Manual Agy-Ev GB
Manual Agy-Ev GB
Manual Agy-Ev GB
ARTDriveG -EV
.....Instruction Manual
ARTDriveG
Table of Contents
Safety Symbol Legend - Precautions de securit...................................................................... 6 Chapter 1 - Safety Precautions .................................................................................................. 7
1.1 Power Supply and Grounding ........................................................................................................................................................ 10
5.7.3 Interference Suppression Filters ................................................................................................................................................ 50 5.7.3.1 EMI filter connections for Sizes 1007...3150 (230V...480V) .............................................................................................. 52 5.7.3.2 EMI filter connections for Sizes 4185...82000 (230V...480V) ............................................................................................. 53 5.8 Braking in the AGy System ........................................................................................................................................................... 54 5.8.1 Braking Unit .............................................................................................................................................................................. 54 5.8.1.1 External Braking Resistor ............................................................................................................................................... 56 5.8.2 D.C. Braking .............................................................................................................................................................................. 59 5.9 Discharge Time of the DC-Link ..................................................................................................................................................... 59
4 Table of Contents
Ramp Configuration ......................................................................................................................................................................... 141 Jump Frequencies ........................................................................................................................................................................... 143 7.6 Menu P - PARAMETERS .............................................................................................................................................................. 145 Commands ...................................................................................................................................................................................... 145 Control Mode .................................................................................................................................................................................. 150 Power Supply .................................................................................................................................................................................. 151 Motor Data ...................................................................................................................................................................................... 151 V/F Curve ........................................................................................................................................................................................ 152 Ouput Frequency Limit ..................................................................................................................................................................... 154 Slip Compensation ........................................................................................................................................................................... 154 Boost ............................................................................................................................................................................................... 155 Automatic Flux Regulation ................................................................................................................................................................ 156 Anti Oscillation Function .................................................................................................................................................................. 156 Closed Loop Speed Control .............................................................................................................................................................. 156 SW Current Clamp ........................................................................................................................................................................... 158 Current Limit .................................................................................................................................................................................... 159 DC Link Limit .................................................................................................................................................................................... 161 Over Torque Alarm Configuration ...................................................................................................................................................... 162 Motor Overload Configuration .......................................................................................................................................................... 163 BU Configuration .............................................................................................................................................................................. 163 DC Brake Configuration .................................................................................................................................................................... 164 Autocapture function ........................................................................................................................................................................ 165 Undervoltage Configuration .............................................................................................................................................................. 167 Overvoltage Configuration ................................................................................................................................................................ 171 Autoreset Configuration .................................................................................................................................................................... 172 External Fault Configuration ............................................................................................................................................................. 173 Phase Loss Detection ....................................................................................................................................................................... 173 Voltage Reduction Configuration ...................................................................................................................................................... 174 Frequency Threshold ....................................................................................................................................................................... 175 Steady State Signalling .................................................................................................................................................................... 177 Heatsink Temperature Threshold ....................................................................................................................................................... 177 PWM Setting ................................................................................................................................................................................... 178 Dead Time Compensation ................................................................................................................................................................. 179 Display Setting ................................................................................................................................................................................ 179 Protection ........................................................................................................................................................................................ 180 7.7 Menu A - APPLICATION ............................................................................................................................................................. 181 PID Setting ...................................................................................................................................................................................... 181 PID Gains ......................................................................................................................................................................................... 185 PID Limits ........................................................................................................................................................................................ 185 Programmable Logic Inputs ............................................................................................................................................................. 188 7.8 Menu C - COMMANDS ............................................................................................................................................................... 190 Basic ............................................................................................................................................................................................... 190 Alarm Register Reset ....................................................................................................................................................................... 190 External Key .................................................................................................................................................................................... 191 LCD keypad ..................................................................................................................................................................................... 191 Tuning ............................................................................................................................................................................................. 191 7.9 Menu H - HIDDEN ...................................................................................................................................................................... 192 Virtual I/O Commands ...................................................................................................................................................................... 192 Profidrive Parameters ...................................................................................................................................................................... 193 Drive Status ..................................................................................................................................................................................... 194 Parameters Reading Extension ......................................................................................................................................................... 194 Remote I/Os Control ......................................................................................................................................................................... 195 Serial Link Commands ...................................................................................................................................................................... 195
Table of Contents 5
8.1.3.3 CRC16 ............................................................................................................................................................................ 198 8.1.3.4 Message synchronization .............................................................................................................................................. 198 8.1.3.5 Serial line setting ........................................................................................................................................................... 198 8.1.4 Modbus functions for the drive ................................................................................................................................................ 199 8.1.4.1 Read Output Registers (03) ............................................................................................................................................ 199 8.1.4.2 Read Input Registers (04) .............................................................................................................................................. 199 8.1.4.3 Preset Single Register (06) ............................................................................................................................................ 200 8.1.4.4 Read Status (07) ............................................................................................................................................................ 200 8.1.4.5 Preset Multiple Registers (16) ....................................................................................................................................... 201 8.1.5 Error management ................................................................................................................................................................... 201 8.1.5.1 Exception codes ............................................................................................................................................................ 202 8.1.6 System configuration ............................................................................................................................................................... 202 8.2 Proprietary protocol ..................................................................................................................................................................... 203 8.2.1 Introduction ............................................................................................................................................................................. 203 8.2.2 Message format ...................................................................................................................................................................... 203 8.2.3 Address ................................................................................................................................................................................... 204 8.2.4 Control code ........................................................................................................................................................................... 204 8.2.5 Functions ................................................................................................................................................................................ 204 8.2.6 Msg Slave meaning ................................................................................................................................................................ 205
Chapter 10 - EMC Directive, Declarations of EC-Conformity ................................................ 209 Index Parameters ................................................................................................................... 212
Indique le mode d'utilisation, la procdure et la condition d'exploitation. Si ces consignes ne sont pas strictement respectes, il y a des risques de blessures corporelles ou de mort.
Indicates a procedure, condition, or statement that, if not strictly observed, could result in damage to or destruction of equipment.
Caution
Indique et le mode d'utilisation, la procdure et la condition d'exploitation. Si ces consignes ne sont pas strictement respectes, il y a des risques de dtrioration ou de destruction des appareils
Attention
Indicates a procedure, condition, or statement that should be strictly followed in order to optimize these applications. Indique le mode d'utilisation, la procdure et la condition d'exploitation. Ces consignes doivent tre rigoureusement respectes pour optimiser ces applications..
NOTE!
Indicates an essential or important procedure, condition, or statement. Indique un mode d'utilisation, de procdure et de condition d'exploitation essentiels ou importants
6 Table of Contents
Warning!
ou de drives peuvent provoquer des dommages materiels ou blesser des personnes.On doit suivir les instructions donnes dans ce manuel et observer les rgles nationales de scurit. Always connect the Drive to the protective ground (PE) via the marked connection terminals (PE2) and the housing (PE1). AGy Drives and AC Input filters have ground discharge currents greater than 3.5 mA. EN 50178 specifies that with discharge currents greater than 3.5 mA the protective conductor ground connection (PE1) must be fixed type and doubled for redundancy. Il faut toujours connecter le variateur la terre (PE) par les des bornes (PE2) et le chssis (PE1). Le courant de dispersion vers la terre est suprieur 3,5 mA sur les variateurs Brushless et sur les filtres courant altern (CA). Les normes EN 50178 spcifient qu'en cas de courant de dispersion vers la terre, suprieur 3,5 ma, la mise la terre (PE1) doit avoir une double connexion pour la redondance. The drive may cause accidental motion in the event of a failure, even if it is disabled, unless it has been disconnected from the AC input feeder. En cas de panne, le variateur peut causer une mise en marche accidentelle, mme s'il est dsactiv, sauf s'il a t dbranch de l'alimentateur courant altern. Never open the device or covers while the AC Input power supply is switched on. Minimum time to wait before working on the terminals or inside the device is listed in section 5.9 on Instruction manual . Ne jamais ouvrir lappareil lorsquil est suns tension. Le temps minimum dattente avant de pouvoir travailler sur les bornes ou bien lintrieur de lappareil est indiqu dans la section 5.9. If the front plate has to be removed because of ambient temperature higher than 40 degrees, the user has to ensure that no occasional contact with live parts may occur. Si la plaque frontale doit tre enleve pour un fonctionnement avec la temprature de lenvironnement plus haute que 40C, lutilisateur doit sassurer, par des moyens opportuns, quaucun contact occasionnel ne puisse arriver avec les parties sous tension. Do not connect power supply voltage that exceeds the standard specification voltage fluctuation permissible. If excessive voltage is applied to the Drive, damage to the internal components will result. Ne pas raccorder de tension dalimentation dpassant la fluctuation de tension permise par les normes. Dans le cas d une alimentation en tension excessive, des composants internes peuvent tre endommags.
Warning!
Do not operate the Drive without the ground wire connected. The motor chassis should be grounded to earth through a ground lead separate from all other equipment ground leads to prevent noise coupling. Ne pas faire fonctionner le drive sans prise de terre. Le chassis du moteur doit tre mis la terre laide dun connecteur de terre separ des autres pour viter le couplage des perturbations. Le connecteur de terre devrait tre dimensionn selon la norme NEC ou le Canadian Electrical code. The grounding connector shall be sized in accordance with the NEC or Canadian Electrical Code. The connection shall be made by a UL listed or CSA certified closed-loop terminal connector sized for the wire gauge involved. The connector is to be fixed using the crimp tool specified by the connector manufacturer. Le raccordement devrait tre fait par un connecteur certifi et mentionn boucle ferm par les normes CSA et UL et dimensionn pour lpaisseur du cable correspondant. Le connecteur doit tre fix a laide dun instrument de serrage specifi par le producteur du connecteur.
Caution
Do not perform a megger test between the Drive terminals or on the control circuit terminals. Ne pas excuter un test megger entre les bornes du drive ou entre les bornes du circuit de contrle. Because the ambient temperature greatly affects Drive life and reliability, do not install the Drive in any location that exceeds the allowable temperature. Leave the ventilation cover attached for temperatures of 104 F (40 C) or below. tant donn que la temprature ambiante influe sur la vie et la fiabilit du drive, on ne devrait pas installer le drive dans des places ou la temperature permise est dpasse. Laisser le capot de ventilation en place pour tempratures de 104F (40C) ou infrieures.
8 Chapter 1 - Safety
If the Drives Fault Alarm is activated, consult the TROUBLESHOOTING section of this instruction book, and after correcting the problem, resume operation. Do not reset the alarm automatically by external sequence, etc. Si la Fault Alarm du drive est active, consulter la section du manuel concernant les dfauts et aprs avoir corrig lerreur, reprendre lopration. Ne pas riniliatiser lalarme automatiquement par une squence externe, etc. Be sure to remove the desicant dryer packet(s) when unpacking the Drive. (If not removed these packets may become lodged in the fan or air passages and cause the Drive to overheat). Lors du dballage du drive, retirer le sachet dshydrat. (Si celui-ci nest pas retir, il empche la ventilation et provoque une surchauffe du drive). The Drive must be mounted on a wall that is constructed of heat resistant material. While the Drive is operating, the temperature of the Drive's cooling fins can rise to a temperature of 194 F (90C). Le drive doit tre mont sur un mur construit avec des matriaux rsistants la chaleur. Pendant le fonctionnement du drive, la temprature des ailettes du dissipateur thermique peut arriver 194F (90). Do not touch or damage any components when handling the device. The changing of the isolation gaps or the removing of the isolation and covers is not permissible. Manipuler lappareil de faon ne pas toucher ou endommager des parties. Il nest pas permis de changer les distances disolement ou bien denlever des matriaux isolants ou des capots. Protect the device from impermissible environmental conditions (temperature, humidity, shock etc.) Protger lappareil contre des effets extrieurs non permis (temprature, humidit, chocs etc.).
Caution
No voltage should be connected to the output of the drive (terminals U2, V2 W2). The parallel connection of several drives via the outputs and the direct connection of the inputs and outputs (bypass) are not permissible. Aucune tension ne doit tre applique sur la sortie du convertisseur (bornes U2, V2 et W2). Il nest pas permis de raccorder la sortie de plusieurs convertisseurs en parallle, ni deffectuer une connexion directe de lentre avec la sortie du convertisseur (Bypass). A capacitative load (e.g. Var compensation capacitors) should not be connected to the output of the drive (terminals U2, V2, W2). Aucune charge capacitive ne doit tre connecte la sortie du convertisseur (bornes U2, V2 et W2) (par exemple des condensateurs de mise en phase). The electrical commissioning should only be carried out by qualified personnel, who are also responsible for the provision of a suitable ground connection and a protected power supply feeder in accordance with the local and national regulations. The motor must be protected against overloads. La mise en service lectrique doit tre effectue par un personnel qualifi. Ce dernier est responsable de lexistence dune connexion de terre adquate et dune protection des cbles dalimentation selon les prescriptions locales et nationales. Le moteur doit tre protg contre la surcharge No dielectric tests should be carried out on parts of the drive. A suitable measuring instrument (internal resistance of at least 10 k/V) should be used for measuring the signal voltages. Il ne faut pas xcuter de tests de rigidit dilectrique sur des parties du convertisseurs. Pour mesurer les tensions, des signaux, il faut utiliser des instruments de mesure appropris (rsistance interne minimale 10 k/V).
NOTE!
If the Drives have been stored for longer than two years, the operation of the DC link capacitors may be impaired and must be reformed. Before commissioning devices that have been stored for long periods, connect them to a power supply for two hours with no load connected in order to regenerate the capacitors, (the input voltage has to be applied without enabling the drive). En cas de stockage des variateurs pendant plus de deux ans, il est conseill de contrler l'tat des condensateurs CC avant d'en effectuer le branchement. Avant la mise en service des appareils, ayant t stocks pendant longtemps, il faut alimenter variateurs vide pendant deux heures, pour rgnrer les condensateurs : appliquer une tension d'alimentation sans actionner le variateur .
NOTE!
The terms Inverter, Controller and Drive are sometimes used interchangably throughout the industry. We will use the term Drive in this document. Les mots Inverter, Controller et Drive sont interchangeables dans le domaine industriel. Nous utiliserons dans ce manuel seulement le mot Drive.
Chapter 1 - Safety 9
In case of a three phase supply not symmetrical to ground, an insulation loss of one of the devices connected to the same network can cause functional problem to the drive, if the use of a delta/wye transformer is avoided.
Warning!
Si le rseau n'est pas quilibr par rapport la terre et qu'il n'y a pas de transformateur raingle/toile, une mauvaise isolation d'un appareil lectrique connect au mme rseau que le variateur peut lui causer des troubles de fonctionnement.
W2/T3
W1/L3
U2/T1
U1/L1
V2/T2
V1/L2
PE2/
AC Main Supply
L1 L2 L3
Safety ground
Earth
All wires (including motor ground) must be connected inside the motor terminal box
10 Chapter 1 - Safety
AC OUTPUT CHOKE
AC INPUT CHOKE
PE1/
Chapter 2 - General
ARTDriveG (AGy) is an AC Digital Inverters for the variation of the speed of three-phase motors. The AGy can be supplied with a power range from 0.75kW up to 200kW (230V...480V) and from 2Hp up to 200Hp (575V). An intermediate voltage is generated from the rectified AC voltage. The Inverter bridge then produces, from this intermediate voltage, power supply with variable voltage and frequency, by means of sinusoidal evaluated pulse-width modulation. This power supply provides motors with excellent running characteristics, even in a lower range. The power supply voltage of the various cards is obtained through a switching from the intermediate circuit voltage. The inverter power part is based on IGBT component (Insulated Gate Bipolar Transistor). The output is protected against short-circuits and earth faults. It is possible to switch motors on and off during the Inverter operation (see chapter 5.2.3) If AC motors that are not specially manufactured to operate with an inverter are used, a reduction of 5...10% in supplied current must be taken into account. In case that the rated torque is requested even in the low frequency range, further reductions of the heat will be obtained by an external fan. If no assisted ventilation is available, oversizing of the power of the motor will be necessary. In both cases we suggest to consult the motor manufacturer. For mechanical reasons (bearings, unbalanced mass, etc.) the motor manufacturer should be consulted when the motor is operated above the rated frequency. AGy Inverters can be controlled in different ways: via terminal strip on the drive via an operator keypad via a standard PC program through RS 485 interface
ARTDriveG allows a smooth open-loop control and by using EXP-ENC-AGY option closed-loop control. With closed-loop control, an encoder (a pulse generator) provides speed feedback information. The power section and the control electronics are galvanically isolated.
Chapter 2 - General 11
Features
Supply voltages generated by switching starting from the intermediate circuit voltage. Reduction of motor noise is achieved by the use of a special PWM control procedure. The output of the Inverter is protected against short circuits and earth faults. Motors can be switched on and off at the Inverter output (see chapter 5.2.4 of the manual). The Inverter is protected against overcurrents, undervoltages and overvoltages. Voltage dips (up to 15 ms for the power section) can be bridged; for the control section (see chapter 7.6 for the automatic restart programmation). Sinusoidal output current generated by means of sinusoidally evaluated pulse-width modulation Excellent motor running characteristics, even in the lower frequency range. Programmable slip compensation reduces load-initiated changes in speed to a minimum. Voltage can be boosted in the lower frequency range, either manually or automatically (boost). Automatic voltage and frequency adjustment under an overload ensures the Inverter cannot stall. Parameters can be set either via a keypad or via an RS 485 interface. Reference value in the form of an analog signal 0...10 V, -10...10V, 0...20 mA, 4...20 mA as a frequency or via a serial interface. Ramp function generator with linear or S-shaped ramp. Direct current braking by commands: a - thru digital input; b - automatic injection below a set frequency; c - Before starting the motor; used with pump and fan drives which are driven by the medium or by the air and are already turning before the drive is started. D.C. braking prevents the Inverter being switched on when already turning. A range of voltage-frequency characteristics can be selected. Overload control. The last alarm 4 messages can be stored. Alarm messages are retained even after power failure. Open-loop or closed-loop operation, as desired. Indication via a potential-free contact and via the interface when a preselected speed is exceeded. Example of an application: indication of stationary drive. Control via an RS 485 serial interface. Internal brake unit. Programmable logic Save parameters from the keyboard Recovery of parameters from the keyboard Change of language set up of the keyboard from E@syDrives
Accessories / Options
Drive version (-C) with CANopen / DeviceNet integrated. External EMC input filters. External Input / Output chokes. External braking resistors (connected between terminals C and BR1). Encoder expansion card: EXP-ENC-AGY (code S525L) Remote keypad kit (code S5WW5). E2PROM key: PRG-KEY (code S6F38). I/O expansion card: EXP-D6A1R1-AGy (code S524L). 120 Vac digital input interface card : EXP-D8-120 (code S520L). Profibus interface card: SBI-PDP-AGy (code S5H28).
12 Chapter 2 - General
Open the packaging with suitable tools. Check whether: any parts were damaged during transport the device type corresponds to your order
In the event of any damage or of an incomplete or incorrect delivery please notify the responsible sales offices immediately. The devices should only be stored in dry rooms within the specified temperature ranges . NOTE! A certain degree of moisture condensation is permissible if this arises from changes in temperature (see section 3.4.1, Permissible Environmental Conditions). This does not, however, apply when the devices are in operation. Always ensure that there is no moisture condensation in devices that are connected to the power supply!
AGy-EV-2040-KB X-X -X
AGy Drive Evolution series Drive mechanical dimension Drive kW rating or Hp (for 575V series) K=keypad included B=Integrated braking unit; X= NOT Integrated braking unit X=Software standard Mains Supply Type [Blank]=NOT integrated CANopen/DeviceNet
The AGy Drive selected depends on the rated current of the motor. The rated output current at the appropriate service conditions must be greater than or equal to the motor current required. The speed of the three-phase motor is determined by the number of pole pairs and the frequency (nameplate, data sheet) of the motor concerned. Operation above the rated frequency and speed of the motor must take into account the specifications given by the manufacturer losses (bearings, unbalance etc.). This also applies to temperature specifications for continuous operation under 20 Hz (poor motor ventilation, not applicable to motors with external ventilation).
3.1.3 Nameplate
Check that all the data stated in the nameplate enclosed to the inverter correspond to what has been ordered. Figure 3.1.3.1: Identification Nameplate (example for 575V series)
SIEI SPA
Type : Inp: AGyEV- 3010 -KBX-5 575Vac 50/60Hz 3Ph S/N: 03062492 15A @575 Vac With line Choke Out : 0-575Vac 400Hz 3Ph 10Hp @ 575Vac 13,3A @575V Cont. Serv. 12,6A @575Vac Ovld 150% SHORT CIRCUIT WITH STAND RATING 10KA, 600Vac max
Type: Inverter model S/N: Serial number Main Power In: Power supply voltage - AC Input current - Frequency Main Power Out: Output voltage - Output current - Output frequency
Figure 3.2.1: Basic Setup of Frequency Inverter An AGy Drive converts the constant voltage and frequency of a three-phase power supply into a direct voltage and then converts this direct voltage into a new three-phase power supply with a variable voltage and frequency. This variable three-phase power supply can be used for the infinitely variable adjustment of the speed of three-phase asynchronous motors.
1 2 3 4
AC Input supply voltage: 230V ... 480V for AGy...-4 and 575V for AGy...-5. AC Mains choke (see section 5.7.1). Three-phase rectifier bridge Converts the alternating current into direct current using a three phase full wave bridge. DC intermediate circuit With charging resistor and smoothing capacitor. Direct voltage (UDC) = 2 x Mains voltage (ULN)
5 6
IGBT inverter Converts direct voltage to a variable three-phase alternating voltage with variable frequency. Configurable control section Modules for open-loop and closed-loop control of the power section. This is used for processing control commands, reference values and actual values.
7 8
Output voltage: Three-phase, variable alternating voltage from 0 up to 94% of Mains voltage (ULN). Encoder (option) For speed feedback (see section 4.4.2).
TA Ambient temperature Installation location Installation altitude Temperature: operation 1) operation 2) storage transport
ENVIRONMENT [C] 0 +40; +40+50 with derating [F] 32 +104; +104+122 with derating Pollution degree 2 or better (free from direct sunligth, vibration, dust, corrosive or inflammable gases, fog, vapour oil and dripped water, avoid saline environment) Up to 1000m (3281 feet) above sea level; for higher altitudes a current reduction of 1.2% for every 100m (328 feet) of additional height applies . 040C (32104F) 050C (32122F) -25+55C (-13+131F), class 1K4 per EN50178 -20+55C (-4+131F), for devices with keypad -25+70C (-13+158F), class 2K3 per EN50178 -20+60C (-4+140F), for devices with keypad
Air humidity: operation storage transport 5 % to 85 %, 1 g/m 3 to 25 g/m 3 without moisture condensation or icing (Class 3K3 as per EN50178) 5% to 95 %, 1 g/m 3 to 29 g/m 3 (Class 1K3 as per EN50178) 60 g/m 4) 95 % 3)
A light condensation of moisture may occur for a short time occasionally if the device is not in operation (class 2K3 as per EN50178)
Air pressure: operation [kPa] storage [kPa] transport [kPa] 86 to 106 (class 3K3 as per EN50178) 86 to 106 (class 1K4 as per EN50178) 70 to 106 (class 2K3 as per EN50178)
General standards Safety Climatic conditions Clearance and creepage Vibration EMC compatibility Rated input voltages Protection degree Approvals
STANDARD EN 61800-1, IEC 143-1-1. EN 50178, UL 508C EN 60721-3-3, class 3K3. EN 60068-2-2, test Bd. EN 50178, UL508C, UL840. Overvoltage category for mains connected circuits: III; degree of pollution 2 EN 60068-2-6, test Fc. EN61800-3/A11 (see EMC Guidelines instruction book) IEC 60038 IP20 according to EN 60529 IP54 for the cabinet with externally mounted heatsink; only for sizes from 1007 to 3150 (230V480V) and from 2002 to 3020 (575V) CE, UL, cUL, CSA
TGy0020
1)
Over 40C (104F): - current reduction of 2% of rated output current per K - remove front plate (better than class 3K3 as per EN50178)
2)
Current derated to 0.8 rated ouput current Over 40C (104F): removal of the top cover (better than class 3K3 as per EN50178)
3)
Greatest relative air humidity occurs with the temperature @ 40C (104F) or if the temperature of the device is brought suddenly from -25 ...+30C (-13...+86F). Greatest absolute air humidity if the device is brought suddenly from 70...15C (158...59F).
ARTDriveG Instruction manual
4)
Adjustable Frequency Drives and AC Input filters have ground discharge currents greater than 3.5 mA. EN 50178 specifies that with discharge currents greater than 3.5 mA the protective conductor ground connection (PE1) must be fixed type.
AGy Drive Type - kW rating 1007 1015 1022 1030 2040 2055 2075 OUTPUT
[kVA] [kVA]
3110 16.8 15.3 20.3 24.6 29 38.2 50 58.3 72 89.2 116.5 132 157.5 22.4 27 32 42 55 64 79 98 128 145 173
3150
7900
2.7
3.8
6.5
8.5
12
PN mot (recommended motor output): @ ULN=230Vac; f SW=default; IEC 146 class 1 [kW]
1.5 1.5 2 2 3 3 3 3
2.2 2.2 3 3 4 4 5 5
4 4 5 5 7.5 7.5 10 10
7.5 7.5 10 10 15 15 20 20
10 9 10 10 18.5 18.5 25 20
11 11 15 15 22 22 30 25
18.5 15 25 20 30 30 40 30
22 18.5 30 25 37 37 50 40
22 22 30 30 45 45 60 50
30 30 40 40 55 55 75 60
37 37 50 50 75 55 100 75
55 45 75 60 90 90 125 100
33 30 29.7 27.0
39 35 34 31
47 43 41 37
63 57 55 50
79 72 69 63
93 85 81 74
114 104 99 90
7.2
10.2
13.6
17.4
23
8 16 32.2 45 60 70 86
116
144
170
208
258 0.87
Iovld (short term overload current, 200% of I2N for 0.5s on 60s) Derating factor: Voltage Factor K V at 460 Vac ** Switching frequency KF
8 338
382
454
4 n.a.
n.a.
AC Input frequency IN AC Input current for continuous service : - Connection with 3-phase reactor
4 4.5 3.9
7 7.9 7
14 * 15.8 * 13.8 *
39 44 37
55 62 53
69 77 66
84 94 82
98 110 96
*: For the specified power sizes, the external reactor is strongly recommended
3.6 3.9 3.4 160 270 380 500 4.4 4.8 4.2 6.8 7.4 6.4 7.9 * 9* 7.8 * 11 12 10.4 650 15.5 16.9 14.7 21.5 * 24.2 * 21 * 27.9 30.3 26.4 35.4 * 40 * 34.8 *
150% Option internal (with external resistor); Braking torque 150%
**: Linear shapes for KV, KT, respectively in the ranges [400, 460] Vac, [40, 50]C, (104, 122)F.
For these types an external inductance is recommended
Overvoltage threshold
Undervoltage threshold
850 1200 1700 2250 2700 3200 4200 5500 6400 7900 9800 12800 14500 17300 22400 27700 440VDC (for 230VAC mains), 820VDC (for 400VAC mains), 820VDC (for 460VAC mains) 230VDC (for 230VAC mains), 380VDC (for 400VAC mains), 415VDC (for 460VAC mains)
External braking unit (optional)
TGy0031gb
2002 2003 2005 3007 3010 3015 3020 4025 4030 4040 5050 5060 5075 3.8 3.4 4.1 6.3 9.8 12.5 16.9 21.9 27 33 42 53 63 78 99 4.5 7.0 10.8 13.7 18.6 24.1 30 36 46 58 69 86 109 136 124
6100
7125
@ ULN=575Vac; f SW=default; IEC 146 class 2 0.94 x ULN (AC Input voltage)
2 2 400 200
3 3
5 5
7.5 7.5
10 10
15 15
20 20
25 25
30 30
40 40
50 50
60 60
75 75
100 100
125 125
150 150
200 200
f2 Max output frequency (*) I2N Rated output current : @ ULN=575Vac; f SW= default; IEC 146 class 1
3.8 3.5
4.5 4.1
7.0 6.4
30 27
36 33
46 42
58 53 4
69 63
86 78
109 99
137 125
158 144 2
211 192
Iovld (short term overload current, 200% of I2N for 0.5s on 60s) Derating factor: KT for ambient temperature
7.0
8.2
8 84
106
126
156
198
4 249
288
2 384
0.8 @ 50C (122F) 0.8 for higher f SW 500 -10% / 575V 10%, 3Ph 50/60 Hz 5%
0.64
n.a.
0.87
n.a.
AC Input frequency IN AC Input current for continuous service : - Connection with 3-phase reactor @ 575Vac; IEC 146 class1 - Connection without 3-phase reactor @ 575Vac; IEC 146 class1
4.7
7.4
11.7
15
31
35
46
60
68
85
140
163
216
Overvoltage threshold
Undervoltage threshold
700 1080 1370 1860 2410 3000 3600 4600 5800 6900 8600 10900 13700 15700 21000 1000 VDC 565 VDC (for 575 VAC mains)
External braking unit (optional)
TGy0030
Standard internal (with external resistor); Braking torque Optional internal braking unit (with external 150% resistor); braking torque 150%
3.3.4 AC Output
The output of the AGy Drive is ground fault and phase to phase output short protected. NOTE! The connection of an external voltage to the output terminals of the Drive is not permissible! It is allowed to disconnect the motor from the Drive output, after the Drive has been disabled.
The rated value of direct current output ( ICONT ) depends on the supply voltage ( KV), the ambient temperature ( KT) and the switching frequency (KF) if higher than the default setting: ICONT = I2N x KV x KT (Values of derating factor are the listed on tables 3.3.2.1) with an overload capacity IMAX = 1.5 x ICONT for 60 seconds. Recommended motor outputs The coordination of the motor rated powers with the Drive type presented in the table 3.3.2.1 refers to the use of standard motors with a rated voltage equal to the rated voltage of the input supply. As for those motors with different voltages, the type of Drive to use is determined by the rated current of the motor. NOTE! Max allowed overload: 136% . I2N cl.1 150% . I2N cl.2 Table 3.3.4.1 shows nominal current values for typical service profiles (Ambient temperature =40C [104F], standard switching frequency). Similar criteria apply for operation with additional derating factors. Table 3.3.4.1: Nominal Drive Current
Drive Type
Drive Type
(1): I 2N Rated output current (@ U LN =230-400Vac), Continuous service, no overload (IEC 146 class 1) (2): I2N Rated output current (@ ULN=230-400Vac), Overload service 150%x60s followed by IN, min.cycle time 360s (IEC 146 class 2). (3): I2N x kV Rated output current (@ ULN=460-480Vac), Continuous service, no overload (IEC 146 class 1) (4): I2N x kV Rated output current (@ ULN=460-480Vac), Overload service 150%x60s followed by IN, min.cycle time 360s (IEC 146 class 2). (5) I2N Rated output current (@ ULN=575Vac), continuous service, no overload (IEC 146 classe 1). (6) I2N Rated output current (@ ULN=575Vac), overload service 150%x60s followed by IN, min. cycle time 360s (IEC 146 classe 2).
1007 1015 1022 1030 2040 2055 2075 3110 3150 4185 4220 4300 4370 5450 5550 6750 7900 71100 71320 81600 82000
2.4 4.0 5.6 7.5 9.6 12.6 17.7 24.8 33 39 47 63 79 93 114 142 185 210 250 324 400
2.2 3.6 5.1 6.8 8.7 11.5 16.1 22.5 30 35 43 57 72 85 104 129 168 191 227 295 364
2.1 3.5 4.9 6.5 8.3 12.1 15.4 23.1 29.7 34 41 55 69 81 99 124 161 183 218 282 348
1.9 3.2 4.4 5.9 7.6 11 14 21.0 27 31 37 50 63 74 90 112 146 166 198 257 317
2002 2003 2005 3007 3010 3015 3020 4025 4030 4040 5050 5060 5075 6100 7125 7150 8200
3.8 4.5 7.0 10.8 13.8 18.7 24.2 30 36 46 58 69 86 109 137 158 211
3.5 4.1 6.4 9.8 12.6 17.0 22.0 27 33 42 53 63 78 99 125 144 192
AGy-4 (230V480V)
AGy-5 (575V)
TGy0040gb
No. 2 Analog outputs 2 Programmable Analog outputs: 10 V / 5 mA max . Analog output 1 = -10...+10V, 10 bit, Frequency output absolute value (default) . Analog output 2 = -10...+10V, 10 bit, Output current (default) No. 8 Digital inputs 8 Programmable Digital inputs: 0...24V / 6 mA . Digital input 8 = Reverse (default) . Digital input 7 = Run (default) . Digital input 6 = External fault NO (default) . Digital input 5 = Alarm state (default) . Digital input 4 = Jog (default) . Digital input 3 = Stop (3-wires) (default) . Digital input 2 = Freq sel 2 (default) . Digital input 1 = Freq sel 1 (default) No. 4 Digital output 4 Programmable Digital outputs: . Digital output 1 = Drive ready (default) . Digital output 2 = Steady state(default) . Digital output 3 = Alarm state (default) . Digital output 4 = Motor running (default) NOTE! Dig. out. 1 / 2 > open collector type: 50V / 50mA Dig. out. 3 / 4 > relay output type: 230Vac-1A / 30Vdc-1A Internal voltage supply Load capacity + 24 Vdc + 10 Vdc - 10 Vdc + 24 Vdc Tollerance + 10 Vdc + 24 Vdc 50 mA 10 mA 10 mA 300 mA 3 % 10 % Terminal 1 Terminal 29 Terminal 32 Terminal 9
No.1 Digital Encoder Input (with EXP-ENC-AGY optional card) Voltage Type Max frequency 5/8/24 V 1channel/2channels. No zero. 150kHz
3.3.6 Accuracy
Reference value : Resolution of Reference preset via terminals Resolution of Reference preset via interface Speed: Open-loop speed control: 0.1 Hz 0.01 Hz
Load-dependent speed fluctuations are minimized by slip compensation. The accuracy depends on the motor connected.
NOTE:
Table 4.1.1: AGy Dimensions and Weights for Sizes 1007...3150 (230V...480V) and 2002... 3020 (575V)
Type 1007 1015 1022 1030 2040 2055 2075 3110 3150 2002 2003 2005 3007 3010 3015 3020 AGy-4 (230V480V)
a 105.5 (4.1)
D2
E1 69 (2.7)
E2
306.5 (12.0) 199.5 (7.8) 151.5 (5.9) 208 (8.2) 323 (12.7) 240 (9.5)
299.5 (11.7)
4.95 (10.9) 315 (12.4) 8.6 (19) 4.6 (10.1) 4.8 (10.6) 8.2 (18)
AGy-5 (575V)
62 (2.4)
115 (4.5)
296.5 (11.6)
115 (4.5)
299.5 (11.7)
208 (8.2)
323 (12.7)
240 (9.5)
84 (3.3)
168 (6.6)
310.5 (12.2)
164 (6.5)
Figure 4.1.2: AGy Mounting Methods for Sizes 1007...3150 (230V...480V) and 2002... 3020 (575V)
E5 d
E2 E4 E3 E1
Table 4.1.2: AGy Mounting Methods for Sizes 1007...3150 (230V...480V) and 2002... 3020 (575V)
Type 1007 1015 1022 1030 2040 2055 2075 3110 3150 2002 2003 2005 3007 3010 3015 3020
AGy-4 (230V480V)
E1 69 (2.7)
E5
9 (0.35) 115 (4.5) 164 (6.5) 315 (12.4) 145.5 (5.7) 199 (7.8) 299.5 (11.8) M5
AGy-5 (575V)
115 (4.5)
164 (6.5)
315 (12.4)
199 (7.8)
299.5 (11.8)
agy3101
Figure 4.1.3 : AGy Dimensions for Sizes 4185...82000 (230V...480V) and 4025... 8200 (575V)
c a D1
Figure 4.1.4 : AGy Mounting Methods for Sizes 4185...82000 (230V...480V) and 4025... 8200 (575V)
D4 D1
D2
D2
D3
D3
D3
D3
Table 4.1.3 : AGy Dimensions and Weights for Sizes 4185...82000 (230V...480V) and 4025... 8200 (575V)
Weight kg (Ibs) 18 (39.6) 22 (48.59) 22.2 (48.9) 34 (74.9) 59 (130) 75.4 (166.1) 80.2 (176.7) 509 (20) 909 (35.8) 376 (14.7) 564 (22.2) 741 (29.2) 297.5 (11.7) 442 (17.4) 268 (10.5) 418 (16.4) 605 (23.8) 921 (36.2) 509 (20) 1113 (43.8) 297.5 (11.7) 1183 (46.6)
agy3105gb
Type 4185 4220 4300 4370 5450 5550 6750 7900 71100 81600 82000 4025 4030 4040 5050 5060 5075 6100 7125 7150 8200
Drive dimensions: mm (inch) a b c 268 (10.5) 309 (12.1) 489 (19.2) 308 (12.1) 150 (5.9) 550 (21.6) 725 (28.5) 891 (35) 225 (8.8) 475 (18.7) D1 D2 D3 D4
AGy...-4 (230V...480V)
71320 86.5 (190.6) 109 (240.3) 28.6 (63.1) 31.6 (67.9) 47 (103.6) 83 (183) 118 (260.1) 131 (288.6)
100 (3.9)
965 (38)
947 (37.3)
M6
350 (13.8)
569 (22.4)
555 (21.2) 150 (15.91) 590 (23.2) 903 (35.5) 100 (3.9) 1095 (43.1)
AGy...-5 (575V)
320 (12.6)
To allow a confortable viewing angle, the keypad can be oriented on three different positions.
4.2 Watts Loss, Heat Dissipation, Internal Fans and Minimum Cabinet Opening Suggested for the Cooling
The heat dissipation of the Drives depends on the operating state of the connected motor. The table below shows values that refer to operation at default switching frequency (see section 3.3.4, AC Output), Tamb < 40C (104F), typ. motor power factor and nominal continuous current. Table 4.2.1: Heat Dissipation and Required Air Flow
7 1 1 0 0 7 1 3 2 0 8 1 6 0 0 8 2 0 0 0
1 0 0 7
1 0 1 5
1 0 2 2
1 0 3 0
2 0 4 0
2 0 5 5
2 0 7 5
3 1 1 0
3 1 5 0
4 1 8 5
4 2 2 0
4 3 0 0
4 3 7 0
5 4 5 0
5 5 5 0
6 7 5 0
7 9 0 0
[W]
[W] [W]
38 48 45
62 77 72
83 104 96.3
691
880
1000
fSW=default; I2=I2N
Airflow of fan: Internal fan [m3/h] Heatsink fans [m3/h] 11 2 0 0 2 11 30 2 0 0 3 11 30 2 0 0 5 11 30 3 0 0 7 11 2x30 3 0 1 0 11 2x30 3 0 1 5 11 2x30 3 0 2 0 30 30 80 4 0 4 0 5 0 5 0 5 0 6 0 170 5 0 7 5 6 1 0 0 340 7 1 2 5 650 7 1 5 0 8 2 0 0 975 1820 2000
2x79 2x79 4 0 2 5 4 0 3 0
PV Heat dissipation:
1)
75
80
128
215
266
338
453
515
620
810
2760
2760
3250
11 30
11 30
11 2x30
30 2x79
30 2x79
30 2x79
30 2x79
2x80 2x80
170
340
650
975
975
975
agy0060gb
NOTE! NOTE!
All the Drives have internal fans. Heat dissipation losses refer to default Switching frequency Table 4.2.2: Minimum Cabinet Opening Suggested for the Cooling
7 1 1 0 0 7 1 3 2 0 8 1 6 0 0 8 2 0 0 0
1 0 0 7
1 0 1 5
1 0 2 2
1 0 3 0
2 0 4 0
2 0 5 5
2 0 7 5
3 1 1 0
3 1 5 0
4 1 8 5
4 2 2 0
4 3 0 0
4 3 7 0
5 4 5 0
5 5 5 0
6 7 5 0
7 9 0 0
31 (4.8) 36 (5.6)
2 0 0 2 2 0 0 3 2 0 0 5 3 0 0 7 3 0 1 0
36 (5.6) 72 (11.1)
3 0 1 5 3 0 2 0
128 (19.8)
4 0 2 5 4 0 3 0
2x200 (2x31)
2x370 (2x57.35)
2x620 (2x96.1)
2 x 1600 (2 x 248)
4 0 4 0
5 0 5 0
5 0 6 0
5 0 7 5
6 1 0 0
7 1 2 5
7 1 5 0
8 2 0 0
agy0070gb
Figure 4.2.1: UL Type Fans Connections on 7900 ... 71320 (230V...480V) and 7125 ... 8200 (575V).
Drive U3 2V3
0
AUTOTRAFO
115
~
230VAC fans
230
1V3
Figure 4.2.2: UL Type Fans Connections on 6750, 82000 (230V...480V) and 6100 (575Vac).
Drive U3 2V3
1V3 M M
U3 2V3 230VAC
1V3
1V3
- 6100 (575Vac)
NOTE!
An internal fuse (2.5A 250VAC slo-blo) for 7900 ... 71320 (480V) and 7125 ... 8200 (575V) sizes is provided. On 6750 and 82000 sizes the fuse must be mounted externally.
NOTE!
The Drives must be mounted in such a way that the free flow of air is ensured. The clearance to the device must be at least 150 mm (6 inches). A space of at least 50 mm (2 inches) must be ensured at the front. On sizes 81600 and 82000 (AGy...-4, 230...480Vac) and 8200(AGy...-5, 575Vac) the top and bottom clearance must be at least 380 mm (15 inches), on front and sides must be ensured a space of at least 140 mm (5.5 inches). Devices that generate a large amount of heat must not be mounted in the direct vicinity of the frequency inverter. Fastening screws should be re-tightened after a few days of operation. Figure 4.3.2: Mounting Clearance
150 mm ( 6" )
[380mm (15")]
10 mm ( 0.4" )
[140mm (5.5")]
10 mm ( 0.4" )
[140mm (5.5")]
50 mm ( 2" )
[140mm (5.5)] [...] for 81600-82000 and 8200 sizes
Motor protection Temperature-dependent contacts in the motor winding Temperature-dependent contacts Klixon type can disconnect the drive via the external control or can be reported as an external fault on the frequency inverter (terminal 6). NOTE! The motor PTC interface circuit (or klixon) has to be considered and treated as a signal circuit. The connections cables to the motor PTC must be made of twisted pairs with a shield, the cable route should not be parallel to the motor cable or far away at least 20 cm (8 inches).
Current limitation of the frequency inverter The current limitation can protect the motor from impermissible overloads. For this the current limitation and the motor overload control function of the Drive must be set so that the current is kept within the permissible range for the motor concerned. NOTE! Remember that the current limitation can control an overheating of the motor only due to overload, not due to insufficient ventilation. When the drive is operated at low speeds the additional use of PTC resistors or temperaturedependent contacts in the motor windings is recommended, unless separate forced ventilation is available.
Output chokes When using general purpose standard motors, output chokes are recommended to protect winding isolation in some cases. See section 5.7.2, Output chokes.
4.4.2 Encoder
Encoders can be connected to the drive, only when the optional card EXP-ENC-AGY is mounted. The card is plugged onto the regulation board through the XENC connector. The terminals on the optional card should be directed towards the terminals of the regulation card. AGy is able to read digital encoders with either one-channel ( A / A ) or two-channels ( A / A, B / B). AGy can be configured to supply and read either HTL (+24V) or TTL (+5V or +8V) encoders, with no need for external power supply. Refer to the EXP-ENC-AGY manual for detailed electrical specifications and wiring guidelines. Encoders are used to feed back a speed signal to the regulator. The encoder should be coupled to the motor shaft with a backlash free connection. The encoder cable can be made of twisted pairs with a global shield, which connect to ground on the Drive side. Avoid connecting the shield on the motor side. In particular cases where the cable length is more than 100 meters (328 feet), (high electromagnetic noise), it may useful to use a cable with a shield on each conductor pair, which can be connected to the common point (0V). The global shield must always be grounded. Table 4.4.2.1: Recommended Cable Section and Length for the Connection of Encoders
Cable section [mm 2] Max Length m [feet] 0.22 27 [88] 0.5 62 [203] 0.75 93 [305] 1 125 [410] 1.5 150 [492]
avy3130
Requirements: Digital encoder: max frequency: 50 kHz (select the appropriate number of pulses depending on required max. speed) Channels : - one-channel (A), one-channel complementary ( A,A) - two-channel (A, B), two-channel complementary (with complementary output A,A ; B,B ). Encoder loss detection is not possible. Power supply: + 24V (Internal supply) or +5V (Externally supplied)
NOTE:
Figure 5.1.1: AGy Removing Covers for Sizes 1007...3150 (230V...480V) and 2002...3020 (575V)
2
No. 2 for 3110...3150 and 3007...3020 sizes
2 1
Sizes 1007...2075 (230V...480V) and 2002...2005 (575V) The terminal cover and cable entry plate of the device must be removed in order to fit the electrical connections: unscrew the screw (1), remove the cover of devices (2) by pressing on both sides as shown on the above figure (3). unscrew the two screws (4) to remove the cable entry plate. remove the keypad and disconnect the connector (5) lift the top cover on the bottom side (over the connector level) and then push it to the top (6).
The top cover must be removed in order to mount the option card and change the internal jumper settings:
Sizes 3110...3150 (230V...480V) and 3007...3020 (575V) The terminal cover and cable entry plate of the device must be removed in order to fit the electrical connections: unscrew the two screws (1) and remove the cover of devices unscrew the two screws (4) to remove the cable entry plate. remove the keypad and disconnect the connector (5) lift the top cover on the bottom side (over the connector level) and then push it to the top (6).
The top cover must be removed in order to mount the option card and change the internal jumper settings:
Figure 5.1.2: AGy Removing Covers for Sizes 4185...82000 (230V...480V) and 4025...5075 (575V)
3 3 1
Sizes 4185...82000 (230V...480V) and 4025...8200 (575V) The terminal cover of the device must be removed in order to fit the electrical connections: unscrew the two screw (2) and remove the cover (1). The top cover must be removed in order to mount the option card and change the internal jumper settings: unscrew the two screw (3) and remove the top cover by moving it as indicated on figure (4).
In order to avoid damages of the device it is not allowed to transport it by handling on its cards !
Caution
3Ph~
AC mains voltage
Braking unit resistor command (braking resistor must be connected between BR1 and C)
770 Vdc (230...480 Vac) 900 Vdc (575 Vac) 1.65 x I2N
Motor connection
EM Note! EM and FEXT terminals are available on sizes 3110 ... 5550 (230..480V). Reserved (active on lift software version only) EM FEXT Reserved (active on lift software version only) FEXT -
PE1 /
Ground connection
Table 5.2.1.2: Power Section Terminals for Sizes 4185...82000 (230V...480V) and 4025...8200 (575V)
Function U1/L1 Max
3Ph~
V1/L2 W1/L3 C
AC mains voltage
Intermediate circuit connection D BR1 U2/T1 Braking unit resistor command (braking resistor must be connected between BR1 and C)
770 Vdc (230...480 Vac) 900 Vdc (575 Vac) 1.65 x I2N
M
Note! EM and FEXT terminals are available on sizes 3110 ... 5550 (230..480V).
Motor connection
Reserved (active on lift software version only) EM FEXT FEXT Reserved (active on lift software version only)
PE1 /
Ground connection
Power terminals lay-out Sizes 1007...5550 (230V...480V) and 2002... 3020 (575V)
The terminals of the devices are made accessible by removing the cover and the cable entry plate (see section 5.1, Accessing to the connectors), on some drive type it is also possible to extract the removable connector. All the power terminals are located on the PV33 power card.
The terminals of the devices are made accessible by removing the cover (see section 5.1, Accessing to the connectors).
Chapter 5 - Wiring Procedure 35
AGy...-4 (230V...400V) Type U1,V1,W1,U2,V2,W2,C,D terminals Tightening torque BR1 terminals Tightening torque PE1, PE2 terminals Tightening torque AGy...-4 (230V...400V) Type U1,V1,W1,U2,V2,W2,C,D terminals Tightening torque BR1 terminals Tightening torque PE1, PE2 terminals Tightening torque AGy...-5 (575V) Type U1,V1,W1,U2,V2,W2,C,D terminals Tightening torque BR1 terminals Tightening torque PE1, PE2 terminals Tightening torque AGy...-5 (575V) Type U1,V1,W1,U2,V2,W2,C,D terminals Tightening torque BR1 terminals Tightening torque PE1, PE2 terminals Tightening torque
AWG [mm ] [Nm] AWG [mm ] [Nm] AWG [mm2] [Nm]
2 2
1007
AWG [mm2] [Nm] AWG [mm2] [Nm] AWG [mm2] [Nm]
1015 14 2
1022
1030
2040 12
2055 10 4
2075
3110 8
3150
4185 6 16 2 10 6 0.9 6 16 2
4220
4300 4 25 3 8 10 1.6 6 16 3
0.5 a 0.6 14 2 0.5 a 0.6 14 2 0.5 a 0.6 4370 5450 2 35 4 8 10 1.6 6 16 3 2002 2003 2005 4 3007 10 4 3010 6 16 3 2 50 5550 1/0 50 6750 2/0 70 12 7900 4/0 95 71100 300* 150 71320 350* 185 12 4 10 12 4 10
8 10 1.2 a 1.5 8 6 8 10 1.2 a 1.5 8 8 10 1.2 a 1.5 81600 4xAWG2 4x35 10-30 82000 150**
3015
3020 8 8
4025
4030
14 2 0.5 a 0.6 14 2 0.5 a 0.6 14 2 0.5 a 0.6 4040 6 16 2 10 6 0.9 5050 4 25 4 6 16 2 6 16 2 5060 2 35 5075 6100 1/0 50 4 6 16 3 7125 2/0 70 12
1.2 a 1.5 10 4 1.2 a 1.5 10 4 1.2 a 1.5 7150 4/0 95 12 8200 350* 185 10-30 8 8 8 8
2 10 6 0.9 6 16 2
NOTE!
Caution
The grounding conductor of the motor cable may conduct up to twice the value of the rated current if there is a ground fault at the output of the AGy Drive.
C UDC
Figure 5.2.3.1: Rectification and Intermediate Circuit The automatic restart of the Inverter can be obtained after a fault indication condition has occurred (for further information of these functions see paragraph 7.6, Autoreset Configuration section). Switching off can be prevented by extending the deceleration ramp or by the use of a suitable braking unit (see 5.8).
5.2.3 Inverter
IGBTs (Insulated Gate Bipolar Transistors) for all sizes are used. The Inverter is protected against faults of overvoltage, overcurrent, short circuit between phases and ground. In the event of a fault the Inverter is disabled and the contact between terminals 2 and 3 will open. To RESET see paragraph 7.6, Autoreset Configuration section. The automatic restart of the Inverter can be obtained after a fault indication condition has occurred (for further information on these functions see paragraph 7.6, Autoreset Configuration section). Table 5.2.4.1: Fault Indication of the Protection of the Inverter Bridge Signalation OV OC. OCH OC Block caused by Overvoltage Overcurrent, short-circuit between phases Short-circuit to ground
The variable output voltage is generated by pulse-width modulation of the intermediate (D.C.) circuit voltage. A special process of sinusoidal evaluation in conjunction with the inductance of the motor produces a very good sinusoidal waveform of the output current I2. Parameters can be allocated to the voltage/frequency characteristics to adapt it to the motor to be supplied. A number of motors can be driven in parallel at the output of the Inverter. These motors can have different speeds, even if they have the same number of poles, since the slips of each motor change in relation of the load variation and of its characteristics. Motors can be connected or disconnected individually at the output. Particular care should be taken when connecting or disconnecting motor units. The following should be noted: at the instant of disconnection, motors generate voltage peaks, since an inductive current is being broken. This is not generally a problem for the output of the Inverter if the motors are low-power devices, or if a number of other motors remain connected to the Inverter. If the last remaining motor connected to the Inverter is being connected, it should be ensured that the magnetizing current of the motor has already decayed at the instant of disconnection. For this purpose the Inverter should be blocked and the motor disconnected only after a certain time has elapsed. This time is determined by the motor and will have a magnitude of approximately 0.5 to several seconds
Caution
If a motor is to be connected to an existing Inverter network during operation, it should be borne in mind that the motor will draw a multiple of its rated current. The Inverter should be rated in such a way that the starting current lies within the range of the Inverter rated current. Furthermore it is possible to take into consideration the overload that the Inverter can give, if the connection duty cycle is within the times at which the overload is allowed. The outputs of more than one Inverter must not be connected directly in parallel.
Caution
Function LED turns on when the voltage + 5V is present and at correct level LED turns on when Serial interface is supplied
Function Reserved (Fans control) KGB-1 and/or KGB-LCD-A keypad connector EXP-ENC-AGY optional board connection (for encoder feedback) 9-pole SUB-D connector of RS485 serial line QUIX-PRG key connection Reserved (power board connection) Reserved (expansion boards connection) Reserved (FW download connection)
Jumper
Factory
S1
ON
ON = 0V24 connected to ground OFF = 0V24 disconnected from ground Jumper to disconnect 0V (regulation section) from ground. ON = 0V connected to ground OFF = 0V disconnected from ground Selection of the internal/external supply of the RS485 serial interface ON = Serial interface supplied from the regulation section OFF = Serial interface supplied from external source (see chap. 5.4) and galvanic insulation from the regulation card Terminating resistor for the serial interface RS485 OFF = No termination resistor ON = Termination resistor IN Switch function of EXP-ENC-AGY optional board OFF = HTL output logic encoder level (+24V) ON = TTL output logic encoder level (+5V) OFF = HTL output logic encoder level (+24V) ON = TTL output logic encoder level (+5V)
ai4050g
S2
ON
S5 S6
ON
S3 S4
ON
LOAD LOAD
1 2 3 4 5 6 7 8 9 10 11 16 17
Strip 2
Designation Digital Output 4 - NO Digital Output 4 - COM Digital Output 4 - NC Digital Input 8 Digital Input 7 Digital Input 6 Digital Input 5 COM-IN Digital Inputs + 24V OUT 0 V 24 - GND Dig. Inputs 0 V 24 - GND Dig. Inputs Digital Output 1 Digital Output 2 Designation Digital Output 3 - NO Digital Output 3 - COM Digital Output 3 - NC GROUND REF Digital Input 1 Digital Input 2 Digital Input 3 Digital Input 4 Analog Output 1 Analog Input 2 Analog Input 3 + 10V OUT Analog Input 1 0 V 10 - GND - 10V OUT Analog Output 2 COM Digital outputs
Function Programmable digital relay output - Default: [1] Alarm state Programmable digital input - Default: [2] Reverse Programmable digital input - Default: [1] Run Programmable digital input - Default: [3] Ext fault NO Programmable digital input - Default: [5] Alarm reset Supply reference for Digital inputs + 24 V potential voltage reference V 24 reference for Digital inputs 0 V 24 reference for Digital inputs Programmable digital output - Default: [0] Drive ready Programmable digital output - Default: [6] Steady state Function Programmable digital relay output - Default: [3] Motor running Ground shield cable reference Programmable digital input - Default: [7] Freq sel 1 Programmable digital input - Default: [8] Freq sel 2 Programmable digital input - Default: [28] Stop (3wires) Programmable digital input - Default: [6] Jog Programmable analog output - Default: [0] Freq out abs Programmable VOLTAGE analog input - Default: [0] 10V Programmable CURRENT analog input - Default: [1] 020mA + 10 V potential voltage reference Programmable VOLTAGE analog input - Default: [1] 0...10V 0 V 10 reference for analog inputs/outputs - 10 V potential voltage reference Programmable analog output - Default: [0] Output curr Common reference for Digital outputs
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
6mA @ +24V 10V / 5mA 10V / 0.5mA 20mA +10V / 10mA 10V / 0.5mA -10V/10mA 10V / 5mA -
Figure 5.3.2.1: Plug-in Terminal Strip Assignments Maximum Cable Sizes for control terminals Table 5.3.2.1: Maximum Permissible Cable Cross-section on the Plug-in Terminals of the Regulator Section
Maximum Permissible Cable Cross-Section Terminals 1 ... 34 mm (inch) flexible multi-core 0.5 1.5 (0.020.06) 0.5 ...1.5 (0.020.06)
2
AWG 28 16
The use of a 75 x 2.5 x 0.4 mm (3 x 0.1 x 0.02 inch) flat screwdriver is recommended. Remove 6.5 mm (0.26 inch) of the insulation at the cable ends. Only one unprepared wire (without ferrule) should be connected to each terminal point. Maximum Cable Length Table 5.3.2.2: Maximum Control Cable Lengths
Cable section [mm 2] Max Length m [feet] 0.22 27 [88] 0.5 62 [203] 0.75 93 [305] 1 125 [410] 1.5 150 [492]
avy3130
XS
0VS +5 V S
470 R 100 R 470 R
RS485
Figure 5.4.1.1: RS485 Serial Interface The RS 485 on the ARTDriveG series devices is located on the Regulation card in the form of a 9-pole SUB-D socket connector (XS). The communication may be with or without galvanic isolation: when using galvanic isolation an external power supply is necessary (+5V). Communication without galvanic isolation is suggested only in case of temporary connections for setup with one drive connected. The differential signal is transferred via PIN 3 (TxA/RxA) and PIN 7 (TxB/RxB). Bus terminating resistors must be connected at the physical beginning and end of an RS 485 bus in order to prevent signal reflection. The bus terminatingresistors on ARTDriveG drives are connected via jumpers S3 and S4. This enables a direct point-to-point connection with a PLC or PC. NOTE! Ensure that only the first and last drop of an RS 485 bus have a bus terminating resistor (S3 and S4 mounted). In all other cases (within the line) jumpers S3 and S4 must not be mounted.
A connection point to point (without galvanic isolation) can be done using PCI-485 option interface (S5 and S6 mounted). With S5 and S6 mounted the drive supply the serial line. This modality is allowed on point-to-point connection without galvanic isolation only. For multidrop connection (two or more drive), an external power supply is necessary (pin 5 / 0V and pin 9 / +5V). Pins 6 and 8 are reserved for use with the PCI-485 interface card. When connecting the serial interface ensure that: - only shielded cables are used - power cables and control cables for contactors/relays are routed separately NOTE! As for the connection of the serial line, make sure that the power cables and the cables controlling the contactors and the auxiliary relays are located into different panduits.
Serial protocol The serial protocol is set via the I.600 - Serial link cfg parameter, which allows the selection of the following types: proprietary protocol FoxLink, RTU Modbus (default) and Jbus. The serial address is set via the I.602 - Device address parameter. Further details about the parameter transmission, the parameter type and the value range can be found in the tables of Chapter 7.1 (INTERFACE Menu / Serial Configuration). For the RTU Modbus Protocol see chapter 8.1 of this manual.
9 + 24V OUT NO Reverse Run 4 Dig Input 8 5 Dig Input 7 Dig Input 6 NC CM 1 Dig Output 4 - NO 3 Digl Output 4 - NC 2 Dig Output 4 - COM Allarm state
Ext fault NO 6
Alarm Reset 7 Dig Input 5 Default configuration Freq SelF1 22 Dig Input 1 1 Freq Sel 2 23 Dig Input 2 F2 Stop (3wires) 24 Dig Input 3 Jog Without Jumper,commands are not functioning! 25 Dig Input 4 8 COM-IN Dig Inputs
Load Load
NO
+24V (terminal 9)
10 0 V 24 11 0 V 24 17 16 34 +24V 9
Open collector multi-function outputs: Steady state Drive ready CM - OUT (terminal 11) Default configuration
21 GROUND REF Dig Output 2 10 V (or 0-10 V) 0...20 mA (or 4...20 mA) 27 An Input 2 28 An Input 3 COM Dig out 29 + 10V OUT 4k7 ohm 0-10 V (or 10 V) 30 An Input 1 31 0 V 10 - GND 10 V Freq out abs Dig Output 1
0V24 11
12 13 14 15 35 36
10 V Output curr
Reserved
Reserved
NOTE! NOTE!
EM and FEXT terminals are available on sizes 3110 ... 5550 (230..480V) and are active on lift software only. The connections indicated for command inputs represent the most common solution for an NPN type command. Other examples are given on the following figures.
Figure 5.5.1.2: Connections for PNP-type Controls - Connections for Controls Opto-insulated from the Inverter
9
REVERSAL 4 RUN EXT FAULT F1 F2 Stop (3wires) JOG RESET
9 4 5 6
+24 IN8 IN7 IN6 IN1 IN2 IN3 IN4 IN5 CM-IN GND-D
5 6 22 23 24 25 7 8 10 11
22 23 24 25 7 8 10 11
5.5.3. Parallel Connection on the AC (Input) and DC (Intermediate Circuit) Side of Several Inverters
Features and Limits: The inverters used have to be all the same size. AC input line chokes (see chapter 5.7.1) have to be the same (provided by the same supplier). The mains power supply has to be simultaneous for all inverters, i.e. a single switch /line contactor has to be used. Such connection is suitable for a maximum of 6 inverters. If necessary dissipate braking energy; a single internal braking unit (with external resistor) has to be used or one (or several) external braking unit (see manual: "BU32-... , BUy-..."). Fast fuses (F12...F62) have to be fitted on the dc-link side ( C and D terminals) of each inverters (see chapter 5.6.2). Figure 5.5.3.1: Parallel Connection on the AC and DC Side of Several Inverters
F11
L1
U V W
U2 V2 INVERTER 1 W2 C D
M1
3
F12
F21
L2
U V W U2 V2 INVERTER 2 W2 C BR D
M2
3
F22 (*)
L1 L2 L3 K1 RBR
Caution
(*) Do not connect if external braking units (BU32-.., BUy..) are used.
F..
L..
U V W U2 V2 INVERTER .. W2 C D
M..
3
F..
F61
L6
U V W
U2 V2 INVERTER 6 W2 C D
M6
3
F62
F7
7 BR RBR CR 8 9 10 D C
BU-32-... (BUy-...)
Connections with three-phase inductance on AC input will improve the DC link capacitors life time. Table 5.6.1.1: External Fuse Types for AC Input Side
Drive type 1007 1015 1022 1030 2040 2055 2075 3110 3150 4185 ... 82000
DC link capacitors life time [h]
F1 - Fuses type (SIEI code) America Europe Connections without three-phase reactor on AC input GRD2/10 (F4D13) or Z14GR10 (F4M03) GRD2/16 (F4D14) or Z14GR16 (F4M05) GRD2/20 (F4D15) or Z14GR20 (F4M07) GRD2/25 (F4D16) or Z14GR25 (F4M09) GRD3/35 (F4D20) or Z22GR40 GRD3/50 (F4D21) or Z22GR40 GRD3/50 (F4D21) or Z22GR50 (F4M15) A70P10 A70P20 A70P20 A70P25 A70P35 A70P40 A70P40 FWP10 FWP20 FWP20 FWP25 FWP35 FWP40 FWP40 (S7G49) (S7G48) (S7G48) (S7G51) (S7G86) (S7G52) (S7G52)
25000 25000 10000 25000 25000 10000 25000 10000 10000 50000 50000 50000 50000 50000 50000 50000 50000 50000 30000 25000 25000 25000 25000 25000 25000 25000 25000 25000 25000 25000 25000 (*) 25000 (*) 25000 (*) 25000 (*) 25000 (*) 25000 (*) 25000 (*) 50000 50000 50000 50000 50000 50000 50000 50000 50000 50000
For these types an external reactor is mandatory if the AC input impedence is equal or less than 1% Connections with three-phase reactor on AC input
AGy...-4 (230V...480V)
1007 1015 1022 1030 2040 2055 2075 3110 3150 4185 4220 4300 4370 5450 5550 6750 7900 71100 71320 81600 82000 2002 2003 2005 3007 3010 3015 3020 4025 4030 4040 5050 5060 5075 6100 7125 7150 8200
GRD2/10 (F4D13) or Z14GR10 (F4M03) GRD2/16 (F4D14) or Z14GR16 (F4M05) GRD2/20 (F4D15) or Z14GR20 (F4M07) GRD2/25 (F4D16) or Z14GR25 (F4M09) GRD3/50 (F4D21) or Z22GR40 GRD3/50 (F4D21) or Z22GR50 (F4M15) GRD3/50 (F4D21) or Z22GR50 S00C+f1/80/80A/660V or Z22gR80 S00C+f1/80/100A/660V or M00f01/100A/660V (F4G18) S00C+f1/80/160A/660V or M00f01/160A/660V (F4E15) S1f1/110/250A/660V or M1f1/250A/660V (F4G28) S2f1/110/400A/660V or M2f1/400A/660V (F4G34)
A70P10 A70P10 A70P20 A70P20 A70P25 A70P35 A70P40 A70P50 A70P80 A70P100 A70P175 A70P300 A70P400
FWP10 FWP10 FWP20 FWP20 FWP25 FWP35 FWP40 FWP50 FWP80 FWP100 FWP175 FWP300 FWP400
(S7G49) (S7G49) (S7G48) (S7G48) (S7G51) (S7G86) (S7G52) (S7G53) (S7G54) (S7G55) (S7G57) (S7G60) (S7G62) () (S7G49) (S848B) (S7G51) (S7I50) (S7G52) (S7G53) (S7I34) (S7G54) (S7G55) (S849B) (S7G56) (S7G58) (S7G59) (S7G62)
agy0700gb
S2f1/110/500A/660V or M2f1/500A/660V ( ) A70P500 FWP500 Connections with and/or without three-phase reactor on AC input GRD2/10 (F4D13) or Z14GR10 (F4M03) GRD2-16 (F4D14) GRD2/25 (F4D16) or Z14GR25 (F4M09) Z14GR32 (F4M11) GRD3/50 (F4D21) or Z22GR54 (F4M13) GRD3/50 (F4D21) or Z22GR50 (F4M15) Z22GR63 (F4M17) S00C+f1/80/80A/660V (F4EAF) or Z22gR80 S00C+f1/80/100A/660V (F4EAG) or M00f01/100A/660V S00C+f1/80/125A/660V F4EAJ) or M00f01/125A/660V S00C+f1/80/160A/660V (F4EAL) or M00f01/160A/660V S1f1/110/250A/660V or M1f1/250A/660V (F4G28) S1f1/110/250A/660V or M1f1/250A/660V (F4G28) S2f1/110/400A/660V or M2f1/400A/660V (F4G34) A70P10 A70P15 A70P25 A70P30-1 A70P40 A70P50 A70P60-4 A70P80 A70P100 A70P125 A70P150 A70P200 A70P250 A70P400 FWP10A14F FWP15 FWP25 FWP30A14F FWP40 FWP50 FWP60B FWP80 FWP100 FWP125 FWP200 FWP250 FWP400
AGy...-5 (575V)
Fuse manufacturers:
Type GRD2... (E27), Z14... 14 x 51 mm, S00... ,S1... , Z22... 22 x 58 mm A70... FWP... Jean Mller, Eltville Ferraz Bussmann
NOTE!
The technical data of the fuses, e.g. dimensions, weights, heat dissipation, auxiliary contactors, are reported in the corresponding data sheets.
AGy...-4 (230V...480V)
FWJ35 FWJ50 FWJ60 FWJ60 FWJ70 FWJ80 FWJ100 FWJ125 FWJ150 FWJ200 FWJ250 FWJ250 FWJ400
Fuse manufacturers:
AGy...-5 (575V)
NOTE!
The technical data of the fuses, e.g. dimensions, weights, heat dissipation, auxiliary contactors, are reported in the corresponding data sheets.
AGy...-4 (230V...480V)
Drive type
Designation
Protection of
4185...82000
F1
+24V
7900...82000
F3
2.5A 6.3x32 (Bussmann: MDL 2.5, Gould Fans transformer Shawmut: GDL1-1/2, Siba: 70 059 76.2,5 , Schurter: 0034.5233)
AGy...-5 (575V)
4025...8200
F1
+24V
7125...8200
F3
Fans transformer
2.5A 6.3x32 (Bussmann: MDL 2.5, Gould Shawmut: GDL1-1/2, Siba: 70 059 76.2,5 , Schurter: 0034.5233)
NOTE!
AGy...-4 (230V...480V)
120 (4.7) 150 (5.9) 150 (5.9) 150 (5.9) 180 (7.1) 180 (7.1) 180 (7.1) 240 (9.4) 300 (11.8) 300 (11.8) 300 (11.8) 120 (4.7) 120 (4.7) 120 (4.7) 150 (5.9) 150 (5.9) 150 (5.9) 150 (5.9)
125 (4.9) 155 (6.1) 155 (6.1) 168 (6.6) 182 (7.2) 160 (6.3) 160 (6.3) 215 (8.5) 265 (10.4)
75 (2.6) 79 (3.1) 79 (3.1) 100 (3.9) 130 (5.1) 170 (6.7) 180 (7.1) 180 (7.1) 210 (8.3)
100 (3.9) 90 (3.5) 90 (3.5) 90 (3.5) 150 (5.9) 150 (5.9) 150 (5.9) 150 (5.9) 250 (9.8) 250 (9.8) 250 (9.8) 100 (3.9) 100 (3.9) 100 (3.9) 90 (3.5) 90 (3.5) 90 (3.5) 90 (3.5)
55 (2.2) 54 (2.1) 54 (2.1) 69 (2.7) 70 (2.8) 80 (3.1) 80 (3.1) 80 (3.1) 85 (3.3) 120 (4.7) 130 (5.1) 42 (1.6) 42 (1.6) 52 (2) 55 (2.2) 55 (2.2) 60 (2.4) 70 (2.8)
agy0703gb
270 (10.6) 260 (10.2) 270 (10.6) 355 (13.9) 125 (4.9) 125 (4.9) 125 (4.9) 152 (6) 152 (6) 164 (6.4) 164 (6.4) 75 (2.6) 75 (2.6) 85 (3.3) 80 (3.1) 80 (3.1) 96 (3.8) 106 (4.2)
For sizes up to 20Hp, an input choke is strongly reccomended in order to: prolong the life time of the DC link capacitors and the reliability of the input rectifier. reduce the AC line harmonic distortion reduce problems due to low impedence AC line ( 1%). The current rating of these chokes (reactors) is based on nominal current of standard motors, listed in table 3.3.4.1 in section 3.3.4, AC Output. The 4025 8200 sizes of AGy-5 series (575Vac), integrate as standard the input choke on intermediate circuit (DC-Link). With this configuration the three phase input choke it is NOT required.
NOTE! NOTE!
AGy...-5 (575V)
LU3-003
S7FG2
5.2 (11.5)
16 27 32 42 58 76 110 180
LU3-005 LU3-011 LU3-015 LU3-022 LU3-030 LU3-037 LU3-055 LU3-090 LU3-160 LU3-200
5.8 (12.8) 8 (17.6) 7.5 (16.5) 8 (17.6) 9.5 (20.9) 9.7 (21.4) 14 (30.9) 18.5 (40.8)
180 (7.1) 180 (7.1) 180 (7.1) 180 (7.1) 180 (7.1) 180 (7.1) 240 (9.4) 240 (9.4)
170 (6.7) 180 (7.1) 160 (6.3) 160 (6.3) 160 (6.3) 160 (6.3) 210 (8.3) 210 (8.3)
110 (4.3) 150 (5.9) 60 (2.4) 130 (5.1) 150 (5.9) 70 (2.8) 170 (6.7) 150 (5.9) 70 (2.8) 170 (6.3) 150 (5.9) 70 (2.8) 180 (7.1) 150 (5.9) 80 (3.1) 180 (7.1) 150 (5.9) 80 (3.1) 180 (7.1) 200 (7.9) 80 (3.1) 200 (7.9) 200 (7.9) 80 (3.1)
AGy...-4 (230V...480V)
310
540
S7FH8
Please contact the nearest SIEI office S7FI2 S7FI3 S7FI4 S7FI5 S7FI6 S7FI7 S7FI8 S7FI9 S7FL0 S7FL1 S7FL4 S7FL5 S7FL5 S7FL6 2 (4.4) 2 (4.4) 5 (11) 6.2 (13.7) 6.2 (13.7) 6.8 (15) 10 (22) 12 (26.5) 12 (26.5) 12 (26.5) 120 (4.7) 120 (4.7) 150 (5.9) 150 (5.9) 150 (5.9) 180 (7.1) 180 (7.1) 180 (7.1) 180 (7.1) 180 (7.1) 125 (4.9) 125 (4.9) 152 (6) 164 (6.4) 164 (6.4) 182 (7.2) 165 (6.5) 165 (6.5) 165 (6.5) 165 (6.5) 75 (2.6) 75 (2.6) 80 (3.1) 106 (4.2) 106 (4.2) 122 (4.8) 170 (6.7) 170 (6.7) 170 (6.7) 170 (6.7) 100 (3.9) 42 (1.6) 100 (3.9) 42 (1.6) 90 (3.5) 90 (3.5) 90 (3.5) 150 (5.9) 150 (5.9) 150 (5.9) 150 (5.9) 150 (5.9) 55 (2.2) 70 (2.8) 70 (2.8) 64 (2.5) 84 (3.3) 84 (3.3) 84 (3.3) 84 (3.3)
8.5 13 25.3 44.3 54.9 65.9 84.2 106.1 126.3 157.4 200 290 290 403
LU3-5-003 LU3-5-005 LU3-5-010 LU3-5-020 LU3-5-025 LU3-5-030 LU3-5-040 LU3-5-050 LU3-5-060 LU3-5-075 LU3-5-100 LU3-5-150 LU3-5-150 LU3-5-200
AGy...-5 (575V)
NOTE!
When the Drive is operated at the rated current and at 50 Hz, the output chokes cause a voltage drop of approx. 2% of the output voltage.
AGy...-4 (230V...480V)
AGy...-4 (480V)
AGy...-4 (230V...400V)
2055 EMI-C 480-25 2075 A For drive/motor cable 5 meters max length. S7DFA 0.96 [2.1] 105 [4.1] 100 [3.9] 57 [2.2] 57 [2.2] 95 [3.7] M5 4.5x3
3110
(**): EN61800-3, 1st environment restricted distribution.
agy0710gb
R (*)
P a
(*) EMI 600-85 EMI 600-113 EMI 600-145 terminal block connections
P
b
EMI 600-8/18=AWG16 EMI 600-34=AWG10 EMI 600-47=AWG8 EMI 600-62=AWG6 2 EMI 600-205=50mm
LOAD
LINE
a D1
E1
E1
D1
EMI 480-45...180
M
E1
EMI-C 480-25
D1
LOAD L1 L2 L3
20020
a E1
M4
EMI 520-280
D1 b
a d P
4.5x3
L1 L2 L3 LINE
20020
M5
P1
E1 M
D1
AC Mains Contactor
AC Drive
Cabinet
Mounting panel
AC Mains choke
U1 V1 W1
U2 V2 W2 PE2 PE1
EMI filter
Output reactor
Ground Bus
AC Motor
Supply
Inverter
Cabinet
Mounting panel
Line reactor
U, V, W PE U2, V2, W2 PE
EMI-FN filter
Output reactor
Ground Bus
Motor
There are two essential differences between the two braking methods: A braking unit can be used for speed reduction (e.g.: from 1000 to 800 rpm), whereas D.C. braking can only be used for braking to standstill. The energy in the drive is converted into heat in both cases. This conversion takes place in a braking resistor encased in the braking unit. With D.C. braking, the energy is converted into heat in the motor itself, resulting in a further rise in motor temperature.
R BR
U ZK
M 3
BU
Drive sizes 1007 up to 3150 (230V...480V) and 2002 up to 3020 (575V) have as standard an internal braking unit. Drive sizes 4185 up to 5550 (230V...480V) and 4025 up to 5075 (575V) can be equipped with an internal braking unit (see section 3.1.2, Inverter type designation) factory mounted on request. All the standard AGy... drive can be equipped with an external braking unit (BU-32...) connected to the terminals C and D. The braking resistor is optional and has always to be mounted externally. NOTE! When the circuit terminals C and D are connected to external devices, the AC Input must be protected with superfast semiconductor fuses! Observe the mounting instruction concerned. The braking resistors can be subject to unforeseen overloads due to possible failures.
Warning!
The resistors have to be protected using thermal protection devices. Such devices do not have to interrupt the circuit where the resistor is inserted but their auxiliary contact must interrupt the power supply of the drive power section. In case the resistor foresees the precence of a protection contact, such contact has to be used together with the one belonging to the thermal protection device.
The braking threshold for the internal braking unit is dependent on the value of the supply voltage of the drive.
Mains voltage 220 Vac 380 Vac 460 Vac 575 Vac
Braking threshold VBR [V] 390 Vdc 760 Vdc 760 Vdc 965 Vdc
agy0705
Inverter type 1007 2040 2055 2055 3110 3150 4185 - 4220 4300 4370 5450 5550 6750 82000 2002 2003 2005 3007 3010 3015 3020 4025 4030 4040 5050 5060 5075 6100 8200
AGy-4 (230V480V)
AGy-5 (575V)
IRMS : IPK T : :
Nominal current of the braking unit Peak current deliverable for 60 seconds max. Minimum cycle time for a working at IPK for 10 seconds
b1
AGy...-4 (230V...480V)
1007 ... 2040 2055 ... 2075 3110 3150 4185 ... 4220 4300 ... 4370 5450 ... 5550 2002 ... 2005
1.5 (3.3) 320 (12.6) 120 (4.7) 2.7 (6.0) 320 (12.6) 160 (6.3) 5.4 (9.7) 498 (19.6) 100 (3.9) 7.0 (15.4) 625 (24.6) 100 (3.9) 7.0 (15.4) 625 (24.6) 100 (3.9) 11.5 (25.) 625 (24.6) 160 (6.3) 1.5 (3.3) 320 (12.6) 120 (4.7) 2.7 (6.0) 320 (12.6) 160 (6.3) 3.7 (8.2) 320 (12.6) 205 (8.7) 5.4 (9.7) 498 (19.6) 100 (3.9) 7.0 (15.4) 625 (24.6) 100 (3.9) 7.0 (15.4) 625 (24.6) 100 (3.9) 11.5 (25.) 625 (24.6) 160 (6.3)
3.7 (8.2) 320 (12.6) 320 (12.6) 120 (4.7) 380 (15.0)
22 MRI/T600 140R
33 48 90 MRI/T900 100R MRI/T1300 74R BR T2K0-42R
AGy...-5 (575V)
3007 ... 3010 3015 3020 4025 ... 4030 4040 ... 4050 5060 ... 5075
MRI/T600...,/T900...,/T1300
a a1
BR T2K0..., BR T8K0...
BR T2K0: PG 11/PG16 BR T4K0: PG 13 BR T8K0: PG 16
BR T12K0...
PG 11
PG 7
a
b
13x6.5
b1
b1
=
a1
Parameters description: P NBR RBR EBR PPBR TBRL Nominal power of the braking resistor Braking resistor value Max surge energy which can be dissipated by the resistor Peak power applied to the braking resistor Maximum braking time in condition of limit operating cycle (braking power = PPBR with typical triangular profile)
TBRL = 2
56 Chapter 5 - Wiring Procedure
Figure 5.8.3: Limit Operating Braking Cycle with Typical Triangular Power Profile
n,P
PPBR
EBR n
TBRL
TCL
TCL
Minimum cycle time in condition of limit operating cycle (braking power = PPBR with typical triangular profile)
TCL = 1 TBRL 2
Resistor model: Example code:
PPBR PNBR
= [s]
Standard resistor data MRI/T900 68R MRI = resistor type 900 = nominal power (900 W) T= with safety thermostat 68R = resistor value (68 ) The suggested match of resistor-model and inverter-size, allows a braking stop at nominal torque with duty cycle TBR / TC = 20% TBR = Braking time TC = Cycle time Figure 5.8.4: Braking cycle with TBR / TC = 20%
P,n
NOTE!
Where:
TBR
t TC
The standard resistor can be used for couplings, different from the ones above reported. These resistors, whose technical data are reported in the table 5.8.1.3, have been dimensioned to tolerate an overload equal to 4 time their nominal power for 10 seconds. In any event they can tolerate also an overload, whose energetic dissipation was the same of the maximum power level defined by:
P PB R =
V B R 2 [V] R B R [ohm]
=[w]
Where:
With reference to the figure 5.8.5, where the power profile is the typical triangular one, the following example can be taken into consideration (see also table 5.8.1.3). Resistor model: MRI/T600 100R Nominal power PNBR = 600 [W] Maximum energy EBR = 4 x 600[W] x 10[s] = 24000[J] Inverter mains supply = 460V From table 5.8.1.1: VBR =780V
P PBR =
V BR R BR
T BRL =2
E BR P PBR
It is necessary to consider the following relation: A) 1) If TBR EBR / PNBR verify: PMB 2 . EBR / TBR Where: PMB is the average power of the cycle (see.fig. 5.8.5)
2)
B)
If TBR > EBR / PNBR that is to say, in case of very long braking time, it must be dimensioned PMB PNBR Figure 5.8.5: Generic braking cycle with triangular profile
n,P
PPBR
PMB
TBR
TC
If one of the above mentioned rules is not respected, it is necessary to increase the nominal power of the resistor, respecting the limit of the internal braking unit (reported in table 5.8.1.2). The table 5.8.1.2 can be used to choose an external resistor, different from the standard series. Generally the following condition must be satisfed
I R MS 1 2 P PBR R BR T BR TC
In case of using more external BUs, each BU with a resistor (all the same) refers to the parameters calculation of a single unit.
Caution
Inverter
UDC
W V U
/2
Energy
M 3~
Energy
Machine
_
Figure 5.8.7: D.C. Braking, Schematic
205
AGy...-4 (230V...480V)
60 90
120
Agy...-5 (575V)
220
230 230 230 300 300 300 300 300 300 300
agy0708gb
This is the minimum time that must be elapsed since an AGy Drive is disconnected from the AC Input before an operator may service parts inside the Drive to avoid electric shock hazard. CONDITION: These values consider a turn off for a Drive supplied at 480Vac +10%, without any option, ( the charge for the switching supply is the regulation card, the keypad and the 24Vdc fans if mounted). The Drive is disabled. This represents the worst case condition.
6.1 Keypad
Changes made to parameter have immediate effect on drive operation, but are not automatically stored in permanent memory. An explicit command is required to permanently store the parameters:
Caution
Prg
Rev
Fwd
Hz
Navigation
Prg
Allows navigation thruogj the drive main menu (d.xxx, S.xxx, I.xxx, F.xxx, P.xxx, A.xxx and C.xxx). Also used to exit the editing mode of a parameter without appling the changes. Used to enter the editing mode of the selected parameter or to confirm the value. Used to scroll up through parameters or to increase numeric values while in editing mode; it can also be used to increase motorpotentiometer reference value, when "F.000-Motorpot ref" parameter is displayed (F, FREQ RAMP menu). Used to scroll down through parameters or to decrease numeric values while in editing mode; it can also be used to decrease motorpotentiometer reference values, when "F.000-Motorpot ref" parameter is displayed (F, FREQ RAMP menu). Used to START the drive via keypad; "S.200-Cms source sel = [0] Keypad" parameter setting and +24V between 5 & 8 terminals are always required to initiate a start command from Keypad. Used to STOP the drive via keypad; The action of the Stop key can be programmed by the parameter P.005-Stop Key Mode, and also depends on the actual source of drive main commands: - P.000=0: (default configuration) main commands are coming from keypad. Therefore, the STOP key will cause a normal stop of the motor. - P.000>0 and P.005 = 0, pressing the STOP key will have no effect. - P.000>0 and P.005 = 1, pressing the STOP key, the motor will execute an emergency stop, following the ramp programmed by F.206. After the speed reaches the zero value, the drive will trip with the dedicated alarm EMS. An alarm reset will be needed to restore drive operation (see paragraph 9.2).
DOWN button:
Start button:
Stop button:
Reset
Keypad LEDs meaning: PRG REV FWD Hz,A,V NOTE! (Yellow LED): flashes if the parameters have not been permanently saved to memory. (Green LED): reverse running (*) (Green LED): forward running (*) (Red LEDs): Indicates the unit of measurement of the parameter currently displayed (**). (*) (**) Green LEDs blinking denote the action of the motor stall prevention. Red LEDs blinking denote an active alarm condition.
The pictures below show the alphanumeric LCD display and 7 segments display meaning (both available):
Menu Parameter code
Prg
Rev
Fwd
Hz
Prg
Rev
Fwd
Hz
S000
S.000
Parameter code (Mains voltage)
Reset
Parameter name
Menu S (STARTUP)
The default language for all versions is English. To select the second language (e.g. Italian in the KB-EV-LCD/I keyboard version, or French, in the KB-EV-LCD/F keyboard version) follow the procedure described below: 1 - Switch-on the drive 2 - Press the Prg key for about 5 sec., the display will show: 3 - Press the key, the display will show:
Language: English Drv 03.04.00.00 Keypad V3.000
or
the RS485 kit (protected cable with connectors and PCI485 for connection using the RS485series line: cod. SIEI S5QQ1 1) Install the E@syDrives program and connect the computer series port to the XS connector of the drive. 2) Power on the drive. 3) Follow the instructions of the E@syDrives program and begin a Working Session 4) Check to ensure that E@syDrives is connected to the drive ( check the lower righ hand corner for the display of the "CONNECTED" message.) 5) Execute the Service\Update keypad command 6) Press the "Browse" button and search until you find the file with the language you require. The file will be found in the directory corresponding to the firmware version of the drive. (The directory corresponding to the version of the drive firmware is shown by default). 7) Click on the "Download" button. This operation will take some time. During this phase a progress bar indicates the process. 8) If the operation is completed without errors the message "Loading completed" is shown.
Prg
Prg
STARTUP S000 --------------
Prg
INTERFACE I000 --------------
Prg Prg
FREQ & RAMP F000 --------------
Prg
PARAMETER P000 --------------
Prg
APPLICATION A000 --------------
Prg
COMMAND C000 --------------
----------------
NOTE!
Same procedure is also valid to Enable/Disable a function (i.e.: S.401 Auto boost en) or program the drive I/Os (i.e.: I.000 Dig input 1 cfg, etc. ).
Edit parameter S.000 to set the nominal voltage of input mains (ex. 220V, 400V, 460V, 575V). Goto step 3. Edit parameter S.001 to set the nominal frequency of input mains (50Hz or 60Hz). Goto step 4. Set parameter S.100 to the rated voltage of the motor in use, as shown in the nameplate. Goto step 5. Set parameter S.150 to the full load current of the motor in use, as shown in the nameplate. Goto step 6. Set parameter S.151 to number of pole pairs of the motor in use (number of poles divided by 2). Goto step 7. Set parameter S.152 to the rated power factor of the motor in use, as shown in the nameplate.
Set the maximum voltage to be applied to the motor Set the rated current of the motor
At this point, the drive is ready for a trial run. Applying +24V between terminals 5 and 8, and pressing the START button on the keypad, the drive will start and the motor will accelerate up to a frequency equal to the one of the input AC mains. NOTE! Before executing the trial run, make sure that motor rotation at rated frequency is compatible with the applied load. If not, skip the test run and proceed to the standard settings. It is possible to execute the trial run at reduced speed, by setting the value of parameter S.203 to the desired value of the output frequency, prior to give the START command.
Standard settings
8 Select the source of drive main commands. By default, the drive is started and stopped by pressing the START and STOP buttons on the keypad, provided +24V are applied between terminals 5 and 8, as safety interlock. If this setting is satisfactory, skip to step 9, otherwise change the value of S.200 as follows: S.200 = [0] Start & Stop are given by pressing the relative keypad buttons. (+24V between terminal 5 and 8 must be applied as safety interlock). This is the default setting. S.200 = [1] Start & Stop are given by asserting and deasserting drive terminal 5. NOTE! It is possible to program several other sources for Start and Stop commands. See chap 7.6, section Commands, for details.
Goto step 9.
By default, the reference frequency is limited to the frequency of the input mains. If the application requires higher settings of the motor reference frequency, increase the value of parameter S.201. Goto step 10.
10
By default, the drive frequency reference is the value written in parameter S.203. If this setting is satisfactory, skip to step 11, otherwise change the source of the drive reference frequency, by setting S.202 as follows: S.202 = [1] S.202 = [3] S.202 = [5] Analog input 1 is the drive frequency reference. The value of S.203 is the drive frequency reference. This is the default setting. Motorpotentiometer F.000 is the drive frequency reference. Refer to chap. 7.5, section Motorpotentiometer, for details.
NOTE!
It is possible to program several other sources for the drive frequency reference. See chap 7.5, section Reference Sources, for details.
Goto step 12. 11 Set the drive acceleration and deceleration Edit parameter S.300 to set the desired acceleration time. ramp times. This is the time needed to accelerate from zero to rated frequency, and is expressed in seconds. Edit parameter S.301 to set the desired deceleration time. This is the time needed to decelerate from rated frequency to zero, and is expressed in seconds.
12
If the drive is connected to multiple motors, or if the motor rated current is less than one fifth of the drive rated current, set the manual boost S.400 and skip to point 15. Otherwise, enable the automatic voltage boost (S.401 = [1]) and goto 13. For details about the voltage boost setting, refer to chap. 7.6, section Boost.
13
Slip compensation is needed if the natural speed variation of the motor due to the applied load is an issue for the application. If not, skip to point 14. Amount of slip compensation is set by the parameter S.450. S.450 = 100%, means that the rated slip (evaluated from nameplates and measured resistance) is assumed at rated motor current. Dynamics of the slip estimation is set by the parameter S.451. Refer to chap. 7.6, section Slip Compensation for details.
14
If the resistance of stator windings is known, its ohmic value can be entered in parameter S.153, and the autotuning procedure can be skipped. Otherwise, execute the autotuning command (S.900 = [1]) and wait for the procedure to end. Goto 15. Execute the Save Parameter command (S.901 = [1]), in order to store the actual set of parameters in the drive permanent memory. If this operation is not performed, all the modified parameters will be restored to the last saved value if the power is cycled.
15
Advanced settings
Depending on the application, it may be necessary to change drive parameters that are not included in the Startup menu. Refer to chapters 7.4 through 7.7 for a complete explanation of available drive functions.
Menu d - DISPLAY Menu S - STARTUP Menu I - INTERFACE Menu F - FREQ & RAMP Menu P - PARAMETER Menu A - APPLICATION Menu C - COMMAND Menu H - HIDDEN
Menu of read-only parameters (display) Menu for basic drive start up Menu of input/output settings (digital/analog, serial, etc.) Menu of multi frequencies and ramps settings Menu for drive regulation and optimization Menu for PID function settings Menu of control-type parameters (Save, Load default, etc.) Menu not available on the keypad. It is reserved to set the drive parameters through Serial line and/or through Field bus cards.
NOTE!
In this chapter, the functions of each drive parameter are described. Depending on the keypads type, only the "parameter code" will be displayed for the KBG-1 (7 segments display), and for the KBG-LCD (alphanumeric LCD display) the "parameter code and name" will be displayed (see chapter 6). In any case, chapter 7 describes the code and the name of each single parameter.
LCD DISPLAY:
[CODE]: PICK LIST CODE [IN BRAKET] LCD SELECTION: TEXT ON DISPLAY
S.MENU
DEFAULT
CODE
LCD DISPLAY
DESCRIPTION
DESCRIPTION
START-UP
S.000 Mains voltage Rated value of the line voltage 230 380 400 420 440 460 480 500 575 230V, 380V, 400V, 420V, 440V, 460V, 480V, 500V, 575V, only only only only only only only only only for for for for for for for for for AGy-4 AGy-4 AGy-4 AGy-4 AGy-4 AGy-4 AGy-4 AGy-5 AGy-5 (****) (****) (****) V
POWER SUPPLY
50 60
50Hz 60Hz
Hz
405
(P.021)
NOTE!
On STARTUP menu only. Parameter code of same parameter on other menu . Parameter value depends on the drive size. Parameter value depends on the drive nominal main voltage and main frequency. Value depends on the setting of another parameter. Value depends on the drive type: 400V, 460 o 575V input.
(ALIAS )
M AX
PARAMETER
PICK LIST
VARIATION
M IN
UNIT
d=DISPLAY S=STARTUP I=INTERFACE F=FREQ & RAMPS P=PARAMETER A=APPLICATION C=COMMAND H=HIDDEN
IPA
DEFAULT
M AX
VARIATION
M IN
UNIT
DISPLAY
d.000 Output frequency Drive output frequency d.001 Frequency ref d.002 Output current d.003 Output voltage
Basic
Hz Hz A V V
Drive frequency reference Drive output current (rms) Drive output voltage (rms) DC Bus drive voltage (DC) Power factor Power Drive output speed (d.000)*(P.600) Drive speed reference (d.001)*(P.600) Drive heatsink temperature (linear sensor measured) Drive overload (100% = alarm threshold) Motor overload (100% = alarm threshold) Braking resistor overload (100%=alarm thr) Reserved
d.004 DC link voltage d.005 Power factor d.006 Power [kW] d.007 Output speed
kW
0.01
0.01/1 008
0.01/1 009
010
Overload
d.051 Drive OL
0.1
011
d.052 Motor OL
0.1
012
0.1
013
d.054
058
014
d.101 Term inp status Digital inputs terminal status of the drive regulat. board d.102 Vir dig inp stat Virtual digital inputs status from drive serial link or field bus card Expansion digital inputs status (optional terminal or virtual) Expansion digital inputs terminal status of the drive expansion board Expansion virtual digital inputs status from drive serial link or field bus card Digital outputs status on the terminals of the drive regulation board (commanded by DO functions or virtual DO) Digital outputs status, commanded by DO functions Virtual digital outputs status, commanded via serial link or field bus card Expansion digital outputs status on the terminals of the drive regulation board (commanded by DO functions or virtual DO)
015
016
017
Input/Output
018
019
020
021
022
023
IPA
DEFAULT
M AX
VARIATION
M IN
UNIT
d.171 Exp DrvDigOutSta Expansion digital outputs status, commanded by DO functions d.172 Exp vir dig sta out Expansion virtual digital outputs status, commanded via serial link or field bus card d.200 An in 1 cnf mon Analog input 1 destination; it shows the function associated to this analog input [0] Null funct [1] Freq ref 1 [2] Freq ref 2 [3] Bst lev fact [4] OT lev fact [5] Vred lev fac [6] DCB lev fact [7] RampExt fact [8] Freq Ref fact [9] SpdPI LimFac [10] Mlt rif frq 1 [11] Mlt rif frq 2
024
025
026
Input/Output
d.201 An in 1 monitor Analog input 1 output block % value d.202 An in 1 term mon Analog input 1 input block % value d.210 An in 2 cnf mon Analog input 2 destination; As for d.200 it shows the function associated to this AI d.211 An in 2 monitor Analog input 2 output block % value d.212 An in 2 term mon Analog input 2 input block % value d.220 An in 3 cnf mon Analog input 3 destination; As for d.200 it shows the function associated to this AI d.221 An in 3 monitor Analog input 3 output block % value d.222 An in 3 term mon Analog input 3 input block % value d.300 EncPulses/Sample Number of encoder pulses, recorded in the time interval defined by parameter I.504. Encoder frequency reading (Motor frequency) Encoder speed reading (d.000)*(P.600) Drive option 1 state (expansion board type programmed) 0 1 2 3 4 .. 32 33 34 .. 64 65 66 Reserved Reserved Reserved Reserved Data exchange .. Regulation board error (board type) Regulation board error (checksum) Regulation board error (board incompatible) .. Expansion error Reserved Reserved Hz 0.001
027
028
029
030
031
032
033
034
035
Encoder
0.01
036
0.01/1 037
038
OPTION
IPA
DEFAULT
M AX
PARAMETER CODE LCD DISPLAY DESCRIPTION Drive option 2 state (expansion board type programmed) Communication state between SBI and Master [CODE] LCD SELECTION As for d.350
VARIATION
M IN
UNIT
039
OPTION
0 1 2 3 0 1 2 3 4 5 6 7 8 15
Wait parametrization Wait configuration Data exchange Error 12 Mbit / s 6 Mbit / s 3 Mbit / s 1.5 Mbit / s 500 Kbit / s 187.5 Kbit / s 93.75 Kbit / s 45.45 Kbit / s 19.2 Kbit / s unknown % % % % % 0.1 0.1 0.1 0.1 0.1
059
060
041 042 043 044 0.1 See paragraph 9.3 045 046 0.01 047 0.01 048 049 050
d.403 PID integr comp PID integral component d.404 PID output PID output signal
Alarm List
d.800 1st alarm-latest Last alarm stored by the drive alarm list d.801 2nd alarm d.802 3rd alarm d.803 4th alarm Second to last alarm Third to last alarm Fourth to last alarm
d.950 Drive rated curr Drive rated current (it depends on the drive size) d.951 SW version (1/2) Software version - part 1 03.01
051
00.00
052
053
054
055
056
0 1 2 3 4 5 6 7 8 9 10 11
0.75kW - 230/400/460V 1.5kW - 230/400/460V 2.2kW - 230/400/460V 3kW - 230/400/460V 4kW - 230/400/460V 5.5kW - 230/400/460V 7.5kW - 230/400/460V 11kW - 230/400/460V 15kW - 230/400/460V 22kW - 230/400/460V 30kW - 230/400/460V 37kW - 230/400/460V
057
IPA
DEFAULT
M AX
PARAMETER CODE LCD DISPLAY DESCRIPTION [CODE] LCD SELECTION 12 13 14 15 16 17 18 21 25 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 d.958 Drive cfg type
Utility
PICK LIST DESCRIPTION 45kW - 230/400/460V 55kW - 230/400/460V 75kW - 230/400/460V 90kW - 230/400/460 110kW - 230/400/460V 132kW - 230/400/460V 160kW - 230/400/460V 18.5kW - 230/400/460V 200kW - 230/400/460V 2.0Hp - 575V 3.0Hp - 575V 5.0Hp - 575V 7.5Hp - 575V 10Hp - 575V 15Hp - 575V 20Hp - 575V 25Hp - 575V 30Hp - 575V 40Hp - 575V 50 Hp - 575V 60Hp - 575V 75Hp - 575V 100Hp - 575V 125Hp - 575V 150Hp - 575V 200Hp - 575V Standard: 400Vac, 50Hz American: 460 or 575Vac, 60Hz
VARIATION
M IN
UNIT
061
099
IPA
DEFAULT
CODE
LCD DISPLAY
DESCRIPTION
DESCRIPTION
START-UP
S.000 Mains voltage Rated value of the line voltage 230 380 400 420 440 460 480 500 575 230V, 380V, 400V, 420V, 440V, 460V, 480V, 500V, 575V, only only only only only only only only only for for for for for for for for for AGy-4 AGy-4 AGy-4 AGy-4 AGy-4 AGy-4 AGy-4 AGy-5 AGy-5 (****) (****) (****) V 404
(P.020)
Power Supply
S.001 Mains frequency Rated value of the line frequency S.100 Max out voltage Maximum value of the voltage applied to the motor S.101 Base frequency Rated frequency of the motor S.150 Motor rated curr Rated current of the motor
50 60
50Hz 60Hz
Hz
405
(P.021)
(**)
50
(**)
413
(P.061)
V/f
(**)
25
500
Hz
0.1
414
(P.062)
(*)
(*)
(*)
0.1
406
(P.040)
Motor Data
(*)
60
0.01
407
(P.041)
(*)
0.01
0.01
408
(P.042)
Measurement of the stator resistance of the motor [0] Keypad START & STOP via keypad (+24V between 5 & 8 terminals required). Terminals START & STOP via terminal Virtual Main commands via Virtual & Terminal setting Serial Main commands via serial line Control word Main commands from ProfiDrive control word
(*)
99.99
ohm
409
(P.043)
S.200 Cmd source sel Source of the START and STOP commands
400
(P.000)
[1] [2] [3] [4] S.201 Max ref freq Maximum frequency reference threshold and / or digital reference (both directions) Source of the Reference 1 [0] [1] [2] [3]
(****)
25
500
Hz
0.1
305
(F.020)
Null Null Analog inp 1 Analog input 1 Analog inp 2 Analog input 2 Freq ref x Frequency reference S.203 (F.100) [4] Multispeed Multi frequencies [5] Motorpotent Motorpotientometer reference [6] Analog inp 3 Analog input 3 [7] Encoder Encoder signal [8] Profidrive Reference by Profibus
307
(F.050)
S.203 Frequency ref 0 Digital speed reference (F.100) S.300 Acc time 1 Acceleration ramp delay time 1 Deceleration ramp delay time 1
311
(F.100)
sec
sec
(ALIAS )
M AX
PARAMETER
PICK LIST
VARIATION
M IN
UNIT
IPA
DEFAULT
CODE
LCD DISPLAY
DESCRIPTION
DESCRIPTION
1.0
0.0
25.0
% of S.100
0.1
421
(P.120)
423
(P.122)
250
% of S.100 sec
419
(P.100)
Response time of slip compensation (1) (2) No action Autotune command execution No action Save parameters command execution
0.1
10
0.1
420
(P.101)
(1)
(1)
(2)
806
(C.100)
(1) (2)
(1)
(1)
(2)
800
(C.000)
(1) :
= = = =
(2) :
(ALIAS )
M AX
PARAMETER
PICK LIST
VARIATION
M IN
UNIT
IPA
DEFAULT
M AX
VARIATION
M IN
UNIT
INTERFACE
I.000 Dig input 1 cfg Digital Input 1 configuration [0] None [1] Run [2] Reverse [3] Ext Fault NO [4] Ext Fault NC [5] Alarm reset [6] Jog [7] Freq sel 1 [8] Freq sel 2 [9] Freq sel 3 [10] Freq sel 4 [11] Ramp sel 1 [12] Ramp sel 2 [13] Enable NO
Digital Input of the Regulation Board
[14] Enable NC [15] DCBrake en [16] DCBrake [17] Autocapture [18] Ramp enable [19] Zero ref [20] PID enable [21] PID freeze [22] PID gain sel [23] Motorpot Up [24] Motorpot Dn [25] Reset Motorp [26] Fast stop [27] Zero freq
[28]Stop(3wires) [29]Local/Remote
Not active RUN command for the motor START Speed REVERSE command External fault with NO (Normal Open) contact External fault with NC (Norm. Closed) contact Alarm reset command JOG frequency reference enabling Binary selection for Multispeed Binary selection for Multispeed Binary selection for Multispeed Binary selection for Multispeed Binary selection for Multiramp Binary selection for Multiramp Drive Enable with NC (Norm. Closed) contact Drive Enable with NO (Normal Open) contact Enabling of the DC braking function Command for execution of DC braking Execution of the flying restart Enabling / Disabling of the Ramp block Ramp to 0Hz & main commands active Enabling of the PID regulation. Enabling PID freeze output signal. Selection of the PID regulator gain. Motorpotentiometer reference increasing Motorpotentiometer reference decreasing Reset of Motorpotentiometer ref. Emergency stop Output frequency forced to zero, following the ramp programmed for Fast stop (F.206). Stop function (NC) with P.001 = [2] 3 Wires. Start/Stop commands from keypad (Local) or from the source programmed by P.000 (Remote) Activate the stationary status current regulator.
30
100
I.001 Dig input 2 cfg I.002 Dig input 3 cfg I.003 Dig input 4 cfg I.004 Dig input 5 cfg I.005 Dig input 6 cfg
Digital Input 2 configuration As for I.000 Digital Input 3 configuration As for I.000 Digital Input 4 configuration As for I.000 Digital Input 5 configuration As for I.000 Digital Input 6 configuration As for I.000
8 28 6 5 3
0 0 0 0 0
30 30 30 30 30
IPA
DEFAULT
M AX
VARIATION
M IN
UNIT
Digital Input 7 configuration As for I.000 Digital Input 8 configuration As for I.000 Expansion Digital Input 1 configuration (on Expansion board) Expansion Digital Input 2 configuration (on Expansion board) Expansion Digital Input 3 configuration (on Expansion board) Expansion Digital Input 4 configuration (on Expansion board) As for I.000
1 2 0
0 0 0
30 30 30
As for I.000
30
109
As for I.000
30
110
As for I.000
30
111
30
186
30
187
30
188
As for I.000
30
189
As for I.000
30
190
As for I.000
30
191
30
192
30
193
30
194
30
195
[0] Drive Ready Drive ready to start [1] Alarm state Alarm signalling (Positive logic) [2] Not in alarm Alarm signalling (Negative logic) [3] Motor run Run command active or output frequency 0Hz [4] Motor stop Run command not active and output frequency =0Hz [5] REV rotation Counter-clockwise rotation of the motor. [6] Steady state Motor is running in steady state. [7] Ramping Acceleration or Deceleration Ramp in progress. [8] UV running The drive has tripped for UV, and automatic restart is taking place. [9] Out trq>thr Output torque higher than the value of P.241. [10] Current lim Current limit (during ramp or at steady state).
77
112
IPA
DEFAULT
M AX
VARIATION
M IN
UNIT
[11] DC-link lim DC Bus limit. [12] Limit active General signalling of drive limit condition. [13] Autocapt run Autocapture in progress. [14] BU overload Set when the integrator d.054 = 100%, and Reset when d.054 = 0% [15] Neg pwrfact Negative inverter output power factor. [16] PID err >< PID error is within the limits defined by A.058 and A.059. [17] PID err>thr PID error is >A.058. [18] PID err<thr PID error is <=A.059. [19] PIDer><(inh) PID error is within the limits defined by A.058 and A.059. (see chapter 7.7). [20] PIDerr>(inh) PID error is >A.058 (see chapter 7.7). [21] PIDerr<(inh) PID error is <=A.059 (see chapter 7.7). [22] FWD enc rot Clockwise rotation of the encoder. [23] REV enc rot Counter-clockwise rotation of the encoder. [24] Encoder stop Encoder not rotating. [25] Encoder run Encoder is rotating. general signalling. [26] Extern fault Positive logic for Ext. fault alarm signalling. [27] No ext fault Negative logic for Extern. fault alarm signalling. Serial link communication [28] Serial TO time out. [29] freq=thr1 Output frequency within the range defined by P.440 and P.441. [30] freq!=thr1 Output frequency outside the range defined by P.440 and P.441. [31] freq>thr1 Output frequency above the values defined by P.440 and P.441. [32] freq<thr1 Output frequency below the values defined by P.440 and P.441. [33] freq=thr2 Output frequency within the range defined by P.442 and P.443. [34] freq!=thr2 Output frequency outside the range defined by P.442 and P.443. [35] freq>thr2 Output frequency above the values defined by P.442 and P.443. [36] freq<thr2 Output frequency below the values defined by P.442 and P.443. [37] HS temp=thr Heatsink temp within the range defined by P.480 and P.481. [38] HS temp!=thr Heatsink temp outside the range defined by P.480 and P.481. [39] HS temp>thr Heatsink temp above the threshold defined by P.480 and P.481. [40] HS temp<thr Heatsink temp below the threshold defined by P.480 and P.481. [41] Output freq Square wave synchronized with the inverter output frequency [42] Out freq x 2 Square wave synchronized with twice the inverter output frequency
IPA
DEFAULT
M AX
VARIATION
M IN
UNIT
[43] CoastThrough Kinetic energy recovering during mains loss [44]EmgStop Emergency stop after mains loss detection [45] DC braking CD braking in progress [46] Drv OL status Set when the integrator d.051 = 100%, and Reset when d.051 = 0% [47] Drv OL warn Set if d.051 is greater or equal to 90% [48] Mot OL state Set when the integrator d.052 = 100%, and Reset when d.052 = 0% [49] False False assume value 0 [50] True True assume value 1 [51] Reserved [52] Reserved [53] Reserved [54] Reserved [55] Reserved [56] DI 1 State of digital input 1 [57] DI 2 State of digital input 2 [58] DI 3 State of digital input 3 [59] DI 4 State of digital input 4 [60] DI 5 State of digital input 5 [61] DI 6 State of digital input 6 [62] DI 7 State of digital input 7 [63] DI 8 State of digital input 8 [64] Exp DI 1 Digital input 1 expansion state [65] Exp DI 2 Digital input 2 expansion state [66] Exp DI 3 Digital input 3 expansion state [67] Exp DI 4 Digital input 4 expansion state [68] AND 1 out Output block AND 1 state [69] AND 2 out Output block AND 2 state [70] AND 3 out Output block AND 3 state [71] OR 1 out Output block OR 1 state [72] OR 2 out Output block OR 2 state [73] OR 3 out Output block OR 3 state [74] NOT 1 out Output block NOT 1 state [75] NOT 2 out Output block NOT 2 state [76] NOT 3 out Output block NOT 3 state [77] NOT 4 out Output block NOT 4 state
I.101 Dig output 2 cfg Digital Output 2 configuration I.102 Dig output 3 cfg Digital Output 3 configuration I.103 Dig output 4 cfg Digital Output 4 configuration
Dig. Outputof the Exp. Board
6 3 1 0
0 0 0 0
77 77 77 77
I.150 Exp DigOut 1 cfg Expansion Digital Output 1 As for I.100 configuration (on Expansion board) I.151 Exp DigOut 2 cfg Expansion Digital Output 2 As for I.100 configuration (on Expansion board) I.152 Exp DigOut 3 cfg Expansion Digital Output 3 As for I.100 configuration (on Expansion board)
77
117
77
180
IPA
DEFAULT
M AX
VARIATION
M IN
UNIT
I.200 An in 1 Type
Setting of the Analog Input [0] 10V Bipolar 10V 1 type reference (voltage) [1] 0-10V/0-20mA Unipolar +10V Analog Input 1 offset Analog Input 1 gain
118
0 1 0
% % %
I.204 An in 1 filter
Analog Input Regulation Board
Time constant of digital filter on Analog input 1 Analog Input 1 dead band Setting of the Analog Input [0] 10V Bipolar 10V 2 type reference (voltage) [1] 0-10V/0-20mA Unipolar +10V Analog Input 2 offset Analog Input 2 gain
0.1
0.001 0.25
sec
0.001 122
99.9
0.1
182
123
0 1 0
% % %
I.214 An in 2 filter
Time constant of digital filter on Analog input 2 Analog Input 2 dead band Setting of the Analog Input [1] 0-10V/0-20mA 020mA 3 type reference (current) [2] 4-20mA 420mA Analog Input 3 offset Analog Input 3 gain
0.1
0.001 0.25
sec
0.001 127
99.9
0.1
183
128
0 1 0
% % %
I.224 An in 3 filter
Time constant of digital filter on Analog input 3 Analog Input 3 dead band Freq out abs Output Frequency absolute value. Freq out Output Frequency. Output curr Output Current. Out voltage Output Voltage. Out trq (pos) Output Torque positive value. [5] Out trq (abs) Output Torque absolute value. Output Torque. [6] Out trq [7] Out pwr (pos) Output Power positive value. [8] Out pwr (abs) Output Power absolute value. Output Power. [9] Out pwr Output Power Factor. [10] Out PF [11] Enc freq abs Encoder frequency absolute value. [12] Encoder freq Encoder frequency. [13] Freq ref abs Frequency reference absolute value. Frequency reference [14] Freq ref [15] Load current Load Current. [16] Magn current Motor Magnetizing Current. [17] PID output PID regulator output. [18] DClink volt DC bus capacitors level.
0.1
0.001 0.25
sec
0.001 132
I.225 An In 3 DeadBand
99.9
0.1
184
I.300 Analog out 1 cfg Analog Output 1 configura- [0] tion [1] [2] [3] [4]
22
133
IPA
DEFAULT
M AX
PARAMETER CODE LCD DISPLAY DESCRIPTION [CODE] LCD SELECTION [19] U current
VARIATION
M IN
UNIT
Output phase U current signal. [20] V current Output phase V current signal. [21] W current Output phase W current signal. [22] Freq ref fac Multiplier factor for frequency reference I.301 An out 1 offset I.302 An out 1 gain I.303 An out 1 filter Analog output 1 offset Analog output 1 gain Time constant of output filter 0 1 0 2 0 1 0 3 -9.99 9.99 -9.99 9.99 0 0 2.5 22 0.01 0.01 sec 0.01 sec 0.01 0.01 0.01 134 135 136 137 138 139 140 141
I.310 Analog out 2 cfg Analog Output 2 configura- As for I.300 tion I.311 An out 2 offset I.312 An out 2 gain I.313 An out 2 filter
Analog Output Exp Board
Analog output 2 offset Analog output 2 gain Time constant of output filter
I.350 Exp an out 1 cfg Expansion Analog Output 1 As for I.300 configuration (on Exp. board) I.351 Exp AnOut 1 offs Expansion Analog Output 1 offset I.352 Exp AnOut 1 gain Expansion Analog Output 1 gain I.353 Exp AnOut 1 filt Time constant of output filter Virtual Digital enabling
-9.99 9.99
0.01
142
-9.99 9.99
0.01
143
2.5
sec
0.01
144
0 0 0 0 0
0 0 0 0 0
255 15 15 3 255
I.410 Exp in by ser en Expansion Virtual Digital Inputs enabling I.420 Out by serial en Virtual Digital Outputs setting enabling I.430 Exp OutBySer en Expansion Virtual Digital Outputs enabling I.440 An Inp by ser en Virtual Analog Inputs enabling
I.450 An out by ser en Virtual Analog Outputs enabling I.500 Encoder enable Enabling of the encoder measure I.501 Encoder ppr Encoder nameplate pulses per revolution [0] One Channel A (K1) encoder channel [1] Two Channels A and B (K1 and K2) encoder channels [0] Disable [1] Enable Encoder measure disabled. Encoder measure enabled.
0 0 1024 1
0 0 0 0
255 1 9999 1
I.503 Enc spd mul fact Multiplier factor of the encoder pulses, set in the I.501 I.504 Enc update time Encoder pulses sampling time [0] [1] [2] [3] [4] [5] [0] [1] [2] [3] 1ms 4ms 16ms 0.25s 1s 5s 5.2V 5.6V 8.3V 8.7V
0.01 99.99
153
154
181
IPA
DEFAULT
M AX
VARIATION
M IN
UNIT
PROTOCOL
[0] [1] [2] [3] [4] [5] [0] [1] [2] [3] [4] [5] [6]
FoxLink 7E1 FoxLink 701 FoxLink 7N2 FoxLink 8N1 ModBus 8N1 JBus 8N1 600 baud 1200 baud 2400 baud 4800 baud 9600 baud 19200 baud 38400 baud
FoxLink 7E1 FoxLink 7O1 FoxLink 7N2 FoxLink 7O1 Modbus 8N1 Jbus 8N1
TYPE
7 7 7 8 8 8
STOP BIT
DATA BIT
PARITY
1 1 2 1 1 1
155
600 baud rate 1200 baud rate 2400 baud rate 4800 baud rate 9600 baud rate 19200 baud rate 38400 baud rate
156
I.602 Device address Serial line address of the drive I.603 Ser answer delay Serial line answer delay time I.604 Serial timeout Serial line transmission timeout Setting time out alarm [0] Disable [1] Enable Drive NOT in alarm and signal on a digital output Drive IN alarm and signal on a digital output None Reserved EXP-D6-A1R1-AGy Reseved SBI-PDP-AGy None Reserved EXP-D6-A1R1-AGy Reserved SBI-PDP-AGy
99
157
250
158
25
159
160
Expansion optional 1 card type (Note: Selected board must be installed on drive)
[0] [1] [2] [3] [4] [0] [1] [2] [3] [4]
Board Off Board master IO Board Board free SBI Board Board Off Board master IO Board Board free SBI Board
161
Expansion optional 2 card type (Note: Selected board must be installed on drive)
162
SBI Address CAN Open baudraute [0] [1] [2] [3] [4] [5] [6] 10 Kbit/s 20 Kbit/s 50 Kbit/s 125 Kbit/s 250 Kbit/s 500 Kbit/s 1000 Kbit/s Profidrive Profidrive Profidrive Profidrive Profidrive custom type 1 type 2 type 3 type 4
3 5
0 0
255 6
163 164
[0] Custom [1] PPO1 [2] PPO2 [3] PPO3 [4] PPO4 [0] OFF [1] CAN Open [2] DeviceNet
165
166
Delay time for Bus Fault Alarm from profibus Word 0 from SBI to drive Word 1 from SBI to drive
0.0
0.0
60.0
179
0 0
0 0
1999 1999
167 168
IPA
DEFAULT
M AX
PARAMETER CODE LCD DISPLAY DESCRIPTION Word 2 from SBI to drive Word 3 from SBI to drive Word 4 from SBI to drive Word 5 from SBI to drive Word 0 from drive to SBI Word 1 from drive to SBI Word 2 from drive to SBI Word 3 from drive to SBI Word 4 from drive to SBI Word 5 from drive to SBI [CODE] LCD SELECTION
VARIATION
M IN
UNIT
I.762 SBI to Drv W 2 I.763 SBI to Drv W 3 I.764 SBI to Drv W 4 I.765 SBI to Drv W 5 I.770 Drv to SBI W 0 I.771 Drv to SBI W 1 I.772 Drv to SBI W 2 I.773 Drv to SBI W 3 I.774 Drv to SBI W 4 I.775 Drv to SBI W 5
0 0 0 0 1 2 3 4 5 6
0 0 0 0 0 0 0 0 0 0
1999 1999 1999 1999 1999 1999 1999 1999 1999 1999
169 170 171 172 173 174 175 176 177 178
IPA
DEFAULT
M AX
VARIATION
M IN
UNIT
Motorpotentiometer
F.010 Mp acc/dec time Motorpot Accel. and Decel. ramp time F.011 Motorpot offset Motopotentiometer minimum reference F.012 Mp output mode Unipolar / bipolar Motorpotentiometer [0] Unipolar [1] Bipolar Motorpotentiometer unipolar Motorpotentiometer bipolar Motorpot auto save function disabled Motorpot auto save function enabled Mot. reference will retain its current value Mot. reference will ramp down to zero, following the deceleration ramp in use
10
0.1 999.9
sec
0.1
301
F.020
Hz
0.1
302
303
304
Behavior of the frequency [0] Last value reference from Motorpotentiometer during [1] Follow ramp a Stop sequence
351
Reference Limit
(****)
25
500
Hz
0.1
305
F.020
Hz
0.1
306
Reference Sources
Null Null Analog inp 1 Analog input 1 Analog inp 2 Analog input 2 Freq ref x Frequency reference F.100 (S.203) [4] Multispeed Multi frequncies [5] Motorpotent Motorpotientometer reference [6] Analog inp 3 Analog input 3 [7] Encoder Encoder signal [8] Profidrive Reference by Profibus Null Null Analog inp 1 Analog input 1 Analog inp 2 Analog input 2 Freq ref x Frequency reference F.101 [4] Multispeed Multispeed [5] Motorpotent Motorpotientometer reference [6] Analog inp 3 Analog input 3 [7] Encoder Encoder signal [8] Profidrive Reference by Profibus As for F.050, Reference 1 source As for F.051, Reference 2 source [0] [1] [2] [3] Null Null Analog inp 1 Analog input 1 Analog inp 2 Analog input 2 Analog inp 3 Analog input 2
307
308
309
310
342
F.100 Frequency ref 0 Digital Reference frequency 0 F.101 Frequency ref 1 Digital Reference frequency 1 F.102 Frequency ref 2 Digital Reference frequency 2
Hz Hz Hz
IPA
DEFAULT
M AX
VARIATION
M IN
UNIT
F.103 Frequency ref 3 Digital Reference frequency 3 F.104 Frequency ref 4 Digital Reference frequency 4 F.105 Frequency ref 5 Digital Reference frequency 5 F.106 Frequency ref 6 Digital Reference frequency 6 F.107 Frequency ref 7 Digital Reference frequency 7 F.108 Frequency ref 8 Digital Reference frequency 8 F.109 Frequency ref 9 Digital Reference frequency 9 F.110 Frequency ref 10 Digital Refer. frequency 10 F.111 Frequency ref 11 Digital Refer. frequency 11 F.112 Frequency ref 12 Digital Refer. frequency 12 F.113 Frequency ref 13 Digital Refer. frequency 13 F.114 Frequency ref 14 Digital Refer. frequency 14 F.115 Frequency ref 15 Digital Refer. frequency 15 F.116 Jog frequency Jogging frequency reference [0] 0.01s [1] 0.1s [2] 1s From 0.01s to 99.99s From 0.1s to 999.9s From 1s to 9999s
0 0 0 0 0
-F.020 F.020 -F.020 F.020 -F.020 F.020 -F.020 F.020 -F.020 F.020 -F.020 F.020
Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz
0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
314 315 316 317 318 319 320 321 322 323 324 325 326 327
0 0 0 0 0 0 0 1
-F.020 F.020 -F.020 F.020 -F.020 F.020 -F.020 F.020 -F.020 F.020 -F.020 F.020 -F.020 F.020 -F.020 F.020
328
Acceleration ramp time delay 1 Deceleration ramp time delay 1 Acceleration ramp time delay 2 Deceleration ramp time delay 2 Acceleration ramp time delay 3 Deceleration ramp time delay 3 / Fast Stop decel.
0.1 999.9 (***) (***) 0.1 999.9 (***) (***) 0.1 999.9 (***) (***) 0.1 999.9 (***) (***) 0.1 999.9 (***) (***) 0.1 999.9 (***) (***) 0.1 999.9 (***) (***) 0.1 999.9 (***) (***) 0 0 10 3
sec
0.1 (***) 0.1 (***) 0.1 (***) 0.1 (***) 0.1 (***) 0.1 (***) 0.1 (***) 0.1 (***) 0.1
329
sec
330
sec
331
sec
332
sec
333
sec
334
F.207 Acc time 4 / Jog Accel. ramp time delay 4 / Accel. time in jogging state F.208 Dec time 4 / Jog Decel. ramp time delay 4 / Decel. time in jogging state F.250 Ramp S-shape S Ramp shaping [0] [1] [2] [3] Null Null Analog inp 1 Analog input 1 Analog inp 2 Analog input 2 Analog inp 3 Analog input 3
sec
335
sec
336
0 0
sec
337 338
F.260 Ramp extens src Source for the Ramp time extension function
Jump frequency
F.270 Jump amplitude Jump frequencies hysteresis F.271 Jump frequency 1 Jump frequency 1 F.272 Jump frequency 2 Jump frequency 2
100
Hz
0.1
339
0 0
0 0
500 500
Hz Hz
0.1 0.1
340 341
IPA
DEFAULT
M AX
VARIATION
M IN
UNIT
PARAMETER
P.000 Cmd source sel It defines the use of START [0] Keypad and STOP commands [1] [2] [3] [4] P.001 RUN /REV cmd mode Command logic
Commands
START & STOP via keypad (+24V between 5 & 8 terminals required). Terminals START & STOP via terminal Virtual Main commands via Virtual & Terminal setting Serial Main commands via serial line Control word Main commands from ProfiDrive control word Run and Reverse commands Run Forward and Run Reverse commands Run , Stop and Reverse commands Disabling reverse rotation Enabling reverse rotation
400
401
402
P.003 Safety
[0] OFF
[1] ON
START allowed with RUN temirnal connected at the power on START not allowed with RUN temirnal connected at the power on
403
Motor stop control function [0] Ramp to stop Ramp to stop [1] Coast to stop Coast to stop STOP key configuration No action [0] Not active [1] EmgStop&Al Emergency stop execution and tripping when zero speed is reached [0] V/f open loop V/f control w/o encoder feedback [1] V/f clsd loop V/f control with encoder feedback 230 380 400 420 440 460 480 500 575 50 60 230V, 380V, 400V, 420V, 440V, 460V, 480V, 500V, 575V, 50Hz 60Hz only only only only only only only only only for for for for for for for for for AGy-4 AGy-4 AGy-4 AGy-4 AGy-4 AGy-4 AGy-4 AGy-5 AGy-5
493
496
Control Mode
498
404
Power Supply
Hz
405
P.040 Motor rated curr Rated current of the motor P.041 Motor pole pairs Pole Pairs of the motor
Motor Data
(*) 1 0.01 0
(*) 60 1 99.99
0.1
406 407
P.042 Motor power fact Motor power factor P.043 Motor stator R Measurement of the stator resistance of the motor Motor type cooling [0] Natural [1] Forced Self ventilated Assisted ventilation
408 409
410
30
120
min
411
IPA
DEFAULT
M AX
PARAMETER CODE LCD DISPLAY DESCRIPTION V/F Curve Type [CODE] LCD SELECTION [0] Custom [1] Linear [2] Quadratic P.061 Max out voltage Maximum output voltage P.062 Base frequency Base frequency P.063 V/f interm volt P.064 V/f interm freq
Outp. Freq. Limit
PICK LIST DESCRIPTION V/F curve defined by the user Linear characteristic Quadratic characteristic
VARIATION
M IN
UNIT
412
V/F Curve
50 25 0 1.0 0
1 0.1 1 0.1 1
0.0
0.0
25.0
0.1
418
Slip Comp.
P.100 Slip compensat Slip compensation P.101 Slip comp filter Time constant of slip compensation
0 0.1
0 0
250 10
1 0.1
419 420
P.120 Manual boost [%] Torque boost level P.121 Boost factor src Boost level source [0] [1] [2] [3] Null Null Analog inp 1 Analog input 1 Analog inp 2 Analog input 2 Analog inp 3 Analog input 3 Automatic boost function disabled Automatic boost function enabled
1 0
0 0
25 3
% of P.061
421 422
Boost
423
100
0.1
424
100
425
Speed loop proportional gain (low speed) Speed loop integral gain (low speed) Speed loop proportional gain (high speed) Speed loop integral gain (high speed) Speed loop gain scheduling low threshold Speed loop gain scheduling high threshold Speed regulator High limit Speed regulator Low limit Speed regulator limits factor source [0] [1] [2] [3] Null Null Analog inp 1 Analog input 1 Analog inp 2 Analog input 2 Analog inp 3 Analog input 3
% % % %
P.173 SpdIgainH P.174 SpdGainThrL P.175 SpdGainThrH P.176 SpdRegHLim P.177 SpdRegLLim P.178 SRegLimFkSrc
0.0 100.0 % of F.020 0.0 100.0 % of F.020 0.0 100.0 % of F.020 0.0 3 % of F.020
-10.0 -100.0 0 0
IPA
DEFAULT
M AX
PARAMETER CODE
SW Curr. Clamp
PICK LIST DESCRIPTION [CODE] LCD SELECTION [0] Disable [1] Enable DESCRIPTION
VARIATION
M IN
UNIT
LCD DISPLAY
426
P.181 Clamp alm HldOff Hold off time for the current clamp alarm
25.5
0.0
25.5
sec
0.1
512
[0] None None [1] PI Limitator PI Limit regulator [2] Ramp freeze On/Off Ramp
427
(*)
20
(*)
% of I nom
428
Current Limit
P.202 En lim in steady Enable current limitation in steady state P.203 Curr lim steady Current limit at constant speed P.204 Curr ctrl P-gain Current limiter proportional gain Current limiter integral gain
429
(*)
20
(*)
% of I nom %
430
10.0
0.1 100.0
0.1
431
30.0 0 (*)
% % % of I nom
0.1 1 1
P.206 Curr ctr feedfwd Current limiter feed-forward P.207 Decel curr limit Current limit in deceleration phase Stall prevention during dec. [0] None None for overvoltage [1] PI Limitator PI Limit regulator [2] Ramp freeze On/Off Ramp
434
DC Link Limit
P.221 DC-lnk ctr Pgain DC link voltage limiter proportional gain P.222 DC-lnk ctr Igain DC link voltage limiter integral gain DC link voltage limiter feedforward Overtorque mode [0] No Alm,Chk on 0: Overtorque detection always active and Overtorque alarm disabled. [1] No Alm,Chk ss 1: Overtorque detection in steady state and Overtorque alarm disabled. [2] Alm always 2: Overtorque detection always active and Overtorque alarm enabled. [3] Alm steady st 3: Overtorque detection in steady state and Overtorque alarm enabled.
3.0
0.1 100.0
0.1
435
10.0
0.0 100.0
0.1
436
250
437
438
Current limit for overtorque Overtorque level factor source [0] [1] [2] [3] Null Null Analog inp 1 Analog input 1 Analog inp 2 Analog input 2 Analog inp 3 Analog input 3
110 0
20 0
200 3
439 440
0.1
0.1
25
sec
0.1
441
P.260 Motor OL prot en Enabling of motor overload [0] Disable protection [1] Enable
444
IPA
DEFAULT
M AX
PARAMETER CODE LCD DISPLAY DESCRIPTION Braking unit configuration [CODE] LCD SELECTION
VARIATION
M IN
UNIT
P.280 BU Config
[0] BU disabled BU disabled [1] BU en OL dis BU enabled & Overload disable [2] BU en OL en BU & Overload enabled
445
BU Config
P.281 Brake res value Ohmic value of braking resistor P.282 Brake res power Braking resistor power P.283 Br res thermal K Braking resistor thermal constant P.300 DC braking level DC braking level
(*)
250
ohm
446
(*) (*)
0.01 1
25 250
kW sec
0.01 1
447 448
100
% of I nom
449
DC Brake Config
Null Null Analog inp 1 Analog input 1 Analog inp 2 Analog input 2 Analog inp 3 Analog input 3
450
P.302 DC braking freq Frequency for DC braking enabling P.303 DC braking start DC braking time at start P.304 DC braking stop DC braking time at stop P.320 Autocapture mode Flying restart mode [0] Disable Null [1] 1st run only Flying restar at first Run after power on [2] Always Flying restart at each Run command
500
Hz
0.1
451
0 0 0
0 0 0
60 60 2
sec sec
0.1 0.1
120
20
(*)
456
P.322 Demagnetiz time Demagnetization minimun time P.323 Autocap f scan t Frequency scanning time during Pick Up P.324 Autocap V scan t Voltage scanning time during Pick Up P.325 Autocap spd src Source of the reference for Pick Up function [0] Frequency ref From active frequency reference [1] Max freq ref From the Max fre ref parameter (F.020). [2] Last freq ref From freq. set desired [3] Encoder From encoder
(*)
0.01
10
457
0.1
25
sec
0.1
458
0.2
0.1
25
0.1
459
460
Undervoltage Config
80
% of P.020 sec
462
P.341 Max pwrloss time Restart time from undervoltage P.342 UV alarm storage Enabling of undervoltage alarm storage P.343 UV Trip mode [0] Disable [1] Enable Function disabled Kinetic energy recovering Emergency stop mode
25
0.1
463
464
Undervoltage tripping mode [0] Disabled [1] CoastThrough [2] Emg stop Automatic PickUp enabling [0] Disable after Overvoltage [1] Enable
491
Overvoltage Config
P.360 OV prevention
465
IPA
DEFAULT
M AX
VARIATION
M IN
UNIT
Autoreset Config
P.380 Autoreset attmps Number of autoreset attempts P.381 Autoreset clear En. automatic reset of autorestart attempts P.382 Autoreset delay Autoreset time delay P.383 Autores flt rly Alarm relay contacts [0] OFF behaviour during autoreset [1] ON External fault detection mode [0] Alm alw,No AR - Drive in alarm Alarm always active Alarm autoreset is not possible. - Drive in alarm Alarm active only with running motor. Alarm autoreset is not possible. - Drive in alarm Alarm always active Alarm autoreset is possible. - Drive in alarm Alarm active only with running motor Alarm autoreset is possible.
255
466
10
250
min
467
5 1
0.1 0
50 1
sec
0.1
468 469
470
492
471
P.421 V reduction fact Output voltage reduction factor P.422 V fact mult src Source of voltage reduction factor multiplier [0] [1] [2] [3] Null Null Analog inp 1 Analog input 1 Analog inp 2 Analog input 2 Analog inp 3 Analog input 3
100
10
100
% of P.061
472
473
Frequency Threshold
Frequency 1 level detection Hysteresis amplitude related to P-420 Frequency 2 level detection
0 0.5
0 0
50 50
Hz Hz
0.1 0.1
474 475
0 0.5
0 0
50 50
Hz Hz
0.1 0.1
476 477
P.443 Freq prog 2 hyst Hysteresis amplitude related to P-422 P.460 Const speed tol Tolerance at constant speed P.461 Const speed dly Ramp end signalling delay
25
Hz
0.1
478
0.1
25
sec
0.1
479
IPA
DEFAULT
M AX
PARAMETER CODE
Heatsink Temp. Threshold
VARIATION
M IN
UNIT
LCD DISPLAY
P.480 Heatsnk temp lev Heatsink temperature signalling level P.481 Heatsnk temp hys Hysteresis band related to P.480
70
10
110
480
10
481
Modulation frequency
PWM Settings
[0] 1kHz [1] 2kHz [2] 3kHz [3] 4kHz [4] 6kHz [5] 8kHz [6] 10kHz [7] 12kHz [8] 14kHz [9] 16kHz [10] 18kHz [0] Disable [1] Enable As P.500
(*)
P.502
(*)
482
P.501 Sw freq reduc en Enabling of switching frequency reduction P.502 Min switch freq Overmodulation level P.520 Overmod max lev Overmodulation level P.540 Out Vlt auto adj Automatic adjustment of output voltage
0 0 0 0 0 0
P.560 Deadtime cmp lev Dead times compensation limit P.561 Deadtime cmp slp Dead times compensation slope
Display Settings
1999
488
P.600 Speed dsply fact Speed conversion constant for display P.999 Param prot code Parameters protection code 0 Protection disabled Stopped motor: possibility to write all parameters. Running motor: some parameters are writing protected (IPA in bold) All parameters are writing protected excepted: - F000, F100..F116, multispeed function parameters - P999 Param prot code - C000 Save parameter (*) - C020 Alarm clear - H500..H511, serial line commands. All parameters are writing protected excepted: - P999 Param prot code - C000 Save parameter (*) - C020 Alarm clear - H500..H511, serial line commands. Stopped motor: possibility to write all parameters. Running motor: some parameters are writing protected (IPA in bold) Possibility to execute Save parameter also with running motor.
0.01 99.99
0.01
489
490
1 Protection enabled
3 Protection disabled
IPA
DEFAULT
M AX
VARIATION
M IN
UNIT
APPLICATION
A.000 PID mode PID mode [0] Disable [1] Freq sum [2] Null PID out in sum with ramp out ref (Feed forward) Freq direct PID out not in sum with ramp out ref (no Feed forward) Volt sum PID out in sum with voltage ref from V/f curve (Feed forward) Volt direct PID out not in sum with voltage ref from V/f curve (no Feed forward) Stand alone PID function as generic control (only with drive in RUN) St-Al always PID function as generic control (any drive status) 0 0 6 1200
[3]
[4]
[5]
[6]
PID Settings
[0] [1] [2] [3] [4] [5] [6] [7] [0] [1] [2] [3] [4] [5] [6] [7]
Null Null Analog inp 1 Analog input 1 Analog inp 2 Analog input 2 Analog inp 3 Analog input 3 Frequency ref Frequency reference Ramp output Ramp output Digital ref Internal reference Encoder freq Encoder frequency Null Null Analog inp 1 Analog input 1 Analog inp 2 Analog input 2 Analog inp 3 Analog input 3 Encoder freq Encoder frequency Output curr Output peak current Output torque Output torque Output power Output power
1201
1202
PID digital reference [0] Always [1] Steady state [0] Disable [1] Enable [0] Disable [1] Enable
0 0
-100 0
100 1
0.1
1203 1204
A.004 PID activat mode PID active in steady state only A.005 PID-Encoder sync Enabling of encoder / PID synchronism A.006 PID err sign rev Error sign reversal
1205
1206
1207
A.008 PID update time PID updating time A.050 PID Prop gain 1 A.051 PID Int tconst 1
PID Gains
2.5 99.99 99.99 99.99 99.99 99.99 99.99 100 100 100 100
sec
0.01 1208 0.01 1209 0.01 1210 0.01 1211 0.01 1212 0.01 1213 0.01 1214
Proportional term gain 1 Integral action time 1 Derivative action time 1 Proportional term gain 2 Integral action time 2 Derivative action time 2 PID output upper limit PID output lower limit
A.052 PID Deriv gain 1 A.053 PID Prop gain 2 A.054 PID Int tconst 2 A.055 PID Deriv gain 2 A.056 PID high limit
% % % %
PID Limits
A.058 PID max pos err PID max. positive error A.059 PID min neg err PID max. negative error
IPA
DEFAULT
M AX
PARAMETER CODE LCD DISPLAY DESCRIPTION [CODE] LCD SELECTION As for I.100
VARIATION
M IN
UNIT
49
77
1355
As for I.100
49
77
1356
As for I.100
49
77
1357
As for I.100
49
77
1358
As for I.100
49
77
1359
As for I.100
49
77
1360
As for I.100
49
77
1361
As for I.100
49
77
1362
As for I.100
49
77
1363
As for I.100
49
77
1364
As for I.100
49
77
1365
As for I.100
49
77
1366
As for I.100
49
77
1367
As for I.100
49
77
1368
As for I.100
49
77
1369
As for I.100
49
77
1370
IPA
DEFAULT
M AX
VARIATION
M IN
UNIT
COMMAND
C.000 Save parameters Save parameters command (1) (2) No action. Save parameters command. No action. Recall last set of saved parameters. No action. Load default parameters. (1) (1) (2) 802 (1) (1) (2) 801 (1) (1) (2) 800
Basic
(1) (2)
(1) (2)
Alarm Reset
(1) (2)
(1)
(1)
(2)
803
(1) (2)
No action. Recall parameter from PRG-KEY key. No action. Storage of parameters to PRG-KEY key. No action. Recall pars from keypad No action. Store pars into keypad No action. Autotune command.
(1)
(1)
(2)
804
C.041 Save pars to key Storage of the inverter parameter on the external key
(1) (2)
(1)
(1)
(2)
805
(1) (2)
(1)
(1)
(2)
809
(1) (2)
(1)
(1)
(2)
810
(1) (2)
(1)
(1)
(2)
806
(1) :
= = = =
(2) :
IPA
DEFAULT
M AX
M IN
HIDDEN
This menu is not available on the keypad. The setting and the reading of the parameters here contained, can be performed exclusively via serial line or through SBI card.
H.000 Virtual digital command
Virtual I/Os Commands
0 0 0 0 0 0 0 0 0 0 0
255 255 255 255 32767 32767 32767 32767 32767 32767 65535
1000 1001 1002 1003 1004 1005 1006 1082 1083 1084 1007
H.001 Exp virtual digital command H.010 Virtual digital state H.011 Exp Virtual digital state H.020 Virtual An Output 1 H.021 Virtual An Output 2 H.022 Exp Virtual An Output 1 H.025 Virtual analog input 1 H.026 Virtual analog input 2 H.027 Virtual analog input 3 H.030 Profidrive Control word (see Profibus instruction manual) H.031 Profidrive Status word (see Profibus instruction manual) H.032 Profidrive reference (see Profibus instruction manual) H.033 Profidrive actual reference (see Profibus instruction manual)
Profidrive Profile
65535
1008
-16384
16383
1040
-16384
16383
1041
Drive Status
0 0
0 0
65535 100
1042 1009
0 0 0 0 0 0
- 2 31 - 2 31 - 2 31 - 2 31 - 2 31 - 2 31
2 31 -1 2 31 -1 2 31 -1 2 31 -1 2 31 -1 2 31 -1
H.052 Drive reference frequency at 32bit (LSW) (d.001) H.054 Output speed (d.000)*(P.600) at 32bit (LSW) (d.007) H.056 Speed Ref (d.001)*(P.600) at 32bit (LSW) (d.008) H.058 Encoder freq at 32bit (LSW) (d.301) H.060 Encoder speed (d.000)*(P.600) at 32bit (LSW) (d.302) H.062 Bitwise reading of active alarms (32 bits). Each bit is associated to a specific alarm, according to table 9.3.1.
2 32 -1
2 32 -1
1060
IPA
DEFAULT
M AX
M IN
H.100 Remote Digital Inputs (0..15) H.101 Remote Digital Inputs (16..31)
Remote I/Os Control
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1021 1022 1023 1024 1025 1026 1027 1028 1029 1030 1031 1032 1033 1034 1035 1036 1037 1038 1039
H.110 Remote Digital Outputs (0..15) H.111 Remote Digital Outputs (16..31) H.120 Remote Analog input 1 H.121 Remote Analog input 2 H.130 Remote Analog output 1 H.131 Remote Analog output 2 H.500 Hardware reset H.501 Alarm reset H.502 Coast to stop
H.503 Stop with ramp H.504 Clockwise Start H.505 Anti-clockwise Start H.506 Clockwise Jog H.507 Anti-clockwise Jog H.508 Clockwise Flying restart H.509 Anti-clockwise Flying restart H.510 DC Brake
IPA
Overload
d.050 Heatsink temp (Heatsink temperature)
Drive heatsink temperature [C].
Inverter output current; Inverted rated output current level, IEC 146 class 1 (see table 3.3.3.1), calculated taking into accounts all applicable deratings (see Table 3.3.2.1). I2t integration constant, calculated in order to obtain d.0.51 = 100%, after operating for 60s with
NOTE!
A short overload of 200% of the inverter rated current is allowed for 0.5s.
The I2t logic acts on the limits of the inverter output current. During normal operation, instantaneous value of the inverter output current can reach 200% of inverter rated. After 0.5s at 200%, the output current limit is reduced to 150%. When the overload level d.051 reaches 100%, the output current limit is reduced to 100% of inverter rated, and stays there until the overload integrator is completely discharged. At this point, the original limit of 200% is resumed. NOTE! If active current limiters (see P200, P202) and current clamp (see P.180) are all disabled, the drive is not able to protect himself against excessive output current and will trip for overload as soon as the integrator reaches 100%.
Status of the overload function can be monitored on any digital output of the drive, programmed as follows (see Chap. 7.4, section Digital Inputs Regulation Board): [46] Drv OL status [47] Drv OL warn Digital output is set when the integrator d.051 reaches 100%, and is reset when the integrator is completely discharged. Digital output is set when the integrator d.051 is equal or above 90%, and is reset otherwise.
d.054 Reserved
Code d.050 d.051 d.052 d.053 d.054 LCD display Heatsink temp Drive OL Motor OL Brake res OL Reserved [Code] & LCD select. Default MIN MAX Unit C % % % Variation 1 0.1 0.1 0.1 IPA 010 011 012 013 058
Inputs/Outputs
d.100 Dig inp status (Digital inputs status)
Status of the digital inputs acquired by the drive. Each of the inputs can come either from regulation board terminal , from optional field bus card or from serial line. See figure 7.4.8 . According to the type of keypad in use, the status of digital inputs will be displayed as follows:
Prg
Rev
Fwd
Hz
Prg
Rev
Fwd
Hz
. I. . I.
Digital input 8 = OFF Digital input 7 = OFF Digital input 6 = OFF Digital input 5 = ON Digital input 1 = ON Digital input 2 = OFF Digital input 3 = OFF Digital input 4 = OFF
Prg
d.120 Exp dig inp stat (Expansion board digital inputs status)
Status of the expansion digital inputs acquired by the drive. Each of the inputs can come either from regulation board terminal , from optional field bus card or from serial line. See figure 7.4.8 . According to the type of keypad in use, the status of expansion digital inputs will be displayed as follows:
Prg
Rev
Fwd
Hz
Prg
Rev
Fwd
Hz
I. I.
Exp Digital input 2 = OFF Exp Digital input 1 = ON
d.122 Vir exp dig inp (Expansion Board virtual digital inputs status)
Status of the expansion virtual digital inputs received by drive serial link or field bus card, by writing parameter H.001. See example d.120
Prg
Rev
Reset
Fwd
Hz
Prg
Rev
Fwd
Hz
I.i .
Digital output 4 = OFF Digital output 3 = ON Digital output 2 = ON Digital output 1 = OFF
d.170 Exp dig out sta (Expansion board digital outputs status)
Status of the expansion digital outputs terminals of the regulation board. Each output can be set by the associated drive function (see I.150, ..., I.152) or by writing the parameter H.010 (see figure 7.4.9). According to the type of keypad in use, the status of expansion digital outputs will be displayed as follows:
Prg
Rev
Fwd
Hz
Prg
Rev
Fwd
Hz
I.
Exp Digital output 2 = ON Exp Digital output 1 = OFF
0V = 0%, 0V = 0%,
+10V = +100%
% % % % % %
Encoder
d.300 EncPulses/Sample (Encoder Pulses / Sample)
Number of encoder pulses, recorded in the time interval defined by parameter I.504.
Option
d.350 Option 1 state
It monitors the status of the optional board 1.
d.351 d.353
d.354
060
Pid
d.400 PID reference
PID reference signal (%), see figure 7.7.1.
Alarm list
d.800 1st alarm-latest
Last alarm stored in the drive alarm list (see paragraph 9.3).
Drive Identification
d.950 Drive rated curr (Drive rated current)
Drive rated current (dependent on the drive size, main voltage and programmed switching frequency): IEC146 Class 1.
d.958
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 21 25 0 1
0.75kW - 230/400/460V 1.5kW - 230/400/460V 2.2kW - 230/400/460V 3kW - 230/400/460V 4kW - 230/400/460V 5.5kW - 230/400/460V 7.5kW - 230/400/460V 11kW - 230/400/460V 15kW - 230/400/460V 22kW - 230/400/460V 30kW - 230/400/460V 37kW - 230/400/460V 45kW - 230/400/460V 55kW - 230/400/460V 75kW - 230/400/460V 90kW - 230/400/460V 110kW - 230/400/460V 132kW - 230/400/460V 160kW - 230/400/460V 18.5kW - 230/400/460V 200kW - 230/400/460V 400Vac 460 o 575Vac
130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146
2.0Hp - 575V 3.0Hp - 575V 5.0Hp - 575V 7.5Hp - 575V 10Hp - 575V 15Hp - 575V 20Hp - 575V 25Hp - 575V 30Hp - 575V 40Hp - 575V 50 Hp - 575V 60Hp - 575V 75Hp - 575V 100Hp - 575V 125Hp - 575V 150Hp - 575V 200Hp - 575V
061
Utility
d.999 Display Test
Drive display test. On the 7-seg display, all the segments should be on.
Code d.999 LCD display Display Test [Code] & LCD select. Drive display test Default MIN MAX Unit Variation IPA 099
Power Supply
S.000 Mains voltage (linked to P.020)
Rated value of the AC input mains line to line voltage [V]. The undervoltage trip function is based on this value (see chapter PARAMETERS, section Undervoltage configuration).
S.001
Mains frequency
(****)
50
60
Hz
405
V/F Characteristic
S.100 Max out voltage (Maximun output voltage) (linked to P.061)
Maximum value of the voltage applied to the motor (normally set as the nameplate, see figure 7.3.2).
S.101
S.201
F (n)
NOTE!
Code S.100 S.101
For further setting of the V/F characteristic, see the chapter PARAMETERS, section V/F Curve
LCD display Max out voltage Base frequency [Code] & LCD select. Default (**) (**) MIN 50 25 MAX (**) 500 Unit V Hz Variation 1 0,1 IPA 413 414
(**) parameter value dependent on drive nominal mains voltage and mains frequency.
Motor Data
S.150 Motor rated curr (Motor rated current) (linked to P.040)
Rated current of the motor at rated kilowatt/horsepower and voltage (given on the nameplate, see figure7.3.2). In case of control with multiple motors, enter a value equal to the sum of the rated currents of all the motors. Do not perform any self tune.
where:
p = motor pole pairs f = rated frequency of the motor (S.101) nN = rated speed of the motor (see figure 7.3.2).
S.101 (P.062) S.100 (P.061) S.150 (P.040) S.101 (P.062) S.100 (P.061) S.150 (P.040)
IP54
Iso Kl
S1
IP54
Iso Kl
S1
Made in ..............
S.152 (P.042)
Made in ..............
S.152 (P.042)
Figure 7.3.2: Motor Nameplate (Example: kW rating for 400V motor and Hp rating for 575V motor) Example: calculation of the pole pairs of a motor having data shown in the above 400V label:
60 [s] x f [Hz] nN [rpm] 60 [s] x 50 [Hz] = 2.1 1420 [rpm]
p [polepairs] =
ohm
In order to start the motor, the Digital Input 7 (terminal 5), factory programmed as RUN, must be asserted. If the Digital input programmed as RUN is not active, the motor will STOP with the deceleration ramp time in use. All auxliliary commands are given via digital input terminals. S.200 = 1 START & STOP and auxliliary commands via digital input terminals. In this configuration, all drive commands are given through the digital input terminals. By default, The START command i given by asserting the Digital Input 7 (terminal 5), factory set as RUN, while the STOP command is given by de-asserting the same Digital Input. It is possible to use several other configurations for giving START, STOP and REV commands from digital input terminals. See chapter PARAMETERS, section Commads, for details. NOTE! At power on, the motor will not start until a positive transition is seen on the Digital Input programmed as RUN (edge sensitive). See description of parameter P.003 for further details. Depressing the STOP key on the keypad will cause an emergency stop of the motor. See description of parameter P.005 for details.
NOTE!
S.200 = 2 START & STOP and auxliliary commands via terminals or virtual digital inputs. In this configuration, any drive command may come either from digital input terminals or from virtual digital inputs. Virtual digital inputs are used to give commands from serial line or fieldbus. Refer to chapter INTERFACE, section Enabling Virtual I/O, for explanation about the use of virtual commands. NOTE! At power on, the motor will not start until a positive transition is seen on the Digital Input programmed as RUN (edge sensitive). See description of parameter P.003 for further details. Depressing the STOP key on the keypad will cause an emergency stop of the motor. See description of parameter P.005 for details.
NOTE!
S.200 = 3 START & STOP and auxiliary commands via serial line. All drive commands are given through via serial line or filedbus, by using dedicated commands. Refer to chapter HIDDEN, section Commands, for a complete description of the available commands. NOTE! NOTE! No interlock from digital input terminals is provided, when using commands from serial line. Depressing the STOP key on the keypad will cause an emergency stop of the motor. See description of parameter P.005 for details.
P.200 = 4 START & STOP and auxiliary commands via Profidrive control word. In this configuration, all commands are given through the Profidrive standard control word. The optional ProfiBus SBI card is needed. NOTE! NOTE! No interlock from digital input terminals is provided, when using commands from Profidrive. Depressing the STOP key on the keypad will cause an emergency stop of the motor. See description of parameter P.005 for details.
Chapter 7 - Parameters Description 107
S.201 S.202
S.203
Frequency ref 0
(****) 3 (setting through I.200I.204) (setting through I.210I.214) (setting through S.203 or F.100) (setting through F.100F.116) (setting through F.000F013) (setting through I.220I.224) (setting through I.500I.505) Reference by Profibus 0
25 0
500 8
Hz
0.1
305 307
-S.201
S.201
311
Functions
S.400 Manual boost [%] (linked to P.120)
The resistive impedance of the stator windings causes a voltage drop within the motor, which results in a reduction of torque in the lower speed range. Compensation can be made for this effect by boosting the output voltage.
V S.100
Figure 7.3.3: Manual Boost Voltage The setting is in percentage of the Max out voltage (S.100). NOTE! When custom V/f shape is selected (P.060 = 0): P.064 parameter represents the return point of the output voltage, on the linear characteristic of V/f characteristic (see figure 7.3.3).
NOTE!
In some applications, it can be necessary to overflux the machine in order to obtain even more starting torque. In those cases, the manual boost (set by S.400) can be used in conjunction to the automatic boost. The resulting voltage boost will be the sum of the two contributions.
Utility
S.900 Measure stator R (Measurement of stator resistance)
It measures the stator resistance of the motor connected. A correct value of the motor parameters will optimize drive performance in terms of torque availability and speed control, when using Automatic boost (P.401) and Slip compensation (P.450). Do not perform any tune when a multiple motor connection is being used.
Unit
Variation
= = = =
(2) :
Below, the sequence for executing the Save parameters command is shown. The sequence is also valid for Measure stator R (S.900) command.
STARTUP S901 Save parameters
24 25 26 27
28 29 30
Motorpotentiometer reference decreasing command. See paragraph 7.5, Motorpotentiometer section. Reset of Motorpotentiometer reference. See paragraph 7.5, Motorpotentiometer section. Emergency stop command (with ramp time F.206). See paragraph 7.5 . Output frequency forced to zero, following the ramp programmed for Fast stop (F.206). The inverter will remain enabled even after the frequency has reached the zero value. See paragraph 7.5 . STOP (NC) function. Active when P.001 = [2] 3 Wires. See paragraph 7.6, P.001. START/STOP commands from keypad (Local) or from the source specified by P.000 (Remote). See paragraph 7.6, P.000. Activate the current regulator to stationary state. See paragraph 7.6, P.202.
LCD display Dig input 1 cfg Dig input 2 cfg Dig input 3 cfg Dig input 4 cfg Dig input 5 cfg Dig input 6 cfg Dig input 7 cfg Dig input 8 cfg
[Code] & LCD select. See Digital inputs selection list As for I.000 As for I.000 As for I.000 As for I.000 As for I.000 As for I.000 As for I.000
Default 7 8 28 6 5 1 1 2
MIN 0 0 0 0 0 0 0 0
MAX 30 30 30 30 30 30 30 30
Unit
Variation
Factory settings for digital inputs are as follows: Dig input 1 cfg (Terminal 22) = Dig input 2 cfg (Terminal 23) = Dig input 3 cfg (Terminal 24) = Dig input 4 cfg (Terminal 25) = Dig input 5 cfg (Terminal 7) = Dig input 6 cfg (Terminal 6) = Dig input 7 cfg (Terminal 5) = Dig input 8 cfg (Terminal 4) = 7 Freq sel 1 8 Freq sel 2 28 Stop (3Wires) 6 JOG 5 Alarm reset 13 External fault NO 1 Run 2 Reverse
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
REV rotation Steady state Ramping UV running Out trq>thr Current lim DC-link lim Limit active Autocapt run BU overload Neg pwrfact PID err >< PID err>thr PID err<thr PIDer><(inh) PIDerr>(inh) PIDerr<(inh) FWD enc rot REV enc rot Encoder stop Encoder run Extern fault No ext fault Serial TO freq=thr1 freq!=thr1 freq>thr1 freq<thr1 freq=thr2 freq!=thr2 freq>thr2 freq<thr2 HS temp=thr HS temp!=thr HS temp>thr HS temp<thr Output freq Out freq x 2 CoastThrough EmgStop DC Braking Drv OL status Drv OL warn Mot OL state False True Reserved Reserved Reserved Reserved Reserved DI 1 DI 2 DI 3 DI 4 DI 5 DI 6 DI 7 DI 8
Counter-clockwise rotation of the motor Motor is running in steady state Acceleration or Deceleration Ramp in progress The drive has tripped for UV, and automatic restart is taking place. Output torque higher than the value of P.241 Current limit (during ramp or at steady state) DC Bus limit General signalling of drive limit condition Autocapture in progress Set when the integrator d.054 = 100%, and Reset when d.054 = 0%. Negative inverter output power factor PID error is within the limits defined by A.058 and A.059 PID error is greater than A.058 PID error is less than or equal to A.059 PID error is within the limits defined by A.058 and A.059 (*) PID error is greater than A.058 (*) PID error is less than or equal to A.059 (*) Clockwise rotation of the encoder Counter-clockwise rotation of the encoder Encoder not rotating Encoder is rotating Positive logic for Ext. fault alarm signalling Negative logic for Ext. fault alarm signalling Serial link communication time out Output frequency within the range defined by P.440 and P.441 Output frequency outside the range defined by P.440 and P.441 Output frequency above the values defined by P.440 and P.441 Output frequency below the values defined by P.440 and P.441 Output frequency within the range defined by P.442 and P.443 Output frequency outside the range defined by P.442 and P.443 Output frequency above the values defined by P.442 and P.443 Output frequency below the values defined by P.442 and P.443 Heatsink temp within the range defined by P.480 and P.481 Heatsink temp outside the range defined by P.480 and P.481 Heatsink temp above the threshold defined by P.480 and P.481 Heatsink temp below the threshold defined by P.480 and P.481 Square wave synchronized with the inverter output frequency Square wave synchronized with twice the inverter output frequency Kinetic energy recovering during mains loss Emergency stop after mains loss detection. DC braking in progress Set when the integrator d.051 = 100%, and Reset when d.051 = 0%. Set if d.051 is greater or equal to 90%. Set when the integrator d.052 = 100%, and Reset when d.052 = 0%. False assume value 0 True assume value 1
State of digital input 1 State of digital input 2 State of digital input 3 State of digital input 4 State of digital input 5 State of digital input 6 State of digital input 7 State of digital input 8
ARTDriveG Instruction manual
64 65 66 67 68 69 70 71 72 73 74 75 76 77
Exp DI 1 Exp DI 2 Exp DI 3 Exp DI 4 AND 1 out AND 2 out AND 3 out OR 1 out OR 2 out OR 3 out NOT 1 out NOT 2 out NOT 3 out NOT 4 out
Digital input 1 expansion state Digital input 2 expansion state Digital input 3 expansion state Digital input 4 expansion state Output block AND 1 state Output block AND 2 state Output block AND 3 state Output block OR 1 state Output block OR 2 state Output block OR 3 state Output block NOT 1 state Output block NOT 2 state Output block NOT 3 state Output block NOT 4 state
Factory settings for Digital Outputs are as follows: Dig output 1 cfg - opto coupled type (Terminal 16) Dig output 2 cfg - opto coupled type (Terminal 17) Dig output 3 cfg - relay type (Terminal 18 - 19 - 20) Dig output 4 cfg - relay type (Terminal 1 - 2 - 3) = = = = 0 6 3 1 Drive ready Steady state Motor running Allarm state
Terminal
LPF
0 Bipolar
The figure below describes the block diagram of the standard "Analog Inputs" of the drive.
The regulation board provides as standard 3 analog inputs. Analog inputs resolution: voltage input setting: 11 bits (10 bits + sign) current input setting: 10 bits A typical connection is reported in figure 5.5.1.1. Each analog input can be programmed to execute any of the functions below: [1] Freq ref 1 [2] Freq ref 2 [3] Boost lev fac [4] OT level fact [5] V red lev fac [6] DCB level fac [7] Ramp ext fact [8] Freq ref fact [9] SpdPI LimFac [10] Mlt frq ch 1 [11] Mlt frq ch 2 Frequency reference 1 Frequency reference 2 Level of voltage boost Level of over torque Output voltage reduction level DC braking current level Ramp extension factor frequency reference factor Level of speed PI limit Multi frequency reference 1 Multi frequency reference 2 chapter FREQ & RAMPS, section Reference sources (F.050) chapter FREQ & RAMPS, section Reference sources (F.051) chapter PARAMETERS, section Boost (P.121) chapter PARAMETERS, section OT level factor src (P.242) chapter PARAMETERS, section Voltage Red Config P.422) chapter PARAMETERS, section DC brake Config (P.301) chapter PARAMETERS, section Ramp Config (F.260) chapter FREQ & RAMP, section F.080 chapter PARAMETERS, section Closed Loop Speed Control chapter FREQ & RAMPS, section Reference sources (F.060) chapter FREQ & RAMPS, section Reference sources (F.061)
Programming logic for the Analog Input function is "destination to source". For example, to program an analog input as drive frequency reference, the user needs to properly set the parameter associated to the selection of the source for the frequency reference (F.050 or F.051, as shown in figure 7.5.1). The function currently associated to any of the analog inputs can be monitored through parameters d.200, d.210, d.220.
I.201 An In 1 offset (Analog Input 1 offset) I.211 An In 2 offset (Analog Input 2 offset) I.221 An In 3 offset (Analog Input 3 offset)
It is used to add an offset to the characteristic of the related Analog Input.
I.202 An In 1 gain (Analog Input 1 gain) I.212 An In 2 gain (Analog Input 2 gain) I.222 An In 3 gain (Analog Input 3 gain)
ARTDriveG Instruction manual Chapter 7 - Parameters Description 117
Gain of the analog input. It is used to amplify or to attenuate the analog signal at the related terminal.
I.203 An In 1 minimum (Analog Input 1 minimun) I.213 An In 2 minimum (Analog Input 2 minimun) I.223 An In 3 minimum (Analog Input 3 minimun)
It defines the minimum value of the output of the related analog input block (see figure 7.4.3).
I.204 An In 1 filter (Analog Input 1 filter) I.214 An In 2 filter (Analog Input 2 filter) I.224 An In 3 filter (Analog Input 3 filter)
It is the time costant of the digital filtering performed on the related Analog Input. By using the above described parameters, it is possible to customize the input/output characteristic of each Analog input block. Some samples are reported In the figures below.
I.205 An In 1 DeadBand (Analog input 1 dead band) I.215 An In 2 DeadBand (Analog input 2 dead band) I.225 An In 3 DeadBand (Analog input 3 dead band)
Dead band of the corresponding analog input. When the input at the terminal is below the threshold defined by the parameter, the output of the Analog input block is kept to zero. Outside the dead band, the output varies linearly from zero to 100%. (Refer to figure 7.4.5).
AnInp Drive 100% I.202=2 AnInp Drive 100% I.202=2
I.202=1
I.202=1
I.201 I.201 0 5V 50% 10V 100% AnInp Terminal 0 10V 100% AnInp Terminal
I.203=50%
10V 100%
AnInp Terminal
Figure 7.4.3: Analog input characteristic with minimum value, offset and gain (unipolar)
118 Chapter 7 - Parameters Description ARTDriveG Instruction manual
AnInp Terminal
- I.203
-100%
Figure 7.4.4:Analog input characteristic with minimum value, offset and gain (bipolar) NOTE! When the analog input reference is set to 0V, an eventual "noise" can cause undesired speed oscillation between positive and negative values of I.203 parameter.
- I.203 [I.202 x (An Inp Terminal [%] +I.201)]+ 100100 x I.202 x (An Inp Terminal [%] +I.201)
I.202=1 -10V -100% I.202=1 I.205=50% I.205=50% 10V 100% AnInp Terminal
I.202=2 -100%
for for
Code I.200 I.201 I.202 I.203 I.204 I.205 I.210 I.211 I.212 I.213 I.214 I.215 I.220 I.221 I.222 I.223 I.224 I.225
LCD display An in 1 Type An in 1 offset An in 1 gain An in 1 minimum An in 1 filter An In 1 DeadBand An in 2 Type An in 2 offset An in 2 gain An in 2 minimum An in 2 filter An In 2 DeadBand An in 3 Type An in 3 offset An in 3 gain An in 3 minimum An in 3 filter An In 3 DeadBand
MIN 0 -99.9 -9.99 0 0.001 0 0 -99.9 -9.99 0 0.001 0 1 -99.9 -9.99 0 0.001 0
MAX 1 99.9 9.99 99.99 0.25 99.9 1 99.9 9.99 99.99 0.25 99.9 2 99.9 9.99 99.99 0.25 99.9
Unit
Variation
IPA 118 119 120 121 122 182 123 124 125 126 127 183 128 129 130 131 132 184
% % % sec %
% % sec %
% % % sec %
+ +
Figure 7.4.6: Analog Ouputs The regulation board provides as standard 2 analog outputs. Analog output resolution: 10 bits
A typical connection is reported in the figure 5.5.1.1. Both analog outputs, can provide a full scale signal 0V / +10Vdc (absolute and positive) or +/-10Vdc (generic setting), according to the parameter assigned .
I.300 Analog out 1 cfg (Analog output 1 configuration) I.310 Analog out 2 cfg (Analog output 2 configuration)
Each output is programmable with a specific code and function, as shown in the list below. ANALOG OUTPUTS SELECTION LIST: Code 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 LCD display Description Freq out abs Freq out Output curr Out voltage Out trq (pos) Out trq (abs) Out trq Out pwr (pos) Out pwr (abs) Out pwr Out PF Enc freq abs Encoder freq Freq ref abs Freq ref Load current Magn current PID output DClink volt U current V current W current Freq ref fac Output Frequency, absolute value Output Frequency Output Current Output Voltage Output Torque, positive value (negative values are clamped to zero) Output Torque, absolute value Output Torque Output Power, positive value (negative values are clamped to zero) Output Power, absolute value Output Power Output Power Factor Encoder frequency, absolute value Encoder frequency Frequency reference, absolute value Frequency reference Load Current Motor Magnetizing Current PID regulator output DC bus capacitors level Output phase U current signal Output phase V current signal Output phase W current signal Frequency reference factor
I.301 An out 1 offset (Analog output 1 offset) I.311 An out 2 offset (Analog output 2 offset)
It is used to add an offset to the related analog output. See figure 7.4.6.
I.302 An out 1 gain (Analog output 1 gain) I.312 An out 2 gain (Analog output 2 gain)
Gain of the analog output. It can be used to amplify or attenuate the input value of the related analog output block. See figure 7.4.6.
I.303 An out 1 filter (Analog output 1 filter) I.313 An out 2 filter (Analog output 2 filter)
It is the time costant of the digital filtering performed on the related Analog output. See fig.7.4.6.
By using the above described parameters, it is possible to customize the input/output characteristic of each Analog output block, as shown below. For brevity, only parameters related to AnOut1 are considered, but the same applies to Analog output 2.
10V
1 2 3 2 4
3V 1 0V 5
4 5
Internal V 3
- 5V
-10V
output voltage at board terminals actual variable value (units of the variable) full scale of the variable (units of the variable)
[Code] & LCD select. See Analog outputs selection list Default 0 0 1 0 2 0 1 0 MIN 0 -9.99 -9.99 0 0 -9.99 -9.99 0 MAX 22 9.99 9.99 2,5 22 9.99 9.99 2.5 Unit Variation 0,01 0.01 0.01 0.01 0.01 0.01 IPA 133 134 135 136 137 138 139 140
LCD display Analog out 1 cfg An out 1 offset An out 1 gain An out 1 filter Analog out 2 cfg An out 2 offset An out 2 gain An out 2 filter
sec
As for I.300
sec
sec
VIRTUAL DIGITAL INPUTS CONFIGURATION Selection logics for digital input is described by the following figure:
d.101
DI 8
DI 7
1 0
Mask
Bit 7...............................Bit 1 Bit 0
I.400
VIRTUAL DIGITAL OUTPUTS CONFIGURATION Selection logics for digital output is described by the following figure:
Drive logical states I.103 ........... I.100 IDO IDO IDO IDO 4 3 2 1
d.151
1 0
1 0
Mask
Bit 3 Bit 2 Bit 1 Bit 0
I.420
DO 4
DO 3
DO 2
DO 1
d.150 Mask bits = 0 DOxx setting active Mask bits = 1 VOxx setting active
VIRTUAL ANALOG INPUTS CONFIGURATION Selection logic for analog inputs is described by the following figure:
1 0
Mask
AN3 AN2 AN1
I.440
Mask bits = 0 IAIx value active Mask bits = 1 VAIx value active
VIRTUAL ANALOG OUTPUTS CONFIGURATION Analog outputs at the terminals of the regulation board are normally written by the drive, according to the settings of parameters I.300, I.310, I.320. However, it is possible to control the analog outputs directly from serial line or fieldbus, by writing parameters H.020, H.021, H.022 . Switching between internal and virtual source for analog output is determined by the mask parameter I.450, according to the following figure
From internal drive analog output funcion Virtual setting I.310 IAO IAO 2 1 I.300 VAO H.021 2 VAO 1 H.020
1 0
Mask I.450
Bit 1 Bit 0
Mask bits = 0 AOxx value active Mask bits = 1 VAOxx value active
Figure 7.4.11: Virtual analog outputs configuration Some examples about the programming of basic functions via virtual assignment are given below: A) DIGITAL INPUTS RUN and REVERSE commands via virtual mode EXT FAULT command via terminal Function mode enabled bit 0 and bit 1 are high (1) and bit 5 is low (0) RUN (programmed on digital input 1) REVERSE (programmed on digital input 2) EXTERNAL FAULT (programmed on digital input 6)
Writing H.000 = 1 the motor will turn in FORWARD direction Writing H.000 = 3 the motor will turn in REVERSE direction Writing H.000 = 0 the motor will STOP Refer to chapter 7.9 for more information on H.000 parameter. The EXTERNAL FAULT command will be activated by applying +24Vdc to terminal 6 (Digital input 6).
B)
DIGITAL OUTPUTS ALARM STATE signalling on Digital output 1 VIRTUAL SETTING on Digital output 2 bit 1 is high (1) and bit 0 is low (0) ALARM STATE (programmed on digital output 1) ANY SELECTION (programmed on digital output 2) active in accordance with the drive alarm status active if bit 1 of H.010 = 1 not active if bit 1 of H.010 = 0
C)
ANALOG INPUT Reference Channel 1 Reference Channel 2 Freq ref 1 Freq ref 2 Analog entry 1 Terminal board. Virtual analog input 2 Programmed in analog input 1 Programmed as analog input 2
Writing H.026 = +32767 Freq ref 2 = F.020 Writing H.026 = +0 D) Freq ref 2 = 0
ANALOG OUTPUTS OUTPUT FREQUENCY signalling on Analog output 1 VIRTUAL SETTING on Analog output 2 bit 1 is high (1) and bit 0 is low (0) OUTPUT FREQUENCY (programmed on analog output 1) ANY SELECTION (programmed on analog output 2) signal proportional to the OUTPUT FREQUENCY of the drive signal proportional to the setting of H.021 + 32767 output = +10V - 32767 output = - 10V
Example: if we want to use virtual input 3 and virtual input 6, the value to be written to the mask is (4 + 32) = 36.
Example: if we want to use virtual output 1 and virtual output 3, the value to be written to the mask is (1 + 4) = 5.
Mask:
=1 =2 = 16
Name Inp by serial en Exp in by ser en Out by serial en Exp OutBySer en Ab In An da ser An out by ser en
Virtual analog output 1 enabling Virtual analog output 2 enabling Virtual expansion analog output 1 enabling
Default 0 0 0 0 0 0 MIN 0 0 0 0 0 0 MAX 255 15 15 3 255 255 Unit Variation IPA 145 146 147 148 196 149
Encoder Configuration
If the optional card EXP-ENC-AGY is mounted, it is possible to read the signals from a digital encoder and use the detected speed as a feedback for closed loop speed control, or as a frequency reference to be tracked by the drive. AGy can be configured to work with either HTL (+24V) or TTL (5V or 8V) digital encoders having one or two channels, by properly setting the HW switches on the optional card and the drive parameters. Maximum input frequency on each channel is 150kHz. Refer to the EXP-ENC-AGY manual for detailed electrical specifications and encoder wiring procedures.
The following formulas relate the number of encoder pulses read by the drive to the actual motor frequency: The following formulas are for the calculation of the encoder shaft frequency.
P .041 [polepairs] I.501 [ppr] x Tc[s] x I.503 [factor] 1 Ec
Fmot[Hz] = Npuls x
Npuls = Fmot[Hz] x
x Ec
Motor electrical frequency, expressed in Hz, and motor mechanical speed, expressed in revolutions per minute,
ARTDriveG Instruction manual Chapter 7 - Parameters Description 129
Fmot [Hz] =
Motor electrical frequency detected by the encoder. Motor mechanical speed. Encoder sampling time, defined by the parameter I.504. Number of encoder pulses counted by the drive in the interval Factor due to the encoder type: (displayed as d.300)
LCD display Encoder enable Encoder ppr Enc channels cfg Enc spd mul fact Enc update time
[Code] & LCD select. [0] Disable [1] Enable [0] One Channel [1] Two Channels [0] 1ms [1] 4ms [2] 16ms [3] 0.25s [4] 1s [5] 5s [0] 5.2V [1] 5.6V [2] 8.3V [3] 8.7V
Default 0 1024 1 1 0
MIN 0 0 0 0.01 0
Unit
Variation
sec
0.01 0.1
153 154
TC
I.505
Enc supply
181
Serial Configuration
The AGy provides as standard an RS485 serial line. For the connection of the serial line, a 9-pin SUB-D connector, named JP7 or an AMP connector named JP15 (see chapter 5.4 Serial Interface), are available on the regulation card. The parameters and variables can be written and read through the serial line. It is also possible to give commands to the drive through serial line, by setting the Cmd source sel (P.000) as follows: P.000 = 2 P.000 = 3 Terminal or Virtual Serial
Signalling of the alarm on a digital output (programmed to this purpose) Drive in alarm and signalling on a digital output (programmed to this purpose)
[Code] & LCD select. [0] FoxLink 7E1 [1] FoxLink 701 [2] FoxLink 7N2 [3] FoxLink 8N1 [4] ModBus 8N1 [5] JBus 8N1 [0] 600 baud [1] 1200 baud [2] 2400 baud [3] 4800 baud [4] 9600 baud [5] 19200 baud [6] 38400 baud Default 4 MIN 0 MAX 5 Unit Variation IPA 155
I.601
156
1 1 0 0
0 0 0 0
99 250 25 1
msec sec
1 1 0,1
Options Configuration
I.700 Option 1 type
[0] Board Off [1] Board master [2] IO Board [3] Board free [4] SBI Board None Reserved EXP-D6-A1R1-AGy (Optionals I/O card, SIEI code: S524L) Reserved SBI-PDP-AGy (Scheda Profibus-DP, SIEI code: S5H28)
Set up achieved: I.700 Option 1 type = [2] IO Board I.701 Option 2 type = [4] SBI Board
Code I.700 LCD display Option 1 type [Code] & LCD select. [0] Board Off Reserved [1] Board master Reserved [2] Scheda IO EXP-D6-A1R1-AGy [3] Board free Reserved [4] Scheda SBI SBI-PDP-AGy [0] Board Off Reserved [1] Board master Reserved [2] Scheda IO EXP-D6-A1R1-AGy [3] Board free Reserved [4] Scheda SBI SBI-PDP-AGy Default 0 MIN 0 MAX 4 Unit Variation IPA 161
I.701
Option 2 type
162
SBI Configuration
In this menu it is possible to perform the configuration of the SBI card. Detailed information about the filedbus interfacing, is reported in the specific instruction manuals of the SBI cards.
I.754 Bus Flt Holdoff (Bus fault hold off from profibus)
A communication drop with the fieldbus master, is detected by the SBI card. This parameter allows the setting of a delay for the intervention of the BUS FAULT alarm. If the communication is restored within this time, the drive will continue working. If this time is elapsed and the communication is still missing, an alarm will occur stopping the drive. If the communication is re-active in the time sets with this parameter, the drive will fault to an alarm storing the "bF" code. During this stage, the information data (received and sent) is frozen at the status prior to the communication drop. At the restoring of the transmission, the first data sent and received will be the one previously frozen.
I.760 SBI to Drv W 0 (SBI to Drive Word 0) I.761 SBI to Drv W 1 (SBI to Drive Word 1) I.762 SBI to Drv W 2 (SBI to Drive Word 2) I.763 SBI to Drv W 3 (SBI to Drive Word 3) I.764 SBI to Drv W 4 (SBI to Drive Word 4) I.765 SBI to Drv W 5 (SBI to Drive Word 5) I.770 Drv to SBI W 0 (Drive to SBI Word 0)
ARTDriveG Instruction manual Chapter 7 - Parameters Description 133
I.771 Drv to SBI W 1 (Drive to SBI Word 1) I.772 Drv to SBI W 2 (Drive to SBI Word 2) I.773 Drv to SBI W 3 (Drive to SBI Word 3) I.774 Drv to SBI W 4 (Drive to SBI Word 4) I.775 Drv to SBI W 5 (Drive to SBI Word 5)
Sbi to Drive Wx = Word exchanged from Sbi to Drive Drive to Sbi Wx = Word exchanged from Drive to Sbi The structure of the data exchange is formed by 6 words. In parameters I.760 ... I.775 must be inserted in the IPA code of the parameter which is to be read or written. E.g. I.760=311 written parameter F100 Frequency ref 0. I.770=0 read parameter d000 Output frequency
Code I.750 I.751 Name SBI address CAN baudrate Selection [0] [1] [2] [3] [4] [5] [6] [0] Custom [1] PPO1 [2] PPO2 [3] PPO3 [4] PPO4 [0] OFF [1] CAN Open [2] DeviceNet 10 Kbit/s 20 Kbit/s 50 Kbit/s 125 Kbit/s 250 Kbit/s 500 Kbit/s 1000 Kbit/s Default 3 5 MIN 0 0 MAX 255 6 Unit Variation IPA 163 164
I.752
165
I.753
166
I.754 I.760 I.761 I.762 I.763 I.764 I.765 I.770 I.771 I.772 I.773 I.774 I.775
Bus Flt Holdoff SBI to Drv W 0 SBI to Drv W 1 SBI to Drv W 2 SBI to Drv W 3 SBI to Drv W 4 SBI to Drv W 5 Drv to SBI W 0 Drv to SBI W 1 Drv to SBI W 2 Drv to SBI W 3 Drv to SBI W 4 Drv to SBI W 5
0.0 0 0 0 0 0 0 1 2 3 4 5 6
0.1 0 0 0 0 0 0 0 0 0 0 0 0
60 1999 1999 1999 1999 1999 1999 1999 1999 1999 1999 1999 1999
sec
0.1
179 167 168 169 170 171 172 173 174 175 176 177 178
Ref. 1 Channel
F.080 1.0 0
AN INP 1 1 AN INP 2 2
NULL 0
AN INP 1 1 AN INP 2 2
MOTORPOT 5
NULL 0
AN INP 1 1 AN INP 2 2
MOTORPOT 5
Dig input = Multi freq sel Dig input = Multi freq sel Dig input = Multi freq sel Dig input = Multi freq sel
F.115 15
0 1 2 3
F.102 F.103
DOWN
PROFIDRIVE 8
Motorpotentiometer
F.000 Motorpot ref (Motorpotentiometer reference)
When this parameter is shown, the UP and DOWN keys are activated to increase or decrease the frequency value. Pressing the UP and DOWN Keys will increase or decrease the motor speed respectively until the keys are released. The maximum value settable is defined by Max ref freq (F.020). NOTE! A RUN command is always necessary, in order to START the motor.
Chapter 7 - Parameters Description 135
RESET
UP
C T R L
ACC
DEC
AN INP 3 3
F.050
The Motorpotentiometer reference can also be changed via digital inputs, programmed as Motorpot up and Motorpot down (see par. 7.4, I.000). It is possible to reset the Motorpotentiometer via a digital input programmed as Reset Motorpot. The Motorpotentiometer is reset if the motor is not in Run (see par. 7.4, I.000).
If F.014 is set = [1] Follow ramp, Motorpot reference is always reset to zero, after power on, regardless of the setting of F.013 .
LCD display Motorpot ref Mp acc/dec time Motorpot offset Mp output mode Mp auto save MpRef at stop
[0] Unipolar [1] Bipolar [0] Disable [1] Enable [0] Last value [1] Follow ramp
Reference Limits
F.020 Max ref freq (Maximum reference frequency)
Defines the maximum value (absolute value) allowed for the frequency reference. This parameter applies to the sum of the two references available on the drive (Reference 1 and Reference 2).
F out
Giving the RUN command, the motor will reach the frequency set by P.081 (A) without following the setting of acceleration ramp time. The reference action on the frequency curve, will have effect starting from the setting value of P.081 parameter.
P.081 settings in B condition
Giving the RUN command, the motor will reach the frequency set by P.081 (B) without following the setting of acceleration ramp time. References below F.021 will be adjusted to the value of F.021. The variation of P.081 to F.021 is carried out in the adjusted acceleration time.
The Max output freq (P.080) and the Min output freq (P.081) are expressed as percentage of the values of Max ref freq (F.020).
Code F.020 F.021 LCD display Max ref freq Min ref freq [Code] & LCD select. Default (****) 0 MIN 25 0 MAX 500 F.020 Unit Hz Hz Variation 0.1 0.1 IPA 305 306
Reference Sources
F.050 Ref 1 Channel (Reference 1 channel) F.051 Ref 2 Channel (Reference 2 channel)
As shown in figure 7.5.1, the source of each of the two frequency referencies can be independently selected. Available selections are reported in the table at the end of this paragraph. The effective frequency reference for the drive will always be the algebric sum of the two channels.
F.060 Mlt Frq Channel 1 (Multi frequency channel 1) F.061 Mlt Frq Channel 2 (Multi frequency channel 2)
These parameters allow selection of the source of the First and Second frequency reference of the Multispeed function (See figure 7.5.1). Available selections are reported in the table at the end of this paragraph. In the example reported below, it is shown how to switch the source of the frequency reference, between Analog Input 1 and Motorpotentiometer. 1) 2) 3) 4) set: F.050 - Ref 1 channel = [4] Multispeed set: F.060 - MltFrq channel 1 = [1] Analog input 1 set: F.061 - MltFrq channel 2 = [5] Motorpotentiometer configure one of the digital input (eg. Dig Inp 1) as follows:
I.000 - Dig input 1 cfg = [7] Freq sel 1 (Binary selection Multispeed function) The result of the above settings is: a) when Dig input 1 is OFF, the Analog Input 1 is used as main reference b) when Dig input 1 is ON, the Motorpotentiometer is used as main reference NOTE! When Dig input 1 is ON, in order to use Motorpot on the keypad, it is necessary to enter the editing mode of F.000 parameter.
F.051
Ref 2 channel
[6] Analog inp 3 (setting through I.220I.224) [7] Encoder (setting through I.500I.505) [8] Profidrive Reference by Profibus As for F.050, Ref 1 channel 3 As for F.051, Ref 2 channel 3 [0] Null 0 [1] Analog inp 1 (setting through I.200I.204) [2] Analog inp 2 (setting through I.210I.214) [3] Analog inp 3 (setting through I.220I.224)
0 0 0
8 8 2
Multispeed Function
F.100 Frequency Ref 0 (Multi frequency channel 1) F. ... F.115 Frequency Ref 15 (Multi frequency channel 15)
It is possible to select up to 16 frequencies, whose value can be set by these parameters. The selection of these frequencies is performed through the binary setting of digital inputs programmed as Freq sel. The following table describes the basis sequence of the Multispeed selection:
Active Dig ref frequency Freq sel 1 Freq sel 2 Freq sel 3 Freq sel 4 F.100 (Freq Ref 0) 0 0 0 0 F.101 (Freq Ref 1) 1 0 0 0 F.102 (Freq Ref 2) 0 1 0 0 F.103 (Freq Ref 3) 1 1 0 0 F.104 (Freq Ref 4) 0 0 1 0 F.105 (Freq Ref 5) 1 0 1 0 F.106 (Freq Ref 6) 0 1 1 0 F.107 (Freq Ref 7) 1 1 1 0 F.108 (Freq Ref 8) 0 0 0 1 F.109 (Freq Ref 9) 1 0 0 1 F.110 (Freq Ref 10) 0 1 0 1 F.111 (Freq Ref 11) 1 1 0 1 F.112 (Freq Ref 12) 0 0 1 1 F.113 (Freq Ref 13) 1 0 1 1 F.114 (Freq Ref 14) 0 1 1 1 F.115 (Freq Ref 15) 1 1 1 1
avy4210
DEFAULT SETTINGS:
I.000 - Dig Input 1 cfg (terminal 22) = 7 I.001 - Dig Input 1 cfg (terminal 23) = 8
NOTE!
Freq sel 3 and Freq sel 4 are two functios that can be associated to any of the drive digital inputs. However, in the factory settings they are not associated to any of the terminals on the regulation board.
Ramp Configuration
During normal drive operation, a ramp generator is used to ramp the drive output frequency up or down to a programmed setpoint. It is possible to temporarily freeze the ramp generator output, by using a digital input programmed as "Ramp enabled" (DI_Ramp Enable = 0), see 7.4 paragraph, I.000. It is also possible to force to zero the ramp generator input, programming a digital input as "Zero Ref", see 7.4 paragraph, I.000. When "DI_ZeroRef=1", motor will stop following the standard drive ramp time; the drive will remain enabled until a STOP command is given.
Zero Ref
DI_Ramp Enable
Ramp Output
(Motor speed)
DI Ramp Enable
1
1 0
-1
DI Ramp Sel 0
DI Ramp Sel 1
F.201 Acc time 1 (Acceleration time 1) F.202 Dec time 1 (Deceleration time 1) F.203 Acc time 2 (Acceleration time 2) F.204 Dec time 2 (Deceleration time 2)
ARTDriveG Instruction manual Chapter 7 - Parameters Description 141
F.205 Acc time 3 (Acceleration time 3) F.206 Dec time 3 / FS (Deceleration time 3) F.207 Acc time 4 (Acceleration time 4) F.208 Dec time 4 (Deceleration time 4)
Ramp acceleration and deceleration times are used to avoid abrupt changes in the inverter output frequency that may cause mechanical shocks, excessive motor current and excessive DC-bus voltage. Acceleration times (F.201, F.203, F.205, F.207) are expressed as the time that is needed to ramp up the frequency from 0 to maximum value specified by Max ref freq (F.020). Conversely, deceleration times (F.202, F.204, F.206, F.208) are expressed as time needed to ramp down the frequency from the maximum value specified by Max ref freq (F.020) to zero. Each of the 4 available ramp sets can be selected by using one or two digital inputs programmed as Ramp sel (see par. 7.4, I.000) . The following table describes the ramp selection process:
Active Ramp time F.201 (Acc time 1) F.202 (Dec time 1) F.203 (Acc time 2) F.204 (Dec time 2) F.205 (Acc time 3) F.206 (Dec time 3) F.207 (Acc time 4) F.208 (Dec time 4) Ramp sel 1 0 1 0 1 Ramp sel 2 0 0 1 1
avy4220
NOTE!
When the JOG function is activated, Acc time 4 (F.207) and Dec time 4 (F.208) are automatically selected. When the "FAST STOP" is activated (through digital input command, see par. 7.4, I.000), the function is executed with the DEC TIME 3.
Code F.200
[Code] & LCD select. [0] 0.01s From 0.01s to 99.99s [1] 0.1s From 0.1s to 999.99s [2] 1s From 1s to 9999s
Default 1
MIN 0
MAX 2
Unit
Variation
IPA 328
Acc time 1 Dec time 1 Acc time 2 Dec time 2 Acc time 3 Dec time 3 / FS Acc time 4 / Jog Dec time 4 / Jog
5 5 5 5 5 5 5 5
0.1 (***) 0.1 (***) 0.1 (***) 0.1 (***) 0.1 (***) 0.1 (***) 0.1 (***) 0.1 (***)
F.250
F.250
F.250
F.250
t
ACC TIME DEC TIME
Jump Frequencies
F.270 Jump amplitude F.271 Jump frequency1 F.272 Jump frequency2
In a system composed by motor and drive, at certain frequencies values, it is possible to meet the generation of noisy vibrations, caused by mechanical resonances. Through the parameters F.271 and F.272, it is possible to specify two frequencies that are forbidden for inverter operation. The parameter F.270 defines the band of the forbidden zone.
F.270
F.270
F.272
F.271, F272 F.270 F.270
F.270
F.271
Freq Reference In
Figure 7.5.7: Jump Frequencies When the frequency reference is set to a value within the forbidden band, the frequency output assumes the following behavior. Example: A) Increasing the reference from values lower than F.271
F.271 = 30Hz (first forbidden frequency threshold) F.270 = 1Hz (forbidden band: 29Hz.31Hz) Setting of frequency reference = 29,5Hz Frequency output = 29Hz Setting of frequency reference = 30,5Hz Frequency output = 29Hz
B)
F.271 = 30Hz (first forbidden frequency threshold) F.270 = 1Hz (tolerance band: 29Hz.31Hz) Setting of frequency reference = 30,5Hz Frequency output = 31Hz Setting of frequency reference = 29,5Hz Frequency output = 31Hz
The user can set any frequency reference, but if its value is within the forbidden range, the inverter will maintain automatically the speed out of the limit of the tolerance band. During the ramp execution the forbidden frequencies have no influence, so the output frequency will be linearly generated.
Code F.270 F.271 F.272 LCD display Jump amplitude Jump frequency 1 Jump frequency 2 [Code] & LCD select. Default 0 0 0 MIN 0 0 0 MAX 100 500 500 Unit Hz Hz Hz Variation 0.1 0.1 0.1 IPA 339 340 341
Commands
D101
Terminals
d121
d100
I400
Mask
I410
H000
d122
H001
d102
d120
d101
Terminals
d121
d100
I400
Mask
I410
d102
d120
H000
H001
d122
RUN
0 = RUN/REV Cmd mode
STOP
P001
CMD_RUN
4 RESERVED
CMD_REV CMD_JOG
0 KEYPAD 1 TERM.
KEYPAD
TERMINAL
TERMINAL OR VIRTUAL
3
FRQ SEL1
SERIAL
(RESERVED)
To drive regulation
In order to start the motor, the Digital Input 7 (terminal 5), factory programmed as RUN, must be asserted. If the Digital input programmed as RUN is not active, the motor will STOP with the deceleration ramp time in use. All auxliliary commands are given via digital input terminals. P.000 = 1 START & STOP and auxliliary commands via digital input terminals. In this configuration, all drive commands are given through the digital input terminals. By default, The START command i given by asserting the Digital Input 7 (terminal 5), factory set as RUN, while the STOP command is given by de-asserting the same Digital Input. It is possible to use several other configurations for giving START, STOP and REV commands from digital input terminals. See chapter PARAMETERS, section Commads, for details. NOTE! At power on, the motor will not start until a positive transition is seen on the Digital Input programmed as RUN (edge sensitive). See description of parameter P.003 for further details. Depressing the STOP key on the keypad will cause an emergency stop of the motor. See description of parameter P.005 for details.
NOTE!
P.000 = 2 START & STOP and auxliliary commands via terminals or virtual digital inputs. In this configuration, any drive command may come either from digital input terminals or from virtual digital inputs. Virtual digital inputs are used to give commands from serial line or fieldbus. Refer to chapter INTERFACE, section Enabling Virtual I/O, for explanation about the use of virtual commands. NOTE! At power on, the motor will not start until a positive transition is seen on the Digital Input programmed as RUN (edge sensitive). See description of parameter P.003 for further details. Depressing the STOP key on the keypad will cause an emergency stop of the motor. See description of parameter P.005 for details.
NOTE!
P.000 = 3 START & STOP and auxiliary commands via serial line. All drive commands are given through via serial line or filedbus, by using dedicated commands. Refer to chapter HIDDEN, section Commands, for a complete description of the available commands. NOTE! NOTE! No interlock from digital input terminals is provided, when using commands from serial line. Depressing the STOP key on the keypad will cause an emergency stop of the motor. See description of parameter P.005 for details.
P.000 = 4 START & STOP and auxiliary commands via Profidrive control word. In this configuration, all commands are given through the Profidrive standard control word. The optional ProfiBus SBI card is needed. NOTE! NOTE! No interlock from digital input terminals is provided, when using commands from Profidrive. Depressing the STOP key on the keypad will cause an emergency stop of the motor. See description of parameter P.005 for details.
Local/Remote command through digital input It is possible to change the source of the main commands via digital input. In order to do so, one of the digital inpiuts has to be programmed with the code "[29]Local/Remote". The following figure shows the selection logic for the source of START and STOP commands:
When the selector (dedicated digital input) is 0 (Remote), START and STOP commands come from the source specified by parameter P.000. When the selector (dedicated digital input) is 1 (Local), START and STOP commands come from the keypad, regardless of what is set into parameter P.000. The status of the digital selector is read by the drive only when the output of the inverter bridge is disabled. As a result, it is not possible to switch between local and remote source for main commands while the motor is running.
DI RUN/FWD DI REV
(CMD_REV)
CMD_RUN
Motor Speed
Figure 7.6.3: P.000=0 start sequences P.001 = 1 Run forward command and Run reverse command.
DI RUN/FWD DI REV
(CMD_REV)
CMD_RUN
Motor Speed
P.001 = 2 Three-wires controll. Run command, Stop command and Reverse command.
DI RUN/FWD DI STOP DI REV
(CMD_REV)
CMD_RUN
Motor Speed
P.003 Safety
The parameter defines the RUN (or REVERSE) command behavior at the drive power on: P.003 = 0 Interlock safety disabled. At the drive power on, the starting of the motor is allowed when the RUN command is already present on terminal strip. P.003 = 1 Interlock safety enabled. At the drive power on, the starting of the motor is not allowed when the RUN command is already present on terminal strip (Interlock state). The motor can be started by de-asserting and then re-asserting the RUN command. By monitoring a digital output programmed as "Ready", it is possible to know whether the drive is ready to start or is in the interlocked condition defined above.
STOP KEY
Motor Speed
Alarm Reset
Alarm Signal
Figure 7.6.6: Stop Key Mode sequences P.000=0 (default configuration) main commands are coming from keypad. Therefore, the STOP key will cause a normal stop of the motor. P.0000 and P.005 = 0, pressing the STOP key will have no effect. P.000>0 and P.005 = 1 Pressing the Stop key, the motor will execute an emergency stop, following the ramp programmed by F.206. After the speed reaches the value zero, the drive will trip with the dedicated alarm EMS. An alarm reset will be needed to restore drive operations (see paragraph 9.2).
Code P .000 LCD display Cmd source sel [Code] & LCD select. [0] Keypad [1] Terminals [2] Virtual [3] Serial [4] Control word [0] Run / Rev [1] Fwd / Rev [2] 3-Wires [0] Disable [1] Enable [0] OFF [1] ON [0] Ramp to stop [1] Coast to stop [0] Inactive [1] EmcStop&Al Default 0 MIN 0 MAX 4 Unit Variation IPA 400
P .001
401
1 1 0 1
0 0 0 0
1 1 1 1
Control Mode
P.010 Control mode (Drive control mode)
AGy can operate either in open loop or closed loop speed control mode. Open loop speed control is set as default, and does not require speed feedback. The natural variation in speed of the induction machine caused by the load, known as slip, can be compensated for by enabling the slip compensation function (see description of P.100). Closed loop speed control requires speed measurement from a digital encoder coupled to the motor shaft. The optional card EXP-ENC-AGY is needed in order to read the encoder signals. The speed detected by the encoder is fed back to a PI speed controller that regulates the inverter output frequency in order to keep the actual motor speed under control. See Chapter 7, section Closed loop speed control, for a complete description of the speed regulator.
Code P .010
[Code] & LCD select. [0] V/f open loop [1] V/f clsd loop
Default 0
MIN 0
MAX 1
Unit
Variation
IPA 498
Power Supply
P.020 Mains voltage
Rated value of the AC input mains line to line voltage [Vrms]. The undervoltage trip function is based on this value (see also chapter PARAMETERS, function Undervoltage configuration).
P .021
Mains frequency
(****)
50
60
Hz
405
Motor Data
P.040 Motor rated curr (Motor rated current)
Rated current [Arms] of the motor at rated kilowatt/horsepower and voltage (given on the nameplate, see figure 7.6.7). In case of control with multiple motors, enter a value equal to the sum of the rated currents of all the motors. Do not perform any self tune.
IP54
Iso Kl
S1
IP54
Iso Kl
S1
Made in ..............
S.152 (P.042)
Made in ..............
S.152 (P.042)
Figure 7.6.7: Motor Nameplate (Example: kW rating for 400V motor and Hp rating for 575V motor)
Example: calculation of the pole pairs of a motor having data shown in the above 400V label:
p [polepairs] = 60 [s] x f [Hz] nN [rpm] = 60 [s] x 50 [Hz] = 2.1 1420 [rpm]
ohm
min
V/F Curve
P.060 V/f shape
Selection of the curve for the V/f characteristic. P.060 = 0 (Custom ) The intermediate values of voltage and frequency, are defined by the parameters P.063 and P.064 as well as the link of the manual Boost on the characteristic.
V P .061
The factory setting provides a Linear V/f characteristic, having the middle points fixed to half the values of P.062 and P.061. The Boost action on the V/f curve will be executed automatically.
V P .061
Figure 7.6.9: Linear V/f shape P.060 = 2 (Quadratic ) The Quadratic characteristic is useful when a pump or fan has to be controlled (load where the torque is proportional to the speed squared). When this ratio is selected, the middle voltage point is fixed to 0,25% of the Max output voltage, and the middle frequency point is fixed to 50% of P.062.
V P .061
Max out voltage Base frequency V/f interm volt V/f interm freq
50 25 0 1
V Hz V Hz
1 0.1 1 0.1
Slip Compensation
P.100 Slip compensat (Slip compensation)
When an induction motor is loaded, the mechanical speed of the shaft varies due to the electrical slip between stator and rotor quantities which is responsible for the generation of torque. In order to keep the shaft speed constant, the slip compensation function of the drive can be used. The compensation is performed by varying the inverter output frequency of an amount that is calculated from inverter output current and motor parameters. therefore, in oder to obtain best results, motor nameplate data has to be properly set, and the correct value of the stator resistance (P.043) has to be either edited or measured by self-tuning (S.901). Tuning of the slip compensation function is performed by editing the parameter P.100. If P.100 = 0.0 (default), the slip compensation assumes the nominal value, calculated from nameplate data. P.100 = 0.0 (value by default), the slip compensation has been deactivated. P.100 =100.0, the slip compensation assumes the nominal value calculated from the motor characteristics board. NOTE! The Slip compensation must be disabled when a multiple motor connection is being used.
Boost
P.120 Manual boost [%]
The resistive impedance of the stator windings causes a voltage drop within the motor, which result in a reduction of torque in the lower speed range. Compensation for this effect can be made by boosting the output voltage.
V P .061
Figure 7.6.11: Manual Boost Voltage The setting is in percentage of the Max out voltage (P.061).
NOTE!
In some applications, it can be necessary to overflux the machine in order to obtain even more starting torque. In those cases, the manual boost (set by P.120) can be used in conjunction to the automatic boost. The resulting voltage boost will be the sum of the two contributions.
P .122
Auto boost en
Default 1 [0] Null 0 [1] Analog inp 1 (setting through I.200I.204) [2] Analog inp 2 (setting through I.210I.214) [3] Analog inp 3 (setting through I.220I.224) [0] Disable 0 [1] Enable
MIN 0 0
MAX 25 3
423
NOTE!
fref
+ +
fout
+ -
PI Regulator
kp. e + kl e dt kp kl
fenc
Gain Profile
P.170 P.171 P.172 P.173 P.175
kp kl + + + +
P.174
fenc
Slip limits
HLim P.176 -P.177 -1Hz 1Hz
HLim fenc
P.177
LLim
-P.176
LLim
Figure 7.6.12: Speed control structure. Proportional and integral gains can be scheduled as a function of the speed, as described in Fig.7.6.12. The maximum amount of correction of the PI regulator is defined by the user through parameters P.176 and P.177. If the motor is transferring power to the load (motoring), the inverter frequency cannot exceed the following value:
P.174 SpdGainThrL (Speed regulator gain scheduling low threshold) P.175 SpdGainThrH (Speed regulator gain scheduling high threshold)
The proportional and integral gains of the PI speed regulator equal P.170 and P.171 respectively, when the speed is below the threshold P.174. The gains equal P.172 and P.173 respectively, when the speed is above the threshold P.175. If the speed is within the two thresholds, the PI gains are calculated by means of linear interpolation (see Fig. 7.6.12).
SW Current Clamp
P.180 SW clamp enable (Software current clamp enabling)
To optimize the performance of the inverter, it is necessary to be able to accelerate and decelerate the motor with the maximum current that the inverter can supply. The setting of very short ramp times, that would cause the output current to exceed the limits of the drive, activates the "Current Clamp"circuit, preventing the drive from tripping for overcurrent (OC). It is possible to disable the clamp function by setting this parameter to zero.
P.181 Clamp alm HldOff (Hold off time for the current clamp alarmp)
f the drive stays at Active Clamp status during the time established for this parameter the LF Fault Limit" alarm is activated. If the value 25.5 [s] is selected for this parameter the alarms are not activated.
158 Chapter 7 - Parameters Description ARTDriveG Instruction manual
[Code] & LCD select. [0] Disable (not active) [1] Enable (active)
Default 1 25.5
MIN 0 0.0
MAX 1 25.5
Unit
Variation
sec
0.1
Current Limit
The drive is provided with a function for an active limitation of the current. It is possible to select different current limits, during the ramps or at steady state. Current limitation is achieved by a regulating the inverter output frequency (see P.206 parameter).
a setting too low could cause a slow regulation response. a setting too high could cause oscillations of the system.
a setting too low could cause a slow reaction on the regulation response. a setting too high could can cause oscillations of the system.
P .206 I t
P .201
t
Figure 7.6.13: Current Limit Control in Ramp A signalling of the "current limit" condition is available on the digital output as "Current limit". A signalling of the "overcurrent" condition is available on the digital output as "Alarm state".
20 0 20 0.1 0.0 0 20
% of I nom 1
DC Link Limit
The function controls the voltage level of the DC link bus capacitor. During fast deceleration, if the load has a big inertia, the DC link value can suddenly increase close to the alarm threshold. In this case, the output frequency is controlled keeping the voltage level within safe values. Consequently, the deceleration ramp time is automatically extended, in order to achieve the deceleration of the load, avoiding an eventual block for "overvoltage" (OV alarm). As for the current limiter, the DC-Link controller is PI-based, with the addition of a programmable feed forward term.
P .223
Figure 7.6.14: DC Link Voltage Control A signaling of the "DC link" status is available on the digital output I.000 ... I.103 as "DC bus limit".
ARTDriveG Instruction manual Chapter 7 - Parameters Description 161
Code P .220
[Code] & LCD select. [0] None [1] PI Limit regulator [2] On/Off Ramp
Default 0
MIN 0
MAX 2
Unit
Variation
IPA 434
3.0 100 0
0.1 0.0 0
% % %
0.1 0.1 1
(setting through I.200 ... I.204) (setting through I.210 ... I.214) (setting through I.220 ... I.224)
P .241 P .242
110 0
20 0
200 3
439 440
P .243
OT signal delay
0.1
0.1
25
sec
0.1
441
BU Configuration
P.280 BU Config (Braking unit configuration)
The internal brake unit can be disabled by setting this parameter to zero. This is useful when an external BU is used for controlling the DC-link voltage or when several drives share the same DC-link and only one of them is in charge for DC-link voltage control. Also, thermal protection of the braking resistance can be enabled by proper setting of this parameter. Such a protection requires proper setting of the parameters related to the braking resistor in use (P.281, P282, P.283). When thermal protection is enabled, an overheating of the braking resistor will trip the drive for Braking resistor overload. P.280 = 0 Internal BU is disabled. P.280 = 1 Internal BU is enabled; Thermal protection of braking resistor is disabled. P.280 = 2 Internal BU is enabled; Thermal protection of braking resistor is enabled. NOTE! The internal brake unit, when enabled, will operate even if the drive is disabled. Internal brake unit will not operate if any of the drive alarms are active.
1 0.01 1
250 25 250
ohm kW sec
1 0.01 1
DC Brake Configuration
The drive provides as a standard a set of parameters for the DC braking management. With this function the drive injects a DC current into the motor windings, producing a braking torque. DC braking can be useful to brake the motor around the zero speed, either at START or at STOP, or to maintain the motor shaft locked for a short time. It should not be used to obtain an intermediate braking. The parameters described below, allow to fully configure the DC-brake function. At every DC braking command, the message "DCB" will appear on the display.
P.301 DCB lev fac src (DC Braking level factor source)
Each of the Analog inputs can be used to modify the current level used for DC braking. The regulation of the DC braking level will be between 0% (Analog input = 0%) and 100% of the value set by P.300 (Analog input = 100%). This parameter specifies which Analog input has to be used for DC braking current level modulation.
a DC brake command can be carried out also via digital inputs (see chapter INTERFACE, section Digital inputs). In this case a DC brake will be possible at any speed, no matter if the drive is in STOP or START condition (digital input as DC brake). the injection of direct current remains active until the DC Brake command is removed. a momentary disabling of the DC braking function is possible via digital input set as DC brake en, (see par. 7.4, I.000).
Default 0 [0] Null 0 [1] Analog inp 1 (setting through I.200I.204) [2] Analog inp 2 (setting through I.210I.214) [3] Analog inp 3 (setting through I.220I.224) 0 0 0 [Code] & LCD select. MIN 0 0 MAX 100 3 Unit Variation % of I nom 1 IPA 449 450
0 0 0
500 60 60
Hz sec sec
Autocapture function
The Autocapture function, allows to engage a motor already running. Without using this function, the connection of an inverter to a rotating motor could cause, the trip of the inverter for overvoltage or overcurrent, soon after the enable. When the function is enabled, the inverter frequency output will be forced to match the motor speed, avoiding trips. Main uses are:
Restart after an inverter alarm Pumps and fans rotated by fluids Engage of a motor running directly under the mains
P.320 Autocapture mode
P.320 = 0 Function disabled P.320 = 1 1st RUN Only The engaging of the motor is carried out only once, when the first valid RUN command is given after drive power on. P.320 = 2 Always The engaging of the motor is carried out at every valid RUN command. NOTE! The function can be enabled also through the digital inputs (see chapter INTERFACE, section Digital inputs). In this case it will be possible to activate Autocapture at any time the command is applied (regarless of the setting of P.320).
P.325 Autocap spd src (Signal source for the frequency scanning)
Source of the starting frequency value for the search of the motor speed. P.325 = 0 Frequency Ref The starting frequency is set to the actual value of the frequency reference. d.001 = Frequency Ref. P.325 = 1 Max frequency ref The starting frequency is set to the value defined in the parameter F.020 = Max ref freq.
Such setting is recommended when the motor to be engaged has been previously connected to the AC mains (F.020 = 50 or 60Hz). P.325 = 2 Last frequency ref The starting frequency is set to the value assumed by Frequency Ref at the moment of the last inverter disable. P.325 = 3 Encoder The starting frequency is set to a value corresponding to the speed measured by the encoder fit on the motor. Such setting is recommendedwhen the motor is equipped with an encoder.
Mains contactor opening Mains supply and drive start Motor speed
P .324
Figure 7.6.15: Autocapture function Example for the use of the Autocapture function to engage a motor which has been previously mains-connected. P.325 = 1.
Code P .320
Default 0
MIN 0
MAX 2
Unit
Variation
IPA 454
Autocapture Ilim Demagnetiz time Autocap f scan t Autocap V scan t Autocap spd src
[0] Frequency ref [1] Max freq ref [2] Last freq ref [3] Encoder
(*) 10 25 25 3
A signalling of the "Autocapture" status is available on the digital output as "Autocapture run" .
Undervoltage Configuration
A temporary mains voltage drop is detected by the inverter intermediate circuit (DC link) as a variation of its level below a safety threshold. Such a condition causes the inverter to stop due to an undervoltage alarm (UV). The safety threshold is set via the Undervoltage thr (P.340) parameter. Procedures for the Undervoltage control It is possible to configure the behaviour of the inverter in case of momentary drop of the AC mains voltage, thus avoiding unnecessary trips and improving system availability. When the undervoltage threshold has been overcome, the inverter can initiate one of the following procedures: Autorestart (P.341) Coast Through (P.343) Emg Stop (P.343)
Example: Parameter S.000 (P.020) Mains voltage = 400Vac UV minimum threshold = 380Vdc DC bus rated value = 565Vdc P.340 = 0% P340 = 50% UV threshold = 380Vdc
UV = 380 +
Or, if the UV threshold has to be = 400Vdc, it is possible to calculate the value to be set in P.340:
P .340 =
AUTORESTART When the DC bus voltage value is lower than the value set in P.340, the inverter output bridge is disabled and motor coasts to stop. DC-bus voltage is restoredbefore the time set in Max pwrloss time (P.341) elapses and if the drive regulation card remains active, the "Autorestart" function is started. The inverter behaves as described in the "Autocapture" function, regardless of what is set in P.320, therefore the following parameters have to be programmed: P.321 Autocapture Ilim P.322 Demagnetiz time P.323 Autocap f scan P.324 Autocap V scan
The following figure shows the "Autorestart" sequence after a short power dip.
Mains supply
Regulation supply
Motor speed
DC Link precharge
P.341 Max pwrloss time (Maximum time for a power supply loss)
The Autorestart procedure is performed within this time if the mains voltage is restored. A longer power supply loss causes the inverter stop and a following "undervoltage" alarm. In case the regulation card is no longer supplied because of a power dip, the restart with the Autorestart procedure is not possible. P.341 = 0 (default), Autorestart function disabled.
Ref A
1> 2>
Figure 7.6.17: Coast through function Ref A = DC Link voltage Ref B = motor power supply frequency Phase description: a) The procedure for the controlled stop is automatically enabled when the DC link voltage decreases below the VTH: threshold :
VSETPOINT =
(2 x Vmains x 0.9)+VTH
2
The regulator setpoint is changed linearly from VTH to Vsetpoint The response of the PI regulator can be tuned setting the parameters: P.221 DC-link ctr Pgain = P gain. P.222 DC-link ctr Igain = I gain. In case the mains voltage is restored during the Coast through procedure, the drive recognizes the situation and the motor rotation speed is brought back to its starting value. On the contrary, if the mains voltage is not restored, the PI regulator further decreases the drive output frequency till the motor stops (in this way the DC bus can be kept at the Vsetpoint level). At this point the drive Undervoltage alarm is enabled. The motor restart can be obtained performing the safe-restart procedure with the P.003 parameter.
P223 V setpoint
Ref B
Ref A
VTH threshold
2> 1>
Figure 7.6.18: Emergency stop Ref A = DC Link voltage Ref B = motor power supply frequency Phase description: a) The procedure for the controlled stop is automatically enabled when the DC link voltage decreases below the VTH threshold:
VSETPOINT =
2 x Vmains + OVTH
2
The regulator setpoint is changed linearly from VTH to Vsetpoint The response of the PI regulator can be tuned setting the parameters: P.221 DC-link ctr Pgain = P gain. P.222 DC-link ctr Igain = I gain. d) When the voltage setpoint reaches Vsetpoint, the regulator is disabled and the drive performs the Fast Stop ramp set with the F.206 parameter. e) During the Fast Stop ramp, the DC bus voltage can reach values suitable to enable the braking resistance P.220 = 0. In case the resistance is not connected, it is recommended to set P.220 = 1 in order to avoid a possible Overvoltage alarm during the stop phase. The P.207 parameter allows the setting of the current limit during the controlled stop phase. In case the motor current tries to overcome the current limit, the Fast Stop ramp speed is decreased in order to keep the current at the programmed level. If, on the contrary, the programmed braking ramp is too slow, the DC bus voltage could decrease below the VTH value. In this condition the PI voltage regulator regains the control of the output frequency till the motor stops. At this point the drive Undervoltage alarm is enabled. In case the mains voltage is restored during the Emg Stop procedure, the drive continues its procedure till the motor is completely stopped. The motor restart can be obtained performing the safe-restart procedure with the
170 Chapter 7 - Parameters Description ARTDriveG Instruction manual
P.003 parameter. In case of high-inertia loads, it could be convenient to enable the DC braking function at stop. Such function could reduce or eliminate a small residual slip rotation of the motor. Master - Slave function In a configuration with multiple drive/motor, where several motors can be set with different speeds but where the ratio between the different speeds has to be constant during the machine stopping phases (for example on a carding textile line), it is possible to use the Master-Slave function. To this purpose, it is required to enable the Emg Stop or Coast Through function only on the Master drive and to program an analog output with code 22 Freq ref factor. On the other Slave drives forming the line, no UV Trip Mode function has to be enabled but an analog input F.080 FreqRef fac src has to be programmed, for example F.80 = 2, the output frequency reference is multiplied by the analog input value (only positive). The analog output of the drive configured as master supplies a reference corresponding to the ratio between the output frequency of the Fout drive (controlled by the UV Trip Mode function) and the Fout0 frequency reference before enabling the function:
[0] Disable [1] Enable [0] Disabled [1] CoastThrough [2] Emg Stop
Overvoltage Configuration
P.360 OV prevention (Overvoltage prevention)
During fast deceleration or in case of deceleration with high inertia load, it is possible to prevent the drive trip from overvoltage alarm, by enabling this function. Performing this control, the drive will act as follows: detection of the overvoltage level, without storing and displaying the alarm. disabling the inverter output bridge; the motor will coast to stop and DC-link will decrease toward safe values. automatic enabling of the Autocapture function, and engaging of the motor at the last frequency value, detected before the alarm. For correct operations it is necessary to enter the proper settings of the Autocapture parameters: P.321 P.322 P.323 P.324 Autocapture Ilim Demagnetiz time Autocap f scan t Autocap V scan t
normal operation is resumed and the motor will be stopped following the programmed ramp. if during the stop, the load inertia leads again the DC bus at the limit level, the procedure described above will be iterated.
t VDClink 0V Thr
Rated DClink t
Figure 7.6.19: Overvoltage Prevention The "overvoltage " alarm will be displayed with the message "OV". A signalling of the "overvoltage" condition is available on the digital output as "Alarm state".
Code P .360 LCD display OV prevention [Code] & LCD select. [0] Disable [1] Enable Default 0 MIN 0 MAX 1 Unit Variation IPA 465
Autoreset Configuration
The Autoreset function allows the automatic restoring of the driveoperation, after the detection of some alarms. It will be active only with an appropriate setting of the parameters described below and after the drive has tripped from one of the following alarms: undervoltage overvoltage overcurrent overcurrent desat external fault (programmable) serial time out (UV) (OV) (OC) (OCH) (EF) (St)
NOTE!
a normal "Alarm Reset" can be enabled also through the digital inputs (see chapter INTERFACE, section Digital inputs). The reset command will be executed only if the drive is blocked (no RUN or Reverse commands) and the cause of the alarm has been eliminated.
LCD display Autoreset attmps Autoreset clear Autoreset delay Autores flt rly [Code] & LCD select. Default 0 10 5 1 MIN 0 0 0.1 0 MAX 255 250 50 1 Unit min sec Variation 1 0.1 IPA 466 467 468 469
The alarm will be displayed with the massage "EF". A signalling of the "external fault" condition is available on the digital output as "Extern fault".
Code P .400 LCD display Ext fault mode [Code] & LCD select. Default 0 MIN 0 MAX 3 Unit Variation IPA 470
The alarm will be displayed with the message "PH". A signalling of the "phase loss " condition is available on the digital output as "Alarm state".
Code P .410 LCD display Ph Loss detec en [Code] & LCD select. [0] Disable [1] Enable Default 1 MIN 0 MAX 1 Unit Variation IPA 492
Example: P.421 = 30% V/f motor characteristic = 380V / 50Hz Motor supply voltage = 380V / 50Hz The inverter output voltage at 50 Hz will be:
380 380 x 30 = 266V 100
VFact
P .421
V 100% P .421
t F Ramp Profile
Figure 7.6.21: Output Voltage Reduction with P.420 = 1 NOTE! the function can be enabled also through the digital inputs (see chapter INTERFACE, section Digital inputs). In this case it will be possible to enable the Output Voltage reduction at any time the command is applied.
LCD display Volt reduc mode V reduction fact V fact mult src [Code] & LCD select. [0] Always [1] Steady state Default 0 MIN 0 10 0 MAX 1 100 3 Unit Variation IPA 471 472 473
100 [0] Null 0 [1] Analog inp 1 (setting through I.200I.204) [2] Analog inp 2 (setting through I.210I.214) [3] Analog inp 3 (setting through I.220I.224)
% of P .061 1
Frequency Threshold
P.440 Frequency prog 1 (Frequency programmed 1)
Set point for the detection of the first frequency threshold. The signalling of the frequency level detection can be programmed on the digital outputs.
Output Frequency
Tol. Band -
Freq>Thr Set
Freq<Thr Set
Figure 7.6.22: Program Frequency Tresholds (example of P.440 and P.441) A signalling of the "frequency threshold" status is available on the digital output as "Freq thr 1" and "Freq<thr2".
Code P .440 P .441 P .442 P .443 LCD display Frequency prog 1 Freq prog 1 hyst Frequency prog 2 Freq prog 2 hyst [Code] & LCD select. Default 0 0.5 0 0.5 MIN 0 0 0 0 MAX 50 50 50 50 Unit Hz Hz Hz Hz Variation 0.1 0.1 0.1 0.1 IPA 474 475 476 477
P .460
Speed ref
P .461
P .461
Figure 7.6.23: Constant Speed Control A signalling of the "steady state" condition is available on the digital output as "Steady state".
Code P .460 P .461 LCD display Const speed tol Const speed dly [Code] & LCD select. Default 0 0,1 MIN 0 0 MAX 25 25 Unit Hz sec Variation 0.1 0.1 IPA 478 479
PWM Setting
P.500 Switching freq (Switching frequency)
Setting of the modulation frequency of the drive.
Sw freq reduc en Min switch freq Overmod max lev Out Vlt auto adj
0 (*) 0 1
0 0 0 0
1 P .500 100 1
v
Dead time slope
i
+ +
Output voltage
Display Setting
P.580 Startup display
It is possible to define the first parameter that will be displayed at every power-on of the drive. The choice can be carried out by setting the corresponding "IPA", reported in the parameters list table, into this parameter.
Protection
P.999 Param prot code (Parameters protection code)
Protection against undesired modification of the parameters. P.999 = 0 Protection disabled - Stopped motor: possibility to write all parameters. - Running motor: some parameters are write-protected (see IPA in bold on main tables) P.999 = 1 All parameters are write-protected except: - F.000 Motorpot ref, F.100 F.116, multispeed function parameters - P.999 Param prot code - C.000 Save parameter (only with motor stopped) - C.020 Alarm clear - H.500...H511, serial line commands. P.999 = 2 All parameters are write-protected except: - P.999 Param prot code - C.000 Save parameter (only with motor stopped) - C.020 Alarm clear - H.500...H511, serial line commands. P.999 = 3 Protection disabled - Stopped motor: possibility to write all parameters. - Running motor: some parameters are write-protected (see IPA in bold on main tables) Possibility to execute Save parameter also with running motor.
Code P .999
Default 0
MIN 0
MAX 3
Unit
Variation
IPA 490
PID Setting
Steady State
A.001 PID refence selector D.400 Pid reference A.007 Enable Disable A.053(Kp) A.054(Ti) A.055(Td) Set gain2 Pid integ.init D.402 PID error Td( deriv.) A.006 Sign Kp prop. PID High/low limit
1 S Kp Ti
A.001
Reference
Config.
Null = 0 Analog input 1 = 1 Analog input 2 = 2 Analog input 3 = 3 Frequency ref = 4. Ramp output = 5 Digital ref = 6 Encoder frequency = 7 + -
PID output
Feed-forward
Feedback
Config
Pid error>thr
Null = 0 Analog input = 1 Analog input = 2 Analog input = 3 Encoder freq. = 4 Output curr = 5 Output torque = 6 Output power = 7
<=A.59
Pid error<thr
All the parameters concerning the setting of the PID function, are contained in the Application menu. The AGy drive provides a PID function, engineered on purpose for the following controls: nip rolls with dancer or load cell pressure regulation for pumps and extruders speed loop control with encoder
The use of the PID block as stand-alone is also possible, correlated (or not) to the RUN status of the drive.
A.001 PID refence selector Null = 0 Analog input 1 = 1 Analog input 2 = 2 Analog input 3 = 3 Frequency ref = 4 Ramp output = 5 Digital ref = 6 Encoder frequency = 7
V/F
-
A.002 PID feedback Null = 0 Analog input 1 = 1 Analog input 2 = 2 Analog input 3 = 3 Encoder freq. = 4 Output curr = 5 Output torque = 6 Output power = 7
A.000 PID mode Disable = 0 Freq. sum = 1 Freq. direct = 2 Volt sum = 3 Volt direct = 4 Stand alone = 5 St-Al always = 6
A.001 PID refence selector Null = 0 Analog input 1 = 1 Analog input 2 = 2 Analog input 3 = 3 Frequency ref = 4 Ramp output = 5 Digital ref = 6 Encoder frequency = 7
V/F
A.002 PID feedback Null = 0 Analog input 1 = 1 Analog input 2 = 2 Analog input 3 = 3 Encoder freq. = 4 Output curr = 5 Output torque = 6 Output power = 7
A.000 PID mode Disable = 0 Freq. sum = 1 Freq. direct = 2 Volt sum = 3 Volt direct = 4 Stand alone = 5 St-Al always = 6
A.001
1201
A.002
1202
PID digital ref PID activat mode PID-Encoder sync PID err sign rev PIDInteg init en PID update time
0 0 0 0 0 0
-100 0 0 0 0 0
100 1 1 1 1 2.5
0,1
sec
0,01
1208
PID Gains
A.050 PID Prop gain 1 (PID proportional gain 1)
Proportional gain (set 1).
PID Limits
A.056 PID high limit
Setting of the maximum allowed PID output.
(*) The control through the digital output, can become active only when the error returns the first time in the preset interval. Variable monitoring in the DISPLAY MENU The PID variables can be monitored in the following parameters: d.400 d.401 d.402 d.403 d.404
Code A.056 A.057 A.058 A.059
PID reference PID feedback PID error PID integral comp PID output
LCD display PID high limit PID low limit PID max pos err PID min neg err
Reference signal Feedback signal Signalling of the error between reference and feedback Actual value of the integral component Actual value of the PID regulator output
Default 100 -100 5 5 MIN -100 -100 0.1 0.1 MAX 100 100 100 100 Unit % % % % Variation 0.1 0.1 0.1 0.1 IPA 1215 1216 1217 1218
APPLICATION SAMPLE: PRESSURE CONTROL Use of the PID function for pressure control of pumps and extruder. The analog signals relative to the set-point and to the pressure-transducer must be sent to the inverter that controls the extruder speed. If needed, also the digital command for the PID enabling has to be configured.
Extruder
Feed-back
Feed-fwd
DRIVE
Figure 7.7.4: PID Pressure Control for Pumps and Extruders Configuration of the Digital input 1 for the PID regulator enabling. I.000 = 20 (PID enable) Configuration of the Ref 1 channel for the the main frequency reference. F.050 = 1 (Analog input 1 as main SPEEDreference) Configuration of the PID mode parameter. A.000 = 1 (PID enabled as "Frequency sum") Configuration of the PID reference selector parameter for the reference of the PID function. A.001 = 2 (Analog input 2 as pressure setpoint) Configuration of the PID fbk selector parameter for the feedback of the PID function. A.002 = 3 (Analog input 3, only current type 0-20mA / 4-20mA, for the pressure transducer) In the DISPLAY menu, verify the correct reading of the PID reference (parameter d.400) and of the PID feedback (parameter d.401). Set the PID regulators gain as follow: A.050 = 2 A.051 = 1 A.052 = 0 Proportional part Integral part Derivative part
When it is deemed necessary to limit the correction of PID regulator, use the parameters A.056 and A.057. Enable the PID function using the digital input 1 and execute a drive save parameters.
I.072
A.301
I.075
A.307
I.076
A.313
NOT 2
I.077
A.314
NOT 3
I.078
A.315
NOT 4
I.079
The inputs of each logical gate may be connected to any digital drive input, or to the output of another logical gate, and even to other digital variables of the drive, by programming the parameter of the output in question. Parameter I.100 (chapter 7.1 List of Parameters), contains the complete list of the signals which may be assigned to any logical gate input. The output of each one of the gates may be used to give an order, programming the output parameter relative to the order from the appropriate mode. Example: The Run command is converted into AND in digital input 7 and digital input 4 . This result can be obtained by carrying out the following set up procedure: I.006 Dig input 7 cfg I.003 Dig input 4 cfg I.070 AND 1 out cfg A.300 AND1 In 1 src A.301 AND1 In 2 src = [0] None = [0] None = [1] Run = [62] DI 7 = [59] DI 4
A.312 NOT1 In src A.313 NOT2 In src A.314 NOT3 In src A.315 NOT4 In src
Set up input block NOT x. See the list of parameter selections I.100.
Code A.300 A.301 A.302 A.303 A.304 A.305 A.306 A.307 A.308 A.309 A.310 A.311 A.312 A.313 A.314 A.315
LCD display AND1 In 1 src AND1 In 2 src AND2 In 1 src AND2 In 2 src AND3 In 1 src AND3 In 2 src OR1 In 1 src OR1 In 2 src OR2 In 1 src OR2 In 2 src OR3 In 1 src OR3 In 2 src NOT1 In src NOT2 In src NOT3 In src NOT4 In src
Default 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49
MIN 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
MAX 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77
Unit
Variation
IPA 1355 1356 1357 1358 1359 1360 1361 1362 1363 1364 1365 1366 1367 1368 1369 1370
Basic
C.000 Save parameters
Every modification of parameter value has immediate effect on drive operation, but is not automatically stored in permanent memory The Save parameter command is used to store the set of parameters currently in use in permanent memory. The drive signals the presence of unsaved parameters by blinking the dedicated yellow LED (Prg) on the keypad. When the drive is turned off, all unsaved modifications are lost.
External Key
C.040 Recall key prog
Recal of the parameters contained in the optional external key PRG-KEY. The key has to be set in the connector JP10 on the regulation board.
LCD keypad
C.070 Recall kbg prog (Recall parameters from LCD keypad)
Recall the set of drive parameters previously stored in the permanent memory on board of the KB-EV-LCD/.. keypad.
Tuning
C.100 Measure stator R
It measures the stator resistance of the motor connected. A correct value of the motor parameters will optimize drive performance in terms of torque availability and speed control, when using Automatic boost (P.401) and Slip compensation (P.450). Do not perform any tune when a multiple motor connection is being used.
Code C.100 LCD display Measure stator R [Code] & LCD select. (1) (2) Default (1) MIN (1) MAX (2) Unit Variation IPA 806
= = = =
For further information in relation to the use of virtual analog outputs, see chapter INTERFACE section Enabling Virtual I/O.
H.025 Virtual analog input 1 H.026 Virtual analog input 2 H.027 Virtual analog input 3
Value adjustment for virtual analog inputs. For further information in relation to the use of virtual analogical inputs, see chapterof virtual analog inputs, see chapter INTERFACE, section Enabling Virtual I/O.
192 Chapter 7 - Parameters Description ARTDriveG Instruction manual
Code H.000 H.001 H.010 H.011 H.020 H.021 H.022 H.025 H.026 H.027
LCD display
Default 0 0 0 0 0 0 0 0 0 0
MAX 255 255 255 255 32767 32767 32767 32767 32767 32767
Unit
Variation
IPA 1000 1001 1002 1003 1004 1005 1006 1082 1083 1084
Profidrive Parameters
H.030 Profidrive Control word
Drive control word in accordance with the Profidrive profile. For further information please refer to the instruction manual of the SBI card (Profibus).
In order to activate the speed reference from profdrive, it is necessay to program the reference selector F.050 = [8]Prof drive. See chapter FREQ & REF, section Reference suorces, for details.
Drive Status
H.034 Drive Status
This structure, consisting of 4 bits, allows to monitor the drive status. The meaning of each bit is the following: Bit Bit Bit Bit 0Drive ready 1Alarm state 2Motor running 3Steady state
H.040 Progress
It is the indication, in percentage, of the progress status of the Save parameters and "Measur stator R" commands. A displaying of 100% means that the function has been completed.
Code H.034 H.040 LCD display [Code] & LCD select. Default 0 0 MIN 0 0 MAX 65535 100 Unit Variation IPA 1042 1009
H.050 Drive output frequency, 32 bit H.052 Drive reference frequency, 32 bit H.054 Output speed (d.000)*(P.600), 32 bit H.056 Speed Ref (d.001)*(P.600), 32 bit H.058 Encoder freq, 32 bit H.060 Encoder speed (d.000)*(P.600), 32 bit H.062 Act alarm
Bitwise reading of active alarms (32 bits). Each bit is associated to a specific alarm, according to table 9.3.1.
Code H.050 H.052 H.054 H.056 H.058 H.060 H.062 LCD display [Code] & LCD select. Default 0 0 0 0 0 0 0 MIN - 2 31 - 2 31 - 2 31 - 2 31 - 2 31 - 2 31 0 MAX 2 31 -1 2 31 -1 2 31 -1 2 31 -1 2 31 -1 2 31 -1 2 32 -1 Unit Variation IPA 1010 1012 1014 1016 1018 1044 1060
H.500 Hardware Reset H.501 Alarm Reset H.502 Coast to stop H.503 Stop with ramp H.504 Clockwise Start H.505 Anti-clockwise Start H.506 Clockwise Jog H.507 Anti-clockwise Jog H.508 Clockwise Flying restart
ARTDriveG Instruction manual Chapter 7 - Parameters Description 195
If a slave detects an error in the received message (a format, parity or CRC16 error), the message is invalid and therefore rejected; when a slave detects an error in the message, it does not perform the required action and does not answer to the demand as if the address does not correspond to an on-line slave. 8.1.3.1 The address As stated above, the MODBUS transactions always involve the master (which controls the line) and one slave at the time (with the exception of broadcast messages). In order to detect the message receiver, the first sent character is a byte containing the numeric address of the selected slave. Each slave owns therefore a different address number for its identification. The legal addresses go from 1 to 99, while a master message starting with the address 0 means that this is a broadcast message simultaneously addressed to all the slaves (the address 0 can not be allocated to a slave). Broadcast messages are those messages which do not need a response to perform their function, i.e. the allocations. 8.1.3.2 The function code The second character of the message states the function to be performed by the master message; the slave response contains the same code, thus stating that the function has been performed.
An implemented subset of the MODBUS functions contains: 01 02 03 04 05 06 07 15 16 Read Coil Status Read Input Status Read Holding Registers Read Input registers Force Single Coil Preset Single register Read Status Force multiple Coils Preset Multiple Registers (Not used for AGy drives) (Not used for AGy drives) (Not used for AGy drives) (Not used for AGy drives)
The 01 and 02 functions, so as the 03 and 04 functions, are similar and interchangeable. See chapter 3 for a complete and detailed description of the functions. 8.1.3.3 CRC16 The last two characters of the message contain the cyclic redundancy code (Cyclic Redundancy Check) calculated according to the CRC16 algorithm. As for the calculation of these two characters, the message (address, function code and data thus rejecting the parity and the start and stop bits) is considered as a single and continuous binary number whose most significative bit (MSB) is transmitted as first. The message is multiplied by x16 (it undergoes a 16-bit shift on the left) and then it is divided by x16+x15+x2+1; it is stated as a binary number (1100000000000101). The integer quotient is rejected and the 16-bit remainder (it is initialized with FFFFh in order to avoid a zero made message) is added to the sent message. The obtained message, when the receiver slave has divided it by the same polynomial (x16+x15+x2+1), must have a zero remainder if no error occurred (if not the slave calculates the CRC again). Considering that the data serializing device (UART) transmits first the less significative bit (LSB) instead of the MSB as required by the CRC calculation, such calculation is performed by inverting the polynomial. Furthermore, as the MSB polynomial influences only the quotient and not the remainder, the remainder is deleted by making it equal to 1010000000000001. The step by step procedure for the CRC16 calculation is the following: 1) 2) 3) 4) 5) 6) 7) 8) Load a 16-bit register with FFFFh (the bit value is 1). Perform the exclusive OR of the first character with the highest byte in the register; place the result in the register. Perform a one-bit shift of the register on the right. If the bit outcoming the register right side (flag) is 1, perform the exclusive OR between the 1010000000000001 generating polynomial and the register. Repeat the steps 3 and 4 for eight times. Perform the exclusive OR of the following character with the highest byte in the register; place the result in the register. Repeat the steps from 3 to 6 for all the message characters. The content of the 16-bit register is the CRC redundancy code to be added to the message.
8.1.3.4 Message synchronization The message synchronization between the transmitter and the receiver is obtained by interposing a pause between the messages, such pause being equal to 3.5 times the character period. If the receiver does not receive for a period equal to 4 characters, the message is considered to be over; as a consequence the following received byte is treated as the first byte of a new message: an address. 8.1.3.5 Serial line setting The communication foresees the following settings: 1 start bit 8 data bits (RTU protocol) 1 stop bit no parity
Timeout byte-byte 33 ms 16 ms 8 ms 4 ms 2 ms 1 ms
agy0800
19
03
Response Together with the Drive address and the function code (03), the message includes a character containing the data byte number and some other characters containing the data. The registers require two bytes where the first one contains the most significative section. Example: Response to the above mentioned request.
ADDR FUNC Byte 03 DATA word Count 06 DATA word 69 HI 02 DATA DATA word word 69 LO 70 HI 2B 00 DATA DATA word word 70 LO 71 HI 00 00 DATA 71 LO 64 CRC HI AF CRC LO 7A
19
NOTE!
in case the register selected range includes some reserved or missing registers, the value of these registers is set to 0.
The drive parameters must be 16 bits (1 Modbus register), unless explicitly stated (for example, H.050 to 32 bits). In the case of parameters to 32 bits the reading is carried out using 2 Modbus registers. The first register will be the lower part, the second, the higher part. 8.1.4.2 Read Input Registers (04) This function is similar to the previous one.
8.1.4.3 Preset Single Register (06) This function allows to set the value of a single 16-bit register. The broadcast mode is allowed. Request Together with the Drive address and the function code (06), the message contains the register address (parameter) on two bytes and the value to be allocated. The numbering system of the register addresses starts from zero (word1 = 0) for the MODBUS and from one (word1 = 1) for the JBUS. Modbus example: Drive address 38 (26hex) Register 26 (001Ahex) Value 926 (039Ehex)
ADDR FUNC DATA bit# HI 00 DATA bit# LO 19 DATA DATA CRC WORD WORD HI LO HI 03 9E DF CRC LO 82
26
06
Response The response is given by transmitting again the received message after the register has been modified. Example: Response to the above mentioned request.
ADDR FUNC DATA bit# HI 00 DATA bit# LO 19 DATA DATA CRC WORD WORD HI LO HI 03 9E DF CRC LO 82
26
06
8.1.4.4 Read Status (07) This function allows to read the status of eight predefined bits with a compact message. The broadcast mode is not allowed. Request The message contains only the Drive address and the function code (07). Modbus example: Drive address 25 (19hex)
ADDR 19 FUNC 07 CRC HI 4B CRC LO E2
Response Together with the Drive address and the function code (07), the message includes a character containing the status bits. Example: Response to the above mentioned request.
ADDR FUNC DATA status byte 6D CRC HI 63 CRC LO DA
19
07
Bit number 0 1 2 3 4 5 6 7
Bit meaning Digital Output 1 Digital Output 2 Digital Output 3 Digital Output 4 Run Steady state Drive limit state Not used
agy0801
8.1.4.5 Preset Multiple Registers (16) This function allows to set the value of a consecutive block made of 16-bit registers. The broadcast mode is allowed. Request Together with the Drive address and the function code (16), the message contains the starting address of the registers to be written (starting Address), the number of registers to be written, the number of bytes containing the data and the data characters. The register numbering system starts from zero (word1 = 0) for the MODBUS and from one (word1 = 1) for the JBUS. Modbus example:
ADDR
Drive address 17 (11hex) Starting Register 35 (0023hex) Number of registers to be written 1 (0001hex) Value 268 (010Chex)
FUNC start 10 DATA DATA DATA DATA start word# word# Byte Addr HI Addr LO HI LO 00 22 00 01 DATA word Count 02 DATA word 35 HI 01 DATA 35 LO 0C CRC HI 6C CRC LO 87
11
Response Together with the Drive address and the function code (16), the message contains the starting address (starting Address) and the number of written registers. Example: Response to the above mentioned request.
ADDR FUNC DATA DATA DATA DATA CRC start start word# word# Addr HI Addr LO HI LO HI 00 22 00 01 A3 CRC LO 53
11
10
Modbus example:
ADDR
0A
01
Response The request refers to the content of the Coil 1185 which does not exist in the Drive slave. The slave answers with the error code 02 (ILLEGAL DATA ADDRESS) and goes back to the function code 81h (129). Example: Exception to the above mentioned request.
ADDR FUNC DATA CRC Except. Code HI 02 B0 CRC LO 53
0A
81
8.1.5.1 Exception codes This protocol implementation foresees only four exception codes:
Code 01 02 03 07 Name ILLEGAL FUNCTION ILLEGAL DATA ADDRESS ILLEGAL DATA VALUE NAK - NEGATIVE ACKNOWLEDGEMENT Meaning The received function code does not correspond to a function allowed on the addressed slave. The address number, which the data field refers to, is not a register allowed on the addressed slave. The value to be allocated, which the data field refers to, is not allowed for this register. The function can not be performed with the present operating conditions or attempt to write a read-only parameter.
I.601
156
0 0 0
99 250 25
msec sec
1 1 0,1
Parameter Serial link bps Serial link bps Serial link bps Serial link bps Serial link bps Serial link bps Serial link bps
Code 0 1 2 3 4 5 6
Data start
Data
Data end
Control code
tab823
<EOT> <STX> <ETX> <ACK> <NAK> <HAD> <LAD> <CKS> <CR> X y,y,y
= 04H = 02H = 03H = 06H = 15H = most significant digit of inverter address = least significant digit of inverter address. = XOR of characters between <STX> and <ETX> eventually added to 20H if XOR is less than 20H. = 0DH end character for each string = letter stating the menu containing the transmitted parameter = numeric code representing the transmitted parameter The numeric code has to be turned into a 3-character string filling the non-significant characters with '0'.
Example: the transmitted parameter has a numeric code equal to 1, therefore the 3-character string to be transmitted is "001". n,,n = value of the parameter to be read or written..
8.2.3 Address
As mentioned above, the Foxlink transitions always include the master, which controls the line, and one slave at the time (with the exception of the Broadcast messages). In order to identify the message receiver, the bytes 1,2,3,4,5 contain the address of the selected slave. Each slave is therefore identified by a single address. The legal addresses are included between 0 and 99. A message sent with a 99 address means that the message is a "broadcast" one, i.e. it is addressed to all slaves simultaneously. The message reception is granted by all mains-connected slaves while the response for the performed reception is sent only by the drive with address 99, if it is available on the mains. With the I602 "Device address" parameter it is possible to specify the slave address.
8.2.5 Functions
The following table lists the menus and the letter representing the menu which can be reached using the Foxlink protocol. Display Interface Freq & Ramp Parameter Application Command Hidden
Function Display reading
D I F P A C H
Msg Master
...,<STX>,D,y,y,y,<ETX> ,
,<STX>,I,y,y,y,=,n,,n,<ETX>,
Meaning Accepted Function Non-Accepted Function Wrong Reception Accepted Function Non-Accepted Function Wrong Reception
tab825
Function
Msg Master
Freq & Ramp ,<STX>,F,y,y,y,<ETX>, reading Freq & Ramp ,<STX>,F,y,y,y,=,n,,n,<ETX>, writing
Meaning Accepted Function Non-Accepted Function Wrong Reception Accepted Function Non-Accepted Function Wrong Reception
tab826
,<STX>,P,y,y,y,=,n,,n,<ETX>,
Meaning Accepted Function Non-Accepted Function Wrong Reception Accepted Function Non-Accepted Function Wrong Reception
tab827
,<STX>,A,y,y,y,=,n,,n,<ETX>,
Meaning Accepted Function Non-Accepted Function Wrong Reception Accepted Function Non-Accepted Function Wrong Reception
tab828
,<STX>,H,y,y,y,=,n,,n,<ETX>,
Meaning Accepted Function Non-Accepted Function Wrong Reception Accepted Function Non-Accepted Function Wrong Reception
tab830
NOTES:
Chapter 9 - Troubleshooting
9.1 Drive Alarm Condition
The drive keypad will show on the 2nd line of alphanumeric display a blinking message with the code and name of the alarm occurred. The figure below shows an example of OV Overvoltage alarm condition during Output frequency (d.000) parameter displaying.
Prg
Rev
Fwd
Hz
Prg
Rev
Fwd
Hz
0U
Prg
Reset
Prg
Alarm message blinking
Figure 9.1.1: Alarm Displaying for LDC and 7 segments display Alarm acknowledge The active alarm can be acknowledged by pressing the Prg button on the keypad. This operation will allow menu navigation and parameter editing while the drive is in alarm state (red LEDs blinking). In order to resume drive operation, an Alarm reset command is necessary.
Blinking
ALARM
DESCRIPTION Cod.
EF OC OU UU OH
Name
EF Ext Fault OC OverCurrent OV OverVoltage
It trips when External fault input is active It trips when an Overcurrent value is detected by output current sensor It trips when the drive DC Bus voltage is higher than the maximun threshold for the given main voltage setting (see par. 5.8.1) It trips when the drive DC Bus voltage is lower than the maximun threshold for the given main voltage setting It trips when the drive heatsink temperature detected by the switch sensor exceeds its threshold (*) It trips when the drive overload accumulator exceeded the trip threshold It trips when the drive overload accumulator exceeded the trip threshold It trips when the motor overload accumulator exceeded the trip threshold It trips when the torque delivered by the motor exceeds the programmed level for the preset time It trips when the supply phase lack: enabled 30 seconds after one of the supply phases has been disconnected It trips when the drive input fuses are blown IGBT desaturation or instantaneous overcurrent have been detected It trips when the serial link time out exceeds the programmed level Communication failure between drive regulation board and option 1 expansion board Communication failure between drive regulation board and option 2 expansion board Drive comunication Bus failure It trips when the drive heatsink temperature exceeds a safety level. (*) Short Circuit between output phases or Ground fault Reserved It trips when the output current limiter or the DC-Link voltage limiter fail. The failure can be caused by wrong settings of regulator gains or by the motor load. This alarm may be activated although the drive is in Current Clamp status for a time which exceeds the duration programmed with P181. Reserved The Stop key has been depressed, while main commands source was any but the keypad and P.005 "Stop key mode" = [1] EmgStop & Al It trips when the temperature of the drive heatsink is below a safety level (typically 5C).
1 2 3 4
UV UnderVoltage
OH OverTemperat
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
OLi OLi Drive OL OLM OLM Motor OL OLr OLr Brake res OL Ot PH FU Ot Inst OverTrq PH Phase loss FU Fuse Blown
OP1 OP1 Opt 1 Alm OP2 OP2 Opt 2 Alm bF bF Bus Fault
Lf
LF Limiter fault
20
PLC PLC Plc fault EMS Key Em Stp fault UHS UHS Under Temperat
21 22 23
(*)
OH switch sensor threshold and OHS analog sensor threshold depend on the drive size (75 C ... 85 C)
Description
Placed on the market as a single commercial unit for distribution and final use. Free movement based on compliance with the EMC Directive - EC Declaration of conformity required - CE marking required - PDS or CDM/BDM should comply with IEC 1800-3/EN 61800-3 The manufacturer of the PDS (or CDM/BDM) is responsible for the EMC behaviour of the PDS (or CDM/BDM), under specified conditions. EMC measures outside the item are described in an easy to understand fashion and could actually be implemented by a layman in the field of EMC. The EMC responsiblity of the assembler of the final product is to follow the manufacturers recommendations and guidelines. Note: The manufacturer of the PDS (or CDM/BDM) is not responsible for the resulting behaviour of any system or installation which includes the PDS, see Validity Fields 3 or 4. Not placed on the marked as a single commercial unit for distribution and final use. Intended only for professional assemblers who have a level of technical competence to correctly install. - No EC Declaration of conformity - No CE marking - PDS or CDM/BDM should comply with IEC 1800-3/EN 61800-3 The manufacturer of the PDS (or CDM/BDM) is responsible for the provision of installation guidelines that will assist the manufacturer of the apparatus, system or installation to achieve compliance. The resulting EMC behaviour is the responsibility of the manufacturer of the apparatus, system, or installation, for which its own standards may apply. Not intended to be placed on the market as a single functional unit (no free movement). Each system included is subject to the provisions of the EMC Directive. - No EC Declaration of conformity - No CE marking - For the PDSs or CDM/BDMs themselves see Validity Fields 1 or 2 - Responsibility of the manufacturer of the PDS may include commissioning The resulting EMC behaviour is the responsibility of the manufacturer of the installation in cooperation with the user (e.g. by following an appropriate EMC plan). Essential protection requirements of EMC Directive apply regarding the neighbourhood of the installation. Has a direct function for the final user. Placed on the market for distribution as a single functional unit, or as units intended to be easily connected together. - EC Declaration of conformity required - CE marking required for the system - For the PDSs or CDM/BDMs themselves see Validity Fields 1 or 2 The resulting EMC behaviour, under specified conditions is the responsibility of the manufacturer of the system by using a modular or system approach as appropriate. Note: The manufacturer of the system is not responsible for the resulting behaviour of any installation which includes the PDS, see Validity Field 3.
-3Installation
Relates to application of PDS or CDM or BDM
[Clause: 6.5]
Several combined items of system, finished product or other components brought together at a given place. May include PDSs (CDM or BDM), possibly of different classes Restricted or Unrestricted
-4System
[Clause: 6.4]
Ready to use finished item(s). May include PDSs (CDM or BDM), possibly of different classes - Restricted or Unrestricted
INDEX PARAMETERS
MENU A - APPLICATION
A.000 A.001 A.002 A.003 A.004 A.005 A.006 A.007 A.008 A.050 A.051 A.052 A.053 A.054 A.055 A.056 A.057 A.058 A.059 A.300 A.301 A.302 A.303 A.304 A.305 A.306 A.307 A.308 A.309 A.310 A.311 A.312 A.313 A.314 A.315 PID Mode ............................................ PID reference selector ......................... PID Fbk sel .......................................... PID digital ref ....................................... PID activate mode ............................... PID-Encoder Sync ............................... PID err sign rev ................................... PID Integ Init en ................................... PID update time ................................... PID Prop gain 1 ................................... PID Int t const1 ................................... PID Deriv gain 1 .................................. PID Prop gain 2 ................................... PID Int t const2 ................................... PID Deriv gain 2 .................................. PID high limit ....................................... PID low limit ........................................ PID max pos err .................................. PID min pos err ................................... AND1 In 1 src ...................................... AND1 In 2 src ...................................... AND2 In 1 src ...................................... AND2 In 2 src ...................................... AND3 In 1 src ...................................... AND3 In 2 src ...................................... OR1 In 1 src ........................................ OR1 In 2 src ........................................ OR2 In 1 src ........................................ OR2 In 2 src ........................................ OR3 In 1 src ........................................ OR3 In 2 src ........................................ NOT1 In src ......................................... NOT2 In src ......................................... NOT3 In src ......................................... NOT4 In src ......................................... 182 183 183 183 183 184 184 184 184 185 185 185 185 185 185 185 185 185 186 188 188 188 188 188 188 189 189 189 189 189 189 189 189 189 189 d.170 d.171 d.172 d.200 d.201 d.202 d.210 d.211 d.212 d.220 d.221 d.222 d.300 d.301 d.302 d.350 d.351 d.353 d.354 d.400 d.401 d.402 d.403 d.404 d.800 d.801 d.802 d.803 d.950 d.951 d.952 d.953 d.954 d.955 d.956 d.957 d.958 d.999 Exp dig out stat ................................... Exp DrvDigOutSta ................................ Exp vir dig out ..................................... An in 1 cnf mon ................................... An in 1 monitor ................................... An in 1 term mon ................................ An in 2 cnf mon ................................... An in 2 monitor ................................... An in 2 term mon ................................ An in 3 cnf mon ................................... An in 3 monitor ................................... An in 3 term mon ................................ EncPulses/Sample ............................... Encoder freq ........................................ Encoder speed .................................... Option 1 state ...................................... Option 2 state ...................................... SBI State ............................................. SBI Baude rate ..................................... PID reference ...................................... PID feedback ....................................... PID error ............................................. PID integr comp .................................. PID output ........................................... 1st alarm-latest ................................... 2nd alarm ............................................ 3rd alarm ............................................ 4th alarm ............................................. Drive rated curr ................................... Software type ...................................... Software version ................................. Power ident code ................................. Param ident code ................................ Regul ident code .................................. Startup id code .................................... Drive size ............................................ Drive cfg type ...................................... Display Test ......................................... 100 100 100 100 100 100 100 101 101 101 101 101 101 101 102 102 102 102 102 102 102 102 103 103 103 103 103 103 103 103 103 103 104 104 104 104 104 104 H.001 H.010 H.011 H.020 H.021 H.022 H.025 H.026 H.027 H.030 H.031 H.032 H.033 H.034 H.040 H.050 H.052 H.054 H.056 H.058 H.060 H.062 H.100 H.101 H.110 H.111 H.120 H.121 H.130 H.131 H.500 H.501 H.502 H.503 H.504 H.505 H.506 H.507 H.508 H.509 H.510 H.511 Exp virtual digital command ................. Virtual digital state ............................... Exp Virtual digital state ........................ Virtual An Output 1 .............................. Virtual An Output 2 .............................. Exp Virtual An Output 1 ........................ Virtual analog input 1 ........................... Virtual analog input 2 ........................... Virtual analog input 3 ........................... Profidrive Control word ........................ Profidrive Status word ......................... Profidrive Reference ............................ Profidrive Actual Frequency ................. Drive Status ......................................... Progress ............................................. Drive output frequency, 32 bit .............. Drive reference frequency, 32 bit ......... Output speed (d.000)*(P .600), 32 bit ... Speed Ref (d.001)*(P .600), 32 bit ........ Encoder freq, 32 bit ............................. Encoder speed (d.000)*(P .600), 32 bit . Act alarm ............................................ Remote Digital Inputs (0..15) ............... Remote Digital Inputs (16..31) ............. Remote Digital Outputs (0..15) ............ Remote Digital Outputs (16..31) .......... Remote Analog input 1 ........................ Remote Analog input 2 ........................ Remote Analog output 1 ...................... Remote Analog output 2 ...................... Hardware Reset ................................... Alarm Rese ......................................... Coast to stop ....................................... Stop with ramp .................................... Clockwise Start ................................... Anti-clockwise Start ............................ Clockwise Jog ..................................... Anti-clockwise Jog .............................. Clockwise Flying restart ....................... Anti-clockwise Flying restart ................ DC Brake ............................................. Reserved ............................................. 192 192 192 192 192 192 192 192 192 193 193 193 193 194 194 194 194 194 194 194 194 194 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 196 196 196
MENU C - COMMANDS
C.000 C.001 C.002 C.020 C.040 C.041 C.070 C.071 C.100 Save parameters ................................. Recall param ....................................... Load Deafult ........................................ Alarm clear .......................................... Recall key prog .................................... Save pars to key .................................. Recall kbg prog ................................... Save pars to kbg ................................. Measure stator R ................................. 190 190 190 190 191 191 191 191 191
MENU I - INTERFACE
I.000 I.001 I.002 I.003 I.004 I.005 I.006 I.007 I.050 I.051 I.052 I.053 I.070 I.071 I.072 I.073 I.074 I.075 I.076 I.077 I.078 I.079 I.100 I.101 I.102 I.103 I.150 I.151 I.152 I.200 Dig input 1 cfg ..................................... Dig input 2 cfg ..................................... Dig input 3 cfg ..................................... Dig input 4 cfg ..................................... Dig input 5 cfg ..................................... Dig input 6 cfg ..................................... Dig input 7 cfg ..................................... Dig input 8 cfg ..................................... Exp dig in 1 cfg ................................... Exp dig in 1 cfg ................................... Exp dig in 1 cfg ................................... Exp dig in 1 cfg ................................... AND 1 cfg uscita ................................. AND 2 cfg uscita ................................. AND 3 cfg uscita ................................. OR 1 cfg uscita ................................... OR 2 cfg uscita ................................... OR 3 cfg uscita ................................... NOT 1 cfg uscita .................................. NOT 2 cfg uscita .................................. NOT 3 cfg uscita .................................. NOT 4 cfg uscita .................................. Dig output 1 cfg ................................... Dig output 2 cfg ................................... Dig output 3 cfg ................................... Dig output 4 cfg ................................... Exp DigOut 1 cfg ................................. Exp DigOut 1 cfg ................................. Exp DigOut 3 cfg ................................. An In 1 Type ........................................ 111 111 111 111 111 111 111 111 112 112 112 112 113 113 113 113 113 113 113 113 113 113 113 113 113 113 115 115 115 117
MENU D- DISPLAY
d.000 d.001 d.002 d.003 d.004 d.005 d.006 d.007 d.008 d.050 d.051 d.052 d.053 d.054 d.100 d.101 d.102 d.120 d.121 d.122 d.150 d.151 d.152 Output frequency ................................... Frequency ref ........................................ Output current ....................................... Output voltage ....................................... DC link voltage ...................................... Power factor .......................................... Power [kW] ........................................... Output speed ......................................... Speed ref .............................................. Heatsink temp ....................................... Drive OL ................................................ Motor OL ............................................... Brake res OL ......................................... Reserved ............................................... Dig inp status ........................................ Term inp status ...................................... Vir dig inp stat ....................................... Exp dig inp stat ...................................... Exp term inp .......................................... Vir exp dig inp ....................................... Dig out status ........................................ Term dig out sta .................................... Vir dig out stat ....................................... 96 96 96 96 96 96 96 96 96 97 97 98 98 98 98 98 98 99 99 99 99 99 99
MENU H - HIDDEN
H.000 Virtual digital command ....................... 192
I.201 I.202 I.203 I.204 I.205 I.210 I.211 I.212 I.213 I.214 I.215 I.220 I.221 I.222 I.223 I.224 I.225 I.300 I.301 I.302 I.303 I.310 I.311 I.312 I.313 I.350 I.351 I.352 I.353 I.400 I.410 I.420 I.430 I.440 I.450 I.500 I.501 I.502 I.503 I.504 I.505 I.600 I.601 I.602 I.603 I.604 I.605 I.700 I.701 I.750 I.751 I.752 I.753 I.754 I.760 I.761 I.762 I.763 I.764 I.765 I.770 I.771 I.772 I.773 I.774 I.775
An In 1 offset ....................................... An In 1 gain ......................................... An In 1 minimum ................................. An In 1 filter ......................................... An In 1 DeadBand ................................ An In 2 type ......................................... An In 2 offset ....................................... An In 2 gain ......................................... An In 2 minimum ................................. An In 2 filter ......................................... An In 2 DeadBand ................................ An In 3 type ......................................... An In 3 offset ....................................... An In 3 gain ......................................... An In 3 minimum ................................. An In 3 filter ......................................... An In 3 DeadBand ................................ Analog out 1 cfg .................................. An out 1 offset .................................... An out 1 gain ....................................... An out 1 filter ...................................... Analog out 2 cfg .................................. An out 2 offset .................................... An out 2 gain ....................................... An out 1 filter ...................................... Exp an out 1 cfg .................................. Exp AnOut 1 offs ................................. Exp AnOut 1 gain ................................. Exp AnOut 1 filt .................................... Inp by serial en .................................... Exp in by ser en ................................... Out by serial en ................................... Exp OutBySer en .................................. An in an da ser .................................... An out by ser en .................................. Encoder enable .................................... Encoder ppr ......................................... Enc channels cfg ................................. Enc spd mul fact ................................. Enc update time .................................. Enc supply .......................................... Serial link cfg ....................................... Serial link bps ...................................... Device address .................................... Ser answer delay ................................. Serial timeout ...................................... En timeout alm .................................... Option 1 type ....................................... Option 2 type ....................................... SBI Address ........................................ CAN baudrate ...................................... SBI Profibus Mode ............................... SBI CAN Mode .................................... Bus Flt Holdoff ..................................... SBI to Drv W 0 .................................... SBI to Drv W 1 .................................... SBI to Drv W 2 .................................... SBI to Drv W 3 .................................... SBI to Drv W 4 .................................... SBI to Drv W 5 .................................... Drv to SBI W 0 .................................... Drv to SBI W 1 .................................... Drv to SBI W 2 .................................... Drv to SBI W 3 .................................... Drv to SBI W 4 .................................... Drv to SBI W 5 ....................................
117 117 118 118 118 117 117 117 118 118 118 117 117 117 118 118 118 121 121 121 122 121 121 121 122 123 123 123 123 128 128 128 128 128 128 129 129 129 129 129 130 130 131 131 131 131 131 132 132 133 133 133 133 133 133 133 133 133 133 133 133 134 134 134 134 134
MENU P- PARAMETER
P .000 P .001 P .002 P .003 P .004 P .005 Cmd source sel ................................... RUN input config ................................. Reversal enable ................................... Safety ................................................. Stop mode .......................................... Stop Key Mode .................................... 147 148 149 149 149 150
P .010 Control mode ...................................... P .020 Mains voltage ...................................... P .021 Mains frequency .................................. P .040 Motor rated curr .................................. P .041 Motor pole pairs .................................. P .042 Motor power fact ................................. P .043 Motor stator R ..................................... P .044 Motor cooling ...................................... P .045 Motor thermal K .................................. P .060 V/f shape ............................................. P .061 Max out voltage ................................... P .062 Base frequency ................................... P .063 V/f interm volt ...................................... P .064 V/f interm freq ..................................... P .080 Max output freq ................................... P .081 Min output freq .................................... P .100 Slip compensat ................................... P .101 Slip comp filter .................................... P .120 Manual boost [%] ................................ P .121 Boost factor src ................................... P .122 Auto boost en ...................................... P .140 Magn curr gain .................................... P .160 Osc damping gain ............................... P .170 SpdPgainL .............................................. P .171 SpdIgainL ............................................... P .172 SpdPgainH ............................................. P .173 SpdIgainH .............................................. P .174 SpdGainThrL .......................................... P .175 SpdGainThrH .......................................... P .176 MaxSlipMotor ......................................... P .177 MaxSlipRegen ........................................ P .178 SpdPI lim FacSrc .................................... P .180 SW clamp enable ................................ P .200 En lim in ramp ..................................... P .201 Curr lim in ramp .................................. P .202 En lim in steady ................................... P .203 Curr lim steady .................................... P .204 Curr ctrl P-gain .................................... P .205 Curr ctrl I-gain ..................................... P .206 Curr ctr feedfwd .................................. P .207 Curr lim in dec ..................................... P .220 En DC link ctrl ...................................... P .221 DC-lnk ctr Pgain .................................. P .222 DC-lnk ctr Igain ................................... P .223 DC-link ctr FF ...................................... P .240 OverTorque mode ................................ P .241 OT curr lim thr ..................................... P .242 OT level fac src ................................... P .243 OT signal delay .................................... P .260 Motor OL prot en ................................. P .280 BU Config ............................................ P .281 Brake res value .................................... P .282 Brake res power .................................. P .283 Br res thermal K .................................. P .300 DC braking level .................................. P .301 DCB lev fac src .................................... P .302 DC braking freq ................................... P .303 DC braking start .................................. P .304 DC braking stop ................................... P .320 Autocapture mode ............................... P .321 Autocapture Ilim .................................. P .322 Demagnetiz time .................................. P .323 Autocap f scan t .................................. P .324 Autocap V scan t ................................. P .325 Autocap spd src .................................. P .340 Undervoltage thr .................................. P .341 Max pwrloss time ................................ P .342 UV alarm storage ................................. P .343 UV Trip mode ...................................... P .360 OV prevention ...................................... P .380 Autoreset attmps ................................. P .381 Autoreset clear .................................... P .382 Autoreset delay ................................... P .383 Autores flt rly ....................................... P .400 Ext fault mod .......................................
150 151 151 151 151 152 152 152 152 152 153 153 154 154 154 154 154 155 155 155 155 156 156 157 157 157 157 158 158 158 158 158 158 159 159 159 159 159 159 160 160 161 161 161 161 162 162 162 162 163 163 163 163 163 164 164 164 164 164 165 165 165 165 165 165 167 168 168 168 171 172 172 172 173 173
P .410 P .420 P .421 P .422 P .440 P .441 P .442 P .443 P .460 P .461 P .480 P .481 P .500 P .501 P .502 P .520 P .540 P .560 P .561 P .580 P .600 P .999
Ph Loss detec en ................................. Volt reduc mode .................................. V reduction fact ................................... V fact mult src ..................................... Frequency prog 1 ................................ Freq prog 1 hyst .................................. Frequency prog 2 ................................ Freq prog 2 hyst .................................. Const speed tol ................................... Const speed dly ................................... Heatsnk temp lev ................................. Heatsnk temp hys ................................ Switching freq ..................................... Sw freq reduc en ................................. Min switch freq ................................... Overmod max lev ................................ Out Vlt auto adj .................................... Deadtime cmp lev ................................ Deadtime cmp slp ............................... Startup display .................................... Speed dsply fact .................................. Param prot code ..................................
173 174 174 174 175 175 175 175 177 177 177 177 178 178 178 178 178 179 179 179 179 180
MENU S - STARTUP
S.000 S.001 S.100 S.101 S.150 S.151 S.152 S.153 S.200 S.201 S.202 S.203 S.300 S.301 S.400 S.401 S.450 S.451 S.900 S.901 Mains voltage ...................................... Mains frequency .................................. Max out voltage ................................... Base frequency ................................... Motor rated curr .................................. Motor pole pairs .................................. Motor power factor .............................. Motor stator R ..................................... Cmd source sel ................................... Max ref freq ......................................... Ref 1 Channel ...................................... Frequency ref 0 ................................... Acc time 1 ........................................... Dec time 1 .......................................... Manual boost [%] ................................ Auto boost en ..................................... Slip compensat ................................... Slip comp filter .................................... Measure stator R ................................. Save parameters ................................. 105 105 105 105 106 106 106 106 107 108 108 108 108 108 109 109 109 110 110 110
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