gal (L) ........................................................................................... 8.9 (34)
Power Train
Transmission and Final Drives
TECHstar Transmission gal (L)....................................................................... 17.7 (67)
Power Steering System.........................................................Common w/Hydraulic System
Hydraulic System ............................................................................................... 26.4 (100)
4WD Differential qt (L).......................................................................................... 16.91(16)
4WD Planetary Final Drives - Each qt (L) .......................................................... . 2.85 (2.7)
33
SPECIFICATIONS
CHALLENGER MT665B TECHSTAT CVT
DIMENSIONS AND WEIGHTS - 4WD Cab
With ? Rear and ? Front Tires
Dimensions
Wheel Base [B] in (mm) ..................................................................................... 121 (3075)
Overall Length [A] in (mm) ................................................................................. 206 (5240)
Overall Height
Top of Cab [C] in (mm) .............................................................................. 123.6 (3140)
Overall Width [D]
Maximum in (mm) Axle .................................................................................. 118 (3000)
Rear Axle Flange to Flange [H]......................................................................... 60(1524)
Ground Clearance
Under Drawbar [E] in (mm) ................................................................................. 17(432)
Weights
Approximate Shipping Weight
TECHstar lb (kg) ..................................................................................... 19,550 (8868)
34
SPECIFICATIONS
CHALLENGER MT655B TECHSTAT CVT
GENERAL
ENGINE GENERAL
Model ................................................................................................... Challenger Endurance
Type .......................................................................... In-Line, 6-Cycle, Direct Injection, Diesel
Cylinder Head Design ................................................. Two Piece, Cast Iron, Overhead Valve
Number of Cylinders...............................................................................................................6
Bore in (mm).............................................................................................................. 4.4 (111)
Stroke in (mm)........................................................................................................... 5.7 (145)
Displacement CID (L) .............................................................................................. 512 (8.4L)
Compression Ratio........................................................................................................16.5: 1
Aspiration ..........................................................................Turbocharged - Charge Air Cooled
Starting Aid........................................................................................................... Thermostart
Block Heater...................................................................1000 Watt Coolant Heater (Optional)
19
SPECIFICATIONS
CHALLENGER MT655B TECHSTAT CVT
ENGINE SYSTEMS
Cooling System
Type ........................................................................ Pressurized Liquid, Forced Circulation
Temperature Control ..........................................................................................Thermostat
Fan
Number of Blades......................................................................................................8
Diameter in (mm)........................................................................................... 26 (660)
Drive ............................................ Multi-Groove Belt from Crankshaft, Viscous Clutch
Air Intake System
Intake Location................................................................................................. Under Hood
Air Cleaner
Type................................................................. Dry Donaldson Exhaust Dust Extraction
Number of Elements ........................................................ 2: 1 Primary and 1 Secondary
Material ..................................................................................................... Pleated Paper
Restriction Indicator ...................................................................................Warning Light
Exhaust System
Type ................................................................................ Vertical, at Right, Front Cab Post
Muffler Location .............................................Integral w/External Elbow and Vertical Stack
Fuel Injection System
Type of Injection......................................................................................................... Direct
Injection Pump ...........................................................................................................Bosch
Type...........................................................................................Electronic Rotary VP 44
Drive ............................................................................................................ Timing Gear
Injectors ...............................................................................................................Multi-Hole
Governor
Type.................................................................................................................Electronic
Governed Speed Range rpm .........................................................................800 2350
Rated Engine rpm ........................................................................................................2200
Lubrication System
Type ................................................................ Full Pressure, Full Flow w/Bypass & Cooler
Filter .......................................................................................................... Spin-on Canister
Number of Filters ...............................................................................................................1
Pump Type...................................................................................................................Gear
Pump Drive ........................................................................................................ Crankshaft
20
SPECIFICATIONS
CHALLENGER MT655B TECHSTAT CVT
ENGINE SYSTEMS (Cont.)
Crankcase, Cylinder Block, & Cylinder Head
Cylinder Block .................................................... Cast Iron, Six-Cylinder Parent Bore Block
Cylinder Head .............................................................. One-Piece, Cast, Overhead Valves
Pistons ...........................................................Cast Aluminum Alloy, Controlled Expansion,
Top Ring Insert, Re-Entrant Bowl
Crankshaft............................................................................................... Cold Drop Forged
Number of Main Bearings ..................................................................................................7
POWER TRAIN
Transmission
TECHstar CVT
Type..............................................................................................Continuously Variable
PowerShuttle.......................................................................... Left Side of Steering Column
Speeds @2200 rpm (rated Engine speed) ................................... 60fph-25mph (40kph)
Ranges .................................................................................. (2) 1 Working, 1 Transport
Creeper............................................................................................ (0.03mph) or 60 fph
Differential and Final Drive
Type ........................................................ Primary Reduction - Spiral Hypoid Ring & Pinion
Secondary Reduction Planetary Gear Set
Differential Lock
Type.......................................................................... Sliding Collar, Engage On-The-Go
Engagement ........................................................................................ Electro-Hydraulic
Final Drive............................................................................................... Inboard Planetary
21
SPECIFICATIONS
CHALLENGER MT655B TECHSTAT CVT
POWER TRAIN (Cont.)
Rear Axle
Type .........................................................................................................(HA260) Bar Axle
Axle Lenght .................................................................................................................. 118
Diameter in (mm) ................................................................................................ 4.33 (110)
Tread Settings
Cast Semi Dish Minimum w/18.4R42 .......................................................................60.6
Maximum Permissible Rear Tire Diameter in (mm).............................................. 84 (2142)
Maximum Permissible Axle Static Load Limit lb (kg).................................... 17,044 (7,731)
4WD Front Axle
Type .........................................................................AG 280, High Pivot, Mechanical Drive
Steering Angle degrees....................................................................................................55
Drive.............................................................................................. Centerline Splined Shaft
Drive Ratio ..................................................................................................................1.351
Method of Engagement....................................... Electro-Hydraulic, Wet, Multi-Disc Clutch
Differential Lock
Type............................................................................................................Sliding Collar
Method of Engagement ............................Electro-Hydraulic, Simultaneous w/Rear Axle
Tread Settings in (mm)................................................................ 59.9 (1521) 87.9 (2232)
Maximum Permissible Axle Static Load Limit lb (kg)..................................... 10,861 (4926)
22
SPECIFICATIONS
CHALLENGER MT655B TECHSTAT CVT
Filters
Number ..............................................................................................................................2
Type ............................................................... External Suction Strainer and Canister Filter
Remote Auxiliary Hydraulic Valves
Number .........................................................................................4 Standard, 5/6 Optional
Type ............................Closed Center, Zero Leak, Connect and Disconnect under presure
23
SPECIFICATIONS
CHALLENGER MT655B TECHSTAT CVT
OPERATOR AREA
Cab and Controls
Type ................................................................Isolation-Mounted Cab with A/C and Heater
Glass Area sq ft ...............................................................................................................61
Sound Level in Cab dB (A)...............................................................................................71
Pedals ..................................................................................................................Pendulum
Steering Wheel ............................................................................................. Tilt/Telescope
Roll Over Protective Structure (ROPS) .........................................................Integral w/Cab
Seat....................................................... Semi-active Air Suspension, Swivel and Seat Belt
Instructors Seat ...........................................................................w/Backrest and Seat Belt
Instrumentation
Gauges ...........................................Tachometer, Fuel, Temperature (Coolant), Hourmeter
Digital Readouts..........................PTO Speed, Ground Speed, Engine Speed, Set Speeds
Warning Lights ................. Alternator Charge, Engine Oil Pressure, Air Cleaner Restriction
Differential Lock Engage, High Beam, Directional & Hazard Lights,
Parking Brake, Transmission Oil Low Pressure,
Hydraulic Filter, 4WD Engage, Transmission High Range,
PTO Engage 540, 1000, Economy
ELECTRICAL SYSTEM
Starting and Charging
Type of System ............................................................................ 12-Volt Negative Ground
Alternator .............................................................................................................. 150 Amp
Starter ......................................................................................................................... 3 kW
Battery......................................................................................................... Two - 640 CCA
Lighting
Front......................................................................... 2 Front Grille Hi/Lo Beam Headlights,
2 Double Element Field Lights Above Windshield,
2 Field Lights on Hand Rail
Rear ................................................... 2 Double Element Field Lights Above Rear Window
Hazard Flashers...............................Red Tail Lights, Flashing Safety/Turn Indicator Lights
Trailer Plug....................................................... Standard, Rear-Mounted 7 Terminal ASAE
Horn ...................................................................................................................... Standard
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SPECIFICATIONS
CHALLENGER MT655B TECHSTAT CVT
CAPACITIES
Engine
Crankcase w/Filter qt (L) ........................................................................................... 20(19)
Fuel Tank gal (L)
Standard ....................................................................................................... 158.5 (600)
Cooling System Gal (L) ........................................................................................... 8.9 (34)
Power Train
Transmission and Final Drives
TECHstar Transmission gal (L)....................................................................... 17.7 (67)
Power Steering System.........................................................Common w/Hydraulic System
Hydraulic System ............................................................................................... 26.4 (100)
4WD Differential qt (L)......................................................................................... 16.91 (16)
4WD Planetary Final Drives - Each qt (L) ........................................................... . 2.85(2.7)
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SPECIFICATIONS
CHALLENGER MT655B TECHSTAT CVT
DIMENSIONS AND WEIGHTS - 4WD Cab
With ? Rear and ? Front Tires
Dimensions
Wheel Base [B] in (mm) ..................................................................................... 121 (3075)
Overall Length [A] in (mm) ................................................................................. 206 (5240)
Overall Height
Top of Cab [C] in (mm) .............................................................................. 123.6 (3140)
Overall Width [D]
Maximum in (mm) Axle .................................................................................. 118 (3000)
Rear Axle Flange to Flange [H]......................................................................... 60(1524)
Ground Clearance
Under Drawbar [E] in (mm) ................................................................................. 17(432)
Weights
Approximate Shipping Weight
TECHstar lb (kg) ..................................................................................... 19,550 (8868)
26
SPECIFICATIONS
CHALLENGER MT645B TECHSTAT CVT
GENERAL
ENGINE GENERAL
Model ................................................................................................... Challenger Endurance
Type .......................................................................... In-Line, 6-Cycle, Direct Injection, Diesel
Cylinder Head Design ................................................. Two Piece, Cast Iron, Overhead Valve
Number of Cylinders...............................................................................................................6
Bore in (mm).............................................................................................................. 4.3 (108)
Stroke in (mm)........................................................................................................... 5.3 (136)
Displacement CID (L) .............................................................................................. 451 (7.4L)
Compression Ratio........................................................................................................16.5: 1
Aspiration ..........................................................................Turbocharged - Charge Air Cooled
Starting Aid........................................................................................................... Thermostart
Block Heater...................................................................1000 Watt Coolant Heater (Optional)
11
SPECIFICATIONS
CHALLENGER MT645B TECHSTAT CVT
ENGINE SYSTEMS
Cooling System
Type ........................................................................ Pressurized Liquid, Forced Circulation
Temperature Control ..........................................................................................Thermostat
Fan
Number of Blades......................................................................................................8
Diameter in (mm)........................................................................................... 26 (660)
Drive ............................................ Multi-Groove Belt from Crankshaft, Viscous Clutch
Air Intake System
Intake Location................................................................................................. Under Hood
Air Cleaner
Type................................................................. Dry Donaldson Exhaust Dust Extraction
Number of Elements ........................................................ 2: 1 Primary and 1 Secondary
Material ..................................................................................................... Pleated Paper
Restriction Indicator ...................................................................................Warning Light
Exhaust System
Type ................................................................................ Vertical, at Right, Front Cab Post
Muffler Location .............................................Integral w/External Elbow and Vertical Stack
Fuel Injection System
Type of Injection......................................................................................................... Direct
Injection Pump ...........................................................................................................Bosch
Type...........................................................................................Electronic Rotary VP 44
Drive ............................................................................................................ Timing Gear
Injectors ...............................................................................................................Multi-Hole
Governor
Type.................................................................................................................Electronic
Governed Speed Range rpm .........................................................................800 2350
Rated Engine rpm ........................................................................................................2200
Lubrication System
Type ................................................................ Full Pressure, Full Flow w/Bypass & Cooler
Filter .......................................................................................................... Spin-on Canister
Number of Filters ...............................................................................................................1
Pump Type...................................................................................................................Gear
Pump Drive ........................................................................................................ Crankshaft
12
SPECIFICATIONS
CHALLENGER MT645B TECHSTAT CVT
ENGINE SYSTEMS (Cont.)
Crankcase, Cylinder Block, & Cylinder Head
Cylinder Block .................................................... Cast Iron, Six-Cylinder Parent Bore Block
Cylinder Head .............................................................. One-Piece, Cast, Overhead Valves
Pistons ...........................................................Cast Aluminum Alloy, Controlled Expansion,
Top Ring Insert, Re-Entrant Bowl
Crankshaft............................................................................................... Cold Drop Forged
Number of Main Bearings ..................................................................................................7
POWER TRAIN
Transmission
TECHstar CVT
Type..............................................................................................Continuously Variable
PowerShuttle.......................................................................... Left Side of Steering Column
Speeds @2200 rpm (rated Engine speed) ................................... 60fph-25mph (40kph)
Ranges .................................................................................. (2) 1 Working, 1 Transport
Creeper............................................................................................ (0.03mph) or 60 fph
Differential and Final Drive
Type ........................................................ Primary Reduction - Spiral Hypoid Ring & Pinion
Secondary Reduction Planetary Gear Set
Differential Lock
Type.......................................................................... Sliding Collar, Engage On-The-Go
Engagement ........................................................................................ Electro-Hydraulic
Final Drive............................................................................................... Inboard Planetary
13
SPECIFICATIONS
CHALLENGER MT645B TECHSTAT CVT
POWER TRAIN (Cont.)
Rear Axle
Type .........................................................................................................(HA200) Bar Axle
Axle Lenght .................................................................................................................. 118
Diameter in (mm) ................................................................................................ 4.33 (110)
Tread Settings
Cast Semi Dish Minimum w/18.4R42 .......................................................................60.6
Maximum Permissible Rear Tire Diameter in (mm).............................................. 84 (2142)
Maximum Permissible Axle Static Load Limit lb (kg).................................... 17,044 (7,731)
4WD Front Axle
Type .........................................................................AG 280, High Pivot, Mechanical Drive
Steering Angle degrees....................................................................................................55
Drive.............................................................................................. Centerline Splined Shaft
Drive Ratio ..................................................................................................................1.351
Method of Engagement....................................... Electro-Hydraulic, Wet, Multi-Disc Clutch
Differential Lock
Type............................................................................................................Sliding Collar
Method of Engagement ............................Electro-Hydraulic, Simultaneous w/Rear Axle
Tread Settings in (mm)................................................................ 59.9 (1521) 87.9 (2232)
Maximum Permissible Axle Static Load Limit lb (kg)..................................... 10,861 (4926)
14
SPECIFICATIONS
CHALLENGER MT645B TECHSTAT CVT
Filters
Number ..............................................................................................................................2
Type ............................................................... External Suction Strainer and Canister Filter
Remote Auxiliary Hydraulic Valves
Number .........................................................................................4 Standard, 5/6 Optional
Type ............................Closed Center, Zero Leak, Connect and Disconnect under presure
15
SPECIFICATIONS
CHALLENGER MT645B TECHSTAT CVT
OPERATOR AREA
Cab and Controls
Type ................................................................Isolation-Mounted Cab with A/C and Heater
Glass Area sq ft ...............................................................................................................61
Sound Level in Cab dB (A)...............................................................................................71
Pedals ..................................................................................................................Pendulum
Steering Wheel ............................................................................................. Tilt/Telescope
Roll Over Protective Structure (ROPS) .........................................................Integral w/Cab
Seat....................................................... Semi-active Air Suspension, Swivel and Seat Belt
Instructors Seat ...........................................................................w/Backrest and Seat Belt
Instrumentation
Gauges ...........................................Tachometer, Fuel, Temperature (Coolant), Hourmeter
Digital Readouts..........................PTO Speed, Ground Speed, Engine Speed, Set Speeds
Warning Lights ................. Alternator Charge, Engine Oil Pressure, Air Cleaner Restriction
Differential Lock Engage, High Beam, Directional & Hazard Lights,
Parking Brake, Transmission Oil Low Pressure,
Hydraulic Filter, 4WD Engage, Transmission High Range,
PTO Engage 540, 1000, Economy
ELECTRICAL SYSTEM
Starting and Charging
Type of System ............................................................................ 12-Volt Negative Ground
Alternator .............................................................................................................. 150 Amp
Starter ......................................................................................................................... 3 kW
Battery......................................................................................................... Two - 640 CCA
Lighting
Front......................................................................... 2 Front Grille Hi/Lo Beam Headlights,
2 Double Element Field Lights Above Windshield,
2 Field Lights on Hand Rail
Rear ................................................... 2 Double Element Field Lights Above Rear Window
Hazard Flashers...............................Red Tail Lights, Flashing Safety/Turn Indicator Lights
Trailer Plug....................................................... Standard, Rear-Mounted 7 Terminal ASAE
Horn ...................................................................................................................... Standard
16
SPECIFICATIONS
CHALLENGER MT645B TECHSTAT CVT
CAPACITIES
Engine
Crankcase w/Filter qt (L) ........................................................................................... 20(19)
Fuel Tank gal (L)
Standard ....................................................................................................... 158.5 (600)
Cooling System Gal (L) ........................................................................................... 8.9 (34)
Power Train
Transmission and Final Drives
TECHstar Transmission gal (L)....................................................................... 17.7 (67)
Power Steering System.........................................................Common w/Hydraulic System
Hydraulic System ............................................................................................... 26.4 (100)
4WD Differential qt (L)...................................................................................... 15.64 (14.8)
4WD Planetary Final Drives - Each qt (L) ........................................................... . 1.80(1.7)
17
SPECIFICATIONS
CHALLENGER MT645B TECHSTAT CVT
DIMENSIONS AND WEIGHTS - 4WD Cab
With ? Rear and ? Front Tires
Dimensions
Wheel Base [B] in (mm) ..................................................................................... 121 (3075)
Overall Length [A] in (mm) ................................................................................. 206 (5240)
Overall Height
Top of Cab [C] in (mm) .............................................................................. 123.6 (3140)
Overall Width [D]
Maximum in (mm) Axle .................................................................................. 118 (3000)
Rear Axle Flange to Flange [H]......................................................................... 60(1524)
Ground Clearance
Under Drawbar [E] in (mm) ................................................................................. 17(432)
Weights
Approximate Shipping Weight
TECHstar lb (kg) ..................................................................................... 18,308 (8304)
18
SPECIFICATIONS
CHALLENGER MT635B TECHSTAT CVT
GENERAL
ENGINE GENERAL
Model ................................................................................................... Challenger Endurance
Type .......................................................................... In-Line, 6-Cycle, Direct Injection, Diesel
Cylinder Head Design ................................................. Two Piece, Cast Iron, Overhead Valve
Number of Cylinders...............................................................................................................6
Bore in (mm).............................................................................................................. 4.3 (108)
Stroke in (mm)........................................................................................................... 5.3 (136)
Displacement CID (L) .............................................................................................. 451 (7.4L)
Compression Ratio........................................................................................................16.5: 1
Aspiration ..........................................................................Turbocharged - Charge Air Cooled
Starting Aid........................................................................................................... Thermostart
Block Heater...................................................................1000 Watt Coolant Heater (Optional)
SPECIFICATIONS
CHALLENGER MT635B TECHSTAT CVT
ENGINE SYSTEMS
Cooling System
Type ........................................................................ Pressurized Liquid, Forced Circulation
Temperature Control ..........................................................................................Thermostat
Fan
Number of Blades......................................................................................................8
Diameter in (mm)........................................................................................... 26 (660)
Drive ............................................ Multi-Groove Belt from Crankshaft, Viscous Clutch
Air Intake System
Intake Location................................................................................................. Under Hood
Air Cleaner
Type................................................................. Dry Donaldson Exhaust Dust Extraction
Number of Elements ........................................................ 2: 1 Primary and 1 Secondary
Material ..................................................................................................... Pleated Paper
Restriction Indicator ...................................................................................Warning Light
Exhaust System
Type ................................................................................ Vertical, at Right, Front Cab Post
Muffler Location .............................................Integral w/External Elbow and Vertical Stack
Fuel Injection System
Type of Injection......................................................................................................... Direct
Injection Pump ...........................................................................................................Bosch
Type...........................................................................................Electronic Rotary VP 44
Drive ............................................................................................................ Timing Gear
Injectors ...............................................................................................................Multi-Hole
Governor
Type.................................................................................................................Electronic
Governed Speed Range rpm .........................................................................800 2350
Rated Engine rpm ........................................................................................................2200
Lubrication System
Type ................................................................ Full Pressure, Full Flow w/Bypass & Cooler
Filter .......................................................................................................... Spin-on Canister
Number of Filters ...............................................................................................................1
Pump Type...................................................................................................................Gear
Pump Drive ........................................................................................................ Crankshaft
SPECIFICATIONS
CHALLENGER MT635B TECHSTAT CVT
ENGINE SYSTEMS (Cont.)
Crankcase, Cylinder Block, & Cylinder Head
Cylinder Block .................................................... Cast Iron, Six-Cylinder Parent Bore Block
Cylinder Head .............................................................. One-Piece, Cast, Overhead Valves
Pistons ...........................................................Cast Aluminum Alloy, Controlled Expansion,
Top Ring Insert, Re-Entrant Bowl
Crankshaft............................................................................................... Cold Drop Forged
Number of Main Bearings ..................................................................................................7
POWER TRAIN
Transmission
TECHstar CVT
Type..............................................................................................Continuously Variable
PowerShuttle.......................................................................... Left Side of Steering Column
Speeds @2200 rpm (rated Engine speed) ................................... 60fph-25mph (40kph)
Ranges .................................................................................. (2) 1 Working, 1 Transport
Creeper............................................................................................ (0.03mph) or 60 fph
Differential and Final Drive
Type ........................................................ Primary Reduction - Spiral Hypoid Ring & Pinion
Secondary Reduction Planetary Gear Set
Differential Lock
Type.......................................................................... Sliding Collar, Engage On-The-Go
Engagement ........................................................................................ Electro-Hydraulic
Final Drive............................................................................................... Inboard Planetary
SPECIFICATIONS
CHALLENGER MT635B TECHSTAT CVT
POWER TRAIN (Cont.)
Rear Axle
Type .........................................................................................................(HA200) Bar Axle
Axle Lenght .................................................................................................................. 118
Diameter in (mm) ................................................................................................ 4.33 (110)
Tread Settings
Cast Semi Dish Minimum w/18.4R42 .......................................................................60.6
Maximum Permissible Rear Tire Diameter in (mm).............................................. 84 (2142)
Maximum Permissible Axle Static Load Limit lb (kg).................................... 17,044 (7,731)
4WD Front Axle
Type .........................................................................AG 280, High Pivot, Mechanical Drive
Steering Angle degrees....................................................................................................55
Drive.............................................................................................. Centerline Splined Shaft
Drive Ratio ..................................................................................................................1.351
Method of Engagement....................................... Electro-Hydraulic, Wet, Multi-Disc Clutch
Differential Lock
Type............................................................................................................Sliding Collar
Method of Engagement ............................Electro-Hydraulic, Simultaneous w/Rear Axle
Tread Settings in (mm)................................................................ 59.9 (1521) 87.9 (2232)
Maximum Permissible Axle Static Load Limit lb (kg)..................................... 10,861 (4926)
SPECIFICATIONS
CHALLENGER MT635B TECHSTAT CVT
Filters
Number ..............................................................................................................................2
Type ............................................................... External Suction Strainer and Canister Filter
Remote Auxiliary Hydraulic Valves
Number .........................................................................................4 Standard, 5/6 Optional
Type ............................Closed Center, Zero Leak, Connect and Disconnect under presure
SPECIFICATIONS
CHALLENGER MT635B TECHSTAT CVT
OPERATOR AREA
Cab and Controls
Type ................................................................Isolation-Mounted Cab with A/C and Heater
Glass Area sq ft ...............................................................................................................61
Sound Level in Cab dB (A)...............................................................................................71
Pedals ..................................................................................................................Pendulum
Steering Wheel ............................................................................................. Tilt/Telescope
Roll Over Protective Structure (ROPS) .........................................................Integral w/Cab
Seat....................................................... Semi-active Air Suspension, Swivel and Seat Belt
Instructors Seat ...........................................................................w/Backrest and Seat Belt
Instrumentation
Gauges ...........................................Tachometer, Fuel, Temperature (Coolant), Hourmeter
Digital Readouts..........................PTO Speed, Ground Speed, Engine Speed, Set Speeds
Warning Lights ................. Alternator Charge, Engine Oil Pressure, Air Cleaner Restriction
Differential Lock Engage, High Beam, Directional & Hazard Lights,
Parking Brake, Transmission Oil Low Pressure,
Hydraulic Filter, 4WD Engage, Transmission High Range,
PTO Engage 540, 1000, Economy
ELECTRICAL SYSTEM
Starting and Charging
Type of System ............................................................................ 12-Volt Negative Ground
Alternator .............................................................................................................. 150 Amp
Starter ....................................................................................................................... ?? kW
Battery......................................................................................................... Two - 640 CCA
Lighting
Front......................................................................... 2 Front Grille Hi/Lo Beam Headlights,
2 Double Element Field Lights Above Windshield,
2 Field Lights on Hand Rail
Rear ................................................... 2 Double Element Field Lights Above Rear Window
Hazard Flashers...............................Red Tail Lights, Flashing Safety/Turn Indicator Lights
Trailer Plug....................................................... Standard, Rear-Mounted 7 Terminal ASAE
Horn ...................................................................................................................... Standard
SPECIFICATIONS
CHALLENGER MT635B TECHSTAT CVT
CAPACITIES
Engine
Crankcase w/Filter qt (L) ........................................................................................... 20(19)
Fuel Tank gal (L)
Standard ....................................................................................................... 158.5 (600)
Cooling System Gal (L) ........................................................................................... 8.9 (34)
Power Train
Transmission and Final Drives
TECHstar Transmission gal (L)....................................................................... 17.7 (67)
Power Steering System.........................................................Common w/Hydraulic System
Hydraulic System ............................................................................................... 26.4 (100)
4WD Differential qt (L)....................................................................................... 15.64(14.8)
4WD Planetary Final Drives - Each qt (L) .......................................................... . 1.80 (1.7)
SPECIFICATIONS
CHALLENGER MT635B TECHSTAT CVT
DIMENSIONS AND WEIGHTS - 4WD Cab
With ? Rear and ? Front Tires
Dimensions
Wheel Base [B] in (mm) ..................................................................................... 121 (3075)
Overall Length [A] in (mm) ................................................................................. 206 (5240)
Overall Height
Top of Cab [C] in (mm) .............................................................................. 123.6 (3140)
Overall Width [D]
Maximum in (mm) Axle .................................................................................. 118 (3000)
Rear Axle Flange to Flange [H]......................................................................... 60(1524)
Ground Clearance
Under Drawbar [E] in (mm) ................................................................................. 17(432)
Weights
Approximate Shipping Weight
TECHstar lb (kg) ..................................................................................... 18,308 (8304)
10
INTRODUCTION
CHALLENGER MT600B SERIES
GENERAL
The new Challenger tractors have been developed to meet the needs of todays progressive growers. Advanced
styling combined with high performance features provide improved versatility and outstanding reliability.
While designing these new features, Challenger engineers were dedicated to providing a tractor that has proven
durability and exceptional operator comfort and convenience. Advanced engine and power train technology define
the 60 to 240 horsepower Challenger tractors. This allows better compatibility with a wide variety of equipment
and will make owning a Challenger tractor more appealing to owners and operators across a larger spectrum of
needs and demands.
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