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    3D Lab08 Spike DieChangeAndBlow2

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    vincent02hk_57881301
    The document discusses changing the top die and setting up the second blow of a spike forging simulation in DEFORM software. It describes importing a new top die geometry, reapplying boundary conditions, redefining contact, and running the second blow simulation over 10 steps with the top die traveling 0.25 inches.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    3D Lab08 Spike DieChangeAndBlow2

    Uploaded by

    vincent02hk_57881301
    15 views7 pages
    The document discusses changing the top die and setting up the second blow of a spike forging simulation in DEFORM software. It describes importing a new top die geometry, reapplying boundary conditions, redefining contact, and running the second blow simulation over 10 steps with the top die traveling 0.25 inches.

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    3D_Lab08_Spike_DieChangeAndBlow2.pdf

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    The document discusses changing the top die and setting up the second blow of a spike forging simulation in DEFORM software. It describes importing a new top die geometry, reapplying boundary conditions, redefining contact, and running the second blow simulation over 10 steps with the top die traveling 0.25 inches.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    15 views7 pages

    3D Lab08 Spike DieChangeAndBlow2

    Uploaded by

    vincent02hk_57881301
    The document discusses changing the top die and setting up the second blow of a spike forging simulation in DEFORM software. It describes importing a new top die geometry, reapplying boundary conditions, redefining contact, and running the second blow simulation over 10 steps with the top die traveling 0.25 inches.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 7

    8.

    SPIKE FORGING - DIE CHANGE AND BLOW 2


    8.1. Introduction
    8.2. Opening a Previous Simulation
    8.3. Changing Top Die for Blow 2
    8.4. Defining New Top Die Boundary Conditions
    8.5. Positioning the Top Die
    8.6. Redefining Inter-Object Contact
    8.7. Setting Simulation Controls
    8.8. Saving the Problem and Running the Simulation
    8.9. Post-Processing

    DEFORM-3D Labs

    8. Spike Forging - Die Change and Blow 2


    8.1. Introduction
    The first forging blow has been simulated and it is now time to model the second blow which uses
    a different top die. The new top die geometry will be imported and the second forging operation
    will be set up.

    8.2. Opening a Previous Simulation


    The DEFORM-3D MAIN window should already be open. With the Spike.DB file highlighted in
    the file list, click
    blow, Step 90, and click

    to open the Pre-processor. Select the end of the first forging


    .

    8.3. Changing Top Die for Blow 2


    Both the geometry and mesh of the top die have to be changed. Highlight the Top Die in
    the Object Tree, click

    and delete the mesh by clicking

    . The

    original Top Die mesh is now gone but the old geometry still remains. Click
    and
    import the geometry Spike_TopDie2.STL. The new top die geometry will be shown in
    the DISPLAY window. Mesh the new die using the default mesh settings by clicking
    and then

    . Click the

    icon in the General page, to define a

    button and select the material 'H-13'


    material for the new top die. Click the
    from the Die-material Category. Assign this material to the Top die.

    8.4. Defining New Top Die Boundary Conditions


    Since the top die has been changed, both the heat transfer and deformation boundary conditions
    need to be reapplied for the new geometry.
    Deformation: click
    , select the Symmetric Surface tab, and select both symmetry planes
    so that they are highlighted green.

    8-1

    DEFORM-3D Labs

    Heat Transfer: click

    and select Heat Exchange with Environment. Select all

    surfaces of the top die except the symmetry planes and then hit
    condition.

    to apply the boundary

    8.5. Positioning the Top Die


    Click

    and select interference. Change the Positioning Object to the Top Die and the Reference

    to the Billet. Change the Approach Direction to -Z and then click


    positioning, the following message will appear:

    Click

    . After

    to initialize (delete) the contact between the Billet and the old Top Die.

    8.6. Redefining Inter-Object Contact


    Since the geometry of the Top Die has been changed, contact between it and the Billet needs to be
    regenerated. Click
    tolerance and then click

    to open the INTER-OBJECT window, click

    to set a suitable contact

    8.7. Setting Simulation Controls


    to enter SIMULATION CONTROLS. Change the Operation Name to
    Click
    Forging Blow 2 and the Operation Number to 4.

    We want the Top Die to travel 0.25" during this second forging blow. Click
    and set the
    Number of Simulation Steps to 10. Leave all of the other stepping parameters the same so that 10
    steps will be run at 0.025in/step.

    8-2

    DEFORM-3D Labs

    8.8. Saving the Problem and Running the Simulation


    Select File Save as and save the data as Spike_Blow2.KEY. Next, click the
    the DATABASE GENERATION window. Click
    warning. Click

    icon to open

    . Ignore the Volume Compensation

    After the database is generated, to the MAIN window and start the simulation by clicking
    Monitor the progress of the simulation by looking at the Message file.

    8.9. Post-Processing
    When the simulation has finished, click on
    the steps.

    . Click

    and view

    of

    Play through the steps, focusing especially on the steps for the second forging blow, Steps-90 to
    100. Use the
    button to view how the contact evolves through the simulation. Also, investigate
    temperature, effective strain and load vs. stroke behavior.

    When finished, click

    to return to the MAIN window.

    8-3

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