M.Tech. (CAD-CAM)
M.Tech. (CAD-CAM)
M.Tech. (CAD-CAM)
REGULATIONS
(W.e.f. 2008-09 admitted batch) 1.0 ADMISSIONS
1.1
Admissions into M.Tech. (CAD / CAM) programme of GITAM University are governed by GITAM University admission regulations.
2.0
ELIGIBILTY CRITERIA 2.1 A pass in B E / B Tech / AMIE or equivalent in Mechanical / Production / Marine / Metallurgy / Automobile / Aeronautical Engineering Admissions into M.Tech will be based on the following: (i) (ii) Score obtained in GAT (PG), if conducted. Performance in qualifying examination / Interview.
2.2
The actual weightage to be given to the above items will be decided by the authorities before the commencement of the academic year. Candidates with valid GATE score shall be exempted from appearing for GAT (PG). 3.0 STRUCTURE OF THE M.TECH. PROGRAMME 3.1 The Programme of instruction consists of: (i) (ii) (iii) 3.2 A core programme imparting to the student specialization of engineering branch concerned. An elective programme enabling the students to take up a group of departmental courses of interest to him/her. Carry out a technical project approved by the Department and submit a report.
Each academic year consists of two semesters. Every branch of the M.Tech programme has a curriculum and course content (syllabi) for the subjects recommended by the Board of Studies concerned and approved by Academic Council. Project Dissertation has to be submitted by each student individually.
3.3
4.0
CREDIT BASED SYSTEM 4.1 The course content of individual subjects - theory as well as practicals is expressed in terms of a specified number of credits. The number of credits assigned to a subject depends on the number of contact hours (lectures & tutorials) per week. In general, credits are assigned to the subjects based on the following contact hours per week per semester. One credit for each Lecture hour. One credit for two hours of Practicals. Two credits for three (or more) hours of Practicals.
4.2
4.3
The curriculum of M.Tech programme is designed to have a total of 70 -85 credits for the award of M.Tech degree. A student is deemed to have successfully completed a particular semesters programme of study when he / she earns all the credits of that semester i.e., he / she has no F grade in any subject of that semester.
5.0
MEDIUM OF INSTRUCTION The medium of instruction (including examinations and project reports) shall be English.
6.0
REGISTRATION Every student has to register himself/herself for each semester individually at the time specified by the College / University.
7.0
CONTINUOUS ASSESSMENT AND EXAMINATIONS 7.1 The assessment of the students performance in each course will be based on continuous internal evaluation and semester-end examination. The marks for each of the component of assessment are fixed as shown in the Table 2.:
Table 2: Assessment Procedure S.No. Component assessment of Marks allotted Type Assessment of Scheme of Examination (i) Two mid semester examinations shall be conducted for 10 marks each. (ii) Two quizzes shall be conducted for 5 marks each. (iii) 5 marks are allotted for assignments. (iv) 5 marks are allotted for attendance The semester-end examination in theory subjects will be for a maximum of 60 marks. (i) 40 marks are allotted for record work and regular performance of the student in the lab. (ii) One examination for a maximum of 20 marks shall be conducted by the teacher handling the lab course at the middle of the semester (iii) One examination for a maximum of 40 marks shall be conducted at the end of the semester (as scheduled by the Head of the Department concerned). (i) 50 marks are allotted for continuous evaluation of the project work throughout the
40 1 Theory
Continuous evaluation
Total
60 100
Semester-end examination
Practicals
100
Continuous evaluation
semester by the guide. (ii) 50 marks are allotted for the presentation of the project work & viva-voce at the end of the semester.* Comprehensive 100 marks are allotted for Viva 100 Viva-voce comprehensive viva to be 4 conducted at the end of programme.* * Head of the Department concerned shall appoint two examiners for conduct of the examination. 8.0 REAPPEARANCE 8.1 A Student who has secured F Grade in any theory c ourse / Practicals of any semester shall have to reappear for the semester end examination of that course / Practicals along with his / her juniors. A student who has secured F Grade in Project work shall have to improve his report and reappear for viva voce Examination of project work at the time of special examination to be conducted in the summer vacation after the last academic year.
Project work
100
Project evaluation
8.2
9.0
SPECIAL EXAMINATION 9.1 A student who has completed the stipulated period of study for the degree programme concerned and still having failure grade (F) in not more than 5 courses ( Theory / Practicals), may be permitted to appear for the special examination, which shall be conducted in the summer vacation at the end of the last academic year. A student having F Grade in more than 5 courses ( Theory/practicals ) shall not be permitted to appear for the special examination.
9.2
10.0
ATTENDANCE REQUIREMENTS 10.1 A student whose attendance is less than 75% in all the courses put together in any semester will not be permitted to attend the end - semester examination and he/she will not be allowed to register for subsequent semester of study. He /She has to repeat the semester along with his / her juniors. However, the Vice Chancellor on the recommendation of the Principal / Director of the University college / Institute may condone the shortage of attendance to the students whose attendance is between 66% and 74% on genuine medical grounds and on payment of prescribed fee.
10.2
11.0
GRADING SYSTEM 11.1 Based on the student performance during a given semester, a final letter grade will be awarded at the end of the semester in each course. The letter grades and the corresponding grade points are as given in Table 3.
Table 3: Grades & Grade Points Grade O A+ A B+ B C F 11.2 Grade points 10 9 8 7 6 5 Failed, 0 Absolute Marks 90 and above 80 89 70 79 60 69 50 59 40 49 Less than 40
A student who earns a minimum of 5 grade points (C grade) in a course is declared to have successfully completed the course, and is deemed to have earned the credits assigned to that course. However, a minimum of 24 marks is to be secured at the semester end examination of theory courses in order to pass in the theory course
12.0
GRADE POINT AVERAGE 12.1 A Grade Point Average (GPA) for the semester will be calculated according to the formula: [Cx G] GPA = ---------------C Where C = number of credits for the course, G = grade points obtained by the student in the course. Semester Grade Point Average (SGPA) is awarded to those candidates who pass in all the subjects of the semester.
12.2
12.3
To arrive at Cumulative Grade Point Average (CGPA), a similar formula is used considering the students performance in all the courses taken in all the semesters completed up to the particular point of time.
12.4
The requirement of CGPA for a student to be declared to have passed on successful completion of the M.Tech programme and for the declaration of the class is as shown in Table 4.
Table 4: CGPA required for award of Degree Distinction First Class Second Class Pass 8.0* 7.0 6.0 5.0
* In addition to the required CGPA of 8.0, the student must have necessarily passed all the courses of every semester in first attempt.
13.0
ELIGIBILITY FOR AWARD OF THE M.TECH DEGREE 13.1 Duration of the programme: A student is ordinarily expected to complete the M Tech. programme in four semesters of two years. However a student may complete the programme in not more than four years including study period. However the above regulation may be relaxed by the Vice Chancellor in individual cases for cogent and sufficient reasons. Project dissertation shall the submitted on or before the last day of the course. However, it can be extended up to a period of 6 months maximum, with the written permission of the Head of the Department concerned. A student shall be eligible for award of the M.Tech degree if he / she fulfils all the following conditions. a) Registered and successfully completed all the courses and projects. b) Successfully acquired the minimum required credits as specified in the curriculum corresponding to the branch of his/her study within the stipulated time. c) Has no dues to the Institute, hostels, Libraries, NCC / NSS etc, and d) No disciplinary action is pending against him / her.
13.2
13.3
13.4
13.5
RULES
1. With regard to the conduct of the end-semester examination in any of the practical courses of the programme, the Head of the Department concerned shall appoint one examiner from the department not connected with the conduct of regular laboratory work, in addition to the teacher who handled the laboratory work during the semester. 2. In respect of all theory examinations, the paper setting shall be done by an external paper setter having a minimum of three years of teaching experience. The panel of paper setters for each course is to be prepared by the Board of Studies of the department concerned and approved by the Academic Council. The paper setters are to be appointed by the Vice Chancellor on the basis of recommendation of Director of Evaluation / Controller of Examinations. 3. The theory papers of end-semester examination will be evaluated by two examiners. The examiners may be internal or external. The average of the two evaluations shall be considered for the award of grade in that course. If the difference of marks awarded by the two examiners of theory course exceeds 12 marks, the paper will have to be referred to third examiner for evaluation. The average of the two nearest evaluations of the three shall be considered for the award of the grade in that course. Panel of examiners of evaluation for each course is to be prepared by the Board of Studies of the department concerned and approved by the Academic Council. The examiner for evaluation should possess post graduate qualification and a minimum of three years teaching experience. The appointment of examiners for evaluation of theory papers will be done by the Vice Chancellor on the basis of recommendation of Director of Evaluation / Controller of Examinations from a panel of examiners approved by the Academic Council.
4.
5.
6.
7.
8.
Project work shall be evaluated by two examiners at the semester end examination. One examiner shall be internal and the other be external. The Vice Chancellor can permit appointment of second examiner to be internal when an external examiner is not available.
Percentage of Attendance 76% to 80% 81% to 85% 86% to 90% 91% to 95% 96% to 100%
Marks 1 2 3 4 5
SYLLABUS
M.Tech. (CAD / CAM) Programme Code: EPRCC200800 FIRST SEMESTER Course Code Periods per week Lec. Lab Total EPRCC 101 Computer Graphics Integrated Computer Aided Design CNC & APT Advanced Optimization Techniques Robotics Elective I 4 4 3 Duration of exam (hours) S 60 Max. marks C 40 Total 100 4 Cred its
EPRCC 102
60
40
100
EPRCC 103
60
40
100
4 4 4
4 4
3 3 3
60 60 60
40 40 40
4 4 4
EPRCC 112
SEMINAR
--
100
100
Total Elective I: Sno Course Code EPRCC 121 1 2 EPRCC 122 3 EPRCC 123 4 EPRCC 124
C Continuous Evaluation
24
30
360
440
800
28
Course Mechatronics Concurrent Engineering Vision Systems and Image Processing Composite Materials and Mechanics
S - Semester End Examination
SECOND SEMESTER
Periods per week Duration of exam (hours) S 3 60 Max. marks Credi ts
Course Code
Lec Lab Total EPRCC 201 Product Design Computer Integrated Manufacturing Advanced Finite Element Analysis Vibration Analysis and Condition Monitoring Rapid Prototyping Elective II 4 4
C 40
Total 100 4
EPRCC 202
60
40
100
EPRCC 203
60
40
100
4 4 4
4 4 4
3 3 3
60 60 60
40 40 40
4 4 4
Practical / Drawing EPRCC 211 EPRCC 212 CAE Lab CAM Lab Total Elective II: Sno Course Code EPRCC 231 1 2 EPRCC 232 3 EPRCC 233 4 EPRCC 234 24 3 3 6 3 3 30 3 3 --360 100 100 440 100 100 800 2 2 28
Course Computational Fluid Dynamics Flexible Manufacturing Systems Neural Networks & Fuzzy Techniques Design for manufacturability, Assembly and Environments
THIRD SEMESTER
Periods per week Lec Lab Tot al Duration of exam (hours) Max. marks Credits
Course Code
Total
EPRCC 311
100
--
100
50
50
100
Total
150
50
200
FOURTH SEMESTER Periods per week Lec Lab Tot al Duration of exam (hours) Max. marks Credits
Course Code
Total
EPRCC 411
PROJECT
50
50
100
16
Total
50
50
100
16
Total Credits:
80
UNIT-I: Geometry and line generation: Line segments, Pixels and frame buffers, Bresenham's algorithms: line, circle, ellipse generation. Graphics primitives: Primitive operations, The display-file interpreter, Display-file structure, Display-file algorithms. UNIT-II: Transformations: Scaling Transformations, Reflection and zooming, Rotation, Homogeneous coordinates and Translation, Rotation about an arbitrary point. Three dimensions: 3D geometry, 3D primitives, 3D Transformations, Parallel projection, Perspective projection, Isometric projections, Viewing parameters, Special projections. UNIT-III: Polygons: Polygons representation, An inside test, Filling polygons, Filling with a pattern. Segments: The segment table, Segment creation, Closing a segment, Deleting a segment. UNIT-IV: Windowing and Clipping: The viewing transformation, Clipping, The clipping of polygons, Generalized clipping. Hidden surfaces and lines: Back-face removal, Back-face algorithms, The Painter's algorithm, Warnock's algorithm, Franklin algorithm, Hiddenline methods. UNIT-V: Light, color and shading: Point-source illumination, Shading algorithms, Shadows, Color models. Curves and fractals: Curve generation, Interpolation, B splines, Curved surface patches, Bezier curves, Fractals, Fractal lines, Fractal surfaces. References: 1. Computer Graphics - A Programming Approach by Steven Harrington, McGrawHill International Edition, 1987. 2. Schaum's Outline of Theory and Problems of Computer Graphics by Roy A. Plastock and Gordon Kalley, McGraw-Hill Companies, Inc., 1986. 3. Mathematical Elements for Computer Graphics by David F. Rogers and Adams.
UNIT-I: Fundamentals of CAD: Introduction, Design process, Applications of computer for design, Creating the manufacturing database, Benefits of CAD, Design work station, CAD hardware. Computer Aided Drafting: AutoCAD tools, 3D model building using solid primitives and Boolean operations, 3D model building using extrusion, Editing tools, Multiple views: Orthogonal, Isometric. UNIT-II: Geometric modeling: Geometric modeling techniques - Multiple view 2D input, Wire frame geometry, Surface models, Geometric entities - Curves and Surfaces, Solid modelers, Feature recognition. Graphic aids: Geometric modifiers, Naming scheme, Layers, Grids, Groups, Dragging and rubber banding. UNIT-III: Computer animation: Conventional animation, Computer animation - Entertainment animation, Engineering animation, Animation types, Animation techniques. Visual realism: Shading solids, Coloring, Color models, Using interface for shading and coloring. UNIT-IV: Mechanical assembly: Assembly modeling, Part modeling, Mating conditions, Generation of assembling sequences, Precedence diagram, Liaison-sequence analysis. Mechanical tolerancing: Tolerance concepts, Geometric tolerancing, Types of geometric tolerances, Location tolerances, Drafting practices in dimensioning and tolerancing, Tolerance analysis. UNIT-V: Mass property calculations: Geometrical property formulation - Curve length, Crosssectional area, Surface area, Mass property formulation - Mass, Centroid, Moments of inertia, Property mapping. Properties of composite objects. References: 1. CAD/CAM Theory and Practice by Ibrahim Zeid. 2. CAD/CAM Principles and Applications by P.N. Rao, Tata McGraw Hill Publishing Company Ltd. 3. CAD/CAM Computer Aided Design and Manufacturing by Mikell P. Groover and Emory W. Zimmer, Jr. 4. Computer Integrated Design and Manufacturing by David D. Bedworth, Mark R. Henderson, Philip M. Wolfe.
UNIT-I: Introduction: NC, DNC, CNC, Programmed Automations, Machine control unit, Part program, NC tooling. NC machine tools: Nomenclature of NC machine axes, Types of NC machine tools, Machining centres, Automatic tool changes (ATC), Turning centres. UNIT-II: Machine control unit & tooling: Functions of MCU, NC actuation systems, Part program to command signal, MCU organization, Computerised numerical control, Transducers for NC machine tools, Tooling for NC machining centres and NC turning machines, Tool presetting. UNIT-III: Manual part programming: Part program instruction formats, Information codes: Preparatory function, Miscellaneous functions, Tool code and tool length offset, Interpolations, Canned cycles. Manual part programming for milling operations, Turning operations, Parametric subroutines. UNIT-IV: APT programming: APT language structure, APT geometry: Definition of point, time, vector, circle, plane, patterns and matrices. APT motion commands: setup commands, point-to-point motion commands, continuous path motion commands. Post processor commands, complication control commands. Macro subroutines. Part programming preparation for typical examples. UNIT-V: Computer aided part programming: NC languages: APT, NELAPT, EXAPT, GNC, VNC, Preprocessor, Post processor. References: 1. Numerical Control and Computer Aided Manufacturing by T.K. Kundra, P.N. Rao and N.K. Tewari, Tata McGraw-Hill Company Limited, New Delhi. 2. Numerical Control of Machine Tools by Yoram Koren and Joseph Ben-Uri, Khanna Publishers, Delhi.
UNIT I Geometric programming (G.P): Solution of an unconstrained geometric programming, differential calculus method and arithmetic method. Primal dual relationship and sufficiency conditions. Solution of a constrained geometric programming problem (G.P.P), Complementary Geometric Programming. UNIT II Dynamic programming(D.P): Multistage decision processes. Concepts of sub optimisation, computational procedure in dynamic programming calculus method and tabular methods. Linear programming as a case of D.P and Continuous D.P. UNIT III Integer programming(I.P): Graphical representation. Gomory's cutting plane method. Bala's algorithm for zero-one programming problem. Branch-and-bound method. Sequential linear discrete programming, Generalized penalty function method UNIT IV Stochastic Programming (S.P): Basic Concepts of Probability Theory, Stochastic linear programming UNIT V Unconventional optimization techniques: Multi-objective optimization - Lexicographic method, Goal programming method, Genetic algorithms, Simulated Annealing, Neural Networks based Optimization. References: 1. Operations Research- Principles and Practice, Ravindran, Phillips and Solberg, John Wiely 2. Introduction to Operations Research, Hiller and Lieberman, Mc Graw Hill 3. Engineering Optimization - Theory and Practice by Rao, S.S., New Age International (P) Ltd. Publishers. 4. Goal Programming and Extensions by James P. Ignizio, Lexigton Books. 5. Genetic Algorithms - In Search, Optimization and Machine Learning by David E. Goldberg, Addison-Wesley Longman (Singapore) Pvt. Ltd
Methods of Robot Programming Characteristics of task level languages lead through programming methods Motion interpolation. Artificial intelligence Basics Goals of artificial intelligence AI techniques problem representation in AI Problem reduction and solution techniques - Application of AI and KBES in Robots. References: 1. K.S.Fu, R.C. Gonzalez and C.S.G. Lee, Robotics Control, Sensing, Vision and Intelligence, Mc Graw Hill, 1987 2Yoram Koren, Robotics for Engineers Mc Graw-Hill, 1987. 3Kozyrey, Yu. Industrial Robots, MIR Publishers Moscow, 1985. 4Richard. D, Klafter, Thomas, A, Chmielewski, Michael Negin, Robotics Engineering An Integrated Approach, Prentice-Hall of India Pvt. Ltd., 1984. 5.Deb, S.R. Robotics Technology and Flexible Automation, Tata Mc Graw-Hill, 1994. 6 Mikell, P. Groover, Mitchell Weis, Roger, N. Nagel, Nicholas G. Odrey, Industrial Robotics Technology, Programming and Applications, Mc Graw-Hill, Int. 1986.
UNIT-I: Mechatronics system design: Introduction to Mechatronics: What is mechatronics, Integrated design issues in mechatronics, Mechatronics key elements, The mechatronics design process, Advanced approaches in mechatronics. UNIT-II: Modelling and simulation of physical systems: Simulation and block diagrams, Analogies and impedance diagrams, Electrical systems, Mechanical translational systems, Mechanical rotational systems, Electromechanical coupling, Fluid systems. UNIT-III: Sensors and transducers: An introduction to sensors and transducers, Sensors for motion and position measurement, Force, torque and tactile sensors, Flow sensors, Temperature-sensing devices. Actuating devices: Direct current motor, Permanent magnet stepper motor, Fluid power actuation. UNIT-IV: Signals, systems and controls: Introduction to signals, systems and controls, System representation, Linearization of nonlinear systems, Time delays. Real time interfacing: Introduction, Elements of a data acquisition and control system, Overview of the I/O process, Installation of the I/O card and software. UNIT-V: Advanced applications in mechatronics: Sensors for condition monitoring, Mechatronic control in automated manufacturing, Artificial intelligence in mechatronics, Microsensors in mechatronics. References: 1. Mechatronics System Design by Devdas Shetty and Richard A. Kolk, P.W.S. Publishing Company, 2001. 2. Mechatronics by W. Bolton, Pearson Education, Asia, II-Edition, 2001 3. Introduction to Mechatronics and Measurement Systems by Michael B. Histand and David G. Alciatore, Tata McGraw Hill Company Ltd.
UNIT-I: Introduction: Concurrent design of products and systems - Product design - Fabrication and assembly system design - designing production systems for robustness and structure. UNIT-II: Strategic approach and technical aspects of product design : Steps in the strategic approach to product design - Comparison to other product design methods - Assembly sequence generation - Choosing a good assembly sequence - Tolerances and their relation to assembly - Design for material handling and part mating - Creation and evaluation of testing strategies. UNIT-III: Basic issues in manufacturing system design: System design procedure - Design factors - Intangibles - Assembly resource alternatives - Task assignment - Tools and tool changing - Part feeding alternatives - Material handling alternatives - Floor layout and system architecture alternatives. UNIT-IV: Design of automated fabrication systems: Objectives of modern fabrication system design - System design methodology - Preliminary system feasibility study - Perform detailed work content analysis - Define alternative fabrication configurations Configuration design and layout - Human resource considerations - Evaluate technical performance of solution. UNIT-V: Assembly workstation design: Strategic issues - Technical issues analysis. Case studies: Automobile air conditioning module - Robot assembly of automobile rear axles. Reference: 1. Concurrent Design of Product and Processes by James L. Nevins and Daniel E. Whitney, McGraw-Hill Publishing Company, 1989.
UNIT-I: Machine vision Vision sensors Comparison with other types of sensors Image acquisition and recognition Recognition of 3D objects Lighting techniques Machine vision applications. UNIT-II: Image representation Application of image processing Image sampling, Digitization and quantization Image transforms. UNIT-III : Spatial domain techniques Convolution, Correlation. Frequency domain operations Fast Fourier transforms, FFT, DFT, Investigation of spectra. Hough transform UNIT-IV: Image enhancement, Filtering, Restoration, Histogram Region growing.
qualization, Segmentation,
UNIT-V: Image compression Edge detection Thresholding Spatial smoothing Boundary and Region representation Shape features Scene matching and detection Image classification. References: 1. Digital Image Processing by Gonzalez, R.C. and Woods, R.E., Addison Wesley Publications. 2 Robot Vision by Prof. Alan Pugh (Editor), IFS Ltd., U.K. 3. Digital Image Processing by A. Rosenfled and A. Kak, Academic Press. 4. The Psychology of Computer Vision by P. Winstan, McGraw-Hill. 5 Algorithms for Graphics and Image Processing by T. Pavidis, Springer Verlag.
UNIT-I: Introduction: Definition Need General Characteristics, Applications. Fibers Glass, Carbon, Ceramic and Aramid fibers. Matrices Polymer, Graphite, Ceramic and Metal Matrices Characteristics of fibers and matrices. Smart materials - Types and Characteristics. UNIT-II: Mechanics and Performance Characteristics of Fiber-reinforced Lamina Laminates Interlaminar stresses Static Mechanical Properties Fatigue and Impact Properties Environmental effects Fracture Behavior and Damage Tolerance. UNIT-III: Manufacturing Bag Moulding Compression Moulding Pultrusion Filament Winding Other Manufacturing Processes Quality Inspection methods. UNIT-IV: Analysis Stress Analysis of Laminated Composites Beams, Plates, Shells - Vibration and Stability Analysis - Reliability of Composites - Finite Element Method of Analysis - Analysis of Sandwich structures. UNIT-V: Design Failure Predictions Laminate Design Consideration Bolted and Bonded Joints Design Examples. References: 1. Mallick, P.K., Fiber Reinforced Composites: Materials, Manufacturing and Design, Maneel Dekker Inc, 1993 2. Halpin, J.C., Primer on Composite Materials, Analysis, Techomic Publishing Co., 984. 3. Agarwal, B.D., and Broutman L.J., Analysis and Performance of Fiber Composites, John Wiley and Sons, New York, 1990. 4. Mallick, P.K. and Newman, S., (edition), Composite Materials Technology: Processes and Properties, Hansen Publisher, Munish, 1990.
1. Introduction to Modeling packages - ProEngineer, Ideas, CATIA, Uni Graphics, Solid Works. 2. 2D-drawings using sketcher options - 3 Exercises 3. 3D-modelling using form features - 3 Exercises 4. Assembly 3 Exercises a) Flange coupling b) Knuckle joint c) Oldham coupling 5. Drafting - 3 Exercises 6. Introduction to pre-processing software - Hyper mesh 7. 2D-Meshing - 3 Exercises 8. 3D-Meshing - 3 Exercises
M.Tech. (CAD / CAM) SECOND SEMESTER EPRCC 201: PRODUCT DESIGN Periods per week : 4 Semester End Examination: 60 Continuous Evaluation: 40
UNIT-I: Design philosophy: Design process, Problem formation, Introduction to product design, Various design models-Shigley model, Asimov model and Norton model, Need analysis, Strength considerations -standardization. Creativity, Creative techniques, Material selections, Notches and stress concentration, design for safety and Reliability UNIT-II: Failure theories: Static failure theories, Distortion energy theory, Maximum shear stress theory, Coulomb-Mohrs theory, Modified Mohrs theory, Fracture mechanics theory. Fatigue failure theories, Fatigue mechanisms, Fatigue failure models, Fatigue failure criteria, Methods to reduce fatigue, Design for fatigue, Modified Goodman Diagram, Gerber method, Soderberg line, Surface failure models. Lubrication, friction and wear. UNIT-III: Product Design: Product strategies, Product value, Product planning, product specifications, concept generation, concept selection, concept testing. UNIT-IV: Design for manufacturing: Forging design, Casting design, Design process for non metallic parts, Plastics, Rubber, Ceramic, Wood, Glass parts. UNIT-V: Economic factors influencing design: Economic analysis, Break-even analysis, Human engineering considerations, Ergonomics, Design of controls, Design of displays. Value engineering, Material and process selection in value engineering, Modern approaches in design. References: 1. Product Design and Manufacturing by A.K. Chitale and R.C. Gupta, Prentice Hall. 2. Mechanical Engineering Design by Joseph Shigley and Mischke. Sixth edition, Tata McGraw Hill 3. Machine Design - An Integrated Approach by R.L. Norton, Prentice Hall. 4. Product design and development by Karl T. Ulrich and Steven D. Eppinger. Third edition, Tata McGraw Hill.
UNIT-I: Introduction, Finite elements of an elastic continuum - displacement approach, generalization of the finite element concept - weighted residuals and variational approaches. Plane stress and plane strain, Axisymmetric stress analysis, 3-D stress analysis. UNIT-II: Element shape functions - Some general families of C continuity, curved, isoparametric elements and numerical integration. Some applications of isoparametric elements in twoand-three dimensional stress analysis. UNIT-III: Bending of thin plates - A C continuity problem. Non-conforming elements, substitute shape functions, reduced integration and similar useful tricks. Lagrangian constraints in energy principles of elasticity, complete field and interface variables (Hybrid method). UNIT-IV: Shells as an assembly of elements, axisymmetric shells, semi-analytical finite element processes - Use of orthogonal functions, shells as a special case of 3-D analysis. Steadystate field problems - Heat conduction, electric and magnetic potentials, field flow, etc. UNIT-V: The time domain, semi-descritization of field and dynamic problems and analytical solution procedures. Finite element approximation to initial value - Transient problems. References: 1. The Finite Element Method by O.C. Zienkiewicz, Tata McGraw Hill Company Ltd. 2. The Finite Element Methods in Engineering by Rao, S.S. 3. Concepts and Applications of Finite Element Analysis by Cook, R.D. 4. Applied Finite Element Analysis by Segerland, L.J.
UNIT-III Vibration Measuring Instruments Vibration transducers, signal conditioning elements. Display and recording elements. Vibration meters and analyzers. Special vibration measuring techniques - Change in sound method, Ultrasonic measurement method,Shock pulse measurement, Kurtosis, Acoustic emission monitoring, Cepstrum analysis, Modal analysis,critical speed analysis, Shaft orbit & position analysis. UNIT-IV Condition Based Maintenance Principles And Applications Introduction - Condition Monitoring Methods - The Design of Information system, selecting methods of monitoring, Machine condition monitoring and diagnosis Vibration severity criteria Machine maintenance techniques Machine condition monitoring techniques Vibration monitoring techniques Instrumentation systems Choice of monitoring parameter. Condition Monitoring through vibration analysis. Frequency analysis, Filters, Vibration signature of active systems, vibration limits and standards. Contaminant analysis, SOAP and other contaminant monitoring techniques.
UNIT-V Condition Monitoring In Real Systems Diagnostic tools. Condition monitoring of two stage compressor. Cement mill foundation. I.D. fan. Sugar centrifugal. Cooling tower fan. Air separator. Preheater fan. Field balancing of rotors. ISO standards on vibrations. References: 1. Collacott, R.A., Mechanical Fault Diagnosis and Condition Monitoring, Chapman & Hall, London, 1982. 2. John S. Mitchell, Introduction to Machinery Analysis and Monitoring, Penn Well Books, Penn Well Publishing Company, Tulsa, Oklahoma, 1993. 3. Nakra, B.C. Yadava, G.S. and Thuested, L., Vibration Measurement and Analysis, National Productivity Council, New Delhi, 1989. 4 A.H. Search, Vibration and Time Series Analysis. 5K.J. Bathe and F.I., Wilson Numerical Methods in Finite Element Analysis Prentice Hall of India Pvt. Ltd., New Delhi, 1978. 6J.O. Den Hartog Mechanical Vibrations McGraw Hill, Newyork, 1985. 7 Singiresu S. Rao, Mechanical Vibrations, Addison-Wesley Publishing Company, 1995.
UNIT I Introduction : Need for time compression in product development, Product development conceptual design development detail design prototype tooling. UNIT II Classification of RP systems, Stereo lithography systems Principle process parameters process details machine details, Applications. Direct Metal Laser Sintering (DMLS) system Principle process parameters process details machine details, Applications. UNIT -III Fusion Deposition Modeling Principle process parameters process details machine details, Applications. Laminated Object Manufacturing Principle process parameters process details machine details, Applications. UNIT IV Solid Ground Curing Principle process parameters process details machine details, Applications. 3Dimensional printers Principle process parameters process details machine details, Applications, and other concept modelers like thermo jet printers, Sanders model maker, JP system 5, Object Quadra system. UNIT V Laser Engineering Net Shaping (LENS), Ballistic Particle Manufacturing (BPM) Principle. Introduction to rapid tooling direct and indirect method, software for RP STL files, Magics, Mimics. Application of Rapid prototyping in Medical field. Reference: 1. Terry wohlers, Wohlers Report 2000, Wohlers Associates, USA, 2000. 2 Rapid Prototyping and manufacturing Fundamentals of Streolithography, Paul F Jacobs, Society of Manufacturing Engineering Dearborn, USA 1992. 3 Pham,D.T. & Dimov.S.S., Rapid manufacturing, Springer-Verlag, London, 2001.
UNIT I Basic Concepts Basic fluid dynamics equations, Equations in general Orthogonal coordinate system, A body fitted coordinate system, Stability analysis of linear system. Finding solution of a simple gas dynamic problem, Local similar solutions of boundary layer equations. Numerical integration and shooting technique. UNIT II Transonic Relaxation Techniques Small perturbation flows, Transonic small perturbation (TSP) equations, Central and backward difference schemes, Conservation equations and shock-point operator, Line relaxation techniques. Acceleration of convergence rate, Jameson's difference scheme, Stretching of coordinates, Shock fitting techniques, Flow in body fitted coordinate system. UNIT III Panel Methods Elements of two and three dimensional panels, Panel singularities. Application of panel method to incompressible, compressible, subsonic and supersonic flows. UNIT IV Time Dependent Methods Stability of solution, Explicit methods, Time split method, approximate factorization scheme,Unsteady transonic flow around airfoils, Some time dependent solutions of gas dynamic problems UNIT V Control Volume Method Basic concepts - Staggered grid application - SIMPLE & SIMPLER algorithms Application of the methods to practical flow problems. References: 1. Bose, T.K., " Computation Fluid Dynamics " , Wiley Eastern Ltd., 1988. 2. Chow, C.Y., " Introduction to Computational Fluid Dynamics ", John Wiley, 1979. 3. Hirsch, A.A., " Introduction to Computational Fluid Dynamics ", McGraw Hill, 1989. 4. Fletcher, " Computational Fluid Dynamics ", Vol.I & II, Springer Verlag, 1993. 5. Patankar,S.V., " Numerical heat transfer and fluid flow ", Hemispher Publishing Corporation, 1992
UNIT-I: Introduction: The economic justification of FMS, The basic components of FMS and their integration in the data processing system, The concept of the 'total system'. Management decisions during FMS project planning, design and implementation: Designing the FMS, Data processing design, FMS project and software documentation. UNIT-II: Artificial intelligence in the design of FMS: LISP, PROLOG, Expert systems, Expert systems in FMS design and control, Integrative aspects of AI languages. UNIT-III: Distributed processing in FMS: Introduction to database management systems (DBMS) and their application in CAD/CAM and FMS, Distributed systems in FMS. Distributed tool data bases in FMS: The distributed tool data structure with a general purpose tool description facility, Implementation of the FMS tool data base, Application possibilities of the FMS tool data base. UNIT-IV: FMS database for clamping devices and fixtures: The FMS clamping device and fixture data base, The analysis and calculation of pallet alignment and work mounting errors, Mating surface description methods for automated design and robotised assembly, Application of industrial robots in FMS, The application of automated guided vehicle (AGV) systems. UNIT-V: Coordinate Measuring Machines in computer integrated systems: Overview of coordinate measuring machine, Contact and non-contact inspection principles, Part programming coordinate measuring machines, In-cycle gauging. References: 1. The Design and Operations of FMS by Dr. Paul Ranky, IFS (Publications) Ltd., UK, 1983. 2. Flexible Manufacturing Systems in Practice by Joseph Talavage and Roger G. Hannam, Marcel Dekker Inc., New York. 3. Robotics Technology and Flexible Automation by S.R. Deb, Tata McGraw Hill Company Ltd
1. Introduction to Finite Element Analysis packages :ANSYS, NISA, NASTRAN 2. Determination of beam stresses and deflection 3. Stress Analysis of a beam structure 4. Bending Analysis of a T - shaped beam 5. Static Analysis of a corner bracket 6. Analysis of a cylindrical shell under pressure 7. Bending of a circular plate using Axisymmetric shell elements 8. Stress Analysis in a long cylinder 9. Solidification of a casting 10. Transient heat Analysis in an infinite slab 11. Transient thermal stress in a long cylinder 12. Vibration analysis of a simply supported beam 13. Natural frequency Analysis of a motor 14. Thermal - Structural contacts of two bodies
1. Preparation of manual part programme for turning, drilling and milling 2. To Generate NC programme using Master CAM simulation software for a turning Job using Lathe Version. a) step turning, taper turning, drilling b) thread cutting, grooving, 3. To Generate NC programme using Master CAM simulation software for a 3-axis machining Milling Version. a) face milling, pocketing , drilling, contouring b) gear cutting. 4. To Generate NC & APT programme using CATIA Manufacturing software for Lathe Machine. 5. To Generate NC & APT programme using CATIA Manufacturing software for Prismatic Machining. 6. Machining of one job on CNC Lathe. 7. Machining of one job on CNC Drilling. 8. Robot programming through computer / teaching box method.