IEC61158 Technology Comparison

State of the Bus

Fieldbus Inc.
Provides vendor-neutral fieldbus solutions to End Users, Device Vendors, and Others needing additional fieldbus expertise For Device Vendors FI can provide:
Development tools such as stacks and function blocks Starter Kits Training Customized software and hardware Complete drop-in solutions

For End Users FI can provide:

Training System Preparation (RFQ, scope, choosing host system and devices) System Design Installation Assistance System Configuration Assistance Commissioning Assistance Long Term Support (Improve diagnostics, make use of fieldbus data, troubleshooting, process refinement)

Fieldbus Inc. Contact Information Fieldbus Inc. 9390 Research Blvd., Suite I-350 Austin, Texas USA 78759 +1.512.794.1011 www.fieldbusinc.com fi-info@fieldbusinc.com

Purpose
Motivation for fieldbus projects Technical analysis of IEC 61158/61184 Criteria for fieldbus standard technologies Comparison of process fieldbus technologies Technical merits Global significance Market for fieldbus

Fieldbus defined
fieldbus - an industrial network system for real-time distributed control. fieldbus - any open, digital, multi-drop communications network for intelligent field devices

Viable Standardized Technology

International recognition Market significance Global availability (global install base) Suppliers Support organizations (local and international)

FIELDBUS MOTIVATION

The Justification For Fieldbus Well Established

Lower Project cost helps with justification
Start-up and commissioning Engineering and design Control panels and real-estate Cable and wiring

Increase process availability

Realtime diagnostics Remote Calibration Process aware devices Reduce unplanned shutdowns

Asset Management benefits

Lower operating and maintenance cost Aid in regulatory compliance Improve plant operations and efficiency

Unneeded Trips To The Field Avoided Through Remote Diagnostics

50% 40% 30% 20%

35%

28% 20% 6% 6%

10% 0%

4%
Failed Instrument

Routine Check

No Problem

Calibration Shift

Zero Off

Plugged Lines

Source: Dow Chemical Company

FIELDBUSES

fieldbuses listings online

A-bus Arcnet Arinc 625 ASI Batibus Bitbus CAN ControlNet DeviceNet DIN V 43322 DIN 66348 FAIS EIB Ethernet Factor FOUNDATION fieldbus FIP Hart IEEE 1118 Instabus Interbus-S ISA SP50 IsiBus IHS ISP J-1708 J-1850 LAC LON MAP Master FB MB90 MIL 1553 MODBUS MVB P13/42 Partnerbus P-net Profibus-FMS Profibus-PA Profibus-DP PDV SERCOS SDS Sigma-i Sinec H1 Sinec L1 Spabus Suconet VAN WorldFIP ZB10

International Electrotechnical Commission

IEC

IEC
International Electrotechnical Commission Founded 1906 National Committees of member countries P participant members O observer members One Country = One Vote 2/3 of National Committees must agree 5 National Committees must serve as editor Negative votes require justification

Participant Countries IEC 61158 29 participants

Observer Countries IEC 61158 11 observers

Examining IEC 61158

FIELDBUS SPECIFICATIONS

Specifications IEC 61158

Digital data communications for measurement and control - Fieldbus for use in industrial control systems 1999 - first release 2003 - revised 2007 revised additional technologies technology removal

IEC 61158 Structure

IEC 61158-1: Fieldbus for use in industrial control systems - Part 1: Introductory guide IEC 61158-2: Fieldbus for use in industrial control systems - Part 2: Physical Layer specification IEC 61158-3: Fieldbus for use in industrial control systems - Part 3: Data link layer service definition IEC 61158-4: Fieldbus for use in industrial control systems - Part 4: Data link layer protocol specification IEC 61158-5: Fieldbus for use in industrial control systems - Part 5: Application layer service definition IEC 61158-6: Fieldbus for use in industrial control systems - Part 6: Application layer protocol specification

IEC 61158 (Original 1999- 2008) Types of fieldbus

Foundation fieldbus H1 & H2 from SP50 (Type 1) ControlNet (Type 2) Profibus- DP, PA (Type 3) P-Net (Type 4) Foundation fieldbus HSE (Type 5) Swiftnet (Type 6) WorldFIP (Type 7) Interbus-S (Type 8)

IEC 61158 (Updated 2008)

Added many additional fieldbus types Dropped at least one (SwiftNet) Re-organized types into Communication Profile Familes (CPF)

IEC 61158 - 2008

79 communication technologies 15 Communication Profile Families IEC 61158 - Industrial communication networks - Fieldbus specifications IEC 61784 - Industrial communication networks - Profiles

IEC 61158 2008

CPF Number 1 FOUNDATION Fieldbus
H1, H2, HSE

CPF Number 2 CIP

ControlNet, EtherNet/IP, DeviceNet

CPF Number 3 Profibus

DP, PA, Profinet (4 types)

CPF Number 4 P-NET

P-NET RS-485, P-NET RS-232, P-NET on IP

CPF Number 5 WorldFIP

3 types

CPF Number 6 InterBus

Several types

IEC 61158 (Updated 2008 continued)

CPF Number 8 CC-Link
3 types

CPF Number 9 HART CPF Number 10 Vnet/IP CPF Number 11 - TCnet

2 types

CPF Number 12 EtherCat CPF Number 13 Ethernet Powerlink

IEC 61158 (Updated 2008 continued)

CPF Number 14 EPA CPF Number 15 MODBUS-RTPS
MODBUS-RTPS MODBUS TCP

CPF Number 16 SERCOS

Types I, II, and III

FIELDBUS MARKET

Worldwide Installed Devices Continuous Process Control

Source: ARC Advisory Group

45% of the installed base must be upgraded.

Market Outlook - Intelligent Devices

4,500,000 4,000,000 3,500,000 3,000,000
Non-Smart

Overall + 3%/yr

/ -7%

yr

Non-Smart Proprietary

-1

/yr % 4

2,500,000 2,000,000 1,500,000 1,000,000 500,000 0

Source: Collaborative
Proprietary

yr %/ 5

HART

HART
yr 0%/ 3
Fieldbus

2002

2010

Market Drivers
End User situation
Fewer people to manage assets Greater need to continuously reduce maintenance cost Understand the benefit of using available devices & to use process information to better manage operations Need to extract the highest possible value from existing and future investments

Technology enhancements
Integrated data - possible with control system enhancements Digital integration combinations of networks & technologies Fieldbus has come of age
Participation from most major suppliers Many device types and growing Field proven, tested and documented Being installed globally by all major industries

Global Industry Distribution FOUNDATION fieldbus

Source FF EPC Seminar in Japan 2006

Market Drivers
End User situation
Fewer people to manage assets Greater need to continuously reduce maintenance cost Understand the benefit of using available devices & to use process information to better manage operations Need to extract the highest possible value from existing and future investments

Technology enhancements
Integrated data - possible with control system enhancements Digital integration combinations of networks & technologies Fieldbus has come of age
Participation from most major suppliers Many device types and growing Field proven, tested and documented Being installed globally by all major industries

Market Leaders Install Fieldbus

Chemical & Petrochemical
Witco Specialty Chemicals Shell Chemical Lyondell BASF Deten Chemicals Degussa Akzo Nobel Castrol Carbowil Spolkz Shin-Etsu Yanshan Ethylene Complex Juhua Chemical

Oil & Gas

Pemex Calcasieu Athabasca Oil Syncrude Canada Shell Oil Shell Petroleum Development PDVSA Comestible Snam Rete Gaz De France Kvaerner Sakhalin Murphy Oil

Market Leaders Install Fieldbus

Power
Aurora Energy Montana-Dakotas Utilities Austin Utilities Pietrafitta Nuova Duke Energy

Metals & Mining

American Soda Mine Lurgi BHP Billiton

Pulp & Paper

Bowater Abitibi Newsprint Avenor Forchem Greenfield CTO

Food & Beverage

Canandaiqua Winery Quest Food Allied Domecq Guinness Anchor

Water & Wastewater

Orange County City of Scottsdale Dekalb County Changi Water Reclamation Tennessee Valley Authority

Pharmaceuticals & Biotech

Novo Nordisk AstraZeneca Pfizer Amersham GlaxoSmithKline

Examining IEC 61158

FIELDBUS COMPARISON

Many Buses in the Process and Manufacturing Industries

IEC Standard buses

ControlNet, FF H1, FF HSE, Profibus, Interbus-S, P-net, CAN

Defacto Standard buses

HART, MODBUS (now IEC too)

Others
AS-i, LON

Focus on Broad Application Process Technologies In Use and Growing

FF H1 FF HSE Profibus PA (Process Automation) ProfiNet Profibus DP (Decentralized Peripherals) MODBUS HART

Fieldbus OSI Layered View

8 7 6 5 4 3 2 1 Layer Index

Proprietary Application Application Layer- FMS

Presentation Session

Layer Layer

(Open) (Open) Control Block Function Application Application

Transport Layer Network Layer Data Link Layer Physical Layer ISO OSI Model

(Open) Communication Stack Physical Layer Physical Layer Fieldbus Specifications

Physical Layer Comparison

Bus Technology FF H1 Profibus PA FF HSE Standards IEC 61158, ISA SP50 IEC 61158 IEC 8802, IEEE 802.3 IEC 8802, IEEE 802.3 IEEE 1451.2, TIA-485 IEEE 1451.2, TIA-485 Bell 202, 4-20mA Pwr w/Comm Yes Yes No Comm Type All Digital All Digital All Digital Comm Speed 31.25 Kbs 31.25 Kbs 100 Mbs, 1 Gbs 100 Mbs, 1 Gbs 9.6 Kbs 12 Mbs 9.6 Kbs 12 Mbs 1.2 Kps 9.6 Kps IS Possible Yes Yes No Max Distance 1.9km, 9.5 km 1.9km, 9.5 km 100 m # devices 32 per seg 32 per seg Unlimited

ProfiNet MODBUS Profibus DP

No No No

All Digital All Digital All Digital Digital over analog

No No No

100 m 1512 m 1512 m

Unlimited 247 per seg 247 per seg 1 w/Analog, 64

HART

Yes

Yes

3.0 km

Data Link Layer Comparison

Bus Technology FF H1 Standards IEC 61158, ISA SP50 IEC 61158 Data Link Type Token Passing Token Passing Token Passing Token Passing master/slave address scheme master/slave address scheme Flat addressing Error Detection 16-bit CRC Deterministic Comm Relationships Client/server, pub/sub, sink/source Master/slave Client/server, pub/sub, sink/source Master/slave Master/slave Master/slave, pub/sub Master/slave Time Features TM distributes time None TM distributes time None None None None

Yes

Profibus PA

16-bit CRC

Yes

FF HSE

IEC 8802

16-bit CRC

No

ProfiNet MODBUS Profibus DP HART

IEC 8802 None IEC 61158 None

16-bit CRC 1-bit 1-bit CRC

No No No No

Application Layer Comparison

Bus Technology Standards IEC 61158, ISA SP50, Function block application based on IEC 61804 (Draft) IEC 61158 Data Transfer Supports Control in the Field Peer to Peer Comm Alerts and Trends in Devices Time Features

FF H1

AI, AO, DI, DO, PID, PD, CS, MIO, many more

Yes

Yes

Yes

Single sense of time

Profibus PA

AI, AO, DI, DO

No

No

Yes

None Single sense of time None None None None

FF HSE

IEC 61158

Same as H1

Yes

Yes

Yes

ProfiNet MODBUS Profibus DP HART

IEC 61158 IEC 61158 IEC 61158 IEC 61158

Same as DP Registers AI, AO, DI, DO Commands

No No No Yes

No No No No

Yes No No No

HISTORY

HART History
Rosemount (Emerson) - 1986
Developed

Open Protocol -1990 HART User Group - 1990 HART Communication Foundation 1993 IEC 61158/IEC 61784 2007
International Electrotechnical Commission

Modbus History Modicon (Schneider Electric) - 1979

Developed Open protocol

Modbus IDA 2004 IEC 61158/IEC 61784 2007

International Electrotechnical Commission

PROFIBUS History field bus 1987

21 German companies and institutes

PNO 1989
Profibus Nutzerorganisation

DIN 19245 - 1991/1993

German Institute for Standardization

EN 50170 1996
European Committee for Standardization

IEC 61158/IEC 61784 1999

International Electrotechnical Commission

FOUNDATION fieldbus History ISA SP50 1988 ANSI/ISA S50.02 1994

American National Standard

ISP Foundation 1993

Merged with WorldFIP North America 1996

Fieldbus Foundation 1996 IEC 61158/IEC 61784 1999

International Electrotechnical Commission

MARKET DATA

HART Market Data Installations all over the world Over 200 HART member companies 26 million HART devices currently in service 8+ different suppliers have registered devices Over 10 registered HART devices

Focus is on drop-in replacement of 4-20mA devices.

Source: HART Communication Foundation website, August 2008

Modbus Market Data Installations all over the world Over 58 Modbus member companies Large number of Modbus devices currently in service 19+ different suppliers have registered products Over 50 registered Modbus products 39 tested and registered host systems Focus is on PLC/IPC systems (SCADA).
Source: Modbus IDA website, September 2008

PROFIBUS Market Data

Installations all over the world Over 1400 PROFIBUS member companies 25 million PROFIBUS (DP,PA, etc) devices currently in service 750,000 PROFIBUS PA devices installed 1.14 million PROFINET nodes 52+ different suppliers have registered devices Over 113 total registered PROFIBUS devices Over 34 registered PROFIBUS PA devices Focus is on discrete and manufacturing process.
Source: Profibus International website, September 2008

FOUNDATION fieldbus Market Data

Installations all over the world Over 350 FF member companies 950,000 fieldbus devices currently in service 11,000 fieldbus systems installed or on order 65+ different suppliers have registered devices Over 250 registered FF devices 20 FF Host Systems from 11 companies have passed Host Interoperability Support Test(HIST)

Focus is on continuous process.

Source: Fieldbus Foundation website, August 2008

ORGANIZATIONS

Organizations - 2008
FOUDATION fieldbus
Fieldbus Foundation (FF) www.fieldbus.org

HART
HART Communication Foundation (HCF) www.hartcomm.org

PROFIBUS
PROFIBUS International (PI) www.profibus.com

Modbus
Modbus IDA (Modbus) www.modbus.org

51

SUMMARY

52

Summary - HART Defacto standard for smart devices (~20 years) Benefits of 4-20 signal and digital info Can be used in IS areas Slow digital communications Limited multi-drop capabilities Mediocre host support (improving) Continues to grow Wireless HART

Summary - MODBUS Defacto standard for PLC and IPC (~30 years) Large installed base Mostly for simple and PLC interfaces Cannot be used in IS areas Fast digital communications Tested proven technology Custom host interfaces

Summary - Profibus DP Large installed base Mostly for manufacturing automation Cannot be used in IS areas Fast digital communications Tested proven technology Custom host interfaces

Summary - Profibus PA, ProfiNet PA is mostly found in Germanic Countries Can be used in IS areas Digital communications fast enough No control in the field ProfiNet is the backbone solution

Summary - FF H1, FF HSE Digital replacement of 4-20 Can be used in IS areas Digital communications fast enough Control in the field HSE is the backbone solution (not well received)

Fieldbus Technology Challenges Users see the following as some of the challenges Selecting the best combination of bus technologies for the application Integration options and solutions The costs of the technology Technology training & development at all levels of the organization Testing and interoperability issues Next generation of products must simplify the entire process and reduce the pain Simplify licensing

Common Mistakes
Wait for the market to decide which technology will win Building a plan that positions fieldbus as the solution Think that fieldbus implementation is fast and easy The competition is going to wait to see how this all shakes out Think that you need to do fieldbus by yourself

Recommendations
Contact your key suppliers to discuss their fieldbus plans and activities Create or update your device communication strategies Review your current installations
Update to current standards Identify new market expectations

Get key staff trained on target technologies Budget appropriate resources and funding to match communication strategies & implementations Prepare an integration position to include technology on key projects Use fieldbus technology to improve overall plant efficiency

Summary IEC 61158 Specification provides a single document for comparison of technologies. Specification does not provide the end user with a single best option.

Summary IEC 61158

Value to the user
Single format Summary of technologies

Value to the developer

Single format Summary of technologies

Value to the organizations

International approval Recognition

Conclusion Commonly accepted that plants must implement intelligent devices and common communication technology. All technologies discussed meet the criteria for viable technology. Application of technology is your guide.

The Future Market decision further refines choices More collaboration

EDDL and FDT/DTM FF, HART, and PROFIBUS

Thank You
Questions Discussion

Contact: Fieldbus Inc. fi-info@fieldbusinc.com