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Sample WPS For SS

This welding procedure specification outlines the requirements for gas tungsten arc welding (GTAW) of single V-groove joints in austenitic stainless steel pipe. It specifies the base and filler metals, joint design, welding positions, preheat and interpass temperature limits, shielding gas, electrical characteristics, technique details, and weld layer build up using multiple passes with either 1/16" or 3/32" diameter ER308 filler metal.

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Sachin S. Salunkhe
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768 views2 pages

Sample WPS For SS

This welding procedure specification outlines the requirements for gas tungsten arc welding (GTAW) of single V-groove joints in austenitic stainless steel pipe. It specifies the base and filler metals, joint design, welding positions, preheat and interpass temperature limits, shielding gas, electrical characteristics, technique details, and weld layer build up using multiple passes with either 1/16" or 3/32" diameter ER308 filler metal.

Uploaded by

Sachin S. Salunkhe
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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WELDING PROCEDURE SPECIFICATION

Welding Procedure Specification No.


FERMI SS-3______
Revision No._R3______________________ Date_4/17/2008_______________
Welding Processes 1)
GTAW
2)_______________________________________________

Date 11/29/07 R1-12/20/08 R2-4/15/2008


Supporting PQRNo.(s) SS-3 _____
Type 1)
Manual
Type 2) _________________________________
(Manual, Auto, Semi)

JOINTS (QW-402)
Joint Design
Single V
Backing Material (Type) Root: Gas
Retainer: Yes____________
No

Backing: Yes
No
X
Remainder: Deposited Metal
Type: Non-Metallic______________ Metallic (non-fusing)_____________

DETAILS (Rev 2 changed root opening)


BASE METALS (QW-403)
P No.
8
Group
1
To P No.
8
Group
1
Specification Type and Grade
SA313 Gr304 or SA313 TY304
To Specification Type and Grade
OR
Chemical Analysis and Mech. Properties___________________________________________________________________________
To Chemical Analysis and Mech. Properties________________________________________________________________________
Thickness Range:
PROCESS 1
PROCESS 2
Base Metal
Deposited Weld Metal
Pipe Diameter Range

Groove 3/16 0.674* Fillet Unlimited Groove___________ Fillet___________


Groove 0.674 Max* Fillet Unlimited Groove___________ Fillet___________
Groove _________ Fillet _________ Groove___________ Fillet___________

Other___* R3 corrected qualified range ______________________________________________________________________


FILLER METALS (QW-404)
Specification No. (SFA)
AWS No. (Class)
F-No.
A-No.
Size of Filler Metals
Deposited Weld Metal Thickness Range
Electrode-Flux (Class)
Flux Trade Name
Consumable Insert
Other

PROCESS 1

PROCESS 2

5.9
ER308
6
8
1/16, 3/32
Groove 3/16 0.674* Fillet Unlimited Groove__________ Fillet___________
________________________________________________________________________
N/A
N/A
None

EACH BASE METAL-FILLER METAL COMBINATION SHOULD BE RECORDED INDIVIDUALLY

WELDING PROCEDURE SPECIFICATION


FERMI SS-3
POSITIONS (QW-405)

POSTWELD HEAT TREATMENT (QW-407)

Positions of Groove 1G, Rolled


Welding Progression: Up
Positions of Fillet

Down____________

Temperature Range None


Time Range
Other

PREHEAT (QW-408)

N/A

GAS (QW-408)
o

Preheat Temperature Minimum


50 F
Interpass Temperature Maximum 350oF Max
Preheat Maintenance None- ___________________
Minimum Temperature for Welding 32oF

Shielding
Trailing
Backing

Gas(es)
Argon
None
Argon

Percent Composition
Mixture
Flow Rate
99.9%
15-20 CFH
99.9%

3-5

CFH

ELECTRICAL CHARACTERISTICS (QW-409)


Current AC or DC
Direct
Polarity
Straight
Characteristics:
Non-Pulsing
AMPS (Range)
80-250
Volts (Range) 12-20
Tungsten Electrode Size and Type
3/32 Diameter EWTH2 ______________________________
Mode of Metal Transfer for GMAW N/A
Electrode Wire Feed Speed Range
N/A
TECHNIQUE (QW-410)
String or Weave Bead
String or weave. Weave not to exceed 3/16 inch (rev 2 added weave)
Orifice or Gas Cup Size
#5 or #6
Initial Interpass Cleaning (Brushing, Grinding, etc.) Initially Solvent clean. Wire brush with stainless steel between passes.
____________________________________________________________________________________________________________
Method of Back Gouging
None
Oscillation
N/A
Contact Tube to Work Distance
N/A
Multiple or Single Pass (per side) Multiple
Multiple or Single Electrodes
Single
Travel Speed (Range)
As Required
Peening
None
Other
Filler Metal

Weld
Layers

Processes

GTAW

2-Final

GTAW

Class Diameter

Current
Type
Polarity

Amp.
Range

Volt
Range

Travel Speed
Range

Other
(Power Source)

ER308

1/16

DCSP

80-110

12-16

As Required

Use 3/32 EWTH2

ER308

3/32

DCSP

110-250

14-20

As Required

Use 3/32 EWTH2


Revision 1 12/20.07
corrected typo on filer
F number.

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