JOB NO.

ITEM NO.

PURCHASE ORDER NO.

RECIPROCATING PUMP (API 674-2ND)

1 APPLICABLE TO:

PROPOSAL

REVISION NO.
PAGE

PURCHASE

DATE

OF

BY

AS BUILT

2 FOR

PDVSA

UNIT

3 SITE

VENEZUELA

NO. OF PUMPS REQUIRED

4 SERVICE

TRANSFERENCIA DE CRUDO

SIZE AND TYPE

5 MANUFACTURER
6 NOTE:

***

SERIAL NO.

INDICATES INFORMATION TO BE COMPLETED BY PURCHASER

POR DEFINIR

***

***

BY MANUFACTURER
GENERAL

7
8 NO. MOTOR DRIVEN

***

OTHER DRIVER TYPE

ACCION DIRECTA/IMPULSADA POR GAS

9 PUMP ITEM NO'S

***

PUMP ITEM NO'S

***

10 MOTOR ITEM NO'S

***

DRIVER ITEM NO'S

***

GEAR ITEM NO'S

11 MOTOR PROVIDED BY

***

DRIVER PROVIDED BY

***

GEAR PROVIDED BY

***

12 MOTOR MOUNTED BY

***

DRIVER MOUNTED BY

***

GEAR MOUNTED BY

***

GEAR DATA SHEET NO.

***

13 MOTOR DATA SHEET NO.

16
17

DRIVER DATA SHEET NO.

**

X
137.9 GPM X

137.9 GP @ MINIMUM VISCOSITY

TYPE OR NAME OF LIQUID

NORMAL

288

MINIMUM

295

SUCTION PRESSURE (PSIG):

87

SPECIFIC GRAVITY

MAXIMUM

21

DIFFERENTIAL PRESSURE (PSI):

22

MAXIMUM

23

NPSH AVAILABLE (FT) WITHOUT ACCELERATION HEAD

24

ACCELERATION HEAD (APP G)

MAXIMUM
0.8

0.3

MINIMUM

6.6

MINIMUM
Cp (BTU/lb F)

VISCOSITY (SSU)

35.18 SSUMINIMUM

MAXIMUM

CORROSIVE/EROSIVE AGENTS
MINIMUM

CHLORIDE CONCENTRATION (PPM)

LIQUID

TOXIC

FLAMMABLE

PERFORMANCE

RATED CAPACITY (GPM)

27

NPSH REQUIRED (FT)

HEATED

28

PISTON SPEED (FPM)

ELECTRICAL AREA CLASS

29

DISPLACEMENT (GPM)

WINTERIZATION REQ'D

30

VOLUMETRIC EFFICIENCY (%)

31

MECHANICAL EFFICIENCY(%)

32

BHP @ MAXIMUM VISCOSITY

33

BHP @ RELIEF VALVE SETTING

34

MAXIMUM ALLOWABLE SPEED (RPM)

35

MINIMUM ALLOWABLE SPEED (RPM)

36

PINION SHAFT (RPM)

37

HYDRAULIC HP

38

FOR DIRECT-ACTING PUMPS:

HERTZ

39

DRIVE GAS

PHASE

40

GOVERNOR TYPE

41

INLET PRESSURE (PSIG)

130

42

INLET TEMPERATURE (F)

***

43

EXHAUST PRESSURE (PSIG)

44

STALL PRESSURE (PSIG)

45

GAS CONSUMPTION (LB/HHP-HR)

LOCATION

OTHER

SITE AND UTILITY DATA

INDOOR
UNHEATED

OUTDOOR
UNDER ROOF

GROUP

DIV

TROPICALIZATION REQ'D

SITE DATA

###

RANGE OF AMBIENT TEMPS: MIN/MAX

108 F

UNUSUAL CONDITIONS
x

DUST

FUMES

SALT ATMOSPHERE

OTHER
UTILITY CONDITIONS
ELECTRICITY

BHP

DRIVERS

HEATING

CONTROL

SHUTDOWN

VOLTAGE

GAS NATURAL
***

COOLING WATER

46
47 API 674 POSITIVE DISPLACEMENT PUMPS-RECIPROCATING
GOVERNING SPECIFICATION (IF DIFFERENT)

INLET

RETURN

TEMPF

MAX

PRESS.(PSIG)

MIN

DESIGN

MAX

SOURCE
INSTRUMENT AIR
PRESSURE (PSIG)
APPLICABLE SPECIFICATIONS

49 REMARKS:

MINIMUM

MAXIMUM

26

48

COMPRESSIBILITY %

SPECIFIC HEAT

20

25

CRUDO LIVIANO

PUMPING TEMPERATURE (F):

DISCHARGE PRESSURE (PSIG):

LIQUID

CAPACITY @ PT (GPM):
@ MAXIMUN VISCOSITY

18
19

***
OPERATING CONDITIONS

**

MAX

MIN

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RECIPROCATING PUMP (API 674-2ND)

ITEM NO.

REVISION NO.
PAGE

DATE

OF

BY

CONSTRUCTION

1
2

ANSI

3 LIQUID END:

(2.7.1.1 THROUGH 2.7.1.4)

NOZZLES

SIZE

SIMPLEX

MULTIPLEX

PLUNGER

LIQUID SUCTION

DUPLEX

NO. OF CYLINDERS

PISTON

LIQUID DISCHARGE

SINGLE ACTING

HORIZONTAL

REMOVABLE LINERS

GAS INLET

DOUBLE ACTING

VERTICAL

NO LINERS

GAS EXHAUST

8 VALVES PER CORNER:

11

DISCHARGE

FACING

LOCATION

GLAND FLUSH

9
10

RATING

AREA (IN)

VELOCITY (FPM)

DRAINS
OTHER

12 VALVE TYPE:

OTHER
DISC

WING

2'BLE PORTED

BALL

OTHER

MATERIALS

13
14

PART

LIQUID END

ASTM NO.

GAS END

15 CYLINDER
16 LINER
17 PISTON OR PLUNGER
18 PISTON RINGS
19 PISTON ROD
20 VALVES/VALVE SEATS
21 GLAND
22 THROAT BUSHING
23 PACKING
24 LANTERN RING
25 BOLTING
26 OTHER
27 OTHER
LIQUID END LUBRICATION

28
29

PACKING LUBE

30

FLUSH SOURCE

31

LUBRICATOR MAKE

32

SIZE

PACKING
LIQUID END

OTHER
QA INSPECTION AND TEST
GAS

COMPLIANCE WITH INSPECTORS CHECK LIST

CYLINDER

CERTIFICATION OF MATERIALS

36 MAXIMUM PRESSURE (PSIG)

FINAL ASSEMBLY CLEARANCES

37 MAXIMUM TEMPERATURE (F)

SURFACE AND SUBSURFACE EXAMINATIONS

34

LIQUID

35

CYLINDER

38 HYDROSTATIC TEST PRESS. (PSIG)

RADIOGRAPHY

39 OTHER

ULTRASONIC

MAGNETIC PARTICLE

LIQUID PENETRANT

DRIVE MECHANISM

40

VALVE ROD

SIZE OF RINGS
NO. OF FEEDS
PRESSURE RATINGS

33

GAS END

NO. OF RINGS

41

DIRECT COUPLED

42

COUPLING MANUFACTURER

43

SOLEPLATES

V-BELT OR COG

BASEPLATE

GEAR

SKID

SUITABLE FOR EPOXY GROUT

CLEANLINESS PRIOR TO FINAL ASSEMBLY

HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES

FURNISH PROCEDURES FOR OPTIONAL TESTS

44

BY PUMP MANUFACTURER

45

EXTENDED FOR

TESTS

46

SUBPLATES BY PUMP MANUFACTURER

HYDROSTATIC

47

DRAIN-RIM

DRAIN-PAN

PERFORMANCE

48

LEVELING PADS

SUITABLE FOR COLUMN MOUNTING

NPSH

REQ'D
X

W/T

OBS

49

OTHER

50 REMARKS:
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CONTROLS

2 MAXIMUM FRAME RATING:

TYPE:

HP @

RPM

4 MAXIMUM PRESSURE RATING(PSIG)

MANUAL

REMOTE

PNEUMATIC

AUTOMATIC

LOCAL

ELECTRONIC

FLOW BYPASS

7 TYPE OF MAIN BEARINGS

NO

GEAR SERVICE FACTOR

FREESTANDING

15

AUXILIARY

16

DRIVEN BY

ON UNIT

OTHER

TACHOMETER REQUIRED
POSITIVE PRESSURE

13 OIL PUMP:
MAIN

ONLY

VENDOR TO FURNISH CONTROL PANEL

11 POWER END LUBRICATION:

14

TYPE

OTHER PURCHASE REQUIREMENTS

GRAVITY
NAMEPLATE UNITS

U.S. CUSTOMARY

SI

VENDOR REVIEW FURNISHED PROCESS PIPING

VENDOR REVIEW PIPING DRAWINGS

17 OIL FILTER:

VENDOR FURNISHED PULSATION SUPPRESSION DEVICES

18

TYPE

MAKE

VENDOR FURNISHED RELIEF VALVE

19

FILTRATION SIZE

MODEL

INTERNAL

20

OIL COOLER

RELIEF VALVE SETTING (PSIG)

21

TYPE

LIQUID-FILLED PRESSURE GAUGES REQUIRED

22

SIZE

EXTERNAL

TECHNICAL DATA MANUAL REQUIRED

23

COMBINATION

VENDOR FURNISHES CS GOVERNOR & VALVE

GEAR RATIO

SPLASH

VARIABLE SPEED

ONLY

8 INTERNAL GEARS

12 TYPE

SIGNAL:

CAPACITY CONTROL:

6 NO. OF MAIN BEARINGS

10

DATE

POWER FRAME

ITEM NO.

REVISION NO.

MAXIMUM SOUND PRESSURE LEVEL

24

MOTOR

25

MANUFACTURER

OVERSIZE NOZZLE MATING PARTS BY VENDOR

FT

DBA

26

TYPE

QUENCH-TYPE GLANDS REQUIRED

27

FRAME NO.

PROVIDE PACKING COLLECTION CHAMBER

28

CONSTANT SPEED

PROVIDE LANTERN RING PURGE

29

VARIABLE SPEED

30

HP

RPM

31

VOLTS

PHASE

32

HERTZ

SERVICE FACTOR

33

ENCLOSURE

SIZE
OIL HEATER CONNECTION REQUIRED
DISTANCE PIECE COVERS
SAFETY

LOUVERED

SOLID

GUARDS

WEATHER

COVERS

34

COVERS

35

STEAM TURBINE

ADDITIONAL OIL SYSTEM ITEMS

36

OTHER (SEE SEPARATE DATA SHEETS)

37
38

REQUIRED

39

MANUFACTURER

40

MODEL

41

TYPE

42

SERVICE FACTOR

43

RATING

PRESSURE

TEMPERATURE

INDICATOR

GAUGES

GAUGES

STRAINER

OTHER

OIL HEATER REQUIRED

ELECTRIC

MECHANICAL LUBRICATION REQUIRED

44

FLOW

GEARS COMPLY WITH

API 613

45

REQUIRED

46

NO. OF BELTS

47

SIZE OF BELTS

DOMESTIC

48

CHAIN DETAILS

OUTDOOR STORAGE MORE THAN 6 MONTHS

API 677

API 671 COUPLINGS AND GAUGES REQUIRED

EXPORT BOXING

WEIGHTS (LBS)

49

TOTALLY ENCLOSED GUARD

50

SLIDE RAILS FOR ADJUSTMENT

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RECIPROCATING PUMP (API 674-2ND)

ITEM NO.

REVISION NO.
PAGE

DATE

OF

BY

PULSATION SUPPRESSION DEVICES FOR RECIPROCATING PUMPS(CONTD)

SERVICE

THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND /OR STAGE

STAGE NO.

3 APPLICABLE TO:

PROPOSAL

PURCHASE

AS BUILT

4 FOR/USER
5 SITE/LOCATION

AMBIENT TEMPERATURE MIN/MAX

6 PUMP SERVICE

NUMBER OF PUMPS

7 PUMP MFG.

MODEL/TYPE

8 SUPPRESSOR MFG.
9 NOTE:

Data Completed Purch.

By Pump/Supp. Mfg. w/Proposal

By Mfg(s) after order

By Mfg(s)/Purchaser as Applicable

GENRAL INFORMATION APPLICABLE TO ALL SUPPRESSORS

10
11
12 TOTAL NUMBER OF SERVICES AND /OR STAGES
13

AMSE CODE STAMP

14

OTHER APPLICABLE PRESSURE VESSEL SPEC. OR CODE

STATE/COUNTRY/PROVINCE OF

15

RADIOGRAPHY (X-RAY OF WELDS):

16

SHOP INSPECTION

NONE

SPOT

CODE AND REGULATIONS APPLY

100%

IMPACT TEST

OUTDOOR STORAGE OVER 6 MONTHS

SPECIAL WELDING REQUIREMENTS

SPECIAL PAINT SPEC

17
18

DESIGN APPROACH:

1 W/SIMPLIFIED MANUAL ANALYSIS OF PIPING SYSTEM

19 HYDROTEST

WITNESS

2 ACOUSTIC SIMULATION STUDY

20

OBSERVE

STUDY TO BE WITNESSED:

YES

NO

21
OPERATING AND SUPPRESSOR DESIGN DATA

22
23

PUMP DATA, THIS SERVICE OR STAGE ONLY

24

NOTES:

NUMBER OF CYL.

25

BORE DIA

26

PUMP VALVE DATA

INTERNAL PASSAGES

IN.

STROKE

27

TYPE

28

SPRING PRELOAD

29

FULL PROJECTED AREA

30

LIQUID HANDLED -SEE DATA SHEET PG. 1

IN.

LIFT

IN.

RPM

WEIGHT

LB. SPRING RATE

OZ.
LIFT AREA

EFF. FULL LIFT AREA

NORMAL OPERATING

31

CORR. PRESENT (DESCRIBE)

32

SPECIFIC GRAVITY

33

COMPRESSIBILITY%

34

OPERATION N PARALLEL W/

35

PUMP MANUFACTURER'S RATED CAPACITY

GPM

36

LINE SIDE OPERATING PRESSURE

INLET

37

OPERATING TEMP WITHIN SUPRESSORS

INLET

38

ALLOWABLE PRESSURE DROP THROUGH SUPPRESSORS

PSIG

DISCHARGE
F

PSI/

39

INLET SUPPRESSOR

DISCHARGE SUPPRESSOR

COMBINATION INLET SUPP SEPARATOR/INTERNALS

41

NO. (QTY) OF INLET &DISCH. SUPP. PER STAGE

42

ALLOWABLE PEAK-PEAK PULSE @ LINE SIDE NOZZLE

PSI/

PSI/

43

ALLOWABLE PEAK-PEAK PUSLE @ CYL FLANGE NOZZLE

PSI/

PSI/

44

MIN. REQ'D WORKING PRESSURE & TEMPERATURE

45

NOTE: After design, the actual Mawp & temp are to be determined
based on the weakest component and stamped on the vessel.

47

The actual Mawp is to be shown on pg. 5 line 11 and on the U1A

48

Forms.

PSIG

NO /

PSI/

40

46

YS.

PSIG

DISCHARGE

YS.

NO

PSIG

YES

NO

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RECIPROCATING PUMP (API 674-2ND)

ITEM NO.

REVISION NO.
PAGE

PULSATION SUPPRESSION DEVICES FOR RECIPROCATING PUMPS (CONT'D)

THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE

CONSTRUCTION REQUIREMENTS & DATA

DATE

OF

BY

SERVICE
STAGE NO.
INLET SUPPRESSOR

BASIC MATERIAL REQUIRED, CS, SS, ETC.

ACT.MAT.,ASTM OR SA DESIGNATION

SPECIAL HARDNESS LIMITATIONS Rc

YES

CORROSION ALLOW. (INCHES)

REQUIRED

WALL THICKNESS, (INCHES)

NOM. SHELL DIA x OVERALL LGTH.

SHELL/HEAD

NO

PIPE OR ROLLED PLATE CONSTRUCTION

12

MAX EXPECTED PRESSURE DROP P, PSI% LINE PRESS

13

WEIGHT, LBS EACH

14

INSUL NUTS & ALLOW. FOR INSULATION REQUIRED

15

EXPECTED P-P PULSE @ LINE SIDE CYL FLG, % LINE PRESS

16

BASED ON FINAL SUPPRESSOR DESIGN

WELDS

SHELL & HEADS

WELDS

IN.

INCH/VOL.FT

11

SHELL & HEADS

SHELL/HEAD

10

DISCHARGE SUPPRESSOR

IN./

IN.

IN./

FT

PIPE

IN.

ROLLED PLATE
PSI @

IN.

IN./

FT

PIPE
F

PSI/

IN./

ROLLED PLATE
PSI @

PSI/

LBS
YES

LBS

NO

YES

%/

NO

%/

17
18

SUPPORTS, TYPE/QUANTITY
CONNECTION REQUIREMENTS & DATA

19
20

LINE SIDE FLANGE,

SIZE RATING/FACING/TYPE

21

PUMP FLANGE(S),QTY:

SIZE RATING/FACING/TYPE

22

FLANGE FINISH,

23
24

SPECIAL (SPECIFY)
PER ASME 16.5

INSPECTION OPENINGS REQUIRED

YES

25

SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING

26

*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING

27
28
29
30
31
32
33
34
35
36
37

VENT CONNECTIONS REQUIRED

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
PRESSURE CONNECTIONS REQUIRED
SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
TEMPERATURE CONNECTIONS REQUIRED
SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
CYL NOZZLE

MAIN BODY

*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING

OTHER DATA AND NOTES

43

PUMP MFG'S SUPP. OUTLINE OR DRAWING NO.

44

SUPPRESSOR MFG'S OUTLINE OR DRAWING NO.

45 NOTES* = AS BUILT

49

BLINDED

*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING

42

48

NO

NO

41

47

YES

YES

40

46

BLINDED

SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING

38
39

NO

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