KZN130 1KZ-TE – Engine Control Computer (Aug-1993~)

KZN130 1KZ-TE - Engine Control Diagnosis Trouble Codes List

Code Diagnosis Item Diagnosis Contents Probable Inspection Area

No 1. Diagnosis condition
2. Abnormal condition
3. Abnormal term
12 Revolution Signal 1 1. Engine revolution is more • Wiring and connector (crank
[TDC+, TDC-] than 400rpm position sensor)
2. No crank position signal • Engine control computer
(TDC signal) input
13 Revolution Signal 2 1. Engine revolution is more • Wiring and connector (diesel
[NE+, NE-] than 680rpm, STA is OFF engine revolution sensor)
2. No NE signal input • Engine control computer
3. More than 0.5 seconds
1. For 2 seconds after STA
ON signal is input
2. No NE signal input
14 Timer Control Valve 1. Coolant temperature is • Wiring and connector
[TCV] 45°C or more, +B is 11V or • Fuel filter (choked)
more, while injection timing • Fuel (frozen, air-in)
feedback is activated, STA is • Injection pump (internal pressure)
OFF • Engine control computer
2. Timing is differ from target
approx.7° (crank angle).
3. More than 5 seconds
16 ECT CPU 2. ECT CPU malfunction • Engine control computer
22 Water Temperature 2. Open or short in water • Wiring and connector (water
Sensor temperature senor circuit temperature sensor circuit)
[THW, E2] 3. More than 0.5 seconds • Water temperature senor
• Engine control computer
24 Intake Temperature 2. Open or short in intake • Wiring and connector (intake
Sensor temperature sensor circuit temperature sensor circuit)
[THA, E2] 3. More than 0.5 seconds • Intake temperature sensor
• Engine control computer
32 Correction 2. Open or short in correction • Wiring and connector (correction
Resistance resistance circuit resistance circuit)
[VRP, VRT, E2] 3. More than 0.5 seconds • Correction resistance
• Engine control computer
35 Turbo Pressure 1. Engine revolution is • Wiring and connector (turbo
Sensor 2400rpm or more, accelerator pressure sensor circuit)
[PIM, VC, E2] position is 52% or more • Turbo pressure sensor
2. Intake pressure signal is • Gas filter (choked)
abnormally low or high. • Turbo charger
3. More than 2 seconds • Engine control computer
39 Fuel Temperature 2. Open or short in fuel • Wiring and connector (fuel
Sensor temperature sensor circuit temperature sensor circuit)
[THF, E2] • Fuel temperature sensor
• Engine control computer
41 Throttle Position 2. Open or short in throttle • Wiring and connector (throttle
Sensor position sensor circuit position sensor circuit)
[IDL, VA, VC, E2] • Engine control computer
42 Speed Sensor 1. M/T: engine revolution is • Wiring and connector (speed
[SP1] 2400rpm or more and less sensor circuit)
than 4000rpm, accelerator • Speed sensor
position is 52% or more, • Engine control computer
coolant temperature is 60° or
more. A/T: engine revolution
is 2800rpm or more, shift
position is other than P, N
range.
2. Vehicle speed signal is
0km/h
3. More than 8 seconds
43 Starter Signal 1. Engine revolution is • Wiring and connector
[STA] 1200rpm or more • Engine control computer
2. Starter signal
3. More than 10 seconds
51 Switch Signal 1. Connected TE1 and E1 of • Wiring and connector (A/C
[A/C, IDL, NSW] the diagnosis connector, A/C switch, throttle position sensor
ON or IDL contact OFF and IDL circuit, neutral start switch)
STA OFF (for A/T, shift • Throttle position sensor
position is other than P, N • Engine control computer
range)
KZN130 1KZ-TE - Engine Control Computer Terminal Configuration

Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal

No. Name No. Name No. Name No. Name
A-1 +BF B-1 THF C-1 EGR C-17 NE-
A-2 BATT B-2 PIM C-2 STA C-18 TDC-
A-3 +BG B-3 THA C-3 H-IND C-19
A-4 ACT B-4 THW C-4 NE+ C-20
A-5 B-5 C-5 TDC+ C-21
A-6 G-IND B-6 VRP C-6 C-22
A-7 +B B-7 TE1 C-7 SVR C-23 FSW
A-8 W B-8 VF C-8 M-REL C-24 E1
A-9 IGSW B-9 E2 C-9 S/TH2 C-25
A-10 A/C B-10 VA C-10 S/TH1 C-26 E02
A-11 SP1 B-11 VC C-11 SPV
A-12 TAC B-12 IDL C-12 TCV
B-13 C-13 E01
B-14 VRT C-14 S-REL
B-15 TE2 C-15
B-16 C-16 HSW
KZN130 Manual Transmission
Inspection Item Terminal Inspection Condition Standard (V)
BATT – E1 Always 9~14
+B – E1
+BF – E1
Power Engine is stopped, IG ON 9~14
+BG – E1
IGSW – E1
VC – E1 Engine is stopped, IG ON 4.5~5.5
ECD Main Relay M-REL – E1 Engine is stopped, IG ON 9~14
Spill Valve Relay SVR – E1 Engine is stopped, IG ON 0~1.5
Atmosphere pressure (760mmHg) 1.3~1.9
Turbo Pressure When apply negative pressure of 300mmHg
PIM – E1 0.2~0.9
Sensor (460mmHg)
When apply pressure of 1kg/cm2 4.0~4.6
Close throttle valve fully 0.1~0.8
VA – E1
Throttle Position Open throttle valve fully 3.2~4.9
Sensor Close throttle valve fully 0~3
IDL – E1
Open throttle valve fully 9~14
Intake Temperature Intake temperature is 0~80°C
THA – E1 0.5~3.4
Sensor (after warmed up engine)
Water Temperature Coolant temperature is 60~120°C
THW – E1 0.1~0.8
Sensor (after warmed up engine)
Crank Position Generation
TDC+ - TDC- While idling
Sensor pulse occurs
Generation
Speed Sensor SP1 – E1 While driving vehicle at approx.20km/h
pulse occurs
Generation
Revolution Signal NE+ - NE- While idling
pulse occurs
Starter Signal STA – E1 While cranking 6 or more
Engine is stopped, IG ON 9~14
Electric Spill Valve SPV – E1 Generation
While idling
pulse occurs
Engine is stopped, IG ON 9~14
Timer Control Valve TCV – E1 Generation
While idling
pulse occurs
Correction VRP – E1 Engine is stopped, IG ON 0.2~4.5
Resistance VRT – E1 Engine is stopped, IG ON 0~5
While idling 9~14
EGR Control EGR – E1 After warmed up engine, maintain engine
0~3
revolution at 1500rpm and hold it
Engine is stopped, IG ON 9~14
VSV No.1 S/TH1 – E1 0~3 for 2
Turn IG from ON to OFF
seconds
Coolant temperature is less than 75°C, while
9~14
idling
VSV No.2 S/TH2 – E1
0~3 for 2
Turn IG from ON to OFF
seconds
Fuel Temperature
THF – E1 IG ON (when cold start) 0.5~3.4
Sensor
Turn IG from OFF to ON 9~14
Glow Plug Relay S-REL – E1
While idling (after after-glow is completed) 0~1.5
Glow Indicator Turn IG from OFF to ON 0~3
G-IND – E1
Lamp While idling 9~14
When check engine warning lam is ON
(disconnect connector from water 0~3
Check Engine Lamp W – E1
temperature sensor)
While idling (when warning lam is OFF) 9~14
Generation
Tachometer Output TAC – E1 While idling
pulse occurs
A/C ON (magnet clutch ON) 0~1.5
A/C – E1
A/C OFF 7.5~14
A/C Signal
A/C ON (magnet clutch ON) 9~14
ACT – E1
A/C OFF 0~3
Engine is stopped, IG ON 9~14
TE1, TE2 –
Others Connected TE1 and E1, TE2 and E1 of the
E1 0~3
diagnosis connector
 Connected TE1 and E1 of the diagnosis
connector (when there is no diagnosis 4.3~5.7
trouble code memorised)
VF – E1 Disconnect connector from water
temperature senor, and connect TE1 and E1
0~1
of the diagnosis connector (when diagnosis
Others trouble code output)
H-IND – E1 When heater indicator lamp is ON 0~3
When depressed heater idle up switch 0~3
HSW – E1
When released heater idle up switch 9~14
E1, E2, E01,
(always
E02 – body (inspection of continuity)
continuity)
earth
Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal
No Name No Name No Name No Name No Name
A-1 BATT A-17 OIL-W B-1 VC C-1 SL C-17 NE-
A-2 +BG A-18 TAC B-2 PIM C-2 S1 C-18 TDC-
A-3 M-REL A-19 ATC B-3 THA C-3 C-19 SP2
A-4 STP A-20 DG B-4 THW C-4 NE+ C-20 L
A-5 W A-21 OD1 B-5 THF C-5 TDC+ C-21 2
A-6 A-22 NSW B-6 VRP C-6 C-22 N
A-7 G-IND B-7 VRT C-7 SVR C-23 L4
A-8 H-IND B-8 VF C-8 HSW C-24 EGR
A-9 SP1 B-9 E2 C-9 S/TH2 C-25 S-REL
A-10 A/C B-10 TFN C-10 S/TH1 C-26 E02
A-11 STA B-11 VA C-11 SPV
A-12 +B B-12 IDL C-12 TCV
A-13 +BF B-13 THO C-13 E01
A-14 IGSW B-14 TE2 C-14 E1
A-15 P B-15 TE1 C-15 S2
A-16 OD2 B-16 C-16
KZN130 Automatic Transmission
Inspection Item Terminal Inspection Condition Standard (V)
BATT – E1 Always 9~14
+B – E1
+BF – E1
Power Engine is stopped, IG ON 9~14
+BG – E1
IGSW – E1
VC – E1 Engine is stopped, IG ON 4.5~5.5
ECD Main Relay M-REL – E1 Engine is stopped, IG ON 9~14
Spill Valve Relay SVR – E1 Engine is stopped, IG ON 0~1.5
Atmosphere pressure (760mmHg) 1.3~1.9
Turbo Pressure When apply negative pressure of
PIM – E1 0.2~0.9
Sensor 300mmHg (460mmHg)
When apply pressure of 1kg/cm2 4.0~4.6
Close throttle valve fully 0.1~0.8
VA – E1
Throttle Position Open throttle valve fully 3.2~4.9
Sensor Close throttle valve fully 0~3
IDL – E1
Open throttle valve fully 9~14
Intake Temperature Intake temperature is 0~80°C
THA – E1 0.5~3.4
Sensor (after warmed up engine)
Water Temperature Coolant temperature is 60~120°C
THW – E1 0.1~0.8
Sensor (after warmed up engine)
Crank Position Generation
TDC+ - TDC- While idling
Sensor pulse occurs
While driving vehicle at Generation
SP1 – E1
approx.20km/h pulse occurs
Speed Sensor
Generation
SP2 – E1 Rotate drive wheel slowly
pulse occurs
Generation
Revolution Signal NE+ - NE- While idling
pulse occurs
Starter Signal STA – E1 While cranking 6 or more
Engine is stopped, IG ON 9~14
Electric Spill Valve SPV – E1 Generation
While idling
pulse occurs
 Engine is stopped, IG ON 9~14
Timer Control
TCV – E1 Generation
Valve While idling
pulse occurs
Correction VRP – E1 Engine is stopped, IG ON 0.2~4.5
Resistance VRT – E1 Engine is stopped, IG ON 0~5
While idling 9~14
After warmed up engine, maintain
EGR Control EGR – E1
engine revolution at 1500rpm and 0~3
hold it
Engine is stopped, IG ON 9~14
VSV No.1 S/TH1 – E1 0~3 for 2
Turn IG from ON to OFF
seconds
Coolant temperature is 75°C, while
9~14
idling
VSV No.2 S/TH2 – E1
0~3 for 2
Turn IG from ON to OFF
seconds
Turn IG from OFF to ON 9~14
Glow Plug Relay S-REL – E1 While idling (after after -glow is
0~1.5
completed)
Glow Indicator Turn IG from OFF to ON 0~3
G-IND – E1
Lamp While idling 9~14
When check engine warning lamp is
ON (disconnect connector from 0~3
Check Engine
W – E1 water temperature sensor)
Lamp
While idling (when warning lamp is
9~14
OFF)
Neutral Start Shift lever is P, N range 0~3
NSW – E1
Switch Shift lever is other than P, N range 9~14
Generation
Tachometer Output TAC – E1 While idling
pulse occurs
A/C ON (magnet clutch ON) 0~1.5
AC – E1
A/C OFF 7.5~14
A/C Signal
A/C ON (magnet clutch ON) 9~14
ACT – E1
A/C OFF 0~3
Fuel Temperature
THF – E1 IG ON (when cold start) 0.5~3.4
Sensor
Engine is stopped, IG ON 9~14
TE1, TE2 – E1 Connected TE1 and E1, TE2 and E1
0~3
of the diagnosis connector
Connected TE1 and E1 of the
diagnosis connector (when there is
4.3~5.7
no diagnosis trouble code
memorised)
VF – E1 Disconnect connector from water
temperature sensor, connected TE1
Others
and E1 of the diagnosis connector 0~1
(when diagnosis trouble codes
output)
H-IND – E1 When heater indicator lamp is ON 0~3
When depressed heater idle up
0~3
HSW – E1 switch
When released heater idle up switch 9~14
E1, E2, E01, E02 – (always
(inspection of continuity)
body earth continuity)