Project Quality Assurance Plan - PQAP - FREE SAMPLE New
Project Quality Assurance Plan - PQAP - FREE SAMPLE New
Project Quality Assurance Plan - PQAP - FREE SAMPLE New
Remarks / Comments:
NAME
SIGNATURE
DATE
Table of Contents
SECTION
1.0 2.0
TITLES / SUBTITLES
PAGE
DOCUMENT AMENDMENT RECORDS 1 OF 20 GENERAL 5 OF 20 2.1 PURPOSE AND SCOPE 2.2 DEFINITIONS AND ABBREVIATIONS 2.3 ORGANIZATION AND RESPONSIBILITIES 2.4 QUALITY MANAGEMENT SYSTEM STRUCTURE 2.5 QUALITY POLICY AND QUALITY OBJECTIVES PURCHASED PRODUCTS IN EDITABLE VERSION 2.6 QUALITY MANAGEMENT REPRESENTATIVE (QMR) 3.0 CONTRACTUAL 2003 8 OF 20 DOCUMENT TYPE: MS WORD INFORMATIONS 3.1 CONTRACT TITLE 3.2 CONTRACT SUM GET IT NOW IN Http://www.KontraktorQualityTools.com.my 3.3 DATE OF POSSESSION Please be 3.4 DATE OF COMPLETION reminded registered member will entitle 25% to 30% discounts. 3.5 LIQUIDATED AND ASCERTAINED DAMAGED (LAD) 3.6 WORKMANS COMPENSATION POLICY NUMBER 3.7 CONTRACT WORKS INSURANCE POLICY NUMBER 3.8 SUM OF PERFORMANCE BOND 3.9 BANKER 3.10 GUARANTEE NUMBER 4.0 PROJECT DESCRIPTION 8 OF 20 4.1 SCOPE OF WORK 4.2 LOCATION OF PROJECT 5.0 PROJECT ORGANISATION SUMMARY 8 OF 20 5.1 CLIENT TEAM 5.2 LOCAL AUTHORITIES 5.3 CONTRACTOR TEAM 5.4 PROJECT KEY PERSONEL RESPONSIBILITY 6.0 PROJECT DOCUMENTATION & DATA CONTROL 12 OF 20 6.1 HANDLING DOCUMENTS (PROJECT FILING INDEX) 6.2 HANDLING CORRESPONDENCE HANDLING TECHNICAL RELATED DOCUMENTS 6.3 INCLUDING DRAWINGS, SKETCHES & CHANGES 6.4 HANDLING INSPECTION & TESTING RECORDS 7.0 CONTRACTOR & SUPPLIER QA REQUIREMENTS 14 OF 20 7.1 MATERIAL SUPPLIER COMPLIANCE & SELECTION 7.2 PRODUCT SELECTION & PURCHASING CONTROL 7.3 SUB-CONTRACTOR SELECTION & AWARD 7.4 SUB-CONTRACTOR HANDING OVER PROCESS PURCHASED PRODUCTS IN EDITABLE VERSION 7.5 SUB-CONTRACTOR TESTING & COMMISIONING DOCUMENT TYPE: MS WORD 2003 REQUIREMENTS FOR SUPPLY OF SPECIALISED GET IT NOW IN Http://www.KontraktorQualityTools.com.my 7.6 ITEMS OR EQUIPTMENTS 7.7 SUB-CONTRACTOR & SUPPLIER EVALUATION Please be remindedCONTRACTOR & SUPPLIER PROCESS CONTROL discounts. registered member will entitle 25% to 30% SUB8.0 16 OF 20 8.1 MATERIAL & PRODUCT DELIVERY CONTROL 8.2 SUB-CONTRACTOR IN-PROCESS QUALITY CONTROL 8.3 HANDLING NON-CONFORMANCE & PUNCH LISTS
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COORDINATION OF INSPECTION AND TESTING 17 OF 20 9.1 QC KICK OFF MEETING 9.2 INSPECTION ACCESS AND FACILITIES 9.3 INSPECTION COORDINATION & NOTIFICATIONS PURCHASED PRODUCTS IN EDITABLE VERSION 9.4 INTERNAL QUALITY AUDITS DOCUMENT TYPE: MS WORD 2003 MONITORING & CONTROL 10.0 NON-CONFORMANCE 19 OF 20 10.1 NON-CONFORMANCE MONITORING PROCESS GET IT NOW IN Http://www.KontraktorQualityTools.com.my 10.2 NON-CONFORMANCE CONTROL PROCESS 11.0 be reminded registered member will entitle 25% to 30% discounts. PROJECT QUALITY RECORDS 19 OF 20 Please 11.1 PROJECT QUALITY SUBMISSION & APPROVAL 12.0 PROJECT HANDING OVER & FINAL INSPECTIONS 20 OF 20 12.1 PROJECT HANDING OVER & FINAL INSPECTION 12.1 PROJECT PUNCH LIST OR DEFECTS LIST
9.0
LIST OF ATTACHMENT
ATTACHMENT A ATTACHMENT B ATTACHMENT C Overall Project Organization Chart Site Layout Plan Master Work Programme
ATTACHMENT D Contractors Organization PURCHASED PRODUCTS IN EDITABLE VERSIONChart ATTACHMENT E List Plant DOCUMENT TYPE: MS WORD 2003 and Machinery
GET IT NOW IN Http://www.KontraktorQualityTools.com.my Please be reminded registered member will entitle 25% to 30% discounts.
ATTACHMENT H ATTACHMENT I ATTACHMENT J ATTACHMENT K Project Filing Index (PFI) List of Construction Work Methodology (CWM) List of Inspection Test Plan (ITP) All Forms and Inspection Checklist ATTACHMENT G List of Sub-Contractor & Scope
ATTACHMENT F
Note: Attachment A-K given for Customer Guideline ONLY. No information will be given for the attachment part.
1.0
Section
All
Date Of Changes
Your Date
2.0 2.1
2.2
SPNMB : Syarikat Pembangunan PURCHASED PRODUCTS IN EDITABLE VERSION Negara Malaysia Berhad
Please be reminded registeredYour Landscape entitle 25% to 30%Name member will Consultant Company discounts. YLCCN :
EOT
Extension Of Time
2.3
2.3.1 Organization Responsibility (Please fill relevant information to your project) PURCHASED PRODUCTS IN EDITABLE VERSION
Organization Company Name DOCUMENT TYPE: MS WORD 2003
Client
Contractual Scope
Design Supervision
X X X
2.4
PURCHASEDCompany Quality Manual describes the Your Company Quality The Your PRODUCTS IN EDITABLE VERSION DOCUMENT TYPE: MS WORD 2003
Management System (QMS), all related established Quality System Procedures (QSP) and all relevant Work Instruction (WI) or Construction Work Methodology
(CWM) specified in details how quality system implementation for every activities. GET IT NOW IN Http://www.KontraktorQualityTools.com.my For QSP or CWM registered member will entitle verification or discounts. Please be reminded implementation shall be supported by 25% to 30% checking control process in standard forms or checklists. Project Quality Plan (PQP) identifies principal project quality requirements specifically for every specific project and its team who serve every function.
QMS
Quality Policy & Objective
PURCHASED PRODUCTS IN EDITABLE VERSION Quality System Procedure DOCUMENT TYPE: MS WORD 2003 GET IT NOW IN Http://www.KontraktorQualityTools.com.my Project Quality Plan Construction Work Methodology Please be reminded registered member will entitle 25% to 30% discounts. Standard Forms & Inspection Checklist
Figure 1: Quality Management System (QMS) Structure
2.5
Complete the project on time (maximum not over than 2 times EOT)
DOCUMENT TYPE: MS WORD 2003 Complete construction activities within budgeted costs GET IT NOW IN Http://www.KontraktorQualityTools.com.my Control material wastage levels not exceeding the budgeted/ specified
allowable quantity to the project
2.6
3.0 3.1
: : :
Rm 58,670, 000.00 8th January 2008 9th January 2009 : Rm 58,670.00 NY 0273489 MY 8967431
Workmans Compensation Policy Number : Contract Works Insurance Policy Number Sum of Performance Bond : :
Rm 5,867,000.00
3.10 Guarantee Number N/A Please be reminded registered: member will entitle 25% to 30% discounts. 4.0 4.1
4.2
Location of Work
Lot 2, Jalan Lapangan Terbang Senai, Kawasan Perindustrian Aeroangkasa, 56789 Senai, Johor Darul Takzim Project Location Plan, please refer to ATTACHMENT B Site Layout Plan
5.0
5.1
PURCHASED PRODUCTS IN EDITABLE VERSION Client No, 47, Lot 594, Taman Pulai Timur, Ir. Gook Tei Huat DOCUMENT TYPE: MS WORD 2003 Petaling Jaya, Selangor GET IT NOW IN Http://www.KontraktorQualityTools.com.my
Architect
Please be reminded registered member will entitle 25% to 30% discounts. QS Consultant
C&S Design Consultant M&E Design Consultant
IN EDITABLE VERSION
c) Jabatan Kejuruteraan
5.3
Company Name /
/ Fax No
Leading overall project team performance Monitor smooth operation on all aspects of project on design, cost, project progress, quality and safety EDITABLE VERSION Liaise with Authority, Clients and Consultants DOCUMENT TYPE: MS WORD Review and Approve Construction Methodology 2003 Monitor project performance within approved schedule and budgeted within agreed parameters GET IT NOW IN Http://www.KontraktorQualityTools.com.my Leading and coordinate of overall construction activities, manpower and machinery Review and Approved Mater Work Programme or Please be reminded registered member will entitle 25% to 30% discounts. schedule and monitor progress of work. This includes the action plan to identify and resolve problems Ensure that project material wastage is within approved construction budget Maintain construction standard and quality at all times Ensure the Quality and Safety policy are adhered to
Deputy Project Manager/ Assistant Project Manager/ Site Foreman/ Site Agent
Assist superior in preparing and updating planning schedule, plan construction implementation Monitoring construction activities and resources. Check all construction drawings, check and highlight discrepancies and follow up to resolve it Compile and submit delivery orders as well as prepare material control report / wastage report Check and monitor Site Diary implementation Conduct inspection and test according to construction procedures and the approved Inspection Test Plan Ensure approval is obtained before proceeding with the next stage of work Keep all records according to Project Filing Index (PFI)
Assist superior in preparing and updating planning schedule, plan construction implementation Assist superior in promoting and enhancing better understanding on the project or Client requirements among the operation team and arrange a on-site job training if necessary Conduct inspection and report nonconformance activities and to discuss with the relevant personnel or subcontractor on corrective and preventive actions Check all VERSION PURCHASED PRODUCTS IN EDITABLEconstruction drawings, check and highlight discrepancies and follow up to resolve it Assist PIC in the overall planning, scheduling and daily DOCUMENT TYPE: MS WORD 2003 tracking of construction activities Prepare progress report submission to Client, Study logistic planning and method of construction to ensure high productivity and smooth progress of work GET IT NOW IN Http://www.KontraktorQualityTools.com.my Index (PFI) Keep all records according to Project Filing
Site Supervisor
Please be reminded
Assist superior on inspection and supervision of daily work Conduct checking and properly record all issues based on site observation entitle 25% to 30% discounts. registered member will and forward to superior for verification every construction activities Highlight non-conformance to subcontractors during site inspection. Proper records Ensure project documents and records are kept and be made available at all times Ensure proper storage of materials Keep all records according to Project Filing Index (PFI)
NOTE: Please amend or removed unwanted designation according to your project organization
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Key Responsibility
Implementation of safety policy and standards Conduct checking and monitor safety implementation Organizing safety meetings and inspection Maintaining safety records
Safety Officer
Prepare Construction Sequence of Work (Critical Activities) Prepare Master Work Programmed for submission Conduct daily site visit and PURCHASED PRODUCTS IN EDITABLE VERSION check site availability and advise Project Team critical path and highlight possible obstruction and how to manage it DOCUMENT TYPE: MS WORD Coordinate and timely update project progress, and brief 2003 project team during weekly meeting Prepare Progress Report
Planning Engineer
Please be reminded
Coordinate and monitor the overall implementation of quality system at site and 25% to 30% discounts. registered member will entitleensure the PQP is adhered to Monitor and handle client complaints at the site Assist Person-In-Charge in maintaining all relevant quality documents and records Review of project quality assurance requirements and advise the PIC accordingly Liaison with clients Quality Assurance representative Monitor implementation of PFI Planning of daily survey work to ensure smooth execution of site works Check setting out according to construction drawings Set-out the survey control system Oversee and certify every setting out, level prior start work Set up control points and TBMs Establish boundary surveys Maintain, calibrate and safe keep of survey instruments Prepare procurement schedule for subcontractor / supplier Prepare BQ and procurement document for quotation Tabulate and arrange negotiate / clarify with subcontractor / supplier Progress payment to subcontractor Progress claim to client Preparation of VOs for client & subcontractor Analyse actual cost against budget
Surveyor
Contract Administrator
NOTE: Please amend or removed unwanted designation according to your project organization
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6.0
6.1
All important documents EDITABLE VERSION PURCHASED PRODUCTS INshall be properly archived according to Procedures. In general PFI implemented as 2003 DOCUMENT TYPE: MS WORD per following:-
1.0
Further details; please refer to ATTACHMENT H Project Filing Index (PFI) Relevant Procedure Description 1) Place Your Relevant Procedure (Doc Handling) 2) Place Your Relevant Procedure (PFI Handling)
6.2
Handling Correspondences
In general all incoming and outgoing documents shall be properly recorded.
During receiving incoming correspondences, all documents shall be stamped PURCHASED PRODUCTS IN EDITABLE VERSION DOCUMENT TYPE: MS WORD 2003 immediately with stamp date of receive and time for record purpose. GET IT NOW IN Http://www.KontraktorQualityTools.com.my
receiver to signature acknowledged receipt entitle 25% to Please be reminded registered member will copy accordingly. 30% discounts. All important documents shall be properly archived according to procedures.
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6.3
PURCHASEDProcedure Description Relevant PRODUCTS IN EDITABLE VERSION Procedure Name DOCUMENT TYPE: MS WORD 2003
1) Place Your Relevant Procedure (Dwg Handling) 2) Place Your Relevant Procedure (Issue Dwg) Your P/QA/DwgHa Your P/QA/IssueDwg
GET IT Place YourHttp://www.KontraktorQualityTools.com.my 3) NOW IN Relevant Procedure (Revised Dwg) Your P/QA/RevisedDwg Please be reminded registered member will entitle 25% to 30% discounts. 6.4 Handling Inspection and Testing Records
All incoming test records shall be stamped with stamp date of receive and time for the document records purpose. All test reports shall be registered in document register form to ensure proper records to all important documents. All incoming test records shall be checked and verified by Engineer or relevant project staff, before allow any submission or kept documented in PFI. All follow up action shall be discussed with relevant consultant or Client. All test report submissions shall be submitted thru letter or transmittal note, but preferably in letter form to ensure easy document traceability. All important documents shall be properly archived according to procedures. Procedure Name Your P/QA/HaTest Your P/QA/ArchiveDoc
Relevant Procedure Description 1) Place Your Relevant Procedure (Handling Test) 2) Place Your Relevant Procedure (Archive Doc)
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7.0
7.1
PURCHASED PRODUCTS INRequirement (Model/ Colour/ Shading/ Tonality/ Pattern) d) Specific Product EDITABLE VERSION
All approved MS WORD be kept DOCUMENT TYPE:samples shall 2003 and maintained until the end of project. All original form shall be kept in the specific PFI or archived as per procedure. Procedure Name Your P/QA/MaterialAproval
Please Place Your Relevant Procedure (Supplier Selc) 1) be reminded registered member will entitle 25% to 30% discounts. Your P/QA/SuppSelect
7.2
7.3
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For huge size contractual package, potential selected sub-contractor shall be assessed according Sub-Contractor Assessment & Evaluation Form (SCAE) requirements and meet quality certification requirements.
PURCHASED PRODUCTS IN EDITABLE VERSION DOCUMENT TYPE: MS Description WORD 2003 Relevant Procedure
For small size contractual package and relatively simple contractor shall be assessed by review of company profile and proven company track records. Procedure Name
1) NOW IN Relevant Procedure (Subcon Select) Your P/QA/SubconSelect GET IT Place YourHttp://www.KontraktorQualityTools.com.my 2) Place Your Relevant Procedure (Subcon Interview) Your P/QA/SubconIntvew
Please be reminded registered member will entitle 25% to 30% discounts. 7.4 Sub-Contractor Handing Over Process
Sub-contractor date of site possession shall be accordance to every individual Sub-Contractor Letter of Award (LOA) or Contract Document. Relevant Procedure Description 1) Place Your Relevant Procedure (Subcon Select) Procedure Name Your P/QA/SubconSelect
PURCHASED PRODUCTS IN EDITABLE VERSION 7.5 Requirements For Supply Specialized Items or Equipments DOCUMENT TYPE: MS WORD 2003
For supplier selection on supply of special equipments, additional
GET IT NOW IN Http://www.KontraktorQualityTools.com.my assessment shall be carried out prior tender award:a) Supplier after sales Please be reminded registered service, facilitiesentitle 25% to 30% discounts. member will and capabilities b) Records of previous supply of a similar nature should be reviewed for compliance with the associated requirements c) Review method of maintenance, availability of calibration records, operator qualifications, QC operation system and inspection method. Relevant Procedure Description 1) Place Your Relevant Procedure (Subcon Select) Procedure Name Your P/QA/SubconSelect
7.6
PURCHASEDas per following list:basis PRODUCTS IN EDITABLE VERSION DOCUMENT TYPE: MS WORD 2003 a) Supplier Assessment & Evaluation (SAE) for Supplier GET IT NOW IN Http://www.KontraktorQualityTools.com.my
Please be reminded registered member will entitlesub-contractors discounts. From the assessment results, all the suppliers and 25% to 30% will be
graded in A, B, C, D, E (subject to your Company procedure).
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Procedure Name
1) Place Your Relevant Procedure (Subcon Evaluate) Your P/QA/SubconEva 2) Place Your Relevant Procedure (Supplier Evaluate) Your P/QA/SupplyEva
8.0
8.1
1) NOW IN Relevant Procedure (Material Plan) Your P/QA/MaterialPl GET IT Place YourHttp://www.KontraktorQualityTools.com.my
Please be reminded registered member will entitle 25% to 30% discounts. 8.2 Contractor In-Process Quality Control
In general, all site works shall be implemented accordance to construction drawing and contractual specification.
PURCHASED PRODUCTS IN EDITABLE VERSION DOCUMENT TYPE: MS WORD 2003 (SS) a) Material Sample Submission
prepared and submit for Consultant review and Client Approval:b) Construction Work Methodology (CWM)
2) Place Your Relevant Procedure (Punchlist) PURCHASED PRODUCTS IN EDITABLE VERSIONYour P/QA/PunchList
DOCUMENT TYPE: MS OF INSPECTION & TESTING 9.0 COORDINATION WORD 2003 9.1 QC Kick Off Meeting GET IT NOW IN Http://www.KontraktorQualityTools.com.my
Kick Off Meeting shall be carried out by relevant QC staff to brief all basic a) Project Specific Organization or Contact (correspondence, personal) b) Briefing relevant QA/QC procedures (brief Client requirements, procedure) c) Briefing on relevant submission (Work Methodology, ITP, NDT) Relevant Procedure Description Procedure Name
Please be remindedabout the projects:requirements registered member will entitle 25% to 30% discounts.
9.2
17
Consultant minimum IN EDITABLE VERSION PURCHASED PRODUCTS12 hours from time of inspections. Respective site staff will issue Notification of Inspection (NOI) with relevant
DOCUMENT TYPE: MS WORD to relevant consultants for acknowledgement and Inspection Checklist direct 2003
inspection records purpose. GET IT NOW IN Http://www.KontraktorQualityTools.com.my All Notification of Inspection (NOI) reference number shall be registered or
Please be reminded registered member will entitle 25% to 30% discounts. summarize and kept in relevant PFI.
All rejected inspection forms, respective site staff shall prepare for re-issue Notification of Inspection (NOI) with same number with revision code A,B&C. Relevant Procedure Description 1) Place Your Relevant Procedure (Inspection Plan) Procedure Name Your P/QA/Inspection
9.4
Internal Quality Audit (IQA) shall be conducted minimum twice per year. Scheduled IQA Audits Proposed IQA Audit Date June 2008 Dec 2008
Relevant Procedure Description 1) Place Your Relevant Procedure (Conduct IQA) 2) Place Your Relevant Procedure (Report IQA)
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relevant parties such IN EDITABLE VERSION PURCHASED PRODUCTSas Contractor, Consultant and Sub-Contractor within 5 DOCUMENT TYPE: MS WORD 2003 working days. All Non-Conformance Report (NCR) shall be responded to Client GET IT NOW IN Http://www.KontraktorQualityTools.com.my and complete rectification process within 14 working days.
10.2
19
c) Complete joint Punch List inspection verified and agreed DOCUMENT TYPE: MS WORD 2003 Procedure GET ITRelevant Procedure Description NOW IN Http://www.KontraktorQualityTools.com.my Name 1) Place Your Relevant Procedure (Final Inspection) Your P/QA/FinalInsp
Please2) Place Your Relevant Procedure (Test&Commssion)Your P/QA/T&C be reminded registered member will entitle 25% to 30% discounts. 12.2 Project Punch List or Defects List
During end of projects, joint inspection shall be conducted in between Contractor and Client representative to list all construction defects or aesthetic defects in one form Punch List All major defects will be taken as priority and the rest minor will be rectified within construction Defects Liability Period (DLP) Relevant Procedure Description 1) Place Your Relevant Procedure (PunchList) 2) Place Your Relevant Procedure (Post HandOver) Procedure Name Your P/QA/Punch List Your P/QA/Post HandOver
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PURCHASED PRODUCTS IN EDITABLE VERSION DOCUMENT TYPE: MS B ATTACHMENT WORD 2003 GET IT NOW IN Http://www.KontraktorQualityTools.com.my
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DOCUMENT TYPE: MS WORD 2003 ATTACHMENT C GET IT NOW IN Http://www.KontraktorQualityTools.com.my - Master Work Programme Please be reminded registered member will entitle 25% to 30% discounts.
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ATTACHMENT G Please - List be reminded registered member will entitle 25% to 30% discounts. of Sub-Contractors & Scope
PURCHASED PRODUCTS IN EDITABLE VERSION DOCUMENT TYPE: MS WORD 2003 GET IT NOW IN Http://www.KontraktorQualityTools.com.my
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PURCHASED PRODUCTS IN EDITABLE VERSION DOCUMENT TYPE: MS H ATTACHMENT WORD 2003 GET IT NOW IN Http://www.KontraktorQualityTools.com.my
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PURCHASED PRODUCTS IN EDITABLE VERSION DOCUMENT TYPE: MS J ATTACHMENT WORD 2003 GET IT NOW IN Http://www.KontraktorQualityTools.com.my
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