PROPOSED DEVELOPMENT OF NEW KLIA2 TERMINAL AND ASSOCIATED WORKS AT KL INTERNATIONAL AIRPORT, SEPANG,SELANGOR METHOD STATEMENT for EXTENSION

TRENCH WORK Package No Contractor AF06a PERKASA JAUHARI SDN BHD

DOC NO: MS-PJSB-AF01a-WATER RETICULATION WORK AUTHORIZATION AND RECORD Rev 0 Description Method Statement for Water Reticulation Work Prepared By PJSB Reviewe d By Approve d By Date

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PROPOSED DEVELOPMENT OF NEW KLIA2 TERMINAL AND ASSOCIATED WORKS AT KL INTERNATIONAL AIRPORT, SEPANG,SELANGOR METHOD STATEMENT for EXTENSION TRENCH WORK Package No Contractor AF06a PERKASA JAUHARI SDN BHD

DOC NO: MS-PJSB-AF01a-WATER RETICULATION WORK CONTENTS

1. 2. 3. 4. 5. 6. 7. 8. 9.

Introduction Scope Of Work Work Sequences Methods Statement Material Equipment Manpower Safety & Environment Attachment

3 3 3 3 4 4 4 5 5

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PROPOSED DEVELOPMENT OF NEW KLIA2 TERMINAL AND ASSOCIATED WORKS AT KL INTERNATIONAL AIRPORT, SEPANG,SELANGOR METHOD STATEMENT for EXTENSION TRENCH WORK Package No Contractor AF06a PERKASA JAUHARI SDN BHD

DOC NO: MS-PJSB-AF01a-WATER RETICULATION WORK

1. Introduction This method statement shall be covering the method statement for water reticulation system work for Proposed Development of KLIA2 and Associated Work at KL International Airport, Work Package AF06a Air Traffic Control. 2. Scope of Work The scope of this method statement consists of and installation of mild steel pipes, fittings and pipe work under the water reticulation work 3. Work Sequences

i. ii. iii. iv.

Delivery and storage of materials Planning of work Installation Testing and commissioning

4. Method Statement

4.1 Delivery and Storage of Materials Upon delivery at site, pipes and accessories shall be carefully unloaded and stored in a designated area and well protected. The receiving inspection is carried out to ensure materials delivered in accordance to manufacturers requirements. Inspection and verification shall be done on the Delivery Order. This inspection shall to be performed by the main contractors Site Supervisor, the consultant and the relevant party(s).

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PROPOSED DEVELOPMENT OF NEW KLIA2 TERMINAL AND ASSOCIATED WORKS AT KL INTERNATIONAL AIRPORT, SEPANG,SELANGOR METHOD STATEMENT for EXTENSION TRENCH WORK Package No Contractor AF06a PERKASA JAUHARI SDN BHD

DOC NO: MS-PJSB-AF01a-WATER RETICULATION WORK

Rejection or acceptance of material delivered shall be by the discretion of the inspection parties.

4.2 Planning of Work The piping route and alignment shall be checked as per the construction drawings. Any adjustments of the installation due to the site constrain, shall be obtain from the Resident Engineer and approval must be granted before proceeding. 4.3 Installation The land surveyor shall carry out the survey setting out for piping routes. Site superintendent shall check the route and alignment before proceed with the excavation. Upon reaching the formation level (to decide on site), a plain compactor shall be used to level and compact the formation platform and all pipes and fitting shall be cleaned of soil and dust and free from crack and distortion. Laying some brick underneath to reframe any movements of pipeline to support the pipes (if required).. Connection of pipe to pipe shall be fillet welded and pipe to fitting shall be flanged end via bolts and nuts. Where pipes to be jointed by welding, it shall be carried out by the highly skilled welder. Where pipes are to be jointed by the sockets and spigots to be welded shall be cleaned to the bright metallic finish, the spigot end shall be forced inside so that the spherical surfaces are in contact and that the gap between the pipes at the end of the spigot is not more than 1.5mm The weld shall be of the convex full fillet type for lap welded joints and before welded over any previous joints, wire brushing shall clean all slag. All bare metal upon welding shall be thoroughly cleaned and immediately coated with a primer solution and be completely running over by bitumen into the metal mould placed over the joints. All pipes and fittings installed in locations, which may be subject to mechanical damage, must be suitably protected, including during the construction stages. In the event of bends, tees, valves jointing shall be carried out by a Table E flanged welded to the pipe. When making a flanged joint, wire brushed the pipe end to

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PROPOSED DEVELOPMENT OF NEW KLIA2 TERMINAL AND ASSOCIATED WORKS AT KL INTERNATIONAL AIRPORT, SEPANG,SELANGOR METHOD STATEMENT for EXTENSION TRENCH WORK Package No Contractor AF06a PERKASA JAUHARI SDN BHD

DOC NO: MS-PJSB-AF01a-WATER RETICULATION WORK

remove any protective material adhering to the coating and exposed the metal surface, welded the table E ring carefully in position remain undistorted and fastened the bolts to the pipe and fitting with a rubber ring in between to prevent leakages. Mass concrete or trust blocks shall be lay to the underside of pipe at all points of deflection in the pipeline (bends, tees, reductions, expansion, valves, etc.) and the trust blocks must have cured for 24 hours before backfilling shall be carried out according to the construction drawing and specifications with proper compaction and to the satisfaction of the S.O. 4.4 Testing and Commissioning After a length of pipeline has been completed it shall be tested as a whole against stop ends. The testing shall be carried out over where possible between washout or over crossings or length pre-determined by S.O. All valves shall be checked before the test to ensure that all in working order. The length of pipeline to be tested must seal with end cap with an extended 1inch GI pipe come with stopcock together with a pressure gauge. The test pressure to be applied shall be determined by the S.O. and generally at 1.5 times the working pressure or proposed at 15 bars. Clean water shall be filled and pumped to the required pressure and maintained testing for 24 hours. After a period of 3 hours or a pressure fall of 9 meter whichever is the sooner, pumping shall be resumed and the quantity required to be pumped, in order to restore the test pressure, divided by the time, shall be measure of the rate of loss. The pipeline under testing shall be deemed to have passed if the leakage does not exceed 10% of the proposed 15 bars. The S.O. will attend all testing and issued a certificate for pipeline passed the pressure test. Likewise the contractor shall rectify and locate any leakages and make well all joints to the satisfaction of the S.O. and carry out retest until the permissible losses are complied with.

5. Inspection and Testing

5.1 In-progress Installation Inspection

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PROPOSED DEVELOPMENT OF NEW KLIA2 TERMINAL AND ASSOCIATED WORKS AT KL INTERNATIONAL AIRPORT, SEPANG,SELANGOR METHOD STATEMENT for EXTENSION TRENCH WORK Package No Contractor AF06a PERKASA JAUHARI SDN BHD

DOC NO: MS-PJSB-AF01a-WATER RETICULATION WORK

The in-process inspection shall be carried out to ensure conformance of the installation works. A Request for Inspection form shall be forwarded to the consultant / Clerk-ofWork to request for inspection to be carried out on the particular work. The inspection result shall meet the requirement as stated in the approved methodology.

5.2 Testing & Commissioning Inspection The testing & commissioning inspection shall be carried out prior to handing over of the system. A Request for Inspection form shall be forwarded to the consultant / Clerk-ofWork to verify on the complete system function ability and acceptability. The testing result shall meet the specification and code of requirement as stated in the approved methodology

6. Equipment Survey Instruments Excavator Bolt and nut Spanner Welding machine

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PROPOSED DEVELOPMENT OF NEW KLIA2 TERMINAL AND ASSOCIATED WORKS AT KL INTERNATIONAL AIRPORT, SEPANG,SELANGOR METHOD STATEMENT for EXTENSION TRENCH WORK Package No Contractor AF06a PERKASA JAUHARI SDN BHD

DOC NO: MS-PJSB-AF01a-WATER RETICULATION WORK

7. Materials 100 dia, 150mm dia, MS pipe & fitting to BS 534

8. Man Power

Engineer Site Supervisor Plumbing Sub-Contractor (Supervisor) Plumbing Sub-Contractor (Workers)

- 1 person - 1 person - 1 person - 4 person

9. Safety & Environment

It is our policy to perform all our works with due regard to safety, practice safe working methods and create a risk free, healthy working environment.

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PROPOSED DEVELOPMENT OF NEW KLIA2 TERMINAL AND ASSOCIATED WORKS AT KL INTERNATIONAL AIRPORT, SEPANG,SELANGOR METHOD STATEMENT for EXTENSION TRENCH WORK Package No Contractor AF06a PERKASA JAUHARI SDN BHD

DOC NO: MS-PJSB-AF01a-WATER RETICULATION WORK

The following key areas construction shall be adhered by all personal, working on-site. There are not all inclusive set of rules, but guidance of the level of care and attention on safety matters that every site personals shall observed and follow. iPersonal Protective Equipment The personal protective equipment which will be provided to the workers on site includes of following: Safety Helmets Safety Vest Safety Harness

ii-

Housekeeping is an essential part of the construct safety. This should be part of our daily routine. Housekeeping would include the following items :
-

Store all materials in safe and orderly manner. Avoid littering around the jobsite. Do not leave any equipment and material scattered around site area.

iiiNight Work - For night work, the area of work shall be adequately lit the facilitate production works and movements on site. Warning lights, directive signs, reflective aids and barriers shall be placed at suitable location to forewarn all potential hazards.

In summation, in order to achieve safe, free risk and healthy working environment, including loss prevention, every practicable step must be taken by each and everyone engaged in this project site.

10. Reference
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PROPOSED DEVELOPMENT OF NEW KLIA2 TERMINAL AND ASSOCIATED WORKS AT KL INTERNATIONAL AIRPORT, SEPANG,SELANGOR METHOD STATEMENT for EXTENSION TRENCH WORK Package No Contractor AF06a PERKASA JAUHARI SDN BHD

DOC NO: MS-PJSB-AF01a-WATER RETICULATION WORK

SYABAS STANDARD SPECIFICATION FOR PIPE LAYING WOKS (First Edition : May 2007)

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