Welding Procedure Specification (WPS)

ASME Boiler and Pressure Vessel Code , Section IX Company Name: www.WPSAmerica.com Company Address: info@WPSAmerica.com, 1 (877) WPS-WELD
Welding Procedure Specification WPS No.: DEMO-WPS Supporting PQR No. (s): DEMO-PQR Revision No.: (0) Date: 12,12, 2005 Date: 11,12, 2005

Sheet 1 of 3

BASE METALS (QW-403)

Type or Grade: P11 Type or Grade: WP11, Class 1

Chem. Analysis and Mech. Prop. N/A Welded to Chem. Analysis and Mech. Prop. N/A Qualified Thickness Range mm (in) Groove: 5 mm (3/16 in.) to 60 mm (2.36 in.) Fillet: Unlimited Qualified Diameter Range mm (in) Groove: All Sizes Other information: This is a DEMO WPS from www.WPSAmerica.com Fillet: Unlimited

FIRST PROCESS
Welding Process (es): Type (s): FILLER METALS (QW-404) AWS Classification Electrode-Flux Class (SAW) SFA Specification Filler Metal F-No. Weld Metal Analysis A-No. Size of Filler Metals mm (in) Filler Metal Product Form Max. Weld Pass Thickness mm (in) Qualified Weld Metal Range: Groove mm (in) Qualified Weld Metal Range: Fillet mm (in) Weld Deposit Chemistry Flux Trade Name and Flux Type (SAW) Consumable Insert, Class and Size Other information: This is a DEMO WPS from www.WPSAmerica.com

SECOND PROCESS

Gas Tungsten Arc Welding (GTAW) Shielded Metal Arc Welding (SMAW) Manual Manual

ER80S-G (see sheet 3) SFA 5.28 6 _ 2.0 mm (see sheet 3) Solid copper coated wire 1/8 in. 10 mm (3/8 in.) Unlimited _ N/A _

E8016-B2 (see sheet 3) SFA 5.5 4 3 3.25 mm (see sheet 3) Iron powder low hydrogen 3/16 in. 60 mm (2.36 in.) Unlimited _ N/A _

POSITIONS (QW-405)
Position (s) of Groove Welding Progression Position (s) of Fillet ALL Position Up ALL Position ALL Position Up ALL Position

PREHEAT (QW-406)
Preheat Temp. C (F) Interpass Temp. Max. C (F) Preheat Maintenance C (F) 150 C 280 C New Joint 150 C 280 C New Joint

GAS (QW-408)
Shielding Gas Type (Mixture) Flow Rate lt/min. (CFH) Trailing Gas Type (Mixture) Flow Rate lt/min. (CFH) Gas Backing (Mixture) Flow Rate lt/min. (CFH) 100% Ar 7 to 9 lt/min. N/A _ N/A _ N/A _ N/A _ N/A _

POSTWELD HEAT TREATMENT (QW-407)

WPS No. DEMO-WPS ELECTRICAL CHARACTERISTICS (QW-409)

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Sheet 2 of 3

SECOND PROCESS on T ab l e b e l ow i n thi s h e e t FIRST Heat Treatment s(ASME Codes Guideline):

WPS No. DEMO-WPS

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PREHEAT V ol ts (R an ge ) TABLE:
Wi r e Fe SectiondI:(R an ge ) mm / mi n (i n Appendix ASME e d S pe e Preheating from / mi n )

_ A (A-100) Tr av250 F (120 an ge )for material which has either a specified minimum tensileol M an ual c on tr strength in (a) e l S p ee d (R C) mm / mi n ( in / mi n ) Mod e of Me tal Tr a ns fe r for GMA W (FC A W ) N/ A excess of 60,000 psi (410 MPa) or a thickness at the joint in excess of 1/2 in. (13 mm): Tu n gst e n El e c tr od e Si z e mm ( i n) 2. 5 mm (b) 50 F (10 C) for all other materials of P-No. 4 group. Tu n gst e n Ty pe S FA 5 .1 2 EW Th -2

TECHNIQUE (QW-410)
St r in g or W e ave Be ad Mu l ti pl e or Si n gl e El e c tr od e s Mu l ti pl e or Si nHEAT TREATMENT POSTWELD gl e Pass (p e r s i de ) S tr i n g Be ad Si n gl e S tr in g an d W e av e B e ad Si n gl e Mu l ti p le _ _ B ru s hi n g an d Gr i n di n g n/ a _ N ot R e qu i r e d

Mu l ti p le TABLE: Or i fi c e o r Ga s C I: Mandatory Requirements for PWHT of Table5/ 8 i n . N oz z l e S i z e ASME Section up Si z e PW-39 C on tacHolding Temperature: 1,200 n ) (650 C) _ Min. t Tu b e to W or k Di s tan c e m m (i F In i ti al an d I nte r p as s C l e an i ng B r us hi n g Min. Holding Time for Weld Thickness (Nominal): Me th od o f Bac k Gou gi n g n/ a Up to 2 in. (50 mm): 1 hr/in. (2 min/mm), 15 min Min. Os ci l l ati o n _ Over g Pe e ni n 2 in. (50 mm) to 5 in. (125 mm): 1 hr/in. (2 min/mm) N ot R e qu i r e d Oth e r i5 in. m ati on : C l e an hr plus 15 minor e seachw e l di n g n e w p as se s / la 5 in. (125 mm) Over n for (125 mm): 5 e ac h l aye r be f for tar t additional inch over ye r s Heating rate: The weldment shall be heated slowly to the holding temperature, Min. 100 F (55 C)/hr JOINTS (QW-402) slowly in a still atmosphere to a temperature not exceeding 800 F (425 C) Cooling rate: Cool Joi n t D es i gn : Gr oov e D e s ig n U se d Ba For Non-Mandatory conditions of PWHT, See c ki n g Typ e (2) of lTable PW-39Bac k i ng M ate r i al (R e fe r to b ot h Notes (1), : Me ta am e Details/ Sketch: Gs r oove D e tai l s (o r a s p er p r od uc ti o n d r aw in g) : Ro ot Op e ni n g G: _ Joint as b as e m e tal R oot Fac e R F: _

b ac k in g an d r e ta i ne r s .) : S R a di u s (J- U) : _

WPS Qualified Range (ASME IX Guideline):

Gr o ove A ng le : _

Qualified Positions (Groove, Fillet): All Positions for Plate or Pipe. Unless specifically required otherwise by the welding variables (QW-250), a qualification in any position qualifies the procedure for all positions. The welding process and electrodes must be suitable for all positions permitted by the WPS (ASME Section IX, QW-203). (For impact test application, there are some restrictions for welding in vertical-uphill Progression position; See ASME Section IX, QW-405.2) Qualified Thicknesses (Groove, Fillet): 3/16 in. (5 mm) Min., 2T Max. (Plate or Pipe) [For GMAW-Short Circuit Arc, when T is less than 1/2 in. (13 mm): 1.1T Max. ASME IX, QW-403.10] [For impact test application, except ESW process: Min. Qualified Thickness is either T or 5/8 in. (16 mm), whichever is less; This variable does not apply when a WPS is qualified with a PWHT above the upper transformation temperature or when an austenitic material is solution annealed after welding. ASME IX, QW-403.6][For ferrous base metals other than P-No. 7, 8 and 45 (when test coupon receives a PWHT above the upper transformation temperature): 1.1T Max. ASME IX, QW-407.4] [For recorded welding parameters; Refer to QW-409 Table forany weld pass greater than 1/2 in. (13 mm) thick: 1.1T Max. (Except GTAW process). ASME IX, QW-403.9]T: Thickness of Test Plater or Pipe Wall in PQR (ASME Section av e l Table ax. H e at In p ut IX, QW-451.1) Fi l l e Wi r e Fe ed Tr M Qualified Diameters (Groove, Fillet): All Nominal Pipe (Tube) Sizes, within Qualified Thicknesses in 1 1 G TA W E R8 0S -G 2. 0 mm 90 -12 0 D C EN N /A 18- 25 _ R oo t P ass PQR 3 G TA W E R8 0S -G 2. 0 mm 90 -12 0 D C EN N /A 18- 25 _ 2 2 to
3 t o n 4 to n S MA W E80 16- B2 3. 25 m m 1 00- 130 D CE P N /A 20- 28 _ Fil l an d C ap Pass e s We l d L aye r (s ) Pa ss N o. (s ) Pr oc e s s F il l e r Me ltal si fi c at io n C as Size D ia me te r mm ( in ) C ur r e n t A mp s R an ge C ur r e n t Ty pe & Po la r it y S pe e d Ra ng e m m/ m i n (i n / mi n ) V ol ts R an ge S pe e d R a nge m m/ m in (i n/ m i n) kJ / mm (k J/ i n ) Or R e ma r ks

WPS Base Metal P-Numbers Allowed by PQR: Any metals of the same P-No. 4, plus combination between any metal from P-No. 4 to any metal from P-No. 3 or P-No. 1 (ASME Section IX, QW-424)
Additional Notes: This is a DEMO-WPS prepared by online welding software of www.WPSAmerica.com

Qualified WPS Filler Metal Allowed by PQR: Only Filler Metal categories with the same F-number and Authorized by: same A-number tested in PQR. Any Electrode diameter sizes can be used in WPS, as it is not an essential N ame : Ji m C la rk N ame : J oh n S mi th variable for the most process and conditions. For na tu re : J .S . Non-impacted test Si g na tur e : J .C . S ig Applications only, filler metal classification within :an SFA rspecification, with the same F-number and the Ti tl e : W e l di ng E ng i ne e r Ti tl e Q A M an age same A-number and the same minimum Tensile : strength and the same nominal chemical composition D ate : 12, 12, 200 5 D ate 12 ,1 2, 20 05 can be used in WPS. (ASME Section IX, QW-250)
Manufacturer or Contractors Welding Engineer: