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    Project: RKM Powergen Pvt. Ltd. (Coal Fired 4x360 MW, Thermal Power Project, Uchipinda, Chhattisgarh

    Uploaded by

    Ashwani Dogra
    1. The document outlines a quality assurance plan for structural fabrication for a coal fired thermal power project. It details inspection criteria and responsibilities at various stages including raw material receipt, welding, painting, and final inspection. 2. Key stages include verifying dimensions and properties of raw materials, qualifying welding procedures and welders, inspecting pre-welding preparation and dimensions of welded items, and checking surface preparation, paint coverage and thickness. 3. Final inspection involves marking and identification, confirming all requirements are met, and reviewing all documentation. Responsibilities are assigned to the contractor, third party inspection agency, and customer for performing, reviewing and witnessing inspections.

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    Attribution Non-Commercial (BY-NC)
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    Project: RKM Powergen Pvt. Ltd. (Coal Fired 4x360 MW, Thermal Power Project, Uchipinda, Chhattisgarh

    Uploaded by

    Ashwani Dogra
    149 views5 pages
    1. The document outlines a quality assurance plan for structural fabrication for a coal fired thermal power project. It details inspection criteria and responsibilities at various stages including raw material receipt, welding, painting, and final inspection. 2. Key stages include verifying dimensions and properties of raw materials, qualifying welding procedures and welders, inspecting pre-welding preparation and dimensions of welded items, and checking surface preparation, paint coverage and thickness. 3. Final inspection involves marking and identification, confirming all requirements are met, and reviewing all documentation. Responsibilities are assigned to the contractor, third party inspection agency, and customer for performing, reviewing and witnessing inspections.

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    1. The document outlines a quality assurance plan for structural fabrication for a coal fired thermal power project. It details inspection criteria and responsibilities at various stages including raw material receipt, welding, painting, and final inspection. 2. Key stages include verifying dimensions and properties of raw materials, qualifying welding procedures and welders, inspecting pre-welding preparation and dimensions of welded items, and checking surface preparation, paint coverage and thickness. 3. Final inspection involves marking and identification, confirming all requirements are met, and reviewing all documentation. Responsibilities are assigned to the contractor, third party inspection agency, and customer for performing, reviewing and witnessing inspections.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    149 views5 pages

    Project: RKM Powergen Pvt. Ltd. (Coal Fired 4x360 MW, Thermal Power Project, Uchipinda, Chhattisgarh

    Uploaded by

    Ashwani Dogra
    1. The document outlines a quality assurance plan for structural fabrication for a coal fired thermal power project. It details inspection criteria and responsibilities at various stages including raw material receipt, welding, painting, and final inspection. 2. Key stages include verifying dimensions and properties of raw materials, qualifying welding procedures and welders, inspecting pre-welding preparation and dimensions of welded items, and checking surface preparation, paint coverage and thickness. 3. Final inspection involves marking and identification, confirming all requirements are met, and reviewing all documentation. Responsibilities are assigned to the contractor, third party inspection agency, and customer for performing, reviewing and witnessing inspections.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 5

    AXON CONSTRUCTIONS PVT.LTD. Project : RKM Powergen Pvt. Ltd.

    (Coal Fired 4x360 MW,Thermal Power Project, Uchipinda,Chhattisgarh QUALITY ASSURANCE PLAN FOR STRUCTURAL FABRICATION
    Agency
    S
    S l . N o .

    A C

    COMPONENT/ POINTS

    SIF IC Cla ATI ss ON/

    ST A

    TI C

    CLASS OF CHECKS

    QUANTUM OF REFERENCE ACCEPTANCE CHECK DOCUMENT CRITERIA

    TYPE OF RECORD

    C H

    CL AS

    A R

    Witness Sort

    Contractor

    TPI (TCE/ SGS)

    Customer/ Client (RKM/ AXON)

    TE R

    Supplier (NWPC)

    REMARKS

    1.0

    RAW MATERIAL
    Identification Dimension Chemical composition & Mechanical properties Chemical composition & Mechanical properties Major (B) Visual, Measurement Inward Reciept Report

    1.1

    Raw Material Inspection(For IS 2062 E 250 BR, IS 2062 E 350 BR)


    1.2

    100% The material confirms to the specified dimensions and tolerances as per IS : 1852 Randomly

    Major (B)

    Verification of MTC

    MTC

    MTC-Mill Test Certificate if available/required

    1.3

    Welding consumable

    Major (B)

    Verification of Batch Certificates

    100%

    As per AWS Classification/Refer ASME Sec II Part C/Or as specified by client. Applicable paint specifications as in painting scheme & Manufacturer Data Sheet

    TC

    TC-Test Cerificate/ Batch Certificates.If required

    1.4

    Paints

    Identification

    Major (B)

    Visual & verification of TC

    100%

    Inward Reciept Report & TC

    TC-Test Cerificate/ Batch Certificates.If required

    2.0

    INPROCESS CONTROL
    Welding Procedure Specification(WPS) Qualification of Welding Procedure Specification Qualification Of Welder/Machine Performance Major (B) Each & Every Procedure Each Welder/ Machine ASME Section IX(See QW 200.1 & )

    2.1

    Verification

    WPS

    2.2

    Welder/Machine Performance Qualification

    Major (B)

    Verification

    ASME Section IX(See QW 485)/Refer IBR C XIII

    WQT

    INSPECTION CODE "A" "B" "C" Criticial Major Minor "P" "R" "I" Perform Review Random Inspection "W" "H" Witness Client Hold Point

    AXON CONSTRUCTIONS PVT.LTD. Project : RKM Powergen Pvt. Ltd.(Coal Fired 4x360 MW,Thermal Power Project, Uchipinda,Chhattisgarh QUALITY ASSURANCE PLAN FOR STRUCTURAL FABRICATION
    Agency
    S
    SIF IC Cla ATI ss ON/

    Sl.No.

    A C

    COMPONENT/ POINTS

    ST A

    TI C

    CLASS OF CHECKS

    QUANTUM OF CHECK

    REFERENCE ACCEPTANCE TYPE OF DOCUMENT CRITERIA RECORD

    C H

    2.3

    Pre-Welding Opereation

    Dimention,Edge Preparation,Root gap/Root Face /alignment

    CL AS

    A R

    Witness Sort

    Contractor

    TPI (TCE/ SGS)

    Customer/ Client (RKM/ AXON)

    TE R

    Supplier (NWPC)

    REMARKS

    Major (B)

    Visual,Template, Measurement

    100%

    Approved WPS/R/As per Tech. Spec. & Drawings.

    Internal Record Register

    3.0

    REPAIR WELDING

    3.1

    Weld Repair

    Repair of weld defects

    Critical (A)

    Visual,Checking welding parameters

    Identified weld defects

    Approved Procedure/ As per Client Requirement

    Internal Record Register

    INSPECTION CODE "A" "B" "C" Criticial Major Minor "P" "R" "I" Perform Review Random Inspection "W" "H" Witness Client Hold Point

    AXON CONSTRUCTIONS PVT.LTD. Project : RKM Powergen Pvt. Ltd.(Coal Fired 4x360 MW,Thermal Power Project, Uchipinda,Chhattisgarh QUALITY ASSURANCE PLAN FOR STRUCTURAL FABRICATION
    Agency
    S
    COMPONENT/ POINTS
    SIF IC Cla ATI ss ON/

    ST A

    TI C

    Sl.No.

    A C

    CLASS OF CHECKS

    QUANTUM OF CHECK

    REFERENCE ACCEPTANCE TYPE OF DOCUMENT CRITERIA RECORD

    C H

    CL AS

    A R

    Witness Sort

    Contractor

    TPI (TCE/ SGS)

    Customer/ Client (RKM/ AXON)

    TE R

    Supplier (NWPC)

    REMARKS

    3.2

    Dimension of Welded Items

    Confirmance to Requirements

    Major (B)

    Visual & Measurement

    100%

    As per Drawing/ASME Sec VIII Div. 1, ASME B 31.1

    Internal Record Register/ Protocol

    4.0

    PAINTING
    Free from all dust,oil,grease,rust,scale, weld slag,flux deposit,foreign particles etc. Internal Record Register/ Protocol

    4.1

    Surface Preparation

    Degree of Cleanliness

    Major (B)

    Visual

    100%

    4.2

    Application of PRIMER-(Inorganic Zinc Primer)

    Coverage & Dry Film Thickness(DFT)

    Major (B)

    Visual & ELCOMETER

    100%

    Applicable Painting Scheme/As per Standard Tech. Spec. & Drawings/Confirming to IS 12944 - 5 & IS 19840

    Internal Record Register/ Protocol

    1 Coat - 50M (Site Painting Workshop)

    4.3

    Application of Finish Coat-Polyurethane Paint(Dove Grey)

    Coverage & Total Dry Film Thickness(DFT)

    Major (B)

    Visual & ELCOMETER

    100%

    Applicable Painting Scheme/As per Standard Tech. Spec. & Drawings/Confirming to IS 12944 - 5 & IS 19841

    Internal Record Register/ Protocol

    1 Coat -100M (After Erection at Site)

    INSPECTION CODE "A" "B" "C" Criticial Major Minor "P" "R" "I" Perform Review Random Inspection "W" "H" Witness Client Hold Point

    AXON CONSTRUCTIONS PVT.LTD. Project : RKM Powergen Pvt. Ltd.(Coal Fired 4x360 MW,Thermal Power Project, Uchipinda,Chhattisgarh QUALITY ASSURANCE PLAN FOR STRUCTURAL FABRICATION
    Agency
    S
    SIF IC Cla ATI ss ON/

    Sl.No.

    A C

    COMPONENT/ POINTS

    ST A

    TI C

    CLASS OF CHECKS

    QUANTUM OF CHECK

    REFERENCE ACCEPTANCE TYPE OF DOCUMENT CRITERIA RECORD

    C H

    CL AS

    A R

    Witness Sort

    Contractor

    TPI (TCE/ SGS)

    Customer/ Client (RKM/ AXON)

    TE R

    Supplier (NWPC)

    REMARKS

    4.4

    Application of Repair Coat - Polyurethane Paint(Dove Grey)

    Coverage & Total Dry Film Thickness(DFT)

    Major (B)

    Visual & ELCOMETER

    100%

    Applicable Painting Scheme/As per Standard Tech. Spec. & Drawings/Confirming to IS 12944 - 5 & IS 19841

    Internal Record Register/ Protocol

    1 Coat -100M

    INSPECTION CODE "A" "B" "C" "P" "R" "I" Perform Review Random Inspection "W" "H" Witness Client Hold Point

    Criticial Major Minor

    AXON CONSTRUCTIONS PVT.LTD. Project : RKM Powergen Pvt. Ltd.(Coal Fired 4x360 MW,Thermal Power Project, Uchipinda,Chhattisgarh QUALITY ASSURANCE PLAN FOR STRUCTURAL FABRICATION
    TI C

    Agency
    SIF IC Cla ATI ss ON/

    Sl.No.

    A C

    COMPONENT/ POINTS

    TE R S S TA

    CLASS OF CHECKS

    QUANTUM REFERENCE ACCEPTANCE TYPE OF OF CHECK DOCUMENT CRITERIA RECORD

    C H

    CL AS

    A R

    Witness Sort

    Contractor

    TPI (TCE/ SGS)

    Customer/ Client (RKM/ AXON)

    Supplier (NWPC)

    REMARKS

    5.0

    FINAL INSPECTION
    Marking & Identification Hard Stamping/ Nomenclature By Paint Major (B) Visual 100% Each Shell shall be Marked as Per Drg. Or As Specified by Client Internal Record Register/ Record Internal Record Register/ Protocol/ All Final Documentation W P R R I

    5.1

    5.2

    Final Activities/ Cleareance for Further Activities

    Confirmance of Requirements

    Critical (A)

    Visual

    100%

    As per Approved Procedure

    5.3

    Documentation

    All Related Documents

    Critical (A)

    Review

    100%

    Approveed Procedure/ Tech. Specification

    Protocol

    Required for each and every Protocol for verification should be submitted

    INSPECTION CODE "A" "B" "C" Criticial Major Minor "P" "R" "I" Perform Review Random Inspection "W" "H" Witness Client Hold Point

    PREPARED BY

    CHECKED & APPROVED BY NAME

    NAME SIGNATURE DATE

    SIGNATURE DATE

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