Scribd
Upload
224 views2 pages

1035 03

This document provides a welding procedure specification (WPS) for groove welding of 2 1⁄4Cr.1Mo.steel to 9Cr.1Mo. 1⁄4V steel for site fabrication over 20mm thick using gas tungsten arc welding (GTAW) and shielded metal arc welding (SMAW). The WPS specifies the joint design, base metals, filler metals, welding positions, preheat and postweld heat treatment requirements, shielding gases, electrical characteristics, welding techniques and parameters to be followed. Root passes will use GTAW, followed by SMAW for subsequent passes, with specified filler metals, currents, voltages and travel speeds for each pass and

Uploaded by

Anuj Shahi
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
224 views2 pages

1035 03

This document provides a welding procedure specification (WPS) for groove welding of 2 1⁄4Cr.1Mo.steel to 9Cr.1Mo. 1⁄4V steel for site fabrication over 20mm thick using gas tungsten arc welding (GTAW) and shielded metal arc welding (SMAW). The WPS specifies the joint design, base metals, filler metals, welding positions, preheat and postweld heat treatment requirements, shielding gases, electrical characteristics, welding techniques and parameters to be followed. Root passes will use GTAW, followed by SMAW for subsequent passes, with specified filler metals, currents, voltages and travel speeds for each pass and

Uploaded by

Anuj Shahi
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 2

Form No.

101 - 401 BHARAT HEAVY ELECTRICALS LIMITED TIRUCHIRAPPALLI-620014 WELDING TECHNOLOGY CENTRE

WELDING PROCEDURE SPECIFICATION

Page 1 of 2

WPS. No. Rev. No Welding Process Application

: 1035 : 03 : GTAW + SMAW

Date Date

: 17/04/99 : 22/09/07

Supporting PQR. No

904

Type : Manual (Auto/Semi-Auto/Manual/Machine) : Groove welding of 2 Cr.1Mo.steel (P22/T22/F22/Gr22) to 9Cr.1Mo. V steel ( P91 / T91 / F91 / Gr.91 ) for site fabrication with preheat & with PWHT. ( For t > 20mm )

JOINTS ( QW 402 ) Joint Design Backing ( Yes / No ) Backing Material Type (Metal/Non fusing metal/Non metallic/Others) BASE METAL ( QW 403 ) P. No. : 5A Group No. Spec. Type & Grade Chem. Analysis & Mech. Prop. Thickness Range Pipe Diameter Range Others

: Groove as per drawing : GTAW : No ; SMAW : Yes. : GTAW : Nil ; SMAW : Metal.

: 1 to P. No : 5B : N.A. : N.A. : Groove : 20.0 to 200.0mm : Groove : Unlimited : Nil

Group No. : 2

Fillet : N.A Fillet : N.A.

FILLER METALS ( QW 404 ) GTAW SMAW AWS No. ( class ) : ER90S B3 E9018 B3 Size of Filler metal : Refer Table Spec. No. ( SFA ) : 5.28 5.5 Flux trade name : N.A. F. No. : 6 4 Electrode-flux (Class ) : N.A.. A. No. : 2 4 Consumable insert : N.A. Deposited weld metal thickness range (t) Groove : 200.0mm Max. GTAW : 5.0mm.Max.( Max. 3mm / pass ) SMAW : Balance (Max.5 mm / pass) Fillet : N.A. Others : Nil POSITION ( QW 405 ) Position(s) of Groove : All Position(s) of Fillet : N.A. Weld Progression.(Up/Down): Vertical up Others : Nil PRE HEAT ( QW 406 ) Preheat Temp.(min) : 220 0C Interpass Temp. (Max) : 350 0C Preheat Maintenance : Nil Others : After welding cool the joint to 80 100 0C & hold it for 1 hour minimum, before PWHT.

BHEL Trichirappalli 14

WPS. No. : 1035

Page 2 of 2 Revision : 03

PWHT ( QW 407 ) Temp. Range : 745 15 0C Time Range : 2.5minutes/mm (Min.60minutes) Others : Induction heating ROH / ROC :Above 350 0C as below t upto 50mm : 110 0C / hr max. t 50 75mm : 75 0C / hr max. t above 75mm : 55 0C / hr max.

GAS ( QW 408 ) Gases Mix/Purity % Shielding : Argon 99.99 Trailing : N.A --Backing : Argon . 99.99 ( For Root welding )

Flow.Rt.(lpm ) 8 - 14 --10 - 25

ELECTRICAL CHARACTERISTICS (QW 409 ) Current (AC / DC ) : Refer Table Polarity : Refer Table Amps ( Range ) : Refer Table Volts : Refer Table Tungsten Electrode type & size : EW Th-2 / EW Ce-2 2.4mm Mode of Metal transfer for GMAW : N.A. Electrode wire feed speed range : N.A. Pulsing current ( GTAW ) : N.A. TECHNIQUES ( QW 409 ) String or weave bead Orifice or Gas cup size Initial and Interpass cleaning Method of Back Gouging Oscillation Contact tube to work distance Multiple or Single pass per side Multiple or Single Electrode Electrode Spacing Peening Others Weld Layer Process Filler metal Class Root GTAW ER90S-B3 Further SMAW E9018-B3 --do-- SMAW E9018-B3 --do-- SMAW E9018-B3 Dia 2.4 2.5 3.15 4.0

: Root : String; Others : String /weave bead ( Max. 3 Dia. ) :6/9 : Chipping / Brushing / Grinding : Nil : Nil : N.A. : Single or Multiple : Single : N.A. : N.A. : Nil Current Type DCEN DCEP DCEP DCEP Amps 70 - 100 N.A. 70 - 100 N.A. 90 -120 N.A 140 -180 N.A Voltage range Travel speed Range N.A N.A N.A N.A Others(Hot wire, Torch angle, ROL ) Nil Nil Nil Nil

Approved by (Dr.K.P.Dhandapani) DGM / WTC

Prepared by (S.Singaravelu) Manager / WTC

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy