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    Fundamentals of Cutting & Cutting-Tool Materials and Cutting Fluids

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    markieboy36
    This document summarizes chapters 20 and 21 from the textbook "Manufacturing Engineering and Technology" on fundamentals of cutting and cutting tool materials and cutting fluids. It discusses the mechanics of chip formation, types of chips, cutting forces, temperatures during cutting, tool life factors, surface finish, machinability ratings, categories of cutting tool materials, functions and types of cutting fluids, methods of fluid application, and effects and waste management of cutting fluids.

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    Fundamentals of Cutting & Cutting-Tool Materials and Cutting Fluids

    Uploaded by

    markieboy36
    53 views10 pages
    This document summarizes chapters 20 and 21 from the textbook "Manufacturing Engineering and Technology" on fundamentals of cutting and cutting tool materials and cutting fluids. It discusses the mechanics of chip formation, types of chips, cutting forces, temperatures during cutting, tool life factors, surface finish, machinability ratings, categories of cutting tool materials, functions and types of cutting fluids, methods of fluid application, and effects and waste management of cutting fluids.

    Original Title

    STEWART

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    This document summarizes chapters 20 and 21 from the textbook "Manufacturing Engineering and Technology" on fundamentals of cutting and cutting tool materials and cutting fluids. It discusses the mechanics of chip formation, types of chips, cutting forces, temperatures during cutting, tool life factors, surface finish, machinability ratings, categories of cutting tool materials, functions and types of cutting fluids, methods of fluid application, and effects and waste management of cutting fluids.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    53 views10 pages

    Fundamentals of Cutting & Cutting-Tool Materials and Cutting Fluids

    Uploaded by

    markieboy36
    This document summarizes chapters 20 and 21 from the textbook "Manufacturing Engineering and Technology" on fundamentals of cutting and cutting tool materials and cutting fluids. It discusses the mechanics of chip formation, types of chips, cutting forces, temperatures during cutting, tool life factors, surface finish, machinability ratings, categories of cutting tool materials, functions and types of cutting fluids, methods of fluid application, and effects and waste management of cutting fluids.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
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    Fundamentals of Cutting

    &
    Cutting-Tool Materials and
    Cutting Fluids

    CHAPTERS 20 & 21
    OF
    MANUFACTURING ENGINEERING
    AND TECHNOLOGY Group Report by
    Mark Cardin
    BY KALPAKJIAN Jim Chesko
    THIRD EDITION Bob Pingarelli
    Gary Thomas
    &
    MET127 - APPLIED MANUFACTURING PROCESSES Steve Stewart
    Introduction

    Cast, formed and shaped products


    may need further machining
    operations.
    Machining processes remove material
    from a workpiece.
    • CUTTING:
    • ABRASIVE:
    • NONTRADITIONAL:
    Fundamentals of Cutting
    • Mechanics of Chip Formation.
    – RAKE ANGLE
    – RELIEF ANGLE
    – SHEAR ANGLE

    • Chip Type.
    – CONTINUOUS
    – BUILT-UP EDGE
    – SERRATED
    – DISCONTINUOUS.
    Fundamentals of Cutting
    • Oblique Cutting.
    – THREE DIMENTIONAL
    – INCLINATION ANGLE

    • Cutting Forces and Power.


    – MACHINE TOOL SELECTION
    – DYNAMOMETER
    – MANY VARIABLES
    • FRICTION
    • CUTTING FLUIDS
    • TOOL SHARPNESS
    • PROCESS
    Fundamentals of Cutting
    • Temperatures in Cutting.
    – TOOL PROPERTIES
    – DIMENSIONAL ACCURACY

    • Tool Life.
    – HIGH STRESSES & TEMPERATURES
    – GRADUAL WEAR
    – MANY VARIABLES
    • MATERIAL
    • CUTTING FLUIDS
    • TOOL SHAPE
    • SPEEDS & FEED RATE
    – CHIPPING
    Fundamentals of Cutting

    • Surface Finish and Integrity


    – GEOMETRY
    – PROPERTIES
    • FATIGUE LIFE
    • CORROSION RESISTANCE

    • Machinability
    – RATINGS BASED ON TOOL LIFE
    – DECREASES AS HARDNESS INCREASES
    – ALLOYING ELEMENTS
    Cutting Tool Materials and Cutting Fluids

    • Cutting Tool Materials • Material Categories:


    • ARE SUBJECTED TO... • CARBON AND MEDIUM
    – HIGH TEMPERATURES ALLOY STEELS
    – CONTACT STRESSES • HIGH-SPEED STEELS
    – ABRASION • CAST-COLBALT ALLOYS
    • MUST HAVE... • CARBIDES
    – HARDNESS • COATED TOOLS
    – TOUGHNESS
    • ALUMINA-BASED CERAMICS
    – WEAR RESISTANCE
    – CHEMICAL STABILITY • CUBIC BORON NITRIDE
    • SILICON-NITRIDE-BASED
    CERAMICS
    • DIAMOND
    • WHISKER-REINFORCED
    MATERIALS
    Cutting Tool Materials and Cutting Fluids

    • Cutting Fluids
    – REDUCE FRICTION AND WEAR
    – REDUCE ENERGY CONSUMPTION
    – COOL THE CUTTING ZONE
    – PROTECT MACHINED SURFACES

    • Fluid Action
    – CAPILLARY ACTION
    – SMALL MOLECULAR SIZE
    – PROPER WETTING CHARACTERISTICS
    Cutting Tool Materials and Cutting Fluids

    • Types of Cutting Fluids


    – OILS
    – EMULSIONS
    – SEMI-SYNTHESIS
    – SYNTHETICS

    • Methods of Application
    – FLOOD COOLING
    – MIST COOLING
    – HIGH PRESSURE REFRIGERATED SYSTEMS
    Cutting Tool Materials and Cutting Fluids
    • Effects of Cutting Fluids on…
    – WORKPIECE MATERIALS
    – MACHINE TOOLS

    • Biological and Environmental Effects


    – OPERATOR CONTACT
    – EXTERNAL ENVIRONMENT
    – DEGREDATION & CHEMICAL CHANGE

    • Waste Management
    – CLARIFICATION
    – RECYCLING
    – DISPOSAL

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