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VALVES & CONTROLS

CROSBY SAFETY VALVES


STYLE HSL DRUM AND SUPERHEATER OUTLET SERVICE
H ig h C a p a c it y , S t e a m S e r v ic e , F la n g e d S t e e l S a f e t y V a lv e

Introduction

Features

Crosby Style HSL is a full nozzle reaction


type safety valve designed for saturated and
superheated steam service. The design is
suitable for set pressures to 725 psig [50
barg] and temperatures to 1000F [538C],
with high capacities, two choices of inlet
flange ratings and a simplicity of design to
facilitate ease of maintenance.

FLEXI-DISC seat design: recessed for


pressure and temperature equalization.
Ensures a flat and tight seal.

The HSL design meets the requirements of


ASME Code Section I, Power Boilers and
relieving capacities are certified by the
National Board of Boiler & Pressure Vessel
Inspectors. Style HSL may also be used in
steam service applications covered by ASME
Code Section VIII requirements.

High coefficient of discharge: results in


the most economical valve selection.
Replaceable full nozzle design:
facilitates ease of maintenance and
longer service life. Nozzle removal
requires no special tools.
Seat tightness: FLEXI-DISC seat capable
of containing system pressure at 94% of
set pressure. Standard seat tightness
testing conducted at 93% of set pressure.
Single bonnet design: allows set
pressure changes without the need to
change-out any components besides the
spring.
Back pressure limit: 27.5% of set
pressure

Technical data

Certification and type approvals

Saturated and superheated steam service

ASME Boiler and Pressure Vessel Code


Section I and VIII

Inlet sizes: 11/4" to 6" flanged


Inlet ratings: CL 300#, CL 600#
Outlet rating: CL 150#
Maximum set pressure:
725 psig [50 barg]
Temperatures to 1000F [538C]
Orifices: F through Q

National Board of Boiler and Pressure


Vessel Inspectors Capacity Certifications
Canadian Registration Number
Pressure Equipment Directive (97/27/EC)
(ISO 4126-1) (CE)
China Manufacturing License (TS)

Blowdown: 4%
Back pressure limit: 27.5% of set
pressure
Capacity certification: ASME Boiler &
Pressure Vessel Code Section I and VIII

CROMC-0802-US-1212

Copyright 2012 Pentair

WWW.PENTAIR.COM/VALVES

CROSBY SAFETY VALVES


STYLE HSL DRUM AND SUPERHEATER OUTLET SERVICE
Introduction

F thru J Orifice

The adjustable Nozzle Ring and Guide Ring


(Figure 1) utilize the reactive and expansive
forces of flowing steam to provide full lift.
With a high K x A, positive overpressure
protection is achieved with the fewest number
of valves.

Bill of materials (F thru J Orifice)


Item

Part Name

Material

Body

Nozzle

ASME SA216 Grade WCB/WCC Carbon Steel (HSL-( )6)


ASME SA217 Grade WC6 Chrome Moly Steel (HSL-( )8)
ASME SA479 Type 316 Stainless Steel

Precise blowdown control is provided by the


adjustable two-ring design. Blowdown may be
adjusted while the valve is installed in the
system.

3
4

Drain Plug
Nozzle Ring

Carbon Steel
ASME SA351 Grade CF8M Stainless Steel

5
6

Nozzle Ring Set Screw


Disc*

Type 416 Stainless Steel


Type 422 Stainless Steel

Style HSL safety valves incorporate the


Crosby FLEXI-DISC design which is recessed
for pressure and temperature equalization
ensuring a flat, tight seal capable of
containing system pressure at 94% of the
valve set pressure.

7
8

Guide
Guide Ring

Monel
ASME SA351 Grade CF8M Stainless Steel

9
10

Guide Ring Set Screw


Bonnet Stud Nut

Type 416 Stainless Steel


ASME SA194 - Class 2H

11
12

Bonnet Stud
Spring Washers

ASME SA193 Grade B7


Carbon Steel

13

Bonnet

14

Spindle

ASME SA216 Grade WCB/WCC Carbon Steel (HSL-( )6)


ASME SA217 Grade WC6 Chrome Moly Steel (HSL-( )8)
Type 416 Stainless Steel

15
16

Adjusting Bolt
Adjusting Bolt Nut

Type 416 Stainless Steel


Steel

17
18

Cap
Cap Set Screw

Malleable Iron
Stainless Steel

19
20

Lever
Forked Lever

Malleable Iron
Malleable Iron

21
22

Spindle Nut
Spindle Nut Cotter Pin

Steel
Steel

23
24

Cotter Pin
Forked Lever Pin

Steel
Steel

28
29

Spring
Lever Pin

Alloy Steel (corrosion resistant coating)**


Steel

30

Cotter Pin
Nameplate

Steel
Stainless Steel (not shown)

Centering of the disc through the low friction


guide ensures the HSL open precisely at set
pressure, even after repeated cycling.
The single bonnet design utilized in both inlet
flange ratings allows set pressure changes
without the need to change-out any
components other than the spring. The set
pressure range for Cl300# valves is 15 psig
[1.034 barg] to 330 psig [22.75 barg] and 15
psig [1.034 barg] to 725 psig [50 barg] for
Cl600#.
The back pressure limit of the HSL is 27.5%
maximum. Blowdown may increase slightly
when back pressure is present.
Style HSL safety valves are available with
optional test gags, weatherhoods for outdoor
applications, and Class 150# Drip Pan
Elbows. Ring type joint inlet connection is
also available.

* Recommended spare part


** Crosby may upgrade to Inconel X 750

The entire HSL range of F thru Q orifices


uses a full nozzle design (Figure 1) to
facilitate removal and ease of maintenance
compared to semi-nozzle designs. (for
additional information refer to instruction
manual #IS-V3187)

14
7

Guide Ring

FLEXI-DISC

Nozzle
Ring
4
Full
Nozzle

Figure 1 HSL Full Nozzle

page 2

CROMC-0802-US-1212

Copyright 2012 Pentair

F J Orifice Construction

CROSBY SAFETY VALVES


STYLE HSL DRUM AND SUPERHEATER OUTLET SERVICE
F thru J Orifice

17

21
22

30

29

23, 24
16
18

20
15
13

19

12

28

11
10
14

7
8

4
3
2

Copyright 2012 Pentair

CROMC-0802-US-1212

page 3

CROSBY SAFETY VALVES


STYLE HSL DRUM AND SUPERHEATER OUTLET SERVICE
K thru Q Orifice
Bill of materials (K thru Q Orifice)
Item

Part Name

Material

Body

Nozzle

ASME SA216 Grade WCB/WCC Carbon Steel (HSL-( )6)


ASME SA217 Grade WC6 Chrome Moly Steel (HSL-( )8)
ASME SA479 Type 316 Stainless Steel

3
4

Drain Plug
Nozzle Ring

Carbon Steel
ASME SA351 Grade CF8M Stainless Steel

5
6

Nozzle Ring Set Screw


Disc Insert*

Type 416 Stainless Steel


Type 422 Stainless Steel

Disc Holder and Bushing


Disc Insert Cotter Pin*

Monel/440C Stainless Steel


Stainless Steel

10
11

Guide
Guide Ring

Monel
ASME SA351 Grade CF8M Stainless Steel

12
13

Guide Ring Set Screw


Bonnet Stud Nut

Type 416 Stainless Steel


ASME SA194 - Class 2H

14
15

Bonnet Stud
Spring Washers

ASME SA193 Grade B7


Carbon Steel

16

Bonnet

17

Spindle

ASME SA216 Grade WCB/WCC Carbon Steel (HSL-( )6)


ASME SA217 Grade WC6 Chrome Moly Steel (HSL-( )8)
Type 416 Stainless Steel

18
19

Adjusting Bolt
Adjusting Bolt Nut

Type 416 Stainless Steel


Steel

20
21

Cap
Cap Set Screw

Malleable Iron
Stainless Steel

22
23

Lever
Forked Lever

Malleable Iron
Malleable Iron

24
25

Spindle Nut
Spindle Nut Cotter Pin

Steel
Steel

26
27

Cotter Pin
Forked Lever Pin

Steel
Steel

28
32

Spring
Lever Pin

Alloy Steel (corrosion resistant coating)


Steel

33

Cotter Pin
Nameplate

Steel
Stainless Steel (not shown)

7A & B
9

* Recommended spare parts

17
7A
10
9

K Q Orifice Construction

page 4

CROMC-0802-US-1212

Copyright 2012 Pentair

CROSBY SAFETY VALVES


STYLE HSL DRUM AND SUPERHEATER OUTLET SERVICE
K thru Q Orifice

20
25
24

33
26, 27

32
19
21

23
18
16

22

15

28

14
13
17

7A
10

7B

11
9

12

6
5
3
2

Copyright 2012 Pentair

CROMC-0802-US-1212

page 5

CROSBY SAFETY VALVES


STYLE HSL DRUM AND SUPERHEATER OUTLET SERVICE
Caps and lifting levers
Regular Lifting Lever Type C (standard)
Spindle
Spindle Nut
Nut

Optional Test Gag Type C

Safety Valve with Optional Weatherhood


for outdoor service

Cap
Cap

Forked
Lever
Lever

Cap
Cap

Cotter
Cotte
Pin

Test
Test Rod
Rod

Cotter
er Pin
Pin
Pin

Pin
Pin

Cap Set
Scre
Screw
Lever

AdditionalGagged
cap furnished
for gagging purposes
Construction
only when requested
andCordered by customer
Type
Additional cap furnished for gagging
purposes only when requested
and ordered by customer.

Optional drip pan elbows


For optimum safety valve performance,
discharge piping should be supported
independently of the valve. This can best be
accomplished by installing a slip joint
arrangement at the inlet to the riser pipe, using
a drip pan elbow.

A min.
C
B min.

D
min.

The riser should be sized sufficiently larger than


the slip joint to provide clearance during
expansion of the boiler, and should be located
with enough clearance at the lower end to
prevent bottoming on the drip pan.
Drain lines should be installed from the discharge
elbow and the safety valve body, and piped
separately from any other drain or vent line. The
size of the drip pan elbow should be at least equal
to that of the safety valve outlet size.

The flanged model EFS drip pan elbow should be


used without any intermediary connection.

Specifications
Model:
Sizes:
Flange ANSI Class:
Material:

page 6

EFS
11/2", 21/2", 3", 4", 6", 8"
150 (11/2" to 8")
Carbon Steel

CROMC-0802-US-1212

Copyright 2012 Pentair

Welding
Neck Flange

" Fem NPT

11/2" to 6" size long radius


ELL (SCH 40)
8" size short radius
ELL (SCH 40)

" Fem NPT


E

Dimensions inches
Valve Outlet
Size

E
150 ANSI Class

11/2
21/2

7
9

21/2
21/2

21/2
3

6
7

411/16
61/2

9
103/4

3
4

9
12

3
3

3
4

8
8

71/4
9

121/2
14

6
8

14
16

4
4

5
61/2

8
8

121/2
12

17
16

CROSBY SAFETY VALVES


STYLE HSL DRUM AND SUPERHEATER OUTLET SERVICE
Pressure/Temperature Limits
CL 300 ANSI raised face flange
Valve Size
Inlet
Orifice
Outlet

Orifice Area
square
square
inch
[mm]

Maximum
Set Pressure
at 900F [482C]
or less
psig [barg]

Style Designation
Maximum
Maximum
Standard Body Material
Standard
Set Pressure
Set Pressure
and Maximum Temperature
Flanged
at 950F [510C] at 1000F [538C] SA216 Gr. WCB SA217 Gr. WC6 Outlet
psig [barg]
psig [barg]
750F [399C] 1000F [538C] Class

11/4 F 11/2
11/4 G 11/2

0.339
0.553

[218.7]
[356.8]

330
330

[22.76]
[22.76]

320
320

[22.07]
[22.07]

215 [14.83]
215 [14.83]

HSL-36
HSL-36

HSL-38
HSL-38

Class 150
Class 150

11/2 H 21/2
11/2 J 21/2

0.868
1.327

[600.0]
[856.1]

330
330

[22.76]
[22.76]

320
320

[22.07]
[22.07]

215 [14.83]
215 [14.83]

HSL-36
HSL-36

HSL-38
HSL-38

Class 150
Class 150

2 K 3
212 L 4

2.046
3.167

[1320.0]
[2043.2]

330
330

[22.76]
[22.76]

320
320

[22.07]
[22.07]

215 [14.83]
215 [14.83]

HSL-36
HSL-36

HSL-38
HSL-38

Class 150
Class 150

3 M 4
4 N 6

3.955
4.831

[2551.6]
[3116.8]

330
330

[22.76]
[22.76]

320
320

[22.07]
[22.07]

215 [14.83]
215 [14.83]

HSL-36
HSL-36

HSL-38
HSL-38

Class 150
Class 150

4 P 6
6 Q 8

7.031
12.174

[4536.1]
[7854.2]

330
330

[22.76]
[22.76]

320
320

[22.07]
[22.07]

215 [14.83]
215 [14.83]

HSL-36
HSL-36

HSL-38
HSL-38

Class 150
Class 150

CL 600 ANSI raised face flange


Valve Size
Inlet
Orifice
Outlet

Orifice Area
square
square
inch
[mm]

Maximum
Set Pressure
at 900F [482C]
or less
psig [barg]

Style Designation
Maximum
Maximum
Standard Body Material
Standard
Set Pressure
Set Pressure
and Maximum Temperature
Flanged
at 950F [510C] at 1000F [538C] SA216 Gr. WCB SA217 Gr. WC6 Outlet
psig [barg]
psig [barg]
750F [399C] 1000F [538C] Class

11/4 F 11/2
11/4 G 11/2

0.339
0.553

[218.7]
[356.8]

725
725

[50]
[50]

640
640

[44.14]
[44.14]

430 [29.66]
430 [29.66]

HSL-46
HSL-46

HSL-48
HSL-48

Class 150
Class 150

11/2 H 21/2
11/2 J 21/2

0.868
1.327

[600.0]
[856.1]

725
725

[50]
[50]

640
640

[44.14]
[44.14]

430 [29.66]
430 [29.66]

HSL-46
HSL-46

HSL-48
HSL-48

Class 150
Class 150

2 K 3
21/2 L 4

2.046
3.167

[1320.0]
[2043.2]

725
725

[50]
[50]

640
640

[44.14]
[44.14]

430 [29.66]
430 [29.66]

HSL-46
HSL-46

HSL-48
HSL-48

Class 150
Class 150

3 M 4
4 N 6

3.955
4.831

[2551.6]
[3116.8]

725
725

[50]
[50]

640
640

[44.14]
[44.14]

430 [29.66]
430 [29.66]

HSL-46
HSL-46

HSL-48
HSL-48

Class 150
Class 150

4 P 6
6 Q 8

7.031
12.174

[4536.1]
[7854.2]

725
725

[50]
[50]

640
640

[44.14]
[44.14]

430 [29.66]
430 [29.66]

HSL-46
HSL-46

HSL-48
HSL-48

Class 150
Class 150

Note: Set pressure is limited to either the inlet pressure limit per ASME B16.34 or the maximum set pressure listed in the tables above, whichever is lower.

Copyright 2012 Pentair

CROMC-0802-US-1212

page 7

CROSBY SAFETY VALVES


STYLE HSL DRUM AND SUPERHEATER OUTLET SERVICE
Sizes, Connections, Dimensions and Weights
CL 300 - ANSI raised face flange
Valve Size
Inlet Orifice
Outlet

HSL
Valve
Style

Inlet ID
A
in
mm

Center-to-face
Inlet
Outlet
B
C
in
mm
in
mm

Used to Find
Bolt Length
X1
in
mm

Approx.
Height
D
in
mm

Drain
Height
E
in
mm

NPT
Drain
Size

Approx.
Weight
lb (kg)

11/4 F 11/2

3( )

11/4

31.8

413/32

111.9

43/16

106.4

13/16

30.2

211/2

546

211/16

68

1/4

41 (18.6)

11/4 G 11/2

3( )

11/4

31.8

413/32

111.9

43/16

106.4

13/16

30.2

211/2

546

211/16

68

1/4

41 (18.6)

11/2 H 21/2

3( )

11/2

38.1

43/4

120.7

47/8

123.8

11/4

31.75

221/4

565

25/8

66

3/8

56 (25.4)

11/2 J 21/2

3( )

11/2

38.1

43/4

120.7

47/8

123.8

11/4

31.75

263/4

679

25/8

66

3/8

71 (32.2)

2 K 3

3( )

50.8

51/4

133.4

59/16

141.3

11/2

38.1

301/8

765

31/8

80

3/8

90 (40.8)

21/2 L 4

3( )

21/2

63.5

61/8

155.6

65/16

160.3

113/16

46

327/8

835

37/8

98

1/2

138 (62.6)

3 M 4

3( )

76.2

61/2

165.1

67/16

163.5

17/8

47.6

339/16

852

43/16

107

1/2

156 (70.8)

4 N 6

3( )

101.6

71/4

184.2

77/16

188.9

21/8

54

403/4

1035

41/4

108

3/4

261 (118.4)

4 P 6

3( )

101.6

77/16

188.9

83/16

207.9

21/8

54

411/4

1048

47/16

113

3/4

281 (127.5)

6 Q 8

3( )

152.4

97/8

250.8

93/8

238.1

21/2

63.5

471/16

1195

413/16

122

3/4

494 (224.1)

CL 600 - ANSI raised face flange


Valve Size
Inlet Orifice
Outlet

HSL
Valve
Style

Inlet ID
A
in
mm

Center-to-face
Inlet
Outlet
B
C
in
mm
in
mm

Used to Find
Bolt Length
X1
in
mm

Approx.
Height
D
in
mm

Drain
Height
E
in
mm

NPT
Drain
Size

Approx.
Weight
lb (kg)

11/4 F 11/2

4( )

11/4

31.8

413/32

111.9

43/16

106.4

13/16

30.2

211/2

546

211/16

68

1/4

41 (18.6)

11/4 G 11/2

4( )

11/4

31.8

413/32

111.9

43/16

106.4

13/16

30.2

211/2

546

211/16

68

1/4

41 (18.6)

11/2 H 21/2

4( )

11/2

38.1

43/4

120.7

47/8

123.8

1 1/4

31.75

221/4

565

25/8

66

3/8

56 (25.4)

11/2 J 21/2

4( )

11/2

38.1

43/4

120.7

47/8

123.8

1 1/4

31.75

263/4

679

25/8

66

3/8

72 (32.7)

2 K 3

4( )

50.8

51/4

133.4

59/16

141.3

1 1/2

38.1

301/8

765

31/8

80

3/8

90 (40.8)

21/2 L 4

4( )

21/2

63.5

61/8

155.6

65/16

160.3

1 13/16

46

327/8

835

37/8

98

1/2

138 (62.6)

3 M 4

4( )

76.2

4 N 6

4( )

101.6

61/2

165.1

67/16

163.5

17/8

47.6

339/16

852

43/16

107

3/4

156 (70.8)

711/16

195.2

77/16

188.9

27/16

62

413/8

1051

43/4

121

3/4

261 (118.4)

4 P 6

4( )

101.6

711/16

195.2

83/16

207.9

27/16

62

411/2

1054

43/4

121

3/4

298 (135.2)

6 Q 8

4( )

152.4

105/16

261.9

93/8

238.1

27/8

73

471/2

1207

53/8

137

3/4

494 (224.1)

Note:
1. Bolt holes straddle centerline on flanged connections.

D
Dismantling Height:
an additional 20"
[508 mm] is required.

B
E
X

A
C

page 8

CROMC-0802-US-1212

Copyright 2012 Pentair

CROSBY SAFETY VALVES


STYLE HSL DRUM AND SUPERHEATER OUTLET SERVICE
Saturated Steam Capacities

Pounds per hour at 3% overpressure, USCS* Units/Section I

Set pressures 15 725 psig


Set
Pressure
(psig)

F
.339

G
.553

H
.868

J
1.327

Orifice Area (sq in)


K
L
2.046
3.167

15
20

481
557

785
908

1231
1426

1883
2180

2903
3360

30
40

709
860

1156
1403

1814
2203

2773
3367

50
60

1012
1164

1651
1898

2591
2979

70
80

1317
1473

2148
2403

90
100

1629
1786

110
120

M
3.955

N
4.831

P
7.031

Q
12.174

4493
5202

5611
6496

6854
7935

9975
11548

17271
19995

4276
5192

6619
8036

8266
10036

10097
12259

14695
17841

25444
30892

3961
4555

6107
7023

9454
10871

11806
13576

14421
16583

20988
24135

36340
41788

3372
3772

5155
5767

7948
8891

12303
13762

15364
17187

18767
20993

27313
30554

47291
52903

2658
2913

4172
4572

6378
6990

9834
10777

15222
16682

19010
20833

23220
25447

33795
37036

58515
64126

1942
2098

3168
3423

4972
5372

7602
8213

11720
12664

18142
19602

22656
24479

27674
29901

40277
43518

69738
75350

130
140

2254
2411

3678
3933

5773
6173

8825
9437

13607
14550

21062
22522

26302
28125

32128
34355

46759
50000

80962
86573

150
160

2567
2723

4187
4442

6573
6973

10048
10660

15493
16436

23981
25441

29948
31772

36582
38809

53241
56482

92185
97797

170
180

2880
3036

4697
4952

7373
7773

11272
11884

17379
18322

26901
28361

33595
35418

41036
43262

59723
62964

103409
109020

190
200

3192
3348

5207
5462

8173
8573

12495
13107

19265
20209

29821
31281

37241
39064

45489
47716

66205
69446

114632
120244

210
220

3505
3661

5717
5972

8973
9374

13719
14330

21152
22095

32741
34200

40887
42710

49943
52170

72687
75928

125856
131467

230
240

3817
3973

6227
6482

9774
10174

14942
15554

23038
23981

35660
37120

44533
46356

54397
56624

79169
82410

137079
142691

250
260

4130
4286

6737
6992

10574
10974

16165
16777

24924
25867

38580
40040

48179
50003

58851
61078

85651
88892

148302
153914

270
280

4442
4598

7246
7501

11374
11774

17389
18000

26810
27754

41500
42960

51826
53649

63305
65531

92133
95374

159526
165138

290
300

4755
4911

7756
8011

12174
12574

18612
19224

28697
29640

44420
45879

55472
57295

67758
69985

98615
101856

170749
176361

310
320

5067
5224

8266
8521

12975
13375

19836
20447

30583
31526

47339
48799

59118
60941

72212
74439

105097
108338

181973
187585

330
340

5380
5536

8776
9031

13775
14175

21059
21671

32469
33412

50259
51719

62764
64587

76666
78893

111579
114820

193196
198808

350
360

5692
5849

9286
9541

14575
14975

22282
22894

34355
35299

53179
54639

66410
68234

81120
83347

118061
121302

204420
210032

370
380

6005
6161

9796
10050

15375
15775

23506
24117

36242
37185

56098
57558

70057
71880

85574
87801

124543
127784

215643
221255

390

6317

10305

16175

24729

38128

59018

73703

90027

131025

226867

* United States Customary System

Notes:
Capacity formula:
W = (51.5 x AP x K)
Where
W = Rated capacity, lbs/hr.
P = (1.03 x set pressure) + 14.7 = absolute pressure, psia
K = 0.869 = average coefficient of discharge
A = nozzle throat (orifice) area, sq. in.

1. For steam capacities at 10% overpressure, multiply the capacity from the above table by
the ratio
1.10p + 14.7
1.03p + 14.7
where p is set pressure (psig).
2. For superheated steam, multiply the saturated steam capacities by Superheat
Correction Factor Ksh on page 12.

Copyright 2012 Pentair

CROMC-0802-US-1212

page 9

CROSBY SAFETY VALVES


STYLE HSL DRUM AND SUPERHEATER OUTLET SERVICE
Saturated Steam Capacities - continued

Pounds per hour at 3% overpressure, USCS* Units/Section I

Set pressures 15 725 psig


Set
Pressure
(psig)

F
.339

G
.553

H
.868

J
1.327

Orifice Area (sq in)


K
L
2.046
3.167

M
3.955

N
4.831

P
7.031

Q
12.174

400

6474

10560

16576

25341

39071

60478

75526

92254

134266

232479

410

6630

10815

16976

25953

40014

61938

77349

94481

137507

238090

420

6786

11070

17376

26564

40957

63398

79172

96708

140748

243702

430

6942

11325

17776

27176

41900

64858

80995

98935

143989

249314

440

7099

11580

18176

27788

42844

66317

82818

101162

147230

254926

450

7255

11835

18576

28399

43787

67777

84641

103389

150471

260537

460

7411

12090

18976

29011

44730

69237

86465

105616

153712

266149

470

7568

12345

19376

29623

45673

70697

88288

107843

156953

271761

480

7724

12600

19777

30234

46616

72157

90111

110070

160194

277372

490

7880

12854

20177

30846

47559

73617

91934

112296

163435

282984

500

8036

13109

20577

31458

48502

75077

93757

114523

166676

288596

510

8193

13364

20977

32069

49445

76537

95580

116750

169917

294208

520

8349

13619

21377

32681

50389

77996

97403

118977

173158

299819

530

8505

13874

21777

33293

51332

79456

99226

121204

176399

305431

540

8661

14129

22177

33905

52275

80916

101049

123431

179640

311043

550

8818

14384

22577

34516

53218

82376

102872

125658

182881

316655

560

8974

14639

22977

35128

54161

83836

104696

127885

186122

322266

570

9130

14894

23378

35740

55104

85296

106519

130112

189364

327878

580

9286

15149

23778

36351

56047

86756

108342

132339

192605

333490

590

9443

15404

24178

36963

56990

88215

110165

134565

195846

339102

600

9599

15658

24578

37575

57934

89675

111988

136792

199087

344713

610

9755

15913

24978

38186

58877

91135

113811

139019

202328

350325

620

9911

16168

25378

38798

59820

92595

115634

141246

205569

355937

630

10068

16423

25778

39410

60763

94055

117457

143473

208810

361549

640

10224

16678

26178

40022

61706

95515

119280

145700

212051

367160

650

10380

16933

26578

40634

62649

96975

121103

147927

215292

372771

660

10536

17188

26978

41246

63592

98435

122926

150154

218533

378382

670

10692

17443

27378

41858

64535

99895

124749

152381

221774

383993

680

10848

17698

27778

42470

65478

101355

126572

154608

225015

389604

690

11004

17953

28178

43082

66421

102815

128395

156835

228256

395215

700

11160

18208

28578

43694

67364

104275

130218

159062

231497

400826

710

11316

18463

28978

44306

68307

105735

132041

161289

234738

406437

720

11472

18718

29378

44915

69250

107195

133864

163516

237979

412048

725

11550

18845

29578

45221

69721

107924

134775

164629

239599

414853

* United States Customary System

Capacity formula:
W = (51.5 x AP x K)
Where
W = Rated capacity, lbs/hr.
P = (1.03 x set pressure) + 14.7 = absolute pressure, psia
K = 0.869 = average coefficient of discharge
A = nozzle throat (orifice) area, sq. in.

page 10

CROMC-0802-US-1212

Copyright 2012 Pentair

CROSBY SAFETY VALVES


STYLE HSL DRUM AND SUPERHEATER OUTLET SERVICE
Saturated Steam Capacities

Kilograms per hour at 3% overpressure

Set pressures 1.034 50 barg


Set
Pressure
[barg]

Orifice Area [sq mm]


K
L
[1320.0]
[2043.2]

F
[218.7]

G
[356.8]

H
[560.0]

J
[856.1]

M
[2551.6]

N
[3116.8]

P
[4536.1]

Q
[7854.2]

1.034
2

218
315

356
513

559
805

854
1231

1317
1898

2038
2938

2545
3670

3109
4482

4524
6524

7834
11295

3
4

414
514

676
839

1061
1316

1622
2013

2501
3103

3871
4803

4834
5998

5905
7327

8594
10664

14879
18464

5
6

615
718

1003
1171

1575
1838

2408
2810

3713
4333

5747
6707

7177
8376

8766
10231

12759
14891

22091
25783

7
8

821
924

1339
1507

2102
2365

3213
3615

4954
5574

7668
8628

9575
10775

11696
13161

17023
19155

29474
33166

9
10

1026
1129

1674
1842

2628
2891

4018
4420

6194
6815

9588
10549

11974
13173

14626
16091

21287
23419

36858
40549

11
12

1232
1335

2010
2177

3154
3418

4822
5225

7435
8056

11509
12469

14373
15572

17556
19021

25551
27678

44241
47933

13
14

1438
1540

2345
2513

3681
3944

5627
6030

8676
9297

13430
14390

16771
17971

20486
21951

29815
31947

51624
55316

15
16

1643
1746

2680
2848

4207
4470

6432
6834

9917
10537

15351
16311

19170
20369

23416
24881

34079
36211

59008
62699

17
18

1849
1952

3016
3183

4734
4997

7237
7639

11158
11778

17271
18232

21569
22768

26346
27811

38344
40476

66391
70083

19
20

2054
2157

3351
3519

5260
5523

8042
8444

12399
13019

19192
20152

23967
25167

29276
30741

42608
44740

73774
77466

21
22

2260
2363

3687
3854

5786
6050

8846
9249

13640
14260

21113
22073

26366
27565

32206
33671

46872
49004

81158
84849

23
24

2466
2568

4022
4190

6313
6576

9651
10054

14880
15501

23033
23994

28765
29964

35136
36601

51136
53268

88541
92233

25
26

2671
2774

4357
4525

6839
7103

10456
10858

16121
16742

24954
25915

31163
32362

38066
39530

55400
57532

95924
99616

27
28

2877
2980

4693
4860

7366
7629

11261
11663

17362
17983

26875
27835

33562
34761

40995
42460

59664
61797

103308
106999

29
30

3082
3185

5028
5196

7892
8155

12066
12468

18603
19223

28796
29756

35960
37160

43925
45390

63929
66061

110691
114382

31
32

3288
3391

5363
5531

8419
8682

12870
13273

19844
20464

30716
31677

38359
39558

46855
48320

68193
70325

118074
121766

33
34

3494
3596

5699
5867

8945
9208

13675
14078

21085
21705

32637
33597

40758
41957

49785
51250

72457
74589

125457
129149

35
36

3699
3802

6034
6202

9471
9735

14480
14882

22326
22946

34558
35518

43156
44356

52715
54180

76721
78853

132841
136532

37
38

3905
4008

6370
6537

9998
10261

15285
15687

23566
24187

36479
37439

45555
46754

55645
57110

80985
83117

140224
143916

39
40

4110
4213

6705
6873

10524
10788

16090
16492

24807
25428

38399
39360

47954
49153

58575
60040

85250
87382

147607
151299

Capacity formula:
Capacity is calculated by converting valve
set pressure in barg to psig, calculating
in pounds per hour by ASME Section I
Capacity formula, and converting to
kilograms per hour.

Notes:
1. For steam capacities at 10% overpressure, multiply the capacity from the above table by
the ratio
1.10p + 14.7
1.03p + 14.7
where p is set pressure (psig).
2. For superheated steam, multiply the saturated steam capacities by Superheat
Correction Factor Ksh on page 12.

Copyright 2012 Pentair

CROMC-0802-US-1212

page 11

CROSBY SAFETY VALVES


STYLE HSL DRUM AND SUPERHEATER OUTLET SERVICE
Saturated Steam Capacities - continued

Kilograms per hour at 3% overpressure

Set pressures 1.034 50 barg


Set
Pressure
[barg]

F
[218.7]

G
[356.8]

H
[560.0]

J
[856.1]

Orifice Area [sq mm]


K
L
[1320.0]
[2043.2]

M
[2551.6]

N
[3116.8]

P
[4536.1]

Q
[7854.2]

41

4316

7040

11051

16894

26048

40320

50352

61505

89514

154991

42

4419

7208

11314

17297

26669

41280

51552

62970

91646

158682

43

4522

7376

11577

17699

27289

42241

52751

64435

93778

162374

44

4624

7543

11840

18102

27910

43201

53950

65900

95910

166066

45

4727

7711

12104

18504

28530

44161

55150

67365

98042

169757

46

4830

7879

12367

18907

29150

45121

56350

68830

100174

173448

47

4933

8047

12630

19310

29770

46081

57550

70295

102306

177139

48

5036

8215

12893

19713

30390

47041

58750

71760

104438

180830

49

5139

8383

13156

20116

31010

48001

59950

73225

106570

184521

50

5242

8551

13419

20519

31630

48961

61150

74690

108702

188212

Capacity formula:
Capacity is calculated by converting valve
set pressure in barg to psig, calculating in
pounds per hour by ASME Section I
Capacity formula, and converting to
kilograms per hour.

Notes:
1. For steam capacities at 10% overpressure, multiply the capacity from the above table by the ratio
1.10p + 1.0136
1.03p + 1.0136
where p is set pressure [barg].
2. For superheated steam, multiply the saturated steam capacities by Superheat Correction Factor Ksh
shown below.

Superheat correction factor - Ksh


Flowing1
Pressure
psia [bara]

400F
450F
[204C] [232C]

Total Temperature Superheated Steam


500F
550F
600F 650F 700F
750F
[260C] [288C] [316C] [343C] [371C] [399C]

800F
[427C]

850F
[454C]

900F
[482C]

950F 1000F
[510C] [538C]

50
100

3.4
6.9

.987
.998

.957
.963

.930
.935

.905
.909

.882
.885

.861
.864

.841
.843

.823
.825

.805
.807

.789
.790

.774
.775

.759
.760

.745
.746

150
200

10.3
13.8

.984
.979

.970
.977

.940
.945

.913
.917

.888
.892

.866
.869

.846
.848

.826
.828

.808
.810

.792
.793

.776
.777

.761
.762

.747
.748

250
300

17.2
20.7

.972
.968

.951
.957

.921
.926

.895
.898

.871
.874

.850
.852

.830
.832

.812
.813

.794
.796

.778
.780

.763
.764

.749
.750

350
400

24.1
27.6

.968

.963
.963

.930
.935

.902
.906

.877
.880

.854
.857

.834
.836

.815
.816

.797
.798

.781
.782

.765
.766

.750
.751

450
500

31.0
34.5

.961
.961

.940
.946

.909
.914

.883
.886

.859
.862

.838
.840

.818
.820

.800
.801

.783
.784

.767
.768

.752
.753

550
600

37.9
41.4

.962
.964

.952
.958

.918
.922

.889
.892

.864
.867

.842
.844

.822
.823

.803
.804

.785
.787

.769
.770

.754
.755

650
700

44.8
48.3

.968

.958
.958

.927
.931

.896
.899

.869
.872

.846
.848

.825
.827

.806
.807

.788
.789

.771
.772

.756
.757

750
800

51.7
55.2

.958
.960

.936
.942

.903
.906

.875
.878

.850
.852

.828
.830

.809
.810

.790
.792

.774
.774

.758
.759

Note:
1. Flowing pressure is the valve set pressure plus the overpressure plus the atmospheric pressure (14.7 psia) in psia or bara.

page 12

CROMC-0802-US-1212

Copyright 2012 Pentair

CROSBY SAFETY VALVES


STYLE HSL DRUM AND SUPERHEATER OUTLET SERVICE
Reaction Forces
Orifice
F
Designation
Outlet
Dia.

1"

1"

2"

2"

3"

4"

4"

Flowing
Press.
psig
[barg]

6"

6"

8"

Total Outlet Reaction Force lbs [N]

25 [1.72]
50 [3.45]

9.1
14.8

[40.5]
[65.8]

14.9 [66.3]
24.2 [107.6]

23.4 [104.1]
37.9 [168.6]

35.8
58.0

[159.2]
[258.0]

55.2
89.4

[245.5]
[397.7]

85.4
138.5

[379.9]
[616.1]

75 [5.17]
100 [6.89]

20.6 [91.6]
26.5 [117.9]

33.6 [149.5]
46.6 [207.3]

52.7 [234.4] 80.6


67.9 [302.0] 113.4

[358.5]
[504.4]

124.3
174.6

[552.9]
[776.7]

192.4
251.4

[474.2]
[769.1]

130.3
211.2

[579.6]
[939.5]

189.6
307.4

[843.4]
[1367.4]

328.3
532.2

[1460.4]
[2367.3]

[855.8]
[1118.3]

240.3 [1068.9]
360.5 [1603.6]

293.5
378.1

[1305.6]
[1681.9]

427.2
550.2

[1900.3]
[2447.4]

739.7
952.7

[3290.3]
[4237.8]

63.8 [283.8] 83.2 [370.1] 154.5


81.0 [360.3] 103.8 [461.7] 195.9

[687.3]
[871.4]

238.1 [1059.1]
301.8 [1342.5]

349.6
448.3

[1555.1]
[1994.1]

483.2 [2149.4]
606.3 [2697.0]

462.8
547.8

[2058.6]
[2436.7]

767.0
985.9

[3411.8]
[4385.5]

1327.9
1707.0

[5906.8]
[7593.1]

175 [12.07] 48.6 [216.2]


200 [13.79] 59.2 [263.3]

98.2 [436.8] 130.8 [581.8] 237.2 [1055.1]


115.5 [513.8] 157.9 [702.4] 278.6 [1239.3]

365.5 [1625.8]
429.4 [1910.1]

546.8
645.7

[2432.3]
[2872.2]

729.5 [3245.0]
852.9 [3793.9]

695.0
845.8

[3091.5]
[3762.3]

1204.8
1424.3

[5359.2]
[6335.6]

2086.1 [9279.4]
2466.1 [10969.8]

225 [15.51] 69.8 [310.5]


250 [17.24] 80.4 [357.6]

132.7 [590.3] 184.9 [822.5] 319.9 [1423.0]


150.0 [667.2] 212.0 [943.0] 361.4 [1607.6]

493.1 [2193.4]
557.0 [2477.7]

744.4
843.2

[3311.3]
[3750.7]

976.1 [4341.9] 996.3


1099.6 [4891.3] 1147.1

[4431.8]
[5102.6]

1643.3
1862.8

[7309.8]
[8286.1]

2845.3 [12656.5]
3225.4 [14347.3]

275 [18.96] 90.9 [404.3]


300 [20.68] 101.5 [451.5]

167.2 [743.7] 239.0 [1063.1] 402.7 [1791.3]


184.4 [820.3] 266.1 [1183.7] 444.0 [1975.0]

620.7 [2761.0]
684.4 [3044.4]

941.8
1040.5

[4189.3]
[4628.4]

1222.7 [5438.8] 1297.5


1346.0 [5987.3] 1448.1

[5771.6]
[6441.5]

2081.7 [9259.9]
2300.8 [10234.5]

3604.3 [16032.7]
3983.8 [17720.8]

325 [22.41] 112 [498.2]


350 [24.13] 122.6 [545.4]

201.6 [896.8] 293.0 [1303.3] 485.2 [2158.3]


218.8 [973.3] 320.1 [1423.9] 526.5 [2342.0]

748.0 [3327.3]
811.6 [3610.2]

1138.9
1237.4

[5066.1]
[5504.2]

1468.8 [6533.5] 1598.1


1591.8 [7080.7] 1748.4

[7108.7]
[7777.3]

2519.1 [11205.5]
2737.9 [12178.8]

4361.8 [19402.3]
4740.5 [21086.8]

375 [25.86] 133.1 [592.1]


400 [27.58] 143.6 [638.8]

235.9 [1049.3] 346.9 [1543.1] 567.6 [2524.8]


253.1 [1125.8] 373.8 [1662.7] 608.7 [2707.6]

875.0 [3892.2]
938.4 [4174.2]

1335.5
1433.6

[5940.6]
[6377.0]

1714.3 [7625.6] 1898.0


1836.9 [8170.9] 2047.7

[8442.7]
[9108.6]

2955.6 [13147.2]
3173.6 [14116.9]

5117.5 [22763.8]
5494.9 [24442.5]

425 [29.30] 154 [685.0]


450 [31.03] 164.5 [731.7]

270.1 [1201.5] 400.6 [1782.0] 649.7 [2890.0] 1001.5 [4454.9]


287.2 [1277.5] 427.4 [1901.2] 690.7 [3072.4] 1064.7 [4736.0]

1531.4
1629.2

[6812.0]
[7247.0]

1958.9 [8713.6] 2196.8 [9771.9]


2081.1 [9257.2] 2346.0 [10435.5]

3390.5 [15081.7]
3607.7 [16047.9]

5870.5 [26113.3]
6246.5 [27785.8]

475 [32.75] 174.9 [778.0]


500 [34.47] 185.3 [824.3]

304.2 [1353.1] 454.1 [2019.9] 731.4 [3253.4] 1127.6 [5015.8]


321.2 [1428.8] 480.8 [2138.7] 772.2 [3434.9] 1190.5 [5295.6]

1726.5
1823.8

[7679.9]
[8112.7]

2202.6 [9797.7] 2494.4 [11095.6]


2324.1 [10338.1] 2642.9 [11756.2]

3823.7 [17008.7]
4039.7 [17969.5]

6620.6 [29449.9]
6994.7 [31114.0]

525 [36.20] 195.7 [870.5]


550 [37.92] 206.1 [916.8]

338.1 [1503.9] 507.3 [2256.6] 812.8 [3615.5] 1253.1 [5574.1]


355.0 [1579.1] 533.9 [2374.9] 853.4 [3796.1] 1315.6 [5852.1]

1920.7
2017.5

[8543.7]
[8974.3]

2445.1 [10876.3] 2790.7 [12413.7]


2566.1 [11414.6] 2938.4 [13070.7]

4254.8 [18926.3]
4469.8 [19882.7]

7367.1 [32770.5]
7739.3 [34426.1]

575 [39.64] 216.4 [962.6]


600 [41.37] 226.7 [1008.4]

371.9 [1654.3] 560.3 [2492.3] 893.8 [3975.8] 1377.9 [6129.2]


388.7 [1729.0] 586.7 [2609.8] 934.1 [4155.1] 1440.1 [6405.9]

2113.9
2210.2

[9403.1]
[9831.5]

2686.4 [11949.7] 3085.4 [13724.5]


2806.6 [12484.4] 3232.2 [14377.5]

4683.8 [20834.6]
4897.5 [21785.2]

8109.8 [36074.2]
8479.8 [37720.0]

625 [43.09] 236.9 [1053.8]


650 [44.82] 247.2 [1099.6]

405.4 [1803.3] 612.9 [2726.3] 974.3 [4333.9] 1502.0 [6681.2]


422.1 [1877.6] 639.2 [2843.3] 1014.4 [4512.3] 1563.8 [6956.1]

2306.0 [10257.6]
2401.7 [10683.3]

2926.4 [13017.3] 3378.5 [15028.3]


3045.8 [13548.4] 3524.4 [15677.3]

5110.4 [22732.2]
5322.8 [23677.0]

8848.4 [39359.6]
9216.2 [40995.7]

675 [46.54] 257.4 [1145.0]


700 [48.26] 267.6 [1190.3]

438.8 [1951.9] 665.3 [2959.4] 1054.3 [4689.8] 1625.4 [7230.1]


455.4 [2025.7] 691.3 [3075.1] 1049.1 [4666.6] 1686.8 [7503.3]

2497.0 [11107.2]
2592.1 [11530.2]

3164.8 [14077.7] 3669.8 [16324.1]


3283.6 [14606.2] 3814.8 [16969.1]

5534.3 [24617.8]
5745.4 [25556.8]

9582.5 [42625.1]
9947.9 [44250.5]

725 [49.99] 277.7 [1235.3]

471.9 [2099.1] 717.3 [3190.7] 1133.8 [5043.4] 1748.0 [7775.5]

2686.8 [11951.5]

3401.9 [15132.4] 3959.3 [17611.8]

5955.7 [26492.3]

10312.0 [45870.1]

125 [8.62] 32.5 [144.6]


150 [10.34] 38.4 [170.8]

106.6
172.9

Total Resultant Force at Outlet Elbow2

The basic equation for this is:

The figure (left) shows a safety valve open and discharging


at full capacity, with a 90 outlet elbow. The horizontal
reaction force (Fh) is balanced by the force of discharging
steam acting on the 90 elbow.

WV + (APe)
Fv =
gc

The vertical force (Fv) at the 90 elbow is unbalanced and


exerts a bending moment on the valve. Vertical force (Fv)
is the resultant of the reaction due to velocity and the
static pressure of the steam acting on the area of the
elbow when the valve is open and discharging.

Where:
Fv = Vertical force
W = Flow in lbs/sec
V

= Velocity, ft/sec

= Area of outlet, sq. in.

Pe = Static pressure in outlet


elbow, psia
gc = Gravitational Constant

Fh

Fh

Fv

Notes:
1. Flowing pressure is the valve set pressure plus the
overpressure plus the atmospheric pressure (14.7 psia)
in psia or bara.
2. Determination of outlet reaction forces is the
responsibility of the designer of the vessel and/or piping.

Copyright 2012 Pentair

CROMC-0802-US-1212

page 13

CROSBY SAFETY VALVES


STYLE HSL DRUM AND SUPERHEATER OUTLET SERVICE
Sizing ASME SectionI Safety Valves
ASME Section I safety valves are devices designed to protect power
boilers during an overpressure event. The proper sizing, selection,
manufacturing, assembly, testing and maintenance are all critical to
obtain optimum protection.

To determine superheater safety valve set pressure:


450 psig
Drum Operating
Pressure

) (

425 psig
Superheater Outlet
Operating Pressure

25 psi
SH Pressure
Drop

ASME Code Section I


1. Boilers-Safety Valve Requirements (PG-67)
Boilers having more than 500 sq ft of bare tube and boilers having
combined bare tube and extended water heating surfaces
exceeding 500 sq ft as well as a design steam generating capacity
exceeding 4000 lb/hr. must have two or more safety valves. If only
two safety valves are used, the relieving capacity of the smaller
must not be less than 50% of that of the larger, so if only two
valves are used, select valves so that each will relieve
approximately half of the
total boiler capacity.
2. Superheater Safety Valve Requirements (PG-68)
Boilers having attached superheaters must have at least one
valve on the superheater. The valves on the drum must be large
enough to relieve at 75% of the total boiler capacity.
It is good practice to size the superheater valve to relieve
approximately 20% of the total boiler capacity to protect the tubes
against overheating.
3. Reheater Safety Valve Requirements (PG-68)
Boilers having reheaters must have at least one safety valve on
the reheater outlet capable of relieving a minimum of 15% of the
flow through the reheater. The remainder of the flow through the
reheater may be discharged by safety valves on the reheater inlet.
4. Sample Calculations - Boiler Set Sizing
Boiler Specifications:
Total steam generation
170,000 lb/hr.
Design Pressure (MAWP)
500 psig
Drum Operating Pressure
450 psig
S. H. Outlet Temperature
550F
S. H. Outlet Operating Pressure
425 psig
The superheater valve should relieve between 15% and 20% of the
total generation capacity, or 25,500 lbs/hr. to 34,000 lbs/hr.
The superheater safety valve should be set to operate before the low
set drum valve.

500 psig

(Design Pressure)

25 psi - 15 psig1
(SH Pressure Drop)

460 psig
(Set Pressure 2)

The Superheat Correction Factor Ksh is found on page 12. First


convert Set Pressure Gage to Flowing Pressure Absolute by:
460 psig x 1.03 + 14.7 = 488.5 psia
At 488.5 psia and 550F the Ksh = 0.945
To relieve 25,500 lbs/hr. superheated steam, the superheater valve
must relieve 25,500/0.945 = 26,984 lb/hr. saturated steam.
From Capacity Table, page 10, a J orifice valve set at 460 psig will
relieve 29,011 lbs/hr. saturated steam or 29,011 x 0.945 = 27,415
lbs/hr. superheated steam.
A 11/2 J 21/2 HSL-46 is required.
The balance of steam to be relieved by the drum valves; 170,000 27,415 = 142,585 lbs/hr. (Drum valves must relieve a minimum of
75% total boiler capacity).
Low set drum valve must set at 500 psig (MAWP-PG.67.3). High set
drum valve 1.03 x 500 = 515 psig (PG-67.2).
From Capacity Tables, page 10, at 500 psig; two L orifice valves will
discharge 75,077 x 2 - 150,154 lbs/hr.
Selection should be based on price comparison and also on using
as many valves as practical of the same size. In this case, two L
orifice valves should be used.
Industry practice would be to use two (2) valves on the drum.
Actual valve capacities from Capacity Table, page 10.
500 psig - 75,077 lbs/hr.
1st drum valve, 21/2 L 4 HSL-46
515 psig - 77,266 lbs/hr.
2nd drum valve, 21/2 L 4 HSL-46
Total capacity drum valves:
152,343 lbs/hr. (89.6%)
Capacity of superheater valve:
27,415 lbs/hr. (16.1%)
Total safety valve capacity: 179,758 lbs/hr. (105.7%)
Rechecking, the drum valves relieve 89.6% of total boiler capacity
(complying with ASME Code requirement that drum valves relieve at
least 75% of boiler capacity). Superheater valve relieves 16.1% of
total boiler capacity within the desirable range of 15% to 20% of
total boiler capacity.
Notes:
1. The 15 psig subtracted from the superheater pressure drop is done to
ensure that the superheater safety valve opens before the low set drum
safety valve.
2. Can round set pressure up or down for even number.

page 14

CROMC-0802-US-1212

Copyright 2012 Pentair

CROSBY SAFETY VALVES


STYLE HSL DRUM AND SUPERHEATER OUTLET SERVICE

Model Numbering
21/2 L 4

HSL

-3

-C

Inlet x Orifice x Outlet


1 F 1
1 G 1
1 H 2
1 J 2
2K3
2 L 4
3M4
4N6
4P6
6Q8

Valve series
HSL HSL High Capacity Flanged Steel Safety Valve

Inlet flange rating


-3 300#
-4 600#

Temperature limit/body material


6 750F [399C]/SA216 WCB/WCC
8 1000F [538C]/SA217 WC6

Cap and lifting lever type


-C (Standard) Regular lifting lever

Available Options
Accessories
Test Gag
Weatherhood
CL 150# Drip Pan Elbow
Other
Ring Type Joint (RTJ) Inlet

Model # Examples:
2 L 4 HSL -38- C
6 Q 8 HSL -46- C

Copyright 2012 Pentair

CROMC-0802-US-1212

page 15

CROSBY SAFETY VALVES


STYLE HSL DRUM AND SUPERHEATER OUTLET SERVICE
Order Information
Safety valves listed in this catalog are for steam service on steam
generators, unfired pressure vessels and pipe lines. To assist
customers in selecting proper safety valves, Crosby will
recommend the most suitable safety valve, size and style. In order
to do this, the following information is required:

(a) Valve Set Pressure ______________________________ psig


(b) Allowable Overpressure ____________________________%
(c) Relieving Capacity ______________________________ lb/hr.
(d) Connections
Inlet Size and Flange Rating _________________________

Type of application

Outlet Size and Flange Rating________________________

(a) Boiler Drum ________________________________________


(b) Superheater ________________________________________

Valve supplemental data

(c) Reheater ___________________________________________

(a) Gag required _______________________________________

(d) Other ______________________________________ (identify)

(b) Weatherhood required _______________________________


(c) Export boxing _______________________________________

Applicable ASME Code

(d) Other ______________________________________ (specify)

(a) Section I - Power Boilers


(b) Section VIII - Pressure Vessels
Single Valve System ________________________________
Multiple Valve System ______________________________

System requirements
(for drum, superheater or reheater)
(a) Design Pressure ____________________________ psig
(b) Design Temperature ___________________________F
(c) Operating Pressure__________________________ psig
(d) Operating Temperature ________________________F

Valve specifications
For customers who wish to size their own safety valves, orders
should include the following data:

Data

Example

Code Requirements

ASME Section I

Quantity of Valves

Two

Size - Inlet x Orifice x Outlet

11/4 G 11/2

Style

HSL-46

Set Pressure

350/355 psig

Required Capacity (Total)


(or indicate actual valve capacity) 9286 lb/hr. - 9413 lb/hr.
Temperature - Saturated or F

Saturated

Maximum Operating Pressure


Drum

315

Superheater

None

Connections (Rating and Facing)

Flanged inlet/ANSI RFF CL 600

VALVES & CONTROLS


5500 WAYZATA BLVD # 800, MINNEAPOLIS, MN 55416 WWW.PENTAIR.COM/VALVES
All Pentair trademarks and logos are owned by Pentair, Ltd. All other brand or product names trademarks or registered m A roduct are trad r marks of their respective owners. Because we are continuously improving our products and services, Pentair reserves the right to change specifications without prior notice. Pentair is an equal opportunity employer.

page 16

CROMC-0802-US-1212

Copyright 2012 Pentair

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