EG367

ENGINE MFI SYSTEM

IDLE AIR CONTROL (IAC) VALVE

ONVEHICLE INSPECTION
EG1P101

INSPECT IAC VALVE FOR OPERATING SOUND Check that there is a clicking sound immediately after stopping the engine. If the rpm operation is not as specified, check IAC valve, wiring and ECM.

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ENGINE MFI SYSTEM

COMPONENTS FOR REMOVAL AND INSTALLATION

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ENGINE MFI SYSTEM

IAC VALVE REMOVAL

(See Components for Removal and Installation) 1. DISCONNECT NEGATIVE TERMINAL CABLE FROM BATTERY CAUTION: Work must be started after 90 seconds from the time the ignition switch is turned to the LOCK position and the negative () terminal cable is disconnected from the battery. 2. DRAIN ENGINE COOLANT 3. REMOVE BATTERY CLAMP COVER (a) Remove the clip. (b) Disconnect the 2 claws of the battery clamp cover from the hole of the upper radiator support and the end of the No.2 air cleaner hose.

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ENGINE MFI SYSTEM

4.

REMOVE AIR CLEANER COVER Disconnect the 2 clips from the No.2 air cleaner hose by pulling the air cleaner cover, and remove the air cleaner cover.

5.

REMOVE NO.2 AIR CLEANER HOSE Remove the bolt and air cleaner hose.

6.

REMOVE BATTERY

7.

REMOVE ENGINE COMPARTMENT RELAY BOX COVER

8. REMOVE AIR CLEANER (a) Disconnect the VAF meter connector. (b) Calif. only: Disconnect the air hose (from the AIR pump) from the air cleaner. (c) Remove the hose clamp bolt holding the air cleaner hose to the intake air connector. (d) Remove the 3 bolts. (e) Disconnect the air cleaner hose from the intake air connector, and remove the air cleaner assembly.

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ENGINE MFI SYSTEM

9. REMOVE INTAKE AIR CONNECTOR (a) Disconnect the following hoses: (1) Air hose from IAC valve (2) Air hose (from the air control valve on PS pump) from intake air connector

(b) Remove the hose clamp bolt holding the intake air connector to the throttle body. (c) Remove the bolt and intake air connector.

10. REMOVE UPPER HIGHTENSION CORD COVER (a) Remove the 2 bolts. (b) Disconnect the front side claw groove of the upper cord cover from the claw of lower cord cover, and remove the upper cord cover.

11. REMOVE RH ENGINE WIRE COVER Remove the bolt and engine wire cover.

12. REMOVE LH ENGINE WIRE COVER Remove the 2 bolts and engine wire cover.

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ENGINE MFI SYSTEM

13. REMOVE RH NO.3 TIMING BELT COVER (a) Disconnect the 2 air control valve hoses on the PS pump from the hose clamp on the timing belt cover.

(b) Remove the 4 bolts, timing belt cover and 3 gaskets.

14. REMOVE LH NO.3 TIMING BELT COVER (a) Disconnect the EVAP hose from the hose clamp on the timing belt cover.

(b) Remove the 4 bolts. (c) Disconnect the cord grommet from the timing belt cover, and remove the timing belt cover and 3 gaskets. (d) Remove the cord grommet from the hightension cord.

15. REMOVE LOWER HIGHTENSION CORD COVER (a) Disconnect the hightension cord from the RH ignition coil. (b) Disconnect the hightension cords from the hightension cord cover.

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ENGINE MFI SYSTEMS

(c) Remove the bolt and cord cover. 16. DISCONNECT RADIATOR HOSE FROM WATER INLET HOUSING 17. DISCONNECT RADIATOR HOSE FROM FRONT WATER BYPASS JOINT

18. REMOVE IAC VALVE (a) Disconnect the IAC valve connector. (b) Remove the bolt holding the water bypass pipe (between IAC valve and EGR valve) to the air intake chamber.

(c)

Disconnect the following hoses from the IAC valve: (1) Water bypass hose (from throttle valve) (2) Water bypass hose (from water inlet housing) (3) Water bypass hose (from EGR valve)

(d) Remove the 2 nuts, IAC valve and gasket.

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ENGINE MFI SYSTEM

IAC VALVE INSPECTION

1.

INSPECT VALVE RESISTANCE Using an ohmmeter, measure the resistance between the terminals (B1S1 and S3, B2S2 and S4).
Resistance: 3050 W

If resistance is not as specified, replace the IAC valve. 2. INSPECT IAC VALVE OPERATION (a) Apply battery voltage to terminal B1 and B2, and while repeately grounding S1S2S3S4S1 in sequence, check that the valve moves toward the closed position.

(b) Apply battery voltage to terminal B1 and B2, and while repeately grounding S4S3S2S1S4 in sequence, check that the valve moves toward the open position. If operation is not as specified, replace the IAC valve assembly.

IAC VALVE INSTALLATION

(See Components for Removal and Installation) 1. INSTALL IAC VALVE (a) Install a new gasket and the IAC valve with the 2 nuts.
Torque: 18 Nm (185 kgfcm, 13 ftlbf)

(b) Connect the following hoses to the IAC valve: (1) Water bypass hose (from throttle valve) (2) Water bypass (from water inlet housing) (3) Water bypass (from EGR valve)

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ENGINE MFI SYSTEM

(c)

Install the vacuum pipe and water bypass pipe (between IAC valve EGR valve) to the air intake chamber with the bolt. (d) Connect the IAC valve connector. 2. CONNECT RADIATOR HOSE TO FRONT WATER BYPASS JOINT 3. CONNECT RADIATOR HOSE TO WATER INLET HOUSING

4. INSTALL LOWER HIGHTENSION CORD COVER (a) Connect the end portions of the hightension cord to the cord clamps (b) Install the hightension cord cover with the bolt.

(c)

Install the clamps on the hightension cords to the hightension cordcover. (d) Connect the hightension cord to the RH ignition coil.

5. INSTALL RH NO.3 TIMING BELT COVER (a) Install the 3 gaskets to the timing belt cover. (b) Fit the portion A of the timing belt cover, matching it with the lower hightension cord cover. (c) Install the timing belt cover with the 4 bolts.

(d) Connect the 2 air control valve hoses on the PS pump to the hose clamp on the timing belt cover.

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ENGINE MFI SYSTEMS

6. INSTALL LH NO.3 TIMING BELT COVER (a) Install the 3 gaskets to the timing belt cover. (b) Install the cord grommet to the hightension cord (from the LH ignition coil). (c) Install the cord grommet to the timing belt cover. (d) Fit the portion A of the timing belt cover, matching it with the lower hightension cord cover. (e) Install the timing belt cover with the 4 bolts. (f) Connect the EVAP hose to the hose clamp on the timing belt cover.

7. INSTALL RH ENGINE WIRE COVER (a) Fit the portions A and B of the engine wire cover, matching them with the lower hightension cord cover and No.3 timing belt cover. (b) Install the engine wire cover with the bolt.

8. INSTALL LH ENGINE WIRE COVER (a) Connect the portions A and B of the engine wire cover to the wire brackets. (b) Set the EVAP hose and VSV (for the fuel pressure) wire in original position. (c) Fit the portions C and D of the engine wire cover, matching them with the lower hightension cord cover and No.3 timing belt cover. (d) Install the engine wire cover with the 2 bolts. 9. INSTALL INTAKE AIR CONNECTOR (a) Connect the intake air connector to the throttle body. (b) Install the hose clamp and bolt.

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ENGINE MFI SYSTEM

(c)

Connect the following hoses: (1) Air hose to IAC valve (2) Air hose (from the air control valve on PS pump) to intake air connector

10. (a) (b) (c)

INSTALL AIR CLEANER Connect the air cleaner hose to the intake air connector. Install the air cleaner with the 3 bolts. Install the hose clamp holding the air cleaner hose to the intake air connector. (d) Calif. only: Connect the air hose (from the AIR pump) to the air cleaner. (e) Connect the VAF meter connector. 11. INSTALL ENGINE COMPARTMENT RELAY BOX COVER

12. INSTALL BATTERY NOTICE: Do not connect the negative () terminal cable to the battery.

13. INSTALL NO.2 AIR CLEANER HOSE Install the air cleaner hose with the bolt.

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ENGINE MFI SYSTEM

14. INSTALL AIR CLEANER COVER (a) Insert the end of the air cleaner cover to the portion of the air cleaner case. (b) Fit the air cleaner cover to the air cleaner hose with the 2 clips.

15. INSTALL BATTERY CLAMP COVER (a) Fit the 2 claws of the battery clamp cover to the hole of the upper radiator support and the end of the No.2 air cleaner hose. (b) Install the battery clamp cover with the clip.

16. CONNECT NEGATIVE TERMINAL CABLE TO BATTERY 17. FILL ENGINE WITH COOLANT